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Eleventh Semi-Annual Meeting, Ohio State, 1-2 March 2018
State of the Center
National Science Foundation Industry-University Collaborative Research Center in
Smart Vehicle Concepts
Marcelo DapinoCenter Director for Phase III
[email protected] of Mechanical and Aerospace Engineering
The Ohio State University
Presentation Outline• NSF IUCRC program, SVC mission, membership structure, and metrics• Role of Industrial Advisory Board, research matrix, and new projects• Sustainability plans for Phase III
mailto:[email protected]
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Eleventh Semi-Annual Meeting, Ohio State, 1-2 March 2018
NSF IUCRC Program
• Established in 1973
• IUCRC centers conduct industrially-relevant, pre-competitive research via multi-member, sustained partnerships among industry, academe, and government
• The IUCRC Program provides a financial and procedural framework for center operations in addition to best practices learned over decades of fostering public/private partnerships that provide significant value to the nation, industry and university faculty and students
• IUCRC centers offer a platform for significant leveraging of financial investment by members to accelerate the knowledge base in emerging technological sectors and develop an industrially savvy workforce
https://www.nsf.gov/eng/iip/iucrc/home.jsp
2
https://www.nsf.gov/eng/iip/iucrc/home.jsp
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Eleventh Semi-Annual Meeting, Ohio State, 1-2 March 2018 33
Program Funding• $20.2M in Program Funding (ENG, CISE)• $137.5M in Total Center Funding • 6:1 Leveraging of NSF funds• 90% of membership fees go toward researchCenters Nationally • 77 Centers with 216 Sites• 1200+ Memberships held by over ~700
Member organizations• 60% Large Business, 20% SB, 10% Federal
Members
Students• 2321 students engaged• Each year about 1000 graduate, over 30%
hired by members• 264 PhDs, 308 MS & 211 UGs graduated in
2016, trained in Center researchSustainability• About 40 Graduated IUCRCs remain in
operation true to model
Data from FY 2015-16 IUCRC Structural Report published in March 2017
IUCRC Facts
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Eleventh Semi-Annual Meeting, Ohio State, 1-2 March 2018 4
Smart Vehicle Concepts Center HistoryOct 2005 – July 2007 Planning grant (NSF) awarded to OSU, Planning Conference at
OSU, membership sign-ups, etc. (OSU)July 2007 Center launched at OSU with funding from the NSF and
Industrial Members (Phase I: July 2007 to June 2012)
Feb 2007 – June 2008 Projects initiated by founding members (OSU)July 2008 TAMU joins as an academic partner (July 2008 - June 2013)March 2012 Center renewal proposal submitted to the NSF by OSUJune 2012 Phase II Center renewed by the NSF as a single site center
(Phase II: July 2012 – June 2017)Feb/March 2017 Phase III proposal submitted
No cost extension to Phase II granted until December 2017Annual Meetings 2 meetings held per year
(Semi-annual meeting in winter/spring and annual meeting in summer/autumn)
August 2017 Phase III Center renewed by the NSF as a single-site center (Phase III: 2017-2022)
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Eleventh Semi-Annual Meeting, Ohio State, 1-2 March 2018 5
SVC Mission
• Conduct basic and applied research on smart materials and structuresapplied to ground and aerospace vehicles
• Build an unmatched base of research, engineering education, and technology transfer with emphasis on improved vehicle performance
• Prepare next-generation engineers who possess both theoretical and experimental expertise applicable to auto and aero vehicles
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Eleventh Semi-Annual Meeting, Ohio State, 1-2 March 2018 6
– Pre-competitive technologies and research of common interest
– Smart vehicle components, sub-systems, and systems (ground and aerospace vehicles)
– New smart material actuators and sensors
– New devices and design tools for vehicle development work
– Superior dynamic response, plus quiet and smooth operation
– Improved performance and refined diagnostic methods
– Enhanced safety and energy efficiency
SVC Focus
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Eleventh Semi-Annual Meeting, Ohio State, 1-2 March 2018 7
SVC Membership Fee Structure (Phase III)
• Members or Affiliates: Companies, Government Agencies, R&D Organizations, and Small Businesses • More than one membership is allowed, though the number of IAB representatives cannot exceed two per member• Industrial Advisory Board (IAB) establishes bylaws for the Center• Invited Observers may attend the closed-door Center meetings, but not the “IAB only” meetings
Membership Type Money per Year Project Decisions Vote IP Access
Member Per Membership Fee Schedule
1
per membership
(limit 2)
YesSolo Guaranteed
Project
Membership Fee
+ Project Fee + Admin Fee
Project is guaranteed
Umbrella ProjectMembership Fee
+ Admin FeeMade by the
IAB
Affiliate $12K No Say 0Limited to
one project only
Invited Observer In-kind ($10K +) No Say 0 No
Observer In-kind (< $10K) No Say 0 No
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Eleventh Semi-Annual Meeting, Ohio State, 1-2 March 2018 8
Phase III Fee Schedule for Solo Projects
Center Year 2017 2018 2019 2020 2021-22
Membership Fee (a) $40K $40K $40K $40K $40K
Project Fee (b) $12K $14K $16K $18K $20K
Admin Fee (c) $5.2K $5.4K $5.6K $5.8K $6K
Cost of Solo Membership
(a + b + c)$57.2K $59.4K $61.6K $63.8K $66K
• Voted by the IAB• If a member wishes to fund a solo (guaranteed, “non-umbrella” type project), that member
must pay an additional “project fee.” Alternatively, the member could bring in at least 1 Affiliate to their solo project.
• If the Affiliate option is exercised, the fee each year is $57.2K ($40K for the Membership + $5.2K for the Administrative Fee (paid by the member) + $12K for the Affiliate)
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Eleventh Semi-Annual Meeting, Ohio State, 1-2 March 2018 9
Phase III Fee Schedule for Umbrella Projects
Center Year 2017 2018 2019 2020 2021-22
Membership Fee (a) $40K $40K $40K $40K $40K
Admin Fee (c) $4K $4K $4K $4K $4K
Cost of Umbrella Membership
(a + c)$44K $44K $44K $44K $44K
• At least 2 membership fees are needed ($88K/year)• All fees indicated above are considered a minimum: Members and Affiliates are encouraged to
provide supplemental funding to support the research activities associated with their project
https://svc.engineering.osu.edu/membership
https://svc.engineering.osu.edu/membership
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Eleventh Semi-Annual Meeting, Ohio State, 1-2 March 2018 10
SVC Industrial Advisory Board and EvaluationIndustrial Advisory Board (IAB) • One representative per full membership (at most 2 IAB representatives for any company)Chair: Tom Greetham, MoogVice Chair: Duane Detwiler, Honda R&D Americas
• Responsibility: Approve center bylaws and procedures Evaluate current research thrusts and projects Suggest new opportunities Evaluate center operations and suggest new partnershipsMatch center capabilities with unfilled research needs
NSF Assessment Coordinator (Victoria Hill) • Assigned by the NSF• Evaluator’s fees and expenses provided by the NSFAcademic Advisory Committee • SVC project leaders and MAE Chair are consulted on important Center matters
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Eleventh Semi-Annual Meeting, Ohio State, 1-2 March 2018 11
SVC Memberships
Membership History from Year 1 to 11 (2007 – 2018) for OSU site only
*Indicates more than one membership
02468
10121416
Year (FY)Members AffiliatedInvited Observers
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Eleventh Semi-Annual Meeting, Ohio State, 1-2 March 2018 12
SVC Student Support (Years 1 – 11) at OSU Site
05
1015202530
Supp
orte
d St
uden
ts
Year (FY)
Student History
PhDMSBSTotal
Students Supported by Center Research
Students Graduated from Center
Students Hired by Member
Organizations
Item Ph2 5-Year Data (Avg. / Yr.)Ph2 5-Year Data
(Avg. / Yr.)Ph2 5-Year Data
(Avg. / Yr.)Ph.D. 13.0 4.6 1.8M.S. 5.6 4.0 0.8
B.S. Thesis 4.2 2.0 0.2Total 19.4 10.4 6.4
Fully or partially supportedIncludes fellowship/scholarship students
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Phase II SVC Graduates and Current Employment
PhD 23MS 20BS 10
Graduate School• Ohio State• University of California at Los Angeles• University of Illinois• Georgia Tech• Purdue University
Total over Phase II: 2012-2017
Students Employed By B&K Gorman RuppBechtel Honda R&D*Cummins Made in SpaceF.tech R&D* Moog, Inc.Fabrisonic NASA Glenn*Ford Motor Company* OSU (as Post-Doctoral Researchers)GE R&D (India) Owens Corning*General Motors TRWGoodyear US Army (Aberdeen)
*SVC Member Oganization during Phase II
Sheet1
IAB Chair (2011-)Tom GreethamVice Chair (2011-)Duane Detwiler
Battelle Memorial InstituteMark DavisEx-Officios
Ford Motor CompanyYi ZhangNSF Assessment CoordinatorVictoria Hill
Honda R&D AmericasDuane DetwilerNSF Program DirectorAndre Marshall
(Membership 1)OSU (SVC Director)Marcelo Dapino
Honda R&D AmericasRyan HahnlenOSU SPOMolly Wilson
(Membership 2)
MoogTom Greetham
NASA GlennVivake Asnani
Owens CorningAndy Davis
Parker HannifinPeter BucaProject Leaders (OSU)Marcelo Dapino
TennecoHal HenryRyan Harne
Toyota Technical CenterUmesh GandhiScott Noll
TRC of Ohio (Membership 1)Ron BurtonRaj Singh
TRC of Ohio (Membership 2)Andrew MathersSoheil Soghrati
Honorary IAB MemberTim Krantz (NASA Glenn)Vishnu Sundaresan
Sheet2
Students Employed By
B&KGorman Rupp
BechtelHonda R&D*
CumminsMade in Space
F.tech R&D*Moog, Inc.
FabrisonicNASA Glenn*
Ford Motor Company*OSU (as Post-Doctoral Researchers)
GE R&D (India)Owens Corning*
General MotorsTRW
Goodyear US Army (Aberdeen)
*SVC Member Oganization during Phase II
Total over Phase II: 2012-2017Graduate School
PhD23•Ohio State
MS20•University of California at Los Angeles
BS10•University of Illinois
•Georgia Tech
•Purdue University
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Eleventh Semi-Annual Meeting, Ohio State, 1-2 March 2018 14
Publication Record (Years 1 – 11)
010203040506070
Artic
les
Year (FY)
Publication History
Journal Conference Total
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2017-2018 New SVC Projects
New Project: SVC #51C Ultrasonic additive manufacturing for automotive structures: UAM for structural reinforcement• Initiated by Honda R&D • Project Leader: M. Dapino
New Project: SVC # 52Design of matrix and particulates for simulcure 3D printing technique • Initiated by Parker Hannifin• Project Leader: V. Sundaresan
New Project: SVC #54A Robust Integrated Magnetic Composites (RIMaC) for Magnetic Gears: Part A-Magnetic Additively-Manufactured Structural Hybrid (MASH)• Initiated by NASA Glenn• Project Leaders: M. Dapino and Z. Deng
New Project: SVC #55 Multiscale finite element simulation of the mechanical behavior of fiberglass insulation packs • Initiated by Owens Corning • Project Leader: S. Soghrati
New Project: SVC #56Dynamic friction characterization of icy road surfaces • Initiated by Transportation Research Center• Project Leader: R. Singh
New Project: SVC #57Flexible piezoelectric sensors for vehicle applications• Initiated by Toyota• Project Leader: M. Dapino and L. Headings
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Eleventh Semi-Annual Meeting, Ohio State, 1-2 March 2018 16
2017-2018 New SVC Projects (Committed)
New Project: SVC #54B (committed)Robust Integrated Magnetic Composites (RIMaC) for Magnetic Gears:Part B- magnetic gear drives (MGDs) for automotive applications• Initiated by Honda R&D • Project Leader: M. Dapino
New Project: SVC #58 (committed)Architecture for mechanoluminescent structural sensors and sensing platforms• Initiated by Honda R&D • Project Leader: V. Sundaresan
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Eleventh Semi-Annual Meeting, Ohio State, 1-2 March 2018 17
ThrustInterfacialMechanisms
Safety, Comfort, andHealth Monitoring
AdaptiveNoise,Vibration,andHarshness(NVH)
EmergingVehicleTechnologies
Characterization,constitutive modeling,system integration(sensors, actuators,dynamic simulation)
Machine and materialdiagnostics, human-machine interface,strain energymanagement
Active noiseand vibrationcontrol,adaptablestructures,systemintegration
Vehicleelectrification,autonomousvehicles,lightweighting
Relevant Projects
40A, 40E, 40F, 55 44, 46, 49, 53, 58 45, 47A, 52, 57 47B, 51A, 51B,54, 56
TypicalSponsors
Honda R&D, TRC, R&D,Tenneco, Ford, NASAGlenn, Owens Corning
Bridgestone, HondaR&D, Moog, Eaton**
Honda R&D,TRC, Tenneco,NASA Glenn,Toyota, Parker Hannifin, CVG**
NASA Glenn,Honda R&D, Battelle, TRC
New Research Matrix for Phase III
** Pending proposals
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Eleventh Semi-Annual Meeting, Ohio State, 1-2 March 2018
Project Number and Topic Sponsor Project LeadersSynergistic Projects
#40
Characterization and modeling of passive and adaptive bushings and mounts
#40A: elastomeric bushings Honda R&D Singh
#40E: automotive system isolation Tenneco Noll
#40F: inverse identification method for radiator mounts Ford Singh
#45 Morphing panels for aerodynamic performance Toyota Dapino, Headings#47A,
#47B
#46 Mechanoluminescent paintable light sources in automotive lighting systems Honda R&D Sundaresan #53, #58
#47Development of two smart mechanical components for reducing vibration and noise Dapino #45, #54A, #54B#47B: vibration damping and energy harvesting NASA Glenn
Project Topics, Sponsors, Leaders, and Synergies
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Eleventh Semi-Annual Meeting, Ohio State, 1-2 March 2018
Project Number and Topic Sponsor Project LeadersSynergistic Projects
#49 Embedded fiber optic sensors for structural health monitoring Moog Dapino#51A, #51B, #51C
#51
Ultrasonic additive manufacturing for automotive structures
Dapino, Headings #49, #54
#51A: effect of UAM process on manufactured parts Honda R&D
#51B: UAM process modeling Battelle
#51C: UAM for structural reinforcement Honda R&D
#52 Design of matrix and particulates for simulcure 3D printing technique Parker Hannifin Sundaresan
#54
Robust Integrated Magnetic Composites (RIMaC) for Magnetic Gears
Dapino #51A,#51B
#54A: Magnetic Additively-Manufactured Structural Hybrid (MASH) NASA Glenn
#54B: magnetic gear drives (MGDs) for automotive applications Honda R&D
Project Topics, Sponsors, Leaders, and Synergies
19
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Eleventh Semi-Annual Meeting, Ohio State, 1-2 March 2018 20
Project Topics, Sponsors, Leaders, and Synergies
#55Multiscale finite element simulation of the mechanical behavior of adaptable lightweight fiberglass insulation packs
Owens Corning Soghrati
#56 Dynamic friction characterization of icy road surfaces using smart materials TRC Singh
#57 Flexible piezoelectric sensors for vehicle applications Toyota Dapino #33
#58 Architecture for mechanoluminescent structural sensors and sensing platformsHonda R&D, NASA Sundaresan #46
Project Number and Topic Sponsor Project LeadersSynergistic Projects
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Eleventh Semi-Annual Meeting, Ohio State, 1-2 March 2018 21
Phase III Sustainability
• A sustainability plan has been prepared in consultation with the SVC IAB, and proposed to the NSF in the Phase III renewal proposal
• The sustainability strategy of SVC beyond Phase III has 5 components:
1. Expand the faculty base at OSU, especially junior faculty;
2. Attract additional Original Equipment Manufacturers (OEMs) and suppliers (including component and material suppliers);
3. Adapt the Center’s research portfolio to evolving needs in the industry, especially in relation to vehicle electrification, autonomous driving, and structural lightweighting;
4. Continue efforts to collaborate with other institutions and attempt to attract additional sites as dictated by the technical needs of the IAB and the Center faculty;
5. Retain the membership fee structure described in the bylaws as approved by the IAB.
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Eleventh Semi-Annual Meeting, Ohio State, 1-2 March 2018 22
New Seed Program Announcement• Cash awards ranging from $15k to $30k each (discretionary university funds)
• Stimulate research collaborations between MAE researchers and industry to the point where a compelling proposal can be developed to generate industry (or government lab) sponsorship within SVC
• Program open to MAE faculty, research staff, and post-docs
• Brief proposals due April 2, 2018
• Proposals should include:(a) Cover page (per SVC template)(b) Objectives of the proposed research project(c) Description and scope of the research (from both basic and applied
research perspectives)(d) Expected outcomes (such as engagement with potential sponsors,
publications, etc.)(e) Detailed description of potential companies or research organizations to
which the research will be targeted for SVC membership (f) PI expertise and available facilities
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Eleventh Semi-Annual Meeting, Ohio State, 1-2 March 2018 23
SVC Leadership
MARCELO DAPINOExpertise: Smart materials, nonlinear coupled systems, design, control
RAJENDRA SINGHExpertise: Noise & vibration control, geared systems, nonlinear dynamics, DSP
VISHNU SUNDARESANExpertise: Piezoelectric materials, active polymers, bio-derived materials
SOHEIL SOGHRATIExpertise: Advanced FEM; modeling multiscale response of advanced/bio-materials and structures
RYAN HARNEExpertise: Structural acoustics, vibration energy harvesting, nonlinear dynamics
SCOTT NOLLExpertise: Structural dynamics; jointed assemblies; design; inverse methods
Guest Faculty:Carlos Castro John HorackHanna Cho Nan HuDavid Hoelzle Haijun Su
Vish Subramaniam
Research Staff: Zhangxian DengLuke FredetteBryant GingerichLeon HeadingsRobert Northcutt
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Eleventh Semi-Annual Meeting, Ohio State, 1-2 March 2018 24
Center PublicityCenter Newsletters• Annual newsletters (online as of 2014), December
annually• Latest Newsletter published December 2016
Web Sites (regularly updated)• SVC Main Website: http://SmartVehicleCenter.org, (also
under https://svc.engineering.osu.edu/)• NSF Fact Sheet:
http://174.143.170.127/iucrc/publicFactSheetServlet?centerId=37
• NSF Events: http://www.nsf.gov/events/• SVC Newsletter
https://svc.engineering.osu.edu/Dec2016_Newsletter
Main Mechanisms• Open Sessions in SVC meetings• Meetings with Potential Sponsors • Personal Interactions• Papers at Technical Conferences• Student Paper Contests• Faculty Seminars & Invited Talks• Brochures and Quad Charts• NSF Meetings• Web Sites and Newsletters
Magazine Articles• Smart Materials: Steering innovation in vehicle design,
OSU College of Eng., News in Engineering, 2007• Smart Vehicle Concept Center – Research for Industry,
OSU Mechanical Engineering Newsletter, October 2008• Smart and Small, Machine Design, 2008• Building smarter materials, Automotive Engineering
International (SAE), 2009• Smart Vehicle Concepts Center – Research for Industry,
ASME/AIAA newsletter, 2009
Institutional PublicationsArticle in Industry-Nominated Technology Breakthroughs of NSF Industry-University Cooperative Research Centers• Design Concept for Smart, Adaptive Seatbelts in 2014Article in Ohio State University’s MAE Department Research News• A Noise, Vibration, & Harshness Technology Success
Story, in 2013Article in Ohio State University’s MAE Undergraduate News• An Innovative Capstone Design Experience Based on
Simulation Pilot Program Made Possible by GM Foundation, in 2014
http://smartvehiclecenter.org/https://svc.engineering.osu.edu/http://174.143.170.127/iucrc/publicFactSheetServlet?centerId=37http://www.nsf.gov/events/https://svc.engineering.osu.edu/Dec2015_Newsletter
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Eleventh Semi-Annual Meeting, Ohio State, 1-2 March 2018 25
December 2017 Newsletter
Circulated to 70 people (to all who registered at the November 2017 meeting);available at http://smartvehiclecenter.org
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Eleventh Semi-Annual Meeting, Ohio State, 1-2 March 2018
Selected 2017 Accomplishments
Harne wins ASME Best Paper AwardBest Paper Award in Structures and Structural Dynamics. Harne and Lynd’s award-winning paper, “Origami Acoustics: Using Principles of Folding Structural Acoustics for Simple and Large Focusing of Sound Energy,” was published in the Smart Materials and Structures journal in 2016.
Distinguished Graduate Faculty AwardDapino chosen by the Mechanical Engineering External Advisory Board at OSU. The honor was created in 2014 to recognize excellence in graduate
student mentoring.
Dapino receives top ASME honor2017 recipient of the ASME Adaptive Structures and Material Systems Award
presented at the 2017 ASME Conference on Smart Materials, Adaptive Structures and Intelligent Systems on 18 September 2017 in Snowbird, Utah
V.S.C. Chillara finalist for Best Student Paper Award
At the 2017 SPIE Smarts Structures and Materials and Non-Destructive Evaluation Conference held in Portland, Oregon, 25-29 March 2017 for “Bistable morphing composites with selectively prestressed laminae.”
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Eleventh Semi-Annual Meeting, Ohio State, 1-2 March 2018 27
Quad Slide Example: Material Database Compilation and Material Selection Tool (SVC Project #22 )
Project Leader: Greg Washington [email protected], Project Initiated by: Goodyear
• Materials have a number of applications that range the space of
• Force• Stroke• Bandwidth• Size• Weight
• Must consider• Hysteresis• Creep• Non linear stress-
strain phenomena• The “illities”
Motivation: Smart Materials and Elastomers have
significantly variable properties and are highly non-linear.
In order to determine the best material for the application, key properties must be highlighted in the same context and tools must be developed to determine the best material for a given performance envelope.
Example for SMA Application:
• Extensive literature survey• Compilation of the data into
an easy to use format• Development of a GUI based
tool to utilize the data• Development of design
tools based on the GUI format
• Materials Testing and verification
Design Considerations:
Project Goals:
Metal reinforcing strap“Metal straps are made of a shape-memory material which can be a metal alloy such as NiTi, NiTiX (where X is Fe, Cu, or Nb),...” [US patent No.: US 6,401,779 B1]
temperature value As: about 40 °C ~ 90 °C temperature value Af: about 60 °C ~ 120 °Cvalue of maximum stress at temperature Af: 400 ~ 600 MPa
Ti50Ni50 Ti50Ni40Cu10 Ti48.5Pd30Ni21.5
0.07667 0.07 0.05
Find largest strain for same application
mailto:[email protected]
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Eleventh Semi-Annual Meeting, Ohio State, 1-2 March 2018 28
NSF IUCRC Technology Breakthrough from SVC
2017 Issue – 3D Printing of Smart Structures with Embedded Optical Fiber Sensors (M. Dapino, SVC #49)
Aircraft actuation systems require embedded condition monitoring and load sensing devices
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Eleventh Semi-Annual Meeting, Ohio State, 1-2 March 2018 29
Summary
• Emphasis of SVC is on pre-competitive research – exploratory and high-risk
• SVC creates research at the intersection of smart material technologies and mobility applications (automotive, aircraft, rotorcraft)
• The Center is in Year 1 of Phase III (2017-22) with OSU as a single site
• Phase III accepted in August 2017 with about $800K commitment from 10 distinct members
• OSU cost share (reduction in indirect cost rate and staff support) is used to leverage resources, though the institutional support has decreased for Phase III
• Strong education and placement outcomes:- 53 students graduated with PhD/MS/BS degrees in the last 5 years- Many of our graduates have joined sponsors- Some of the SVC alumni serve on the IAB
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Eleventh Semi-Annual Meeting, Ohio State, 1-2 March 2018 30
IAB Meetings and Autumn Meeting
IAB Meetings (1-2 March 2018)• March 1 – Updates and Action Items• March 2– LIFE feedback, etc.
Autumn (12th Annual) Meeting6-7 September 2018
Location: Ohio State University
•Open session (for guests and sponsors) on Day 1
•Project reviews (sponsors only) on Day 2
• IAB meeting(s) •Student poster display on Day 1
State of the CenterSlide Number 2Slide Number 3Smart Vehicle Concepts Center HistorySlide Number 5Slide Number 6SVC Membership Fee Structure (Phase III)Slide Number 8Slide Number 9SVC Industrial Advisory Board and EvaluationSlide Number 11Slide Number 12Slide Number 13Slide Number 14Slide Number 15Slide Number 16Slide Number 17Slide Number 18Slide Number 19Slide Number 20Slide Number 21Slide Number 22Slide Number 23Center PublicitySlide Number 25Slide Number 26Quad Slide Example: �Material Database Compilation and Material Selection Tool (SVC Project #22 )Slide Number 28Slide Number 29IAB Meetings and Autumn Meeting