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RSV 1000 R - RSV 1000 R FACTORY
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NOTE This manual must be consideredas an integral part of the vehicle and mustalways accompany it, even in case ofresale.
apriliahas carried out this manual withthe maximum attention, in order to supply
the user wi th correc t and updatedinformation. However, since apriliaconstantly improves the design of itsp roduc ts , the re may be s l i gh tdiscrepancies between the characteristicsof your vehicle and those described in this
manual.
For any clari f icat ion concerning theinformation contained in this manual, donot hesitate to contact your apriliaOfficial dealer .
For control and repair operations notexpressly described in this publication, forthe purchase of aprilia genuine spareparts, accessories and other products, aswel l as for speci f ic advice, contactexclusively aprilia Authorised Dealersand Service Centers, which guaranteeprompt and accurate assistance.
Thank you for choosing aprilia. We wishyou a nice ride.
A l l r ights as to e lec t ron ic s torage,reproduction and total or partial adaptation,with any means, are reserved for allCountries.
NOTE In some coun t r i es the
antipollution and noise regulations in forcerequire periodical inspections.
The user of the vehicle in these countriesmust:
contact an apriliaOfficial dealer tohave the non-homologated componentsreplaced with others homologated for
use in the country in question; carry out the requi red per iodical
inspections.
NOTE Soon af ter purchasing thevehicle, write down the identification dataind ica ted on the SPARE PARTSIDENTIFICATION LABEL in the table here
below. This label is positioned on the leftside of the frame; to read it, it is necessaryto remove the r ider seat, see p. 80(REMOVING THE RIDER SADDLE).
These data indicate:
year of manufacture (Y, 1, 2, ...); modification code (A, B, C, ...); homologation country (I, UK, A, ...).and are to be supplied to the apriliaOfficial dealer as reference data for thepurchase of spare parts or speci f icaccessories of the model you haveacquired.
In this manual the various versions areindicated by the following symbols:
RSV 1000 R
RSV 1000 R FACTORY
optional
cata ly t ic
VERSION:
Italy Singapore
Uni ted Slovenia
Austria Israel
Portugal South Korea
Finland Malaysia
Belgium Chile
Germany Croatia
France Australia
Spain United Statesof America
Greece Brazil
Holland South Africa
Switzerland New Zealand
Denmark Canada
Japan
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Rigorously observe all road signs andnational and local road regulations.
Avoid abrupt movements that can bedangerous for yourself and other people
(for example: proceeding on the backwheel, speeding, etc.), and give dueconsideration to the road surface, visibilityand other driving conditions.
Avoid obstacles that could damage thevehicle or make you lose control.
Avoid riding in the slipstream created bypreceding vehicles in order to increase
your speed.
WARNINGAlways drive with both hands on thehandlebars and both feet on thefootrests (or on the riders footboards),
in the correct driving posture.
Avoid standing up or stretching yourlimbs while driving.
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The driver should pay attention and avoiddistractions caused by people, things andmovements (never smoke, eat, drink, read,etc.) while driving.
Use only the vehicles specific fuels andlubricants indicated in the "LUBRICANTCHART"; regularly check oil, fuel andcoolant levels.
If the vehicle has been involved in anaccident, make sure that no damage hasoccurred to the control levers, pipes, wires,braking system and vital parts.
If necessary, have the vehicle inspected byan aprilia Official dealer who shouldcarefully check the frame, handlebars,suspensions, safety parts and all thedevices that you cannot check by yourself.
A lways remember to repor t anymalfunction to the technicians to help themin their work.
Never use the vehicle when the amount ofdamage it has suffered endangers yoursafety.
COOLER
OIL
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Never change the position, inclination orco lour o f : number p la te , d i rec t i onindicators, lights and horns.
Any modification of the vehicle will result inthe invalidity of the warranty.
Any modification of the vehicle and/or theremoval of original components cancompromise vehicle performance levelsand safety or even make it illegal.
We recommend respecting all regulationsand national and local provisions regardingthe equipment of the vehicle.
In particular, avoid all modifications thatincrease the vehicles performance levelsor alter its original characteristics.
Never race with other vehicles.
Avoid off-road driving.
CLOTHING
Before starting, always wear a correctlyfastened crash helmet. Make sure that it ishomologated, in good shape, of the right
size and that the visor is clean.Wear protective clothing, preferably in lightand/or reflecting colours. In this way youwill make yourself more visible to the otherdrivers, thus notably reducing the risk ofbeing knocked down, and you will be moreprotected in case of fall.
This clothing should be very tight-fittingand fastened at the wrists and ankles;strings, belts and ties should not behanging loose; prevent these and otherobjects from interfering with driving bygetting entangled with moving parts ordriving mechanisms.
ONLY ORIGINALS
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Do not keep objects that can be dangerousin case of fall, for example pointed objectslike keys, pens, glass vials etc. in yourpockets (the same recommendations alsoapply to passenger).
ACCESSORIES
The owner of the vehicle is responsible forthe choice, installation and use of anyaccessory.Avoid installing accessories that coverhorns or lights or that could impair theirfunctions, limit the suspension stroke andthe steering angle, hamper the operation ofthe controls and reduce the distance fromthe ground and the angle of inclination inturns.Avoid using accessories that hamper
access to the controls, since this can makereac t ion t imes longer dur ing anemergency.Big fairings and windshields installed onthe vehicle may produce aerodynamicforces that affect the stability of the vehicle,especially when riding at high speed.
Make sure that the equipment is wellfastened to the vehicle and not dangerouswhen driving.Do not install electrical devices and do notmodify those already existing to avoid
electrical overloads, because the vehiclecould suddenly stop or there could be adangerous current shortage in the horn andin the lights.aprilia recommends the use of genuineaccessories (aprilia genuine accessories).
LOAD
Be careful and moderate when loadingyour luggage. Keep any luggage loaded asclose as possible to the center of gravity ofthe vehicle and distribute the load evenlyon bo th s ides , i n o rder to reduceunbalance to the minimum. Furthermore,make sure that the load is firmly secured tothe vehicle, especially during long trips.
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Avoid hanging bulky, heavy and/ordangerous objects on the handlebars,mudguards and forks, because the vehiclemight respond more slowly in turns and itsmanoeuvrability could be unavoidably
impaired.
Do not place bags that are too bulky or thecrash helmet on the vehicle sides and donot ride with them on, because they couldhit people or obstacles, making you losecontrol of the vehicle.
Do not carry any bag if it is not tightlysecured to the vehicle.
Do not carry bags which protrude too muchfrom the luggage-rack or which cover thelights, horn or indicators.
Do not carry animals or children on theglove compartment or on the luggage rack.
Do not exceed the maximum load allowedfor each luggage-rack.
When the vehicle is overloaded, its stabilityand i t s manoeuvrab i l i t y can becompromised.
KG!
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ARRANGEMENT OF THE MAIN ELEMENTS
KEY
1) Left side fairing2) Adjustable steering damper
3) Headlight left lamp4) Front fairing
5) Left rear-view mirror6) Clutch fluid reservoir
7) Engine oil filter8) Left side panel9) Rider seat
10) Battery11) Main fuse carrier (30 A)
12) Passenger seat lockglove/tool kit compartment
13) Passenger left footrest(snaps closed/open)
14) Drive chain15) Rear swinging arm16) Rider left footrest
17) Side stand18) Gear shift lever
19) Engine oil tank20) Engine oil level21) Engine oil tank cap
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KEY
1) Rear shock absorber2) Passenger right footrest
(snaps closed/open)3) Tail light4) Glove/tool kit compartment
5) Passenger seat (glove/toolkit compartment cover)
6) Passenger grab strap7) Engine Control Unit8) Right side panel9) Fuel tank
10) Coolant expansion tank cap
11) Fuel tank filler cap12) Air cleaner
13) Right rear-view mirror14) Front brake fluid reservoir15) Secondary fuse carrier (15 A)16) Right side fairing17) Horn
18) Lower fairing19) Expansion tank
20) Rear brake fluid reservoir21) Rear brake master cylinder22) Rear brake lever23) Rider right footrest
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ARRANGEMENT OF THE INSTRUMENTS/CONTROLS
KEY
1) Clutch lever
2) Ignition/steering lock switch ( - - )
3) Instruments and indicators
4) Front brake lever
5) Throttle twistgrip
6) High beam flasher ()/LAP button (multifunction)
7) Light dimmer switch ( -)
8) Direction indicator switch ()
9) Horn button ()
10) Starter button ()
11) Engine kill switch ( -)
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KEY
1) Rev counter2) Red line light3) Green direction indicator light ()4) Blue high beam light ()5) Amber "stand down" light ()
6) Amber low fuel light ()7) Red immobilizer light ( ) (where immobilizer system is fitted)
8) Green neutral light ()9) Multifunction digital display (coolant temperature - clock -
battery voltage - lap timer - engine oil pressure diagnostics()
10) Red general warning light ( )
11) Multifunction computer programming buttons (+, Trip V, -)
INSTRUMENTS AND INDICATORS
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INSTRUMENTS AND INDICATORS TABLE
When the ignition key is turned to "" with the engine stopped, all warning lights come on for a LED check-up and go out after threeseconds. If one or more warning lights do not come on at this stage, contact an aprilia Official dealer.
Description Function
Rev counter (rpm)Gives engine revolutions per minute.
Never exceed engine max rpm, see page 56 (RUNNING-IN).
Red line light
Blinks when its operating threshold (max rpm, user-selectable) is exceeded, see page 23(SETTING THE RED LINE THRESHOLD (WITH ENGINE OFF ONLY)).
Comes on for three seconds when the maximum rpm threshold is confirmed during thesetting procedure, see page 23 (SETTING THE RED LINE THRESHOLD (WITH ENGINE OFF
ONLY)). It also comes on for three seconds each time the ignition key is turned to "", seepage 18 (MULTIFUNCTION COMPUTER).
Direction indicator light Blinks when the direction indicators are on.
High beam light Comes on when the high beam is on or when you flash the high beam.
Side stand light Comes on when the side stand is down
Low fuel light Comes on when there are about 4 litres of fuel left in the tank.
Refuel as soon as possible, see page 32 (FUEL).
Anti-theft device (immobilizer) light(where immobilizer system is fitted)
Blinks when the engine is off as a deterrent to prevent theft. Indicates that the anti-theft systemis operating.
When the engine has not been started during 10 days in a row, theenergy-saving feature will cause the light to go out, but the
IMMOBILIZER system remains in operation.
Neutral light Comes on when the gearbox is in neutral.
Error light
Comes on each time the ignition key is turned to ,with the engine stopped for a lightoperation check-up.
If the light fails to come on at this stage, contact an aprilia Official dealer
If it stays on , along with any one of the three display symbols"efi", "" and "",after engine is fired, it means that a fuel
injection system failure (efi) has been detected, engine oil pressure is low () orcoolant temperature is too high (). When this is the case, stop the engine immediatelyand contact an aprilia Official dealer
CAUTION
CAUTION
CAUTION
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Multifunctiondigital display
Speedometer (km/h - MPH)Can be set to display current, average or maximum road speed (in kilometresor miles) see page 18 (MULTIFUNCTION COMPUTER).
To cycle
through displayreadouts, seepage 18 (MUL-TIFUNCTIONCOMPUTER)
Odometer ( KM - Mi)Gives total distance covered or distance covered since the trip meter
was last reset (in km or miles).
Coolant temperature
(C/F)
Indicates engine coolant temperature, see page 18 (MULTIFUNCTIONCOMPUTER).
Do not leave the ignition switch set to "", as thiswill stop the cooling fans regardless of coolant
temperature. Consequently, temperature will rise further.
When temperature rises up to the danger zone, stop the engine, turn the
ignition key to "" and wait until the cooling fans switch off.Now turn the ignition key to "" and check coolant level, see page 40(COOLANT).
Contact an aprilia Official dealer.Exceeding the maximum coolant temperatureallowed (115 C - 239 F) may lead to severe
engine damage.
Clock Gives hours and minutes in accordance with selected settings, see page 18(MULTIFUNCTION COMPUTER).
Battery voltageV BATT
Indicates battery voltage, see page 18 (MULTIFUNCTION COMPUTER).
Lap timerIndicates the various time measurements in accordance with selectedsettings, see page 18 (MULTIFUNCTION COMPUTER).
Diagnostics
Each time the ignition switch is set to position "", the wording " " appears on the right sideof the multifunction display for approximately three seconds.
If the wording " " appears during normal engine operation, itmeans that the Engine Control Unit has detected an anomaly. In
most cases, thengine will keep running, although performance will be somewhatreduced. Contact an aprilia Official dealer immediately.
Description Function
CAUTION
CAUTION
CAUTION
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MULTIFUNCTION COMPUTER
When the ignition key is set to position "",the following dashboard lights come on forthree seconds:
- all segments of the multifunction display;
- all warning lights;
- backlighting.The rev counter pointer (1) moves to themaximum rpm value set by the user. Afterabout three seconds, the red line light (2)goes out and the rev counter pointer (1)returns to its initial position.
During the initial check-up, all instruments willbr ief ly show the current values of the
corresponding parameters.
CAUTIONWhen an "ERR" message flashes on thedashboard instead of the watertemperature and the stand and red linelights stay on with a steady light, it meansthat there is a communication problem onthe CAN line between dashboard andEngine Control Unit. Contact a dealer.
CAUTIONAfter covering the first 1000 km, the"SERVICE" icon appears on themultifunction display. The icon isdisplayed again upon reaching 10,000km and every 10,000 km afterwards.
Contact an aprilia Official dealer tohave the vehicle serviced as specifiedin the periodic maintenance chart, seepage 61 (PERIODIC MAINTENANCECHART). To turn off the "SERVICE"warning, hold down the "+" and "-"buttons for at least 15 seconds uponturning the key to on.
With the ignition key in position "",standard display readouts are as follows:
current speed clock coolant temperature odometer.
TOGGLING BETWEEN MEASUREMENTUNITS (km-mi, kph-MPH, C-F)
u Hold down the "TRIP/V" and "-" buttonstogether for over 15 seconds to togglebetween km and mi and between kphand MPH.
u Likewise, hold down the "TRIP/V" and"+" buttons together for over 15 secondsto toggle between C and F.
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VIEWING CURRENT, MAXIMUM ANDAVERAGE SPEEDS AND BATTERYVOLTAGE
NOTE Average and maximum speedand battery voltage are only displayed
when the vehicle is stopped. Only currentspeed may be displayed while riding.
When the ignition key is turned to position"", current speed appears on the display.Press the "+" button to display maximumspeed (V max), average speed (AVS) andbattery voltage.
To reset maximum (V max) and averagespeed (AVS), select the speed indicationyou wish to reset and hold down the "-"button for at least 3 seconds.
NOTE Maximum and average speedsare calculated on the distance coveredsince last resetting.
Battery voltage indication (expressed inVolts) cannot be changed and provides ameasure of battery operating conditions.
The charging system is operating correctly
when battery voltage at 4000 rpm with thelow beam on is between 13 and 15 Volts.
u Setting instrument backlighting:instrument backlighting brightness canbe set at one of three preset levels (30%,70%, 100%). To set backlighting, pressthe "-" button within 5 seconds of turning
the key to "".
+
Current speed
+
Maximum speed
+
Average speed
+
Battery voltage
+
-
30% brightness
-
70% brightness
-
100% brightness
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ODOMETER AND TRIP METERDISPLAY (TRIP 1 AND TRIP 2)
Turn the ignition key to "", to display theodometer. To switch to the trip meter(km/mi) (TRIP 1 and TRIP 2), press theTrip/V button.
To reset TRIP 1, select Trip 1 display andhold down the "Trip/V" button for at least 3seconds.
To reset TRIP 2, select Trip 2 display andhold down the "Trip/V" button for at least 3seconds.
NOTE Trip meter indications reflect thedistance covered since last resetting.
u Trip 1 and Trip 2 indications are wipedoff when the battery is disconnected.
TRIP/V
ODOMETER
TRIP/V
TRIP 1
TRIP/V
TRIP 2
TRIP/V
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COOLANT TEMPERATURE DISPLAY
The coolant temperature display reads" - - - " when the sensor de tec ts atemperature below 34C (93F).
When the sensor detects a temperaturebetween 35C (95F) and 114C
(237F), the display provides actualtemperature indication.
Temperatures between 115 C (239 F)and 135C (275F) are displayed with aflashing indication. In addition, thewarning light will come on to indicatea dangerous condition.
The display will flash for temperaturesabove 135C (275F) (again, thewarning light comes on).
CAUTIONThe dashboard error light ( ) comingon indicates a damaged ordisconnected coolant temperaturesensor , resul t ing in miss ing
temperature reading. When this is thecase, contact an aprilia Official dealer.
Display temperature range: 35-135C (95-275 F).
SETTING THE DIGITAL CLOCK:
The digital clock is displayed in the top
area of the screen.
The clock is only displayed when the key isset to .
NOTE The clock may only be set whenthe key is set to " " and the motorcycleis at standstill.
HOUR SETTING
u Hold down the buttons "+" and "-" for atleast 3 seconds, until the hour digitsbegin to flash.
u Use the "+" and "-" buttons to set hours
as desired.u Hold down either of the buttons and
current setting will increase/decrease byone unit per second.
u Hold down the "TRIP/V" button for atleast three seconds to confirm hoursetting. The clock will automatically
switch to the minutes setting mode.
MINUTES SETTING
u Pressing the "+" and "-" buttonsincreases/decreases current setting byone minute.Hold down either of the buttons to
increase/decrease current setting by oneunit per second.u Hold down the "TRIP/V" button for at
least 3 seconds, until the minute digitsstop flashing, to confirm your newsetting.
u Clock setting is lost when the battery isdisconnected.
NOTE Th l ti t t 40
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LAP TIMER
The lap timer measures and stores laptimes while riding on the track for laterreview.
When the "LAP TIMER" funct ion is
selected, the "clock" cannot be displayed:To turn on the lap timer:
u Hold down "TRIP/V" for over 3 secondswhile holding down the "LAP" button.The clock display area will read "01 LAP00'00"00".
To turn off the lap timer:
u Hold down "TRIP/V" for over 3 secondswhile holding down the "LAP" button.The display will return to the clockdisplay.
To start the lap timer
u Press the "LAP" button (6) and releaseimmediately. At the first press, timecount starts.Pressing the "LAP" button again within10 seconds of starting the time count will
reset and restart the time countAt the next press of the "LAP" button, anew lap time count begins. The previouslap time is stored and displayed for 10seconds along with lap number (in thetop left corner)After these 10 seconds, lap timer display
changes to second lap timing and lapnumber.
NOTE The lap timer can store up to 40lap times. When memory is full, pressingthe "LAP" button (6) will take no effect andthe 40 lap times stored are displayedautomatically.
The lap timer is reset by deleting the 40 laptimes stored as follows.
Access the lap timer function and holddown the "-" button for at least 3 secondswhile holding down the LAP button (6).
When the memory is clear, the lap timergoes back to the initial display "01 LAP00'00"00".Any lap times stored will be lost when thebattery is disconnected.
How to view stored lap times:
u Access the lap timer function and holddown "TRIP/V" for over 3 seconds. Scroll
through lap times using buttons "+"(scroll forward) and "-" (scroll back).To go back to the lap timer function, holddown "TRIP/V" for over 3 seconds.
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DIAGNOSTICS
1) Each time the ignition key is set to "",the wording "efi" is displayed for aboutthree seconds.
CAUTIONWhen the "efi" wording turns on and thewarning light ( ) comes on duringnormal engine operation, it means thatthe Engine Control Unit has detected ananomaly.
In most cases the engine will keeprunning, although with less than idealperformance. However, contact anaprilia Official Dealer without delay.
ENGINE OIL PRESSURE
Each time the ignition key is set to "", theengine oil pressure light comes on forabout three seconds.
CAUTIONIf the engine oil pressure light stays onand the warning light ( ) comes on aswell, after engine firing or during normalengine operation, it means that theengine oil pressure is low.
Stop the engine immediately andcontact an aprilia Official Dealer.
SETTING THE RED LINE THRESHOLD(WITH ENGINE OFF ONLY)
When the maximum rpm set isexceeded, the red line warning light(red) (1) on the dashboard startsblinking.
NOTE The red linethreshold, which operates the red line light,can only be set with the engine off and theodometer displayed. Setting range is 2,000- 12,000 rpm.
Factory setting is 6,000 rpm.
To view red line threshold setting, holddown the "Trip/V" button for at least 3seconds. The rev counter pointer (2) willpoint the corresponding rpm for threeseconds.
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To set the red line threshold:
u Turn the ignition key to " ".u Allow some time for the dashboard
check-up routine.u Hold down the "Trip/V" button for at least
three seconds: the rev counter pointer
(2) will point the current red line setting.u You have three seconds to change
setting as desired (as long as the revcounter pointer (2) is pointing current redline setting).
u Use the "+" button to change setting.Press briefly to increase setting by 100
rpm. Hold down a little longer to increaseby 1000 rpm.
u After reaching full scale value (12,000rpm), the pointer will go back to zeroautomatically.
u Three seconds after last pressing the "+"button, the new red line threshold isstored. This is confirmed by the red linelight (1) coming on for three seconds,while the pointer (2) will go back to zero.
u If the engine is started during the setting
procedure, the last setting is retained.The new threshold setting is also lost ifthe battery is disconnected during thesetting procedure, and the last setting isretained.
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KEY CONTROLS
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KEY CONTROLS
CONTROLS ON THE RIGHT SIDEOF THE HANDLEBAR
NOTE The electric components will onlywork when the ignition switch is in position"".
1) ENGINE KILL SWITCH ( -)CAUTION
Do not operate the engine kill switch( -) while riding.
This is a safety or emergency switch.
When it is in position "", the enginecan be started. When set to position"", it will stop the engine.
CAUTIONLeaving the ignition switch in position"" when the engine is stopped maylet the battery run flat.
After stopping the vehicle, stop theengine and then turn the ignition switchto position "".2) STARTER BUTTON ()
When pressed, the starter button "",turns the engine over. See page 51
(STARTING) for starting procedure.
CONTROLS ON THE LEFT SIDE OFTHE HANDLEBAR
NOTE The electric components will onlywork when the ignition switch is in position"".
3) HORN BUTTON ()Press it to operate the horn.
4) DIRECTION INDICATOR SWITCH()Move the switch to the left in order tosignal your intention to turn left; movethe switch to the right to signal a rightturn.
Press the switch to cancel the signal.
5) DIMMER SWITCH (-)
With the dimmer switch set to "",the parking lights, the dashboard lightand the low beam are on.
Push the dimmer switch to position"" to turn on the high beam.
Ensure that the dimmer switch is set to"" before starting the engine.
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6) HIGH BEAM FLASHER () / LAP(multifunction) BUTTON
NOTE To set the functions, see page 18(MULTIFUNCTION COMPUTER).
Press the button to flash the high beam
in an emergency. When pressedtogether with the TRIP/V button, it turnson the lap timer.
NOTE Release the button to stop theflasher.
IGNITION SWITCH
The ignition switch (1) is positioned on thesteering head.
NOTE The key operates the ignitionswitch/steering lock, the fuel filler cap lock
and the glove/tool kit compartment cover.Two keys are delivered along with thevehicle (one spare key).
NOTE Do not keep the spare key on thevehicle.
NOTE Setting the ignition key to ""automatically turns on the lights.The lights will turn off when the ignitionswitch is set to "".
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P iti F ti Key removal Th t i It i ibl
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STEERING LOCK
WARNINGNever turn the key to position "" whileriding or you might lose control of thevehicle.
OPERATION
To lock the steering:
u Turn the handlebar fully to the left.u Turn the key to position "".u Push in the key and turn it to "".u Extract the key.
Position Function Key removal
Steering
lock
The steering
is locked. It
is not
possible tostart the
engine or
switch on
the lights
It is possibleto remove thekey.The
immobilizersystem isactivatedafter the keyis removed.(whereimmobilizersystem is
fitted)
Neither theengine northe lightscan beoperated.
It is possibleto remove thekey. Theimmobilizersystem isactivated
after the keyis removed.(whereimmobilizersystem isfitted)
The engine
and thelights can beoperated.
It is not
possible toremove thekey.
The steeringis locked. Itis notpossible tostart the
engine.The parkinglights ofheadlightand tail lightare turnedon.
It is possibleto remove thekey.Theimmobilizer
system isactivatedafter the keyis removed.(whereimmobilizersystem isfitted)
ACCESSORIES
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ACCESSORIES
UNLOCKING/LOCKING THEPASSENGER SEAT
u Place the vehicle on the stand, see page
58 (PLACING THE VEHICLE ON THESTAND).
u Insert the key (1) into the seat lock.u Release the passenger seat (2) from the
grab strap (3).u Turn the key (1) anticlockwise.u Raise the front end of the passenger
seat (2).u Withdraw the passenger seat (2).
NOTE Before lowering and locking theseat (2), make sure that you have not leftthe key in the glove/tool kit compartment.
To lock the seat (2), proceed as follows:
u Slide the hooks (4) placed at the rearend of the passenger seat underneaththe frame tube (5) of the rear subframe.
u Push the passenger grab strap (3)forward and lower the front end of theseat. Make sure to set the grab strap inthe correct position.
u Press down on the front end of the seatso that the lock becomes engaged.
WARNINGMake sure the seat (2) is lockedsecurely before riding.
The tail of the vehicle accommodates aconvenient glove / tool kit compartment,which is accessed by removing thecompartment cover.
NOTE The glove/tool kit compartmentcover can on ly be used when thepassenger seat (2) is removed and viceversa.
To use the vehicle with the glove/tool kitcompartment cover it is necessary toremove the passenger seat as previously
described.See page 29 (UNLOCKING/LOCKINGTHE GLOVE/TOOL KIT COMPARTMENTCOVER) for installation instructions.
1
3 2
5
2
3
4
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UNLOCKING/LOCKING THEGLOVE/TOOL KIT COMPARTMENTCOVER
u Place the vehicle on the stand, see page58 (PLACING THE VEHICLE ON THESTAND).
u Insert the key (1) in the lock.u Turn the key (1) anticlockwise, raise the
glove/tool kit compartment cover (2) andease it off in a forward motion.
The tail of the vehicle accommodates aconvenient glove / tool kit compartment,which is accessed by removing thecompartment cover (2).
NOTE Before lowering and locking theglove/tool kit compartment cover (2), makesure that you have not left the key in theglove/tool kit compartment.
To lock the glove/tool kit compartmentcover (2):
u Slide the lower front lugs underneath theframe tube of the rear subframe.
u Position the glove/tool kit compartmentcover in its seat and press down until the
lock snaps shut.
WARNINGBefore riding, make sure that theglove/tool kit compartment cover (2) iscorrectly locked.
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2
2
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GLOVE/TOOL KIT COMPARTMENT
To reach the glove/tool kitcompartment, proceed as follows:
u Remove the passenger seat -see page28 (UNLOCKING/LOCKING THE
PASSENGER SEAT) - or the glove/toolkit compartment cover - see page 29(UNLOCKING/LOCKING THEGLOVE/TOOL KIT COMPARTMENTCOVER).
The tool kit (1) includes:
3, 4, 5, 6 mm Allen spanners (2); 11 - 13 mm double open-end spanner(3);
8 - 10 mm double socket spanner (4); 17 mm open-end spanner (5); 16 mm socket spanner for spark plug (6)
double-ended (cross-headed/hexagon)screwdriver (7);
tool box (8); fuse puller (9)Maximum load allowed: 1.5 kg.
LUGGAGE FIXING POINTS
The passenger seat can be used to carrysmall luggage, which must be strappeddown securely to the suitable fixing points(9).
Maximum load allowed: 9 kg.
WARNINGCarry small luggage only and make sureit is fastened securely.
9
3
2
4
6
87
5
9
SPECIAL TOOLS ACCESSORIES
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Certain specif ic operations must beperformed using special tools, availablefrom aprilia Official dealer:
- "R FACTORY" rear shock absorber, and
- adjustable steering damper,
which are fitted from standard to the RSV
1000 R FACTORY, can also be installed tothe RSV 1000 R (contact an apriliaOfficial dealer).
Tool Operations
Pins (1) for the rear wheelstand, see page 70(FITTING THE PINS FORTHE REAR WHEEL STAND).
To position thevehicle on therear wheel stand.
Rear wheel stand (2), seepage 70 (PLACING THEVEHICLE ON THE REARWHEEL STAND)
Engine oil and
engine oil filterchange.Rearwheeldisassembly.Drive chainadjustment.Removal of thelower fairing.
Front wheel stand (3), seepage 71 (PLACING THEVEHICLE ON THE FRONTWHEEL STAND).
Front wheeldisassembly.
Click clamp (4) installationpliers, see page 63 (CLICKCLAMPS).
Click clampinstallation.
MAIN COMPONENTS
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FUEL
WARNINGThe fuel used to operate engines ishighly f lammable and becomesexplosive under particular conditions.Refuelling and engine service shouldtake place in a well-ventilated area withthe engine stopped. Do not smoke when
refuelling or in the proximity of sourcesof fuel vapours. Avoid contact withopen flames, sources of sparks or anyother source which may ignite the fuelor lead to explosion.
Take care not to spill fuel out of thefiller, or it may ignite when in contact
with hot engine parts.In the event of accidental fuel spillage,make sure the affected area is fully drybefore s tar t ing the engine . Fuelexpands from heat and when left underdirect sunlight. Never fill the fuel tankup to the rim.
Tighten the filler cap securely after eachrefuelling. Avoid contact with skin. Donot inhale vapours. Do not swallow fuel.Do not transfer fuel between differentcontainers.
DO NOT RELEASE FUEL INTO THEENVIRONMENT.
KEEP AWAY FROM CHILDREN.Use only premium-grade unleaded fuelwith a minimum octane rating of 95 (RON)and 85 (MON).
To refuel, proceed as follows:
u Raise the flap (1).
u Insert the key (2) into the filler cap lock(3).
u Turn the key clockwise, pull and openthe fuel flap.
TANK CAPACITY (reserve included): 18 b
FUEL RESERVE: 4 b
CAUTIONDo not add any additives or othersubstances to the fuel. If you use afunnel ot other tool, make sure that theyare perfectly clean.
WARNING
Do not fill the tank up to the rim. Fuellevel must always remain below thelower edge of the filler neck (see figure).
u Refuel.
After refuelling:
NOTE The cap can only be closed whenthe key (2) is inserted.
u Press the cap with the key (2) inserted toclose.
WARNINGMake sure that the cap is properlyclosed.
u Extract the key (2).u Close the flap (1).
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BRAKE FLUID - recommendations
NOTE This vehicle is fitted with front andrear disk brakes. Each braking system isoperated by an independent hydrauliccircuit.
The information provided below applies toboth braking systems.
WARNINGAny sudden changes in p lay orhardness in the brake lever are warningsigns of problems with the hydraulic
circuits.If in doubt about the braking efficiencyof your bike or if you are not able toperform routine checks, contact anaprilia Official Dealer.
WARNINGEnsure that the brake disks and brakelinings have not become contaminatedwith oil or grease. This is particularlyimpor tant a f ter serv ic ing or
inspections.Make sure the brake lines are nottwisted or worn.
Prevent accidental ingress of water ordust into the circuit. Wear latex gloveswhen servicing the hydraulic circuit.
Brake fluid is an irritant. Avoid contactwith eyes or skin.
WARNINGIn the event of accidental contact, washaffected body parts thoroughly.In the event of accidental contact witheyes, contact an eye specialist or seek
medical advice.KEEP AWAY FROM CHILDREN.
DO NOT RELEASE BRAKE FLUID INTOTHE ENVIRONMENT.
CAUTION
When handling brake fluid, take carenot to spill it onto plastic or paint-finished parts or they will damage.
NOTE Halve service intervals when thevehicle is used in rainy or dusty conditions
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DISK BRAKES
WARNINGThe brakes are critical to your safetyand must always be kept in sleekrunning order. Check the brakes before
each ride.
A dirty disk will soil the pads, leading toloss of braking. Dirty pads must bereplaced, whereas a dirty brake diskmay be cleaned with a high-qualitydegreasing product.
Have brake fluid changed at an apriliaOfficial Dealer every two years.
Use the brake fluid specified in thelubr icant char t , see page 116(LUBRICANT CHART).
NOTE This vehicle is fitted with front andrear disk brakes. Each braking system isoperated by an independent hydrauliccircuit.
The front brake is a twin-disk brake (onedisk on either side of the wheel).
The rear brake uses a single disk (fitted tothe right side of the wheel).
The information provided below applies toboth braking systems.
Brake fluid level decreases gradually asthe brake pads wear down.
The front brake fluid reservoir is mountednear the front brake lever coupling.
The rear brake fluid reservoir is positionedunder the right lower fairing; to reach it,
remove the right lower fairing, see page 81(REMOVING THE LOWER FAIRING).
vehicle is used in rainy or dusty conditions,on rough roads or for racing.
Have the brake disks checked by anaprilia Official dealer after the first 1000
km (625 mi) and every 10000 km (6250 mi)afterwards.
Before each ride, check brake fluid level inboth reservoirs - see page 35 (FRONTBRAKE) and page 37 (REAR BRAKE),and check the brake pads for wear - seepage92 (CHECKING THE BRAKE PADS
FOR WEAR).
u Check the brake disk and the brake padsfor wear see page 92 (CHECKING THE
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Have brake fluid changed every two yearsby an aprilia Official dealer.
WARNINGDo not ride if the braking system isleaking.
FRONT BRAKE
CHECK
u Place the vehicle in vertical position,keep the handlebar in the direction oftravel.
u Make sure that the fluid level in thereservoir exceeds the "MIN" mark.MIN= minimum level
MAX= maximum level
If level is below the "MIN" mark:
CAUTIONBrake fluid level decreases gradually asthe brake pads wear down.
for wear, see page 92 (CHECKING THEBRAKE PADS FOR WEAR).
If the pads and/or the disk are in goodcondition, top up to correct level.
TOPPING UP
Read page 33 (BRAKE FLUID -recommendations) carefully.
CAUTIONDanger: brake fluid could leak out.
Never operate the front brake leverwhen the screws (1 ) have beenloosened or when the reservoir cover isnot in place.
u Unscrew the screws (1) of the brake fluidreservoir (2) by means of a short, cross-headed screwdriver.
CAUTION CAUTION
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WARNINGAvoid long exposure of brake fluid toair.
Brake fluid is hygroscopic and willabsorb moisture from the air.
Keep the brake fluid reservoir openJUST LONG ENOUGH to top up level.
u Raise and remove the cover (3) togetherwith the screws (1) and the gasket (4).
Do not rock the motorcycle from side toside when topping up or brake fluid willspill out.
Do not add any additives or otherproducts.
If you use a funnel or other tool, ensurethey are perfectly clean.
u Top up the reservoir (2) with brake fluid,see page 116 (LUBRICANT CHART)until exceeding "MIN" level mark.
While topping up, never pour too muchfluid.Fill up to max. level only with new brakepads.
If topped up to max. level with wornpads, brake fluid will spill out when youchange the pads at a later time.
Check braking efficiency.
When the brake lever has exceedingtravel or if you notice a loss of braking,
contact an aprilia Official dealer. Thebraking system may need bleeding.
u Unscrew the screw (3) completely.u Shift the complete reservoir (1)
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REAR BRAKE
CHECK
u Keep the vehicle upright, so that the fluidin the reservoir (1) is parallel with theplug (2).
u Look through the special slot in the rightfairing to check that fluid level in thereservoir exceeds the "MIN" mark.
MIN= minimum level
MAX= maximum level
If level is below the "MIN" mark:
CAUTIONBrake fluid level decreases gradually asthe brake pads wear down.
u Check the brake disk and the brake padsfor wear, see page 92 (CHECKING THEBRAKE PADS FOR WEAR).
If the pads and/or the disk are in goodcondition, top up to correct level.
TOPPING UP
Read page 33 (BRAKE FLUID -recommendations) carefully.
u Remove the right fairing, see page 81(REMOVING THE SIDE FAIRINGS).
CAUTIONDanger: brake fluid could leak out.Never operate the rear brake lever whenthe reservoir cap is loose or has been
removed.
WARNINGAvoid long exposure of brake fluid toair.Brake fluid is hygroscopic and willabsorb moisture from the air.
Keep the brake fluid reservoir openJUST LONG ENOUGH to top up level.
u S t t e co p ete ese o ( )moderately outwards.
u Unscrew and remove the cap (2).
CAUTIONEnsure the fluid in the reservoir isparallel with the reservoir rim at alltimes (in a horizontal position) whentopping up or brake fluid will spill out.
Do not add any additives or otherproducts.
If you use a funnel or other tool, ensurethey are perfectly clean.
u Remove the gasket (4).u Top up the reservoir (1) with brake fluid,
see page 116 (LUBRICANT CHART)until bringing level between the "MIN"and "MAX" marks.
Always renew the brake pads beforetopping up to "MAX" level.
CAUTIONDo not tilt reservoir (1) even if plug (2) istightened. This might let air in thecircuit and brake system would be
impaired.
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4
2
CLUTCH FLUID -recommendations
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CAUTIONBrake pad wear affects fluid level. Iftopped up to "MAX" level with wornpads, brake fluid will spill out when youchange the pads at a later time.Check braking efficiency.
When the brake lever has exceedingtravel or if you notice a loss of braking,contact an aprilia Official dealer. Thebraking system may need bleeding.
NOTE This vehicle is f i t ted with ahydraulically-controlled clutch.
CAUTIONAny sudden changes in p lay orhardness in the clutch lever are warningsigns of problems with the hydrauliccircuit.
If in doubt about the proper operation ofthe clutch or if you are not able to
perform routine checks, contact anaprilia Official dealer.
CAUTIONMake sure the clutch hose is not twistedor worn.
Prevent accidental ingress of water ordust into the circuit. Wear latex gloveswhen servicing the hydraulic circuit.
Clutch fluid is an irritant. Avoid contactwith eyes or skin.
In the event of accidental contact, washaffected body parts thoroughly. In the
event of accidental contact with eyes,contact an eye specialist or seekmedical advice.
DO NOT RELEASE CLUTCH FLUIDINTO THE ENVIRONMENT.
KEEP AWAY FROM CHILDREN.
When handling clutch fluid, take carenot to spill it onto plastic or paint-finished parts or they will damage.
Have clutch fluid changed every twoyears by an aprilia Official dealer.
Use the clutch fluid specified in thelubr icant char t , see page 116(LUBRICANT CHART).
The clutch fluid reservoir (1) is mountednear the clutch lever coupling.
1
NOTE Halve service intervals when thevehicle is used in rainy or dusty conditions, 2
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on rough roads or for racing.
Before each ride, check clutch fluid level inthe reservoir - see page 39 (CLUTCH).
Have clutch fluid changed every two yearsby an aprilia Official dealer.
WARNINGDo not ride if the clutch hydraulic circuitis leaking.
CLUTCH
NOTE Halve service intervals when thevehicle is used in rainy or dusty conditions,on rough roads or for racing.
Have the clutch checked by an aprilia
Official dealer every 10,000 km (6250 mi).If the vehicle is used for racing:
have the clutch checked by an apriliaOfficial dealer every 5000 km (3120 mi).
NOTE The engine is equipped with ahydraulically-operated clutch, aided by thepatented PPC (Pneumatic Power Clutch)system, which prevents rear wheelbouncing under braking.
CHECK
uPlace the vehicle in vertical position andkeep handlebar in the direction of travel.
uMake sure that the fluid level exceeds the"MIN" mark.
MIN= minimum level
MAX= maximum level
u If fluid is below the "MIN" mark, top up tocorrect level.
TOPPING UP
Read page 38 (CLUTCH FLUID -recommendations) carefully.
CAUTIONDanger: clutch fluid could leak out. Neveroperate the clutch lever when the reservoircap is loose or has been removed.
3
1
2
WARNINGA oid long e pos re of cl tch fl id to
u Top up the reservoir (1) with clutch fluid,see page 118 (LUBRICANT CHART)
til b i i l l b t th "MIN"
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Avoid long exposure of clutch fluid toair.Clutch fluid is hygroscopic and willabsorb moisture from the air.
Keep the clutch fluid reservoir openJUST LONG ENOUGH to top up level.
u Unscrew and remove the plug (2).
CAUTIONDo not rock the motorcycle from side to
side when topping up or clutch fluid willspill out.
Do not add any additives or otherproducts.
If you use a funnel or other tool, ensurethey are perfectly clean.
u Remove the gasket (3).
until bringing level between the "MIN"and "MAX" marks.
CAUTIONNever exceed the "MAX" level.
Check the clutch for proper operation.
When the clutch lever has exceedingtrave l or i f you not ice a loss ofefficiency, contact an aprilia Officialdealer. The clutch hydraulic circuit mayneed bleeding.
COOLANT
CAUTIONDo not ride when coolant is below theminimum level "LOW".
NOTE You will need to remove the rightside fairing in order to top up coolant level.
NOTE Halve service intervals when thevehicle is used in rainy or dusty conditions,on rough roads or for racing.
Check coolant level before each ride - seepage 42 (CHECKING AND TOPPING UP).
Have coolant changed every two years byan aprilia Official dealer.
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WARNINGCoolant is toxic when ingested. Contactwith eyes or skin may cause irritation.In the event of contact with eyes, rinserepeatedly with abundant water andseek medical advice. In the event ofingestion, induce vomiting, rinse mouthand throat with abundant water andseek medical advice immediately.
KEEP AWAY FROM CHILDREN.
DO NOT RELEASE INTO THEENVIRONMENT.
Take care not to spill coolant onto hotengine parts. It may ignite and produceinvisible flames.
Wear latex gloves when servicing.
CAUTIONHave coolant changed at an apriliaOfficial dealer.
Coolant mixture is a 50% solution of waterand anti-freeze.
This is the ideal solution for most operatingtemperatures and provides good corrosionprotection.
This solution is also suited to the warmseason, as the mixture is less prone toevaporative loss and will reduce the needfor top-ups. In addi t ion, less water
evaporation means fewer mineral saltsdepositing in the radiator, which helpspreserve the efficiency of the coolingsystem.
When temperature drops below zerodegrees centigrade, check the coolingsystem frequently and add more anti-freeze (up to 60% maximum) to thesolution.
Use distilled water in the coolant mixture.Tap water will damage the engine.
WARNINGDo not remove the expansion tank plug(1) when the engine is hot, sincecoolant is very hot.Contact with skin or clothes, may causesevere scalding and/or damage.
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CHECKING AND TOPPING UP
WARNINGWait for the engine to cool down beforechecking or topping up coolant level.
u Stop the engine and wait until it hascooled down.
u Hold the vehicle upright, with bothwheels on the ground.
u Look through the slot (1) in the rightfairing and check that coolant level in theexpansion tank is between the "FULL"and "LOW" marks.
FULL = maximum level
LOW = minimum level
If not so:
u Remove the side fairing, see page 81(REMOVING THE SIDE FAIRINGS).
u Unscrew and remove the filler cap (2).
WARNINGCoolant is toxic when ingested. Contactwith eyes or skin may cause irritation.Do not put your fingers or any otherobject into the filler opening in order toensure that there is coolant.
CAUTIONDo not add any additives or otherproducts.
If you use a funnel or other tool, ensurethey are perfectly clean.
u Top up with coolant, see page 116(LUBRICANT CHART) up to just belowthe "FULL" mark. Never top up beyond the"FULL" level mark or coolant will leak outwhen the engine is running.
uRefit the filler cap (2).
CAUTIONIf coolant level drops too quickly or thetank is empty, check the cooling circuitfor leaks. Have the leak repaired at anaprilia Official dealer.
TYRES
This vehicle is fitted with tubeless tyres.WARNING
Use tyres of the specified type and
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y
NOTE Halve service intervals when thevehicle is used in rainy or dusty conditions,on rough roads or for racing.
WARNINGCheck the tyre condition and inflationpressure at room temperature every twoweeks.Check the tyre condition and inflationpressure at room temperature after the
first 1000 km (625 mi) and every twoweeks afterwards, see page 112(TECHNICAL DATA).
Checking pressure on hot tyres willresult in inaccurate measurement.
Take care to check tyre pressures
before and after a long journey.An overinflated tyre will provide a harshride, reduce riding comfort and stabilitywhen cornering.
An underinflated tyre will extend thecontact patch to include a larger portion
of the tyre wall (1). When this is thecase, the tyre may slip on or becomeseparated from the rim, leading to lossof control.
The tyre may even come off the rimunder hard braking.
Lastly, the vehicle may skid in a bend.
WARNINGInspect tread surface and check forwear. Badly worn tyres adversely affectroad holding and handling.
Some of the tyre types approved for this
vehicle are fitted with wear indicators.There are var ious types of wearindicators.
Enquire about the correct wearinspect ion procedure wi th yoursupplier.
Visually inspect the tyres for wear andhave them changed when worn.
A tyre that becomes punctured in thetread area should be changed when thepuncture is larger than 5 mm.
The wheel must be balanced after each
tyre repair.
Use tyres of the specified type andmodel recommended by themanufacturer , see page 112(TECHNICAL DATA). Using other than
specified tyres may adversely affecthandling.
Never use tube tyres on tubeless tyrerims, or vice versa.
Always check that the caps are in placeon the valves (2), or the tyres may
deflate suddenly.Tyre replacement and repair, as well aswheel servicing and balancing aredelicate operations. They should becarried out using adequate tools andare best left to experienced mechanics.
Have your tyres and wheels serviced atan apr i l ia Off ic ia l dea ler or aspecialised tyre repairer.
New tyres may be coated with an oilyfilm. Drive carefully until coveringseveral kilometres. Never apply non-specific products to the tyres. Old tyres
may not ensure full grip due to materialageing - even when they are still withinthe wear limit - and must be replaced.
ENGINE OIL
WARNING
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MINIMUM RECOMMENDED TREADDEPTH (3):
front and rear 2 mm ( 3 mm) and in anycase not less than prescribed by theregulations in force in the country wherethe vehicle is used.
WARNINGProlonged or repeated contact with oilmay cause severe skin damage.
Wash your hands thoroughly afterhandling oil.
KEEP AWAY FROM CHILDREN.
DO NOT RELEASE INTO THEENVIRONMENT.
Place oil in a sealed container anddispose of i t through a waste oi lreclamation firm or through your usualsupplier.
Wear latex gloves during servicing.
CAUTIONIf the warning light " " comes on and
the symbol "" appears on the displayduring normal engine operation, itmeans that engine oil pressure in thecircuit is too low.
When this is the case, check engine oillevel, see page 64 (CHECKING ANDTOPPING UP ENGINE OIL LEVEL). If
engine oil level is not correct, stop theengine immediately and contact anaprilia Official dealer.
CAUTIONHandle carefully.
Do not spill oil!
Avoid smear ing any vehic le
components, the area in which you areworking and the surrounding area.Remove any trace of oil.
In case of leakage or malfunctions,contact an aprilia Official dealer.
Check engine oil level at regular intervals,see page 64 (CHECKING AND TOPPINGUP ENGINE OIL LEVEL).
See page 61 (PERIODIC MAINTENANCECHART) and page 65 (CHANGINGENGINE OIL AND THE ENGINE OILFILTER) for oil change instructions.
NOTE Use high-quality 15W - 50 oil, see
page 116 (LUBRICANT CHART).
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4
ADJUSTING THE FRONT BRAKELEVER AND THE CLUTCH LEVER
The grab distance of the lever (1) (distancefrom the grip (2)) can be adjusted byrotating the adjuster (3).
The MAX and MIN click settings give agrab d i s tance o f 126 and 83 mm,respectively.
Push the lever (1) forward and rotatethe adjuster (3) until setting the lever (1)at the desired distance.
ADJUSTING REAR BRAKE LEVERCLEARANCE
Brake lever position is determined basedon ergonomic principles at the factory.
If necessary, it is possible to adjust brakelever clearance:
u Slacken the lock nut (4).u Unscrew the master cylinder actuating
rod (5) to ensure a minimum clearanceof 0.5 - 1 mm between the rod and thepiston.
CAUTIONMake sure that the lever (6) has acertain amount of free play, or the brakewill remain applied leading to early wearof braking elements.
Free play of lever (6): 4 mm (measuredat the lever end).
u Lock the master cylinder actuating rod(5) by means of the lock nut (4).
CAUTIONAfter the adjustment, make sure that thewheel rotates freely with the brakereleased.
Check braking efficiency.
If necessary, contact your apriliaOfficial dealer.
3
12
CAUTIONIf the gear shift lever needs further
Check the muffler/exhaust silencer and thesilencer pipes for rust or holes. Ensure thatthe exhaust system works correctly.
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ADJUSTING THE REAR BRAKELEVER AND THE GEAR SHIFTLEVER
The posit ion of the control levers isdetermined based on ergonomic principlesat the factory.
If necessary, it is possible to adjust theposition of the levers.
u Place the vehicle on the stand, see page58 (PLACING THE VEHICLE ON THESTAND).
u Partially unscrew the screw (1).u Rotate the eccentric (2) until finding the
optimal position for the pedal (3).u Tighten the screw (1) and make sure that
the eccentric retains its position.
gadjustment, contact an aprilia Officialdealer.
MUFFLER/EXHAUST SILENCER
WARNINGTampering with the noise controlsystem is prohibited.
Owners are warned that the law mayprohibit:
-The removal or disconnection of anydevice or element of design incorporatedinto any new vehicle to limit the noiseemissions before its sale or delivery tothe final purchaser or while it is in useexcept if carried out for maintenance,repair or replacement purposes.
-The use of the vehicle after the removal ordisconnection of this device or element ofdesign.
the exhaust system works correctly.
If the exhaust system noise increases,contact an april ia Official dealer
immediately.
WARNINGBoth exhaust silencers are equippedwith catalytic converter and becomevery hot to the touch. Be careful!Danger of burns!
`
INSTRUCTIONS FOR USE
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GETTING ON AND OFF THEVEHICLE
The instructions below must be followed
with the maximum care in order to avoidinjury to persons and damage to propertyand to the vehicle, caused by the rider orpassenger falling from the vehicle and/orthe vehicle falling or overturning.
WARNINGRisk of falling and overturning.
Proceed with care.
When getting on and off the vehicle, makesure nothing can impair your movements.Also, your hands should be free (replaceany objects, such as your helmet, gloves ordangling glasses before mounting ordismounting).
Always mount and dismount from the leftside with the vehicle on the side stand.
CAUTIONHowever, do not apply you full weightor that of the passenger to the sidestand.
The stand has been designed to supportthe weight of the vehicle and a minimumload, without the rider and the passenger.
The purpose of placing the vehicle on theside stand before mounting is to keep thevehicle from falling or overturning. This
does not mean that the side stand shouldbe used to support the weight of rider andpassenger.
While getting on and off, the weight of thevehicle may make you lose balance, andthe vehicle may fall or overturn.
NOTE The rider must always mountbefore the passenger and dismount afterthe passenger. It is the rider's responsibilityto keep the vehicle balanced while thepassenger gets on and off.
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21
PRE-RIDE CHECKS
WARNINGCheck the vehicle before each ride toensure safe riding. (See the PRE-RIDECHECKS CHART). Failure to do so may
lead to severe injury or vehicle damage.If you have any doubts on the operation ofthe vehicle controls or believe that anyvehicle components might be faulty, do nothesitate to contact an aprilia Officialdealer.
A quick check is done in no time, but does
wonders for your safety.
NOTE This vehicle provides real-timediagnostics of failures stored into theEngine Control Unit.
Each time the ignition key is set to "", thewording "Efi" (1) appears on the right sideo f the mu l t i func t ion d i sp lay fo r
approximately three seconds.
CAUTIONIf the wording "Efi " (1) is displayedduring normal engine operation, itmeans that the Engine Control Unit hasdetected an anomaly.
In most cases, the engine will keeprunning, a l though giv ing lessperformance. At any rate, contact anaprilia Official dealer immediately.
CAUTIONAfter covering the first 1000 km (625 mi)and every 10 ,000 km (6250 mi )afterwards, the "SERVICE" warning (2)appears on the right display.
When you see this warning, contact an
aprilia Official dealer to have thevehic le serv iced and inspectedaccording to the periodic maintenancechar t , see page 61 (PERIODICMAINTENANCE CHART). To cancel the"SERVICE" warning, turn the key to ONwhile holding down the "+" and "-"
buttons at the same time for at least 15seconds.
PRE-RIDE CHECKS CHART
Part Action Page
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Front and rear disk brakes
Check for proper operation. Check brake lever free play and brake fluid level. Check for leaksand brake pad wear.
Top up brake fluid level, if necessary.
33, 34, 35,37, 93
ThrottleEnsure that it turns smoothly. The throttle should open and close fully at all positions of thesteering. Adjust and/or lubricate, if necessary.
94
Engine oil Check and top up as required. 44, 65
Wheels/tyresCheck tyre surface, inflation pressure. Check for wear or damage. Remove any foreign objectslodged in the tread.
43
Brake levers Make sure they move smoothly. Lubricate the joints and adjust travel, if necessary 45
ClutchCheck for proper operation, check clutch lever free play, clutch fluid level and check forleaks.Top up clutch fluid, if necessary. The clutch should not jerk or slip. 38, 39
Steering Steering should rotate smoothly and evenly. There should be no play or looseness.
Side standThe stand should operate smoothly and snap back in the rest position in a smooth motion.Spring action must be enough to fold it fully up. Lubricate joints and connections, if necessary.Check stand switch for proper operation.
96, 102
Fasteners Make sure the fasteners are properly tightened. Adjust or tighten as required.
Drive chain Check slack. 78, 80
Fuel tankCheck fuel level and refuel if low.Check for leaks in the fuel system.Make sure the filler cap is tightened securely.
32, 81
Coolant Coolant level in the expansion tank must be between the "FULL" and "LOW" marks. 40, 44
Engine kill switch( -)
Check for proper operation. 25
Lights, warning lights, horn,rear brake light switches and
electrical devices
Check horn and indicators for proper operation. Change bulbs or fix a failure, if necessary. 98 - 109
3
4 4With the side stand up, the engine can bestarted either in neutral or with a gearengaged while keeping the clutch lever
ll d i
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N
2
1
6
45
STARTING
WARNINGThe vehic le 's engine de l iversconsiderable power. Familiarise withthe vehicle gradually and use the
greatest care.Do not place any objects on the insideof the front fa ir ing (between thehandlebar and the dashboard), or theymight hinder handlebar rotation andhide the dashboard from view.
NOTE Before starting the engine,carefully read section "Safe Riding", seepage 5 (SAFE RIDING).
WARNINGExhaust emissions contain carbonoxide, which is a poisonous gas andextremely harmful if inhaled.
Never operate the engine indoor. Make
sure the area is well ventilated beforestarting the engine.
Failure to heed these warnings maylead to loss of conscience or evendeath.
NOTE With the side stand down, theengine can only be started if the gearbox isin neutral. If you try to engage a gear withthe stand down, the engine will stop.
pulled in.
u Sit astride the vehicle, see page 47(GETTING ON AND OFF THE VEHICLE).
u Make sure the stand is fully up.u Make sure the dimmer switch (1) is in
position "".u Set the engine kill switch (2) to "".u Turn the key (3) to set the ignition switch
to position "".
When you turn the key:- All digits of the multifunction display come
on for 3 seconds.
- All dashboard warning lights (4) and thebacklighting come on for 3 seconds.
- The odometer pointer (5) points the lastred line threshold setting for 3 secondsand then returns to idle rpm.
- During normal operation, all instrumentswill give the current reading.
CAUTIONWhen the low fuel light "" (6) comeson, refuel as soon as possible. Seepage 32 (FUEL).
9
u The vehicle is equipped with a cold startfeature controlled by the ECU whichoperates automatically when starting theengine from cold
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7
8
10
11
NOTE The units of measurement ofspeedometer (km or mi) and coolanttemperature (C or F), the red l inethreshold, clock functions and lap timer areuser -se lec tab le . See page 18(MULTIFUNCTION COMPUTER).
WARNINGThe red line threshold is set at 6000 rpmat the factory. Increase the thresholdgradually as you become familiar withyour vehicle.During running-in, never exceed therecommended rpm, see page 56(RUNNING-IN).
u Lock at least one wheel, by pulling abrake lever.
u Pull the clutch lever (7) fully in and selectneutral using the gear lever (8) [greenlight "" (9) on].
engine from cold.
CAUTIONDo not press the starter button "" formore than fifteen seconds at a time or itwill draw too much current from thebattery.
If the engine does not start withinfifteen seconds, wait ten seconds andthen press the button "" again.u Press the starter button "" (10) - do not
open the throttle yet - and release thebutton as soon as the engine starts.
CAUTIONAvoid pressing the starter button ""(10) with the engine running or you willdamage the starter motor.
After the engine has started, the engineoil pressure light "" (11) must go out.If the oil light stays on or comes onduring normal operation, it means thatoil pressure in the circuit is too low.
When this is the case, stop the engineimmediately and contact an apriliaOfficial dealer.
u Keep at least one brake lever pulled anddo not accelerate before moving off.
CAUTIONDo not move off abruptly after startingthe engine from cold.
Ride at low speed until covering severalkilometres. This will allow the engine towarm up and reduce pol lut ing
emissions and fuel consumption.
CAUTIONIf the wording "EFI" appears on themultifunction display during normalengine operation, it means that theEngine Control Unit has detected an
anomaly.In most cases, the engine will keeprunning although with less than idealperformance. Contact an aprilia Officialdealer immediately.
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MOVING OFF - RIDING
WARNINGThe vehic le 's engine de l iversconsiderable power. Familiarise withthe vehicle gradually and use the
greatest care.Do not place any objects on the insideof the front fa ir ing (between thehandlebar and the dashboard), or theymight hinder handlebar rotation andhide the dashboard from view.
NOTE Before moving off, carefully readsection "Safe Riding", see page 5 (SAFERIDING).
CAUTIONIf the low fuel light "" (1) on thedashboard comes on while the vehicle isrunning, it means that you still have 4.5 1l
of fuel in the tank. Refuel as soon aspossible, see page 34 (FUEL).
WARNINGIf you are riding solo, make sure that thepassenger footrests are folded. Whiledriving, keep your hands on the gripsand your feet on the footrests.
NEVER DRIVE IN ANY POSITIONOTHER THAN THOSE INDICATED.
WARNINGIf you are carrying a passenger, instructhim/her on the basic safety rules ofpillion riding.
Ensure that the stand is fully up beforemoving off.
Moving off:
u Start the engine. See page 51(STARTING).
u Adjust the rear-view mirrors.
CAUTIONWith the vehic le s topped, t ry tofamiliarise with the use of the mirrors.Convex mirrors provide a larger view,but any objects seen in these mirrorsseem farther than they really are. It maytake some time to learn to judge thedistance of traffic behind accurately.
u With the throttle twistgrip (2) released(Pos. A), let engine idle and pull theclutch lever (3) fully in.
u Engage the first gear, by pushing thegear lever (4) downwards.
u Release the brake lever (you shouldhave pulled it when starting the engine).
1
CAUTIONIf the engine oil pressure LED "" (5)comes on dur ing normal engine
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WARNINGRelease the clutch lever smoothly, oryou may stall the engine or cause thevehicle to jerk forwards.
Open the throttle slowly and gradually
when releasing the clutch lever. Abruptacceleration will cause the clutch to slip(if released slowly) or will lead to awheelie, i f the clutch is releasedabruptly.
u Slowly release the clutch lever (3) whileopening the throttle slightly (2) (Pos.B).
The vehicle will start moving.
u Ride at low speed until covering severalkilometres. This will allow the engine towarm up.
CAUTIONNever exceed the recommended rpm,see page 56 (RUNNING-IN).
u Increase speed by gradually opening thethrottle (2) (Pos.B), without exceeding
the recommended rpm, see page 56(RUNNING-IN).
To engage the second gear:
CAUTIONProceed quickly.
Never let the engine run at too low rpm.u Release the throttle twistgrip (2) (Pos.A),
pull the clutch lever (3) and lift the gearshift lever (4). Release the clutch lever(3) and accelerate.
u Repeat the last two operations and shiftup.
g goperation, it means that engine oilpressure in the circuit is too low.
If so, stop the engine immediately andcontact an aprilia Official dealer.
Downshifting is normally required in thefollowing conditions:
u When riding downhill or when braking, inorder to use engine braking for improved
braking efficiency.u When riding uphill, if the gear engaged is
too high for your speed and the enginerpm decreases.
CAUTIONWhen shifting down, always select the
next lower gear or you will cause theengine to race (exceed maximum rpm).
Before and during the downshifting,release the throttle grip and decelerate,in order to avoid racing the engine.
2
3
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WARNINGLeaning the vehicle exceedingly orletting it fall over may lead to fuel
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STOPPING
WARNINGIf possible, avoid stopping abruptly ors lowing down suddenly . Brakeprogressively and in good time.
u Release the throttle twistgrip (1) (pos.A), apply the brakes gradually and shiftdown to reduce speed, see page 53(MOVING OFF - RIDING).
When you have slowed down, beforestopping the vehicle:
u Pull the clutch lever (2) to avoid stallingthe engine.
When the vehicle is at standstill:
u Place the gear lever in neutral (greenwarning light "" on).
u Release the clutch lever (2).u When stopping for a short time, keep at
least one brake on.
PARKING
Select a suitable parking area, observingthe road signs and the indications givenbelow.
WARNING
Park the vehicle on firm and level groundto prevent it falling over.
Do not lean the vehicle against walls anddo not lay it down on the ground.
Make sure that the vehicle, and inparticular hot vehicle components, may
not put the safety of persons and childrenat risk. Do not leave the vehicleunattended with the engine running orwith the key inserted into the ignitionswitch.
Stay away from the cooling fans evenwhen they are not operating. They might
switch on unexpectedly and your clothingor hair might be caught in the fans.
leakage.
The fuel used to operate internal
combust ion engines is h ighlyflammable and becomes explosiveunder particular conditions.
CAUTIONDo not place your full weight or that ofthe passenger on the side stand.
To park the vehicle:
u Choose a suitable parking area.u Stop the vehicle, see page 57
(STOPPING).u Set the engine kill switch (3) to position
" -".u Turn the key (4) to set the ignition switch
(5) to position "".
WARNINGWhen getting on or off the vehicle,follow the instructions provided at page47 (GETTING ON AND OFF THEVEHICLE).
u Following the indications, wait until thepassenger has dismounted before gettingoff the vehicle.
u Lock the steering, see page 27 (STEERINGLOCK) and extract the key (4).
WARNINGMake sure that the vehicle is stable
2
1
SUGGESTIONS TO PREVENTTHEFT
CAUTION
1 2
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PLACING THE VEHICLE ON THESTAND
SIDE STAND
To place the vehicle on the side standwhile sitting astride the vehicle, see page
47 (GETTING ON AND OFF THEVEHICLE). If you have lifted the stand,say, to move the vehicle, place the vehicleon the stand as follows:
WARNINGMake sure that the parking ground isfree from obstacles, firm and level.
u Choose a suitable parking area, seepage 57 (PARKING).
u
Grasp the left grip (1) and place yourright hand on the rear upper part of thevehicle (2).
u Push on the side stand with your rightfoot and lower it completely (3).
u Lean the vehicle until the stand istouching the ground.
u Turn the handlebar fully to the left.
WARNINGMake sure that the vehicle is stable.
Do not use any brake lock devices.Failure to heed this warning canseriously damage the braking systemand lead to an accident thus provokingserious injuries or death.
NEVER leave the ignition key in the switchand always use the steering lock. Park thevehicle in a safe place, possibly in agarage or an area protected by security. If
possible, use an additional anti-theftdev ice . Make sure to have a l l thenecessary documents and the Excise Dutystamp. Write down your personal data andtelephone number in this page. This willidentify you as the owner in the event thevehicle is stolen and then recovered.
SURNAME: ...............................................
NAME: .......................................................
ADDRESS: ................................................
...................................................................
TELEPHONE NO.: ....................................
NOTE In most cases, stolen vehiclesare identified through the data written on
the Owner's Manual.
3
IMMOBILIZER (if fitted)
The vehicle is fitted with an immobilizeranti-theft system by thatis automatically activated each time the
MAINTENANCE
WARNING
1
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yignition key is removed from the switch.
Store the spare key in a safe place.Immobi l izer system keys cannot beduplicated. If both keys are lost, you willhave to have a number o f veh ic lecomponents replaced (rather than just thekey-operated locks).
Embedded in the key grip is a transponder,
an electronic device that modulates theradiofrequency signal emitted by a specialantenna built into the switch when the keyis turned to on. The modulated signal actsas a "password" that tells the control unitwhether an authorised key is being used tostart the engine.
NOTE The Immobilizer system supportsup to four enabled keys. New keys canonly be enabled at your Official Dealer,who has the master key available.
The programming procedure wipes off allexisting key codes. An owner who wishesto have a new key enabled, will have to
bring all the keys he intends to be using tothe Dealer.
Immobil izer status is indicated by adashboard light (1):
Immobilizer off - light off Immobilizer on - light flashes every three
seconds as a theft deterrent Unknown key - l ight f lashes every
second.
WARNINGFire hazard.
Keep fuel and other flammable productsaway from electric components.
Before servicing or inspecting themotorcycle: stop the engine and removethe key from the ignition switch; allow forthe engine and exhaust system to cooldown; where possible, lift the motorcycleusing adequate equipment placed on firmand level ground.
Make sure that the room is properlyventilated before proceeding.
Be careful of any parts of the engine orexhaust system which may still be hot to
the touch in order to avoid scalds orburns.
Never put any mechanical parts or othervehicle components in your mouth whenyou have both hands busy. None of themotorcycle components is edible. Somecomponents are harmful or toxic.
CAUTIONUnless expressly specified otherwise,motorcycle assemblies are refitted orre-assembled by reversing the removal
NOTE This vehicle provides real-timediagnostics of failures stored into theEngine Control Unit.
Each time the ignition key is set to "", the
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re-assembled by reversing the removalor dismantling procedure.
Wear latex gloves before servicing thevehicle.
Normally, the owner can take care ofroutine maintenance. However, somemaintenance operations require specifictools and are best left to experiencedmechanics.
If you need assistance or technical advice,contact an aprilia Official dealer forguaranteed accurate, prompt service.
We recommend having the vehicle road-tested at the aprilia Official dealer afterrepair or servicing. In addition, perform the"Pre-ride checks" after any maintenanceoperat ion, see page 50 (PRE-RIDECHECKS CHART).
Each time the ignition key is set to , thewording "efi" (1) appears on the right sideo f the mu l t i func t ion d i sp lay fo rapproximately three seconds.
CAUTIONIf the wording "ef i" (1) is displayedduring normal engine operation, itmeans that the Engine Control Unit hasdetected an anomaly.
In most cases, the engine will keeprunning, a l though giv ing lessperformance. At any rate, contact anaprilia Official dealer immediately.
CAUTIONAfter covering the first 1000 km (625 mi)and every 10 ,000 km (6250 mi )afterwards, the "SERVICE" warning (2)appears on the right display.
When you see this warning, contact an
aprilia Official dealer to have thevehic le serv iced and inspectedaccording to the periodic maintenancechar t , see page 61 (PERIODICMAINTENANCE CHART). To cancel the"SERVICE" warning, turn the key to ONwhile holding down the "+" and "-"buttons for at least 15 seconds.
21
PERIODIC MAINTENANCE CHART
OPERATIONS TO BE CARRIED OUT BYTHE aprilia Official dealer (CAN BECARRIED OUT BY THE USER AS
ComponentPost running-in [1000 km
(625 mi)]
Every 5000km (3125 mi)
(only forintensive
Every 10000km (6250 mi)or 12 months
Every 20000km (12500mi) or 24months
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WELL).
Key
= check and clean, adjust, lubricate orreplace, if necessary;
= clean;
= replace;
= adjust.
NOTE Halve maintenance intervals ifthe vehicle is used in rainy or dustyconditions, on rough roads or for racing.
(*) = Check every two weeks or at thespecified intervals.
Spark plug
Air cleaner
Engine oil filter
Engine oil filter (on oil tank)
Light operation/beam setting
Light system
Safety switchesClutch fluid
Brake fluid
Coolant
Engine oil
Tyres every 1000 km (625 mi): Tyre pressure (*) every 1000 km (625 mi):
Error warning light (ondashboard) each start-up
Drive chain slack andlubrication
every 1000 km (625 mi):
Brake pad wear every 1000 km(625 mi): before each ride and every2000 km (1250 mi):
OPERATIONS TO BE CARRIED OUT BYTHE aprilia Official dealer.
Key
h k d l dj l b i
ComponentPost running-
in 1000 km(625 mi)
Every 5000 km(3125 mi) (onlyfor intensiveracing use)
Every 10000km (6250 mi) or
12 months
Every 20000km (12500 mi)or 24 months
Rear shock absorber
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= check and clean, adjust, lubricate orreplace, if necessary (according to
workshop manual specifications);
= clean;
= replace;
= adjust.
(*) = only for versions with magnesiumwheels: check that rim paint is in good
conditions.
NOTE Halve maintenance intervals ifthe vehicle is used in rainy or dustyconditions, on rough roads or for racing.
Rear shock absorber
Gearboxevery 10000 km
(6250 mi):
Bowden cables and controls
Rear suspension linkagebearings
Steering bearings and steeringplay
Wheel bearings
Brake disks
Vehicle operation
Valve clearance
Braking systems
Cooling system
Clutch fluid every 12 months: every 24 months: Brake fluid
CoolantFork oil
Fork oil seals
Brake pads if worn:
Wheels/Tyres (*)
Nut, bolt, screw tightening
Cylinder synchronization
Suspension and trim
Final drive (chain, rear andfront sprocket)
Fuel pipes every 4 years:
Clutch wear
Pistons
FRAME NUMBER
The frame number (1) is stamped on theright side of the steering tube.
Frame no. ________________________
JOINTS WITH CLICK CLAMPS ANDWITH SCREW CLAMPS
CAUTIONR ONLY th l i di t d i
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IDENTIFICATION DATA
It is a good rule to write down the frameand engine numbers in the space providedin this manual.
You may be asked to provide the framenumber when purchasing spare parts.
NOTE Altering the vehicle identificationnumbers is a legal offence. Altering theframe number invalidates the guarantee.
ENGINE NUMBERThe engine number (2) is stamped on therear part of the engine, near the frontsprocket.
Engine no. ________________________
Remove ONLY the clamps indicated inthe maintenance procedures.
This text is not to be intended as anauthorization to arbitrarily remove theclamps present on the vehicle.
WARNINGBefore removing a clamp, make sure
removal will not lead to fluid leakage. Ifso, take suitable measures to preventleakage and protect the componentsnearby.
CLICK CLAMPS
Click clamps are removed using commonpliers, whereas installation requires a
special tool (see below).Before removing a clamp, prepare thematerial necessary for correct reassembly.
NOTE Make sure to have theappropriate special tool ready at hand :
clamp installation pliers, see page 31
(SPECIAL TOOLS).
CAUTIONOn refitting, replace the click clamp thathas been removed with a new one of thesame size, available from apriliaOfficial dealer.
CAUTIONClick clamps become unserviceableduring removal. Do not attempt to refitthem.
32
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Do not replace a click clamp you have
removed with a screw clamp or withother types of clamps.
CAUTIONProceed with care to avoid damage tojoint components.
u Apply the pliers to the head of the clickclamp, forcing until release.
SCREW CLAMPS
Screw clamps are removed and installedusing a common screwdriver.
CAUTIONCheck the conditions of the clamp andif necessary replace it with a new one ofthe same type and size, available fromaprilia Official dealer.
When fastening the clamp, make surethat the joint is sufficiently stable.
CHECKING AND TOPPING UPENGINE OIL LEVEL
Read page 44 (ENGINE OIL) and page59 (MAINTENANCE) carefully.
NOTE Halve maintenance intervals ifthe vehicle is used in rainy or dusty
conditions, on rough roads or for racing.
Periodically check engine oil level, changeoil after the first 1000 km (625 mi) andevery 10000 km (6250 mi) afterwards, seepage 65 (CHANGING ENGINE OIL ANDTHE ENGINE OIL FILTER).
CAUTIONIn the vehicle is used for racing, changethe engine oil every 5000 km (3125 mi).Change oil more frequently if thevehicle is used in dusty conditions.
Check oil level as follows:
CAUTIONEngine oil level must be checked whenthe e