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A Service Offer by GIZ
Sustainable Industrial Areas
Raghu Babu Nukala, GIZ India
FATA, Bonn 26 Aug 2014
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Contents
• What services GIZ offers ?
• Examples of our work
Sustainable Industrial Areas (SIA)
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GIZ Services │ Overview
New Industrial Parks
Industrial Area Transformation
Company Improvement
Climate Change
Management Structures
Sustainable Industrial Areas (SIA)
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GIZ Services │ New Industrial Parks
Sustainable Industrial Areas (SIA)
• Siting, Site Suitability Assessment
• Site Master Planning
• Concept development, Policy advise
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Siting, Site Suitability │ Example India
Land Use Sensitivity
High
Medium
Low
Dispersion Sensitivity
LegendLow
HighMedium
Sensitive Zones
Risks due siting of
air polluting industries
LegendLowHigh
Medium
Legend
All air polluting industries
Medium air polluting industries
Sensitive zones
All water polluting industries
All water and air polluting industries
All water polluting and medium air polluting industries
Medium water polluting industries
All air and medium water polluting industries
Medium air and water polluting industries
Moderate water polluting industries
All air polluting and moderate water polluting industries
Modetate water and medium air polluting industries
Unsuitable Zones Suitable Zones
Sustainable Industrial Areas (SIA)
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Secondary green
network for
Pedestrians and
Cyclists
Central
recreational and
facility zone
Bio-diversity
park
Provision of active-
passive spaces of
green along the
boundary
• Basic infrastructure
• Technical infrastructure
• Environmental
infrastructure
• Social infrastructure
Site Master Planning │ Example India Green Industrial Park, Jadcherla, Andhra Pradesh
Sustainable Industrial Areas (SIA)
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• Green factory buildings
• Hierarchical greens with ecosystem service function
• Eco efficient transportation, pedestrian zones, bicycle tracks
• Waste, wastewater, stormwater - treatment, recycle
• Business centre, testing labs
• Security, public toilets, guest houses
Site Master Planning │ Example India Green Industrial Park, Jadcherla, Andhra Pradesh
Sustainable Industrial Areas (SIA)
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Site Master Planning │ Example India Women‘ entrepreneurs industrial park, Hyderabad, Andhra Pradesh
Sustainable Industrial Areas (SIA)
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Concept, Policy Advise │ Example India
• National policy for greening of
foundries (draft)
• National policy for greening of
industrial parks (draft)
• State Policies for Greening of
Industries and Industrial Parks –
Gujarat, Andhra Pradesh,
Telangana (draft)
Sustainable Industrial Areas (SIA)
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GIZ Services │ Industrial Area Transformation
Sustainable Industrial Areas (SIA)
• Transformation strategy
• Infrastructure planning
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Transformation Strategy │ Example Tunisia
Sustainable Industrial Areas (SIA)
• Manual for retrofitting and creation of industrial parks
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Transformation Strategy │ Example India
Sustainable Industrial Areas (SIA)
• 5-Point retrofitting strategy for Information Technology Parks,
Hyderabad (Andhra Pradesh)
Bicycle to Work Waste recycle Green office
buildings
Accessible
buildings
Rainwater
harvesting
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Target: 25% of employees of the two IT Parks in Hyderabad
Sustainable Industrial Areas (SIA)
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Transformation Strategy │ Example India
Sustainable Industrial Areas (SIA)
• Retrofitting plan for Naroda Industrial Estate
(Gujarat)
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Infrastructure Planning/Management │
Example India
Sustainable Industrial Areas (SIA)
• Nacharam, Mallapur industrial parks , Hyderabad (Andhra
Pradesh)
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Infrastructure Planning/Management │
Example Philippines
• Standard Manual of Operations for Sewage Treatment Plants
• Capacity Development on plant operation
• Management guidelines for wastewater
• Auditing of effluent collection and treatment
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Infrastructure Planning/Management │
Example India
• Solutions for combined waste water treatment plants
• Training of operators (DWA Germany), Managers (FHNW Switzerland)
8 MLD plant at Nachram, Mallpaur 55 MLD plant at Vapi (Gujarat)
Sustainable Industrial Areas (SIA)
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• Solid Waste and e-waste
recycling centre
• Composting of bio-
degradable waste
integrated with greens
• Provision for recycled
paper units
Infrastructure Planning/Management │
Example India
Sustainable Industrial Areas (SIA)
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GIZ Services │ Company Improvement
Sustainable Industrial Areas (SIA)
• Process Optimisation & Resource Efficiency
• Energy usage
• Disaster risk management
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Process Optimisation │ Example Egypt
Sustainable Industrial Areas (SIA)
WAFFAR Getting Started
WAFFAR 2.0
WAFFAR 3.0
Auditing
Financial
Optimization
WAFFAR Getting
Started Training
HR & Labor
Practices
Technical
Installation
Auditing
Financial
Optimization
WAFFAR Getting
Started Training
Kaizen | Six
Sigma | Lean
Manufacturing
Process
Certifications &
Standards
Management &
Organization
HR & Labor
Practices
Technical
Installation
Auditing
Financial
Optimization
WAFFAR Getting
Started Training
Business training for:
• Economic efficiency
• Environmental performance
• Organisational learning
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Process Optimisation │ Example India
• Promotion of Best Available Techniques – textiles, pulp & paper (Cooperation with UBA = German Federal Environmental Agency)
• “Ecoprofit” in industries and hotels
Acidic sizing
replaced by surface sizing Condensate recovery
Waste water treatment
Sustainable Industrial Areas (SIA)
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Energy Usage│ Example India
Sustainable Industrial Areas (SIA)
Heat losses from drums in textiles industry Heat/steam losses in textiles industry
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GIZ Services │ Climate Change
Sustainable Industrial Areas (SIA)
• Climate change adaptation
• Mitigation of GHG emissions
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Climate Change │ Example India
Sustainable Industrial Areas (SIA)
Climate change adaptation – Naroda Industrial Estate (Gujarat)
• Vulnerability assessments
• Adaptation plan
Land use Heat islands Flood analysis
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GIZ Services │ Management Structures
Sustainable Industrial Areas (SIA)
• Industrial area management
• Stakeholder participation
• Information systems
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Industrial Area Management │ Example Tunisia
Sustainable Industrial Areas (SIA)
• SMIA training
• Improvement of organisation of industrial
areas
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Participatory Approach │ Example India
Sustainable Industrial Areas (SIA)
• Environmental Drive in 0ver 160 industrial areas in 2013,
2014 (Andhra Pradesh, Telnagana, Gujarat)
• 30,000 tons of waste dumps removed, 200000 trees planted,
awareness campaigns
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Information Systems│ Examples
Sustainable Industrial Areas (SIA)
• Eco mapping (Philippines)
• Knowledge Platform (India)
• GIS based industrial park information
(India)
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Sustainable Industrial Areas │ Quality Criteria
Sustainable Industrial Areas (SIA)
• Economic quality – e.g., employment, investments, tax revenues,
infrastructre
Technical quality – e.g., renewable energy, eco-efficient transportation,
business infrastructre, combined servcies
• Environmental quality – e.g., pollution, climate change, resource
efficiency, disaster risks
• Social quality – e.g., gender aspects
• Process quality – e.g., management structres, service delivery, PPP
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GIZ Services │ Worldwide Experience
Sustainable Industrial Areas (SIA)
Mexico Morocco
Algeria
Turkey Tunisia
India
China
Bangladesh
Thailand
Philippines
Indonesia
Active
Potential
Egypt
Finished
Georgia
GIZ Services │ Worldwide SIA Experience
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Thank You
Raghu Babu Nukala
Indo German Environment Partnership (IGEP) Programme
Senior Technical Advisor & Programme Coordinator
Deutsche Gesellschaft für Internationale Zusammenarbeit (GIZ) GmbH
3rd Floor, B5/2 Safdarjung Enclave
New Delhi 110 029 T +91 11 49495353, Ext: 2358
F +91 11 49495391
I: www.igep.in; www.giz.de; www.ecoindustrialparks.net‘;
www.landuseindia.in
Sustainable Industrial Areas (SIA)
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Sustainable Industrial Areas │ Quality Criteria
Sustainable Industrial Areas (SIA)
• German Sustainable Building Council (DGNB)
• Indian Green Building Council (IGBC)
• UN indicators for Sustainable Development (UNDESA 2007)
• OECD Green Economy Indicators
• Chinese Eco-Industrial Park Standard
• Chinese ISC Guide for Low Carbon Industrial Zones
• Indicators of Kaiserslautern University of Technology
» Green Industrial Estates
» Green Economy » Eco Industrial Parks
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• “Climate Change Adaptation in Industrial Areas” (new project)
Climate Change │ Example India
Risk Analysis and Methodology
Sensitisation and Capacity Development
Policy Mainstreaming & Up-scaling Planning and
implementation in industrial areas
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Sustainable Industrial Areas │ Quality Criteria
Sustainable Industrial Areas (SIA)
• Economic quality – e.g., employment, investments, tax revenues
Technical quality – e.g., renewable energy, eco-efficient transportation,
business infrastructre, combined servcies
• Environmental quality – e.g., pollution, climate change, resource
efficiency, disaster risks
• Social quality – e.g., gender aspects
• Process quality – e.g., management structres, service delivery, PPP