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Corrosion Pre'ention ( Coatin&s Pro&ra))e
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IMO Goal*Base" Stan"ar"s + Tier II
As built
scantlings
Corrosion Prevention & Coatings Programme
NetNet
ThicknessThickness
CorrosionCorrosion
AdditionAddition
CoatingCoating
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Corrosion Pre'ention Sste)
Requirements:Requirements: SOLAS Part A Reg. II-1 /3-2SOLAS Part A Reg. II-1 /3-2 IMO Res. A.79!19" #$%ie'ines (or t)eIMO Res. A.79!19" #$%ie'ines (or t)e
Se'e*tion+ A,,'i*ation an Maintenan*e o(Se'e*tion+ A,,'i*ation an Maintenan*e o(
Corrosion Prevention SstemsCorrosion Prevention Sstems
IMO Res. MSC.21!2"#Per(orman*e StanarIMO Res. MSC.21!2"#Per(orman*e Stanar
(or Prote*tive Coatings(or Prote*tive Coatings IACS #Common Str%*t%ra' R%'es (or oi' tan0ersIACS #Common Str%*t%ra' R%'es (or oi' tan0ers
an %'0 *arriersan %'0 *arriers
IACS PR3IACS PR3
As built
scantlings
NetNet
ThicknessThickness
CorrosionCorrosion
AdditionAddition
CoatingCoating
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SOLAS Reg. II-1/3.2
Corrosion Pre'ention ( Coatin&s Pro&ra))e
The Performance Standard for Protective Coating (PSPC) for
dedicated sea water ballast tanks in all types of ships and double
side skin spaces of bulk carriers! made mandatory by S"#AS $$%!
A%! &eg' ! was adopted by the $*" *aritime Safety Committee
(*SC +)! + ,ecember --.'
/or S"#AS the dates of entry into force are0
/or all ships of not less than 1-- gross tonnage and for bulk
carriers of %1- m in length and upwards0
for which the building contract is placed on or after % 2uly--+! or
in the absence of a building contract! the keels of which are
laid or which are at a similar stage of construction on or after %
2anuary --3! or
the delivery of which is on or after % 2uly -%'
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Corrosion Prevention & Coatings Programme
CSR Appi!ation
For ships covered by the IACS Common Structural Rules (CSR),
PSPC applies in:
allast tan!s o" #ouble hull oil tan!ers $ith %&' m and
allast tan!s o" bul! carriers $ith % &* m,
#ouble s!in void spaces bul! carriers %&'m
+he standard $as applied by IACS a"ter adoption by SC -. on -
#ecember ./, as decided by the IACS Council0
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PSPC Defines
5oal for the Target #ife of a Coating System
%1 years in 65"",7 condition'
$*"'1minor spot rustin2
re"0 A344('-)$ACS'
5 Spot rustin2 678 o" area under
consideration 9 no visible "ailure o"coatin20
5 Rustin2 o" ed2es or $elds 6 .8 o"
ed2es or $elds in area under
consideration
Corrosion Prevention & Coatings Programme
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Intereste" Parties
COATING15 YEARS
SHIP
BUILDER
PAINTMANUFACTURER
STEELMANUFACTURER
FLAGADMINISTRATION
SHIP
OWNER
SHIP
CHARTERER
SHIP
INSURER
CLASSSOCIETY
Corrosion Prevention & Coatings Programme
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Perfor)ance Stan"ar"s for Protecti'e Coatin&sPerfor)ance Stan"ar"s for Protecti'e Coatin&s
Res MSC,-./01-2Res MSC,-./01-2
Definition
Genera
Prin!i"e#
Coatin$
Stan%ar%#
Aternati&ePro!e%'re#
Tar$et '#ef' !oatin$ ife of 15 (ear#
) Tar$et &a'e* in (ear#* of t+e %'ra,iit( for -+i!+ t+e
!oatin$ #(#te. i# %e#i$ne%
) T+e a,iit( of t+e !oatin$ #(#te. to rea!+ it# tar$et '#ef'
ife %e"en%# on t+e !oatin$ #(#te. !+ara!teri#ti!#* #tee
"re"aration* !oatin$ a""i!ation an% "erio%i! !oatin$
in#"e!tion an% .aintenan!e/
) T+e tar$et '#ef' ife i# to ,e 'nti t+e !oatin$ !on%ition
!an #ti ,e 0'%$e% GOOD2 a!!or%in$ to IMO Re#/ A/344167
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To rea!+ t+e tar$et '#ef' ife it i# e##entia t+at
) S"e!ifi!ation# an% "ro!e%'re# ree&ant to !oatin$ a""i!ation
are #tri!t( a""ie% ,( t+e S+i",'i%er in or%er to "re&ent
"re.at're %e!a( an%8or %eterioration of t+e !oatin$ #(#te.
) In#"e!tion ree&ant to #'rfa!e "re"aration an% !oatin$
a""i!ation are a$ree% '"on an% !arrie% o't %'rin$ !on#tr'!tion*
'n%er "aint Man'fa!t'rer9# a%&i!e
) Cear e&i%en!e of a in#"e!tion a!ti&itie# are re"orte%
) S'!+ re"ort# are at t+e %i#"o#a of t+e intere#te% Partie#*
in!'%in$ t+e A%.ini#tration or it# Re!o$ni#e% Or$ani:ation
) Perio%i! !oatin$ in#"e!tion an% .aintenan!e are !arrie% o't ,(
t+e S+i"o-ner %'rin$ t+e #+i" ife
Definition
Genera
Prin!i"e#
Coatin$
Stan%ar%#
Aternati&ePro!e%'re#
Perfor)ance Stan"ar"s for Protecti'e Coatin&sPerfor)ance Stan"ar"s for Protecti'e Coatin&s
Res MSC,-./01-2Res MSC,-./01-2
Corrosion Prevention & Coatings Programme
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Perfor)ance Stan"ar"s for Protecti'e Coatin&sPerfor)ance Stan"ar"s for Protecti'e Coatin&s
Res MSC,-./01-2Res MSC,-./01-2
Corrosion Prevention & Coatings Programme
Definition
Genera
Prin!i"e#
Coatin$
Stan%ar%#
Aternati&ePro!e%'re#
Pri.ar( S'rfa!e Pre"aration; Ba#tin$ ; SA < =
) H'.i%it( >65?
) S'rfa!e te." @ C a,o&e %e- "oint
; R'#t* $rea#e* oi* %'#t re.o&e%
) > 5 .$ #o'a,e #at NaC e'i&/7
; E%$e# "re"are%
; Ra%i'# .in
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Perfor)ance Stan"ar"s for Protecti'e Coatin&sPerfor)ance Stan"ar"s for Protecti'e Coatin&s
Res MSC,-./01-2Res MSC,-./01-2
Corrosion Prevention & Coatings Programme
Definition
Genera
Prin!i"e#
Coatin$Stan%ar%#
Aternati&ePro!e%'re#
Se!on%ar( S'rfa!e Pre"aration
; Stee !on%ition ; ISO 651* $ra%e P+A
Procedures "or inspections ? repairs o" coatin2 systems
durin2 construction
Procedures "or in service maintenance ? repair
Ear( in
"ro!e##
D'rin$8
After
in#"e!tion
Results "rom records o" yard@s coatin2 $or!s
Coatin2 lo2 issued by coatin2 inspector
eri"ied inspector report
CTF to ,e "re"are% ,( t+e #+i"(ar% an%
e"t on ,oar% t+e #+i" %'rin$ o"eration
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Coatin$ Man'fa!t'rerCoatin$
S(#te.
A""ro&a
In#"e!tionA$ree.ent
Coatin$
Te!+ni!a Fie
Coatin$
In#"e!tion#
erifi!ation#
PSPC7IACS PR45 + Who is res#onsi8le9
S+i"(ar% O-ner Coatin$ Man'fa!t'rer
S+i"(ar% Coatin$
Man'fa!t'rer
S+i"(ar%
Ca##
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Main Wor6 Phases :
. B
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Main Wor6 Phases :
. B
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. ;"&H "&5AN$SAT$"N AN,
P#ANN$N5
7 PRIARE S=RFAC PRPARA+I
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3"
Main Wor6 Phases :
. B
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3#
. B
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3$
C
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4%
C
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C
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Coatin& Maintenance * IACS Rec, 1@
ShipinService
CoatingCondition
Surveys (Internal Inspection of Ballast Tanks)
G! S I S I S I S
"#IR or $R S # # I # S # # I # S # # I # S
%ears & ' * +, ++ +- +. +/ +& +' + + +* -,0ote
S: Special SurveyI: Intermediate Survey
#: #nnual Survey
G! "#IR $R
Breakdo1n of coatingor area rusted
3 . 4
. 5 -, 4
6 -, 4
#rea of 7ard rust scale 8 3 +, 4 6 +, 4
9ocal reakdo1n of
coating or rust on
edges or 1eld lines
3 -, 4
-, 5 &, 4
6 &, 4
G'i%eine# for Coatin$ Maintenan!e Re"air#
for Water Baa#t Tan#
&enewal&enewal
ThicknessThickness
CorrosionCorrosion
*argin*argin
CoatingCoating
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IACS Rec, 1@ * Coatin& Ratin& * GOOD
o coatin2 brea!do$ns or areas rusted
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44Coatin2 should be repaired to restore D
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45Complete blastin2 and re5coat i" it is not too late
IACS Rec, 1@ * Coatin& Ratin& * POOR
Corrosion Prevention & Coatings Programme
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S!r'e of Shi#s*in*Ser'ice
) is!al ins#ection of the corrosion #re'ention sste)into those 8allast tan6s re3!ire" to 8e e>a)ine" atann!al s!r'es= or a)ine" atinter)e"iate or class renetentof "a)a&e
Corrosion Prevention & Coatings Programme
C i P ti & C ti P
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ooperation between all interested Parties for providing
ooperation between all interested Parties for providing
the BEST possible performance
he BEST possible performance
Baa#t tan after 15 (ear#
IACS Re!/ 63 G'i%eine# for Coatin$# Maintenan!ean% Re"air#
Corrosion Prevention & Coatings Programme
RINA #er&i!e#RINA #er&i!e#
A##i#tan!e %'rin$ t+e #+i",'i%in$ "ro!e##A##i#tan!e %'rin$ t+e #+i",'i%in$ "ro!e##
Certifi!ation of Coatin$ #(#te.#Certifi!ation of Coatin$ #(#te.#
Certifi!ation of t+e Coatin$ In#"e!tor#Certifi!ation of t+e Coatin$ In#"e!tor#
C i P ti & C ti P
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Corrosion Prevention & Coatings Programme
C i P ti & C ti P
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Corrosion Prevention & Coatings Programme
I SC --- on Stri#e Coat an"
Salt Meas!re)entStripe coats shall be applied by brush or roller. Roller to be used fo
scallops, ratholes, etc., only.
$nterpretation0 stripe coats should be applied as a coherent film showing
good film formation and no visible defects' The application method employedshould ensure that all areas that reEuire stripe coating are properly coated by
brush or roller'
Soluble salt limit equivalent to NaCl 50 mg/m2 of sodium chlorideJInterpretation: the conductivity o" soluble salts is measured in accordance $ith IS