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GD Belliss & Morcom
Oil Free PET Bottle Blowing Compressors
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GD Belliss & Morcom
PET Compressors
GD Belliss & Morcom oil ree reciprocating compressorsare speciically designed or PET bottle blowing toensure many years o reliable operation in all operatingenvironments. These compressors are designed orexceptional perormance and low power consumptionresulting in the most cost-eective solution that isessential in todays demanding PET bottle blowingapplications. GD Belliss & Morcom has over 25 yearsexperience o supplying oil ree compressors that arespeciic to the PET bottle blowing Industry. GD Belliss &Morcom has continued to enhance and improve theseproducts to set the Industry standard or reliable andcost eective PET plant operations.
Improvements Included in theGD Belliss & Morcom VH & WH ranges: Improved valve and cylinder designs which maximize
energy eiciency
New and improved piston designs for increased piston
ring lie
2
The VH ranged li i
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3
The most Energy Efcient solution oryour PET bottle blowing application.The ever increasing demand or PET packaging at acompetitive cost has emphasized the requirement for themost energy eicient compressor on the market.
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700
Low on Power and High on Efciency
4
VH Series PET Compressors
The Low Cost Oil Free Solution for
Low Volume Applications
The Belliss & Morcom VH range o compressors oersa neatly arranged compressor system that providesmaximum oil ree air capacity with the smallestavailable ootprint.
The compressor and drive motor are mounted on acommon base rame to assure proper drive alignmentwhile maintaining the energy eiciency o the package
at its maximum level.
WH Series PET Compressors
The Power Efficient Solution for
High Volume Applications
The Belliss & Morcom WH range o compressors oershigher volumes of oil free air utilizing energy efficientequipment and components. The double acting designprovides greater lexibility in capacity control and lowerpower consumption.
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5
Low Power Consumption
Energy eicient design o our equipment ensureslower operating costs and more proits
Small Compact Footprint
Reduction in space requirements leads to the mosteicient use o your loor space
Simple Installation
Both the VH & WH range are supplied as compact
packages to suit your speciic requirements andreduce installation costs
Balanced Operation
Our dynamically balanced compressors remove theneed or special building oundations and increasesequipment lie
Single Compressor
Our single 3 stage compressor results in the mosteicient 40 barg oil ree compressed air solution
Unique Designs
Results in only one major service being requiredeach year
Robust Construction
Ensures continuous 24 / 7 operation increasingplant and production reliability
High Operating Efficiency
Results in maximum compressor and plant
perormance at the lowest possible cost
High Quality Oil Free Air
Production of clean, dry air to PNEUROP standardswith no risk o contamination to PET containers
Single Supply Partners
Gardner Denver and Belliss & Morcom product linesare your single source or both PET blowing andutility air requirements
Features & Benefts
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Specifcations
6
VH & WH Series PackagesAll packages, with the exception o the WH50, aresupplied with the compressor and the drive system
(motor, motor slide plate, belts, etc.) on a common base.The ancillary components (control panel, starter, airdryer and air receiver) are supplied as loose equipmentto be installed in the most economical and convenientconiguration to meet the customers needs. The WH50 issupplied with an integral direct drive motor and does notrequire the common base.
Optional: All ancillary equipment can be supplied on a
common base with piping.
The GD Belliss & MorcomCompressor SystemThe VH & WH Ranges are available as complete packagesi l di ti l ill it h t t
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VH & WH PET Range Dimensions
Model VH7 VH9 VH12 VH15 VH18 VH21 WH28 WH29 WH40 WH50
Length In. 120 120 136 136 172 172 179.6 182.5 185.7 151.3
Width In. 56 56 74 74 72.5 72.5 98 94.5 105.6 114.3
Height In. 82.3 82.3 109.3 109.3 107.7 107.7 118.1 115 135.3 125.2
Weight lbs. 10,000 10,000 14,000 14,000 17,000 17,000 27,000 31,000 33,750 29,000
Gl b l T h i l S t
WIDTH
LENGTH
HEIGHT
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For additional inormation contactyour local representative or
Gardner Denver Compressor DivisionBelliss & Morcom USA
1800 Gardner Expressway
Quincy, IL 62305
Customer Service Department
Telephone: (800) 682-9868FAX: (217) 221-8755
Sales and Service in all major cities.
www.GardnerDenverProducts.com
2008 Gardner Denver, Inc.
Litho in U.S.A.
GR-B&M-100 1st Ed. 2/08
Our day to day commitmentto your business:
24 hours per day, 365 days per year emergencyproduct support
Extensive and comprehensive spare parts inventories
Product and technical support
On-site commissioning and training
Flexible Preventative Maintenance programs to meetyour needs
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Oil Free Compressors for
PET Bottle Blowing
Our Day to Day Commitment to You and Your Business
24 Hours a Day, 365 Days a Year Support
Extensive Spare Parts Stock Holding
Experienced Local Product and Technical Support
Fully Flexible Maintenance Packages
On Site Commissioning and Training
Full Turnkey Installation Capabilities
Plus the added advantage of the best technicaladvice and support
available in the market place today.
Gardner Denver Ltd - Belliss & Morcomlocations around the world:
China(Shanghai).
T: +86 215970 3703, F:+8621 59701116
Asia(Thailand).
T: +66 2 644 5270, F:+662 644 5275
Middle East(UAE).
T:+9716 5598605, F:+9716 5597480
SouthAmerica(Brazil).
T: +55 114591 8700, F:+5511 45918701
SouthAfrica (Johannesburg).
T: +27 113452200,F: +27 113452204
For moreinformation of our world-wide network please
contact our UK office:
Gardner Denver Ltd - (Belliss & Morcom)Claybrook Drive, Washford Industrial Estate, Redditch,Worcestershire B98 0DS, EnglandT: +44 (0) 1527 838600, F: +44 (0) 1527 838630E: [email protected]: www.gardnerdenverproducts.com
Gardner Denver Inc1800 Gardner Expressway, Quincy, Illinois 62301, USAT: +1 217 222 5400, F: +1 217 221 8728E: [email protected]
W: www.gardnerdenverproducts.com
GDPET
09-09V1
C O M P L E X N E E D S - S M A R T E R S O L U T IO N S
www.gardnerdenver.comAs part of our continuous improvement policy we reserve the right to change the content of this brochure at any time
Exceptional Performance & Low Power Consumption
A Worldwide Sales, Spares and
Service Network
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EXPERIENCEDGD Belliss & Morcom oil free direct drive reciprocating compressors for
PET bottleblowingare designedto ensure decades of reliableoperationin
all operating environments. Exceptional performance and low power
consumption are provided in the most cost-effective solution, absolutely
essential in todays demanding PET bottleblowing applications.
With over 30 yearsexperience of supplyingoil free compressorsspecific tothe PET bottle blowing Industry, GD Bel liss & Morcom have taken theopportunity to enhance and improve the existing product range to clearlyidentifythe wayforwardand setthe standardfor reliablecost effectiveplantoperations.
FOCUSEDGD Belliss & Morcomaligns itsgoalswithyourgoals, which includes paying
attention to your bottom line and providing robust reliable products and
service that work foryou wherever youare in theworld.
The Belliss VH range:VH7 - VH25, delivering 420 - 1,500 m3/hr FAD @ 40-45 barg oil free.
TheBelliss WH range:WH28 - WH50, del iver ing 1,680 - 3,200 m3/hr FAD @ 40-45 barg oil free.
All machines being available in suitable for 50 and 60 Hzelectrical supplies.
SMARTENERGY SAVINGSOLUTIONS
With over 30 years of experience in PET bottle blowing applications GD Belliss &
Morcom continually strive to design and manufacture compressorsystems which
reduce energy consumption, therefore loweringoperatingcosts.
GD Belliss & Morcomoffera complete range of turn keysolutionsincluding:
VARIABLE SPEEDDRIVE TECHNOLOGY - VSD
Now with new optimised designs, the GD Belliss VSD range of speed controlled
PET compressors canreduce energy costsby up to 30%,while offeringimproved
levels of efficiency whengenerating highpressure air for PET bottle blowing.
EXTENDEDLIFE PACK(S)- ELP
An option to provide continuous compressor running for a minimum of 8000
hours, by uti lising the latest in materials technology, the ELP(s) minimise
production downtime, increaseproductivity andlead to a reductionin overall"LifeCycle Costs".
AIR RECOVERY
A bi-product of thebottle blowing process is residual high pressure air. This air
can be re-cycled, back into the compressor system, again reducing overall
operatingcosts.
GD Belliss & Morcom customers everywhere get confidence,
f lexibility, greater product ivity and lower total cost of
ownership. GD Belliss & Morcom provides theresponsiveness
thats a benchmark for the PET industry.
www.gardnerdenver.com
A Whole New Dimension
of Reliability,
Performance and Durability
COMPLEX NEEDS - SMARTER SOLUTIONS
The Power Efficient Smart Solutions for High Volume
PET Air Requirements.
The GD Belliss & Morcom range offers uncomparable
efficiency and unrivalled durability.
The double acting design of the WH Range provides
greater flexibility in capacity control ensuring optimum
performance and lower power consumption.
GD Belliss & MorcomOil Free PET Compressors
How Smarter Solutions Drive Maximum Benefits For You
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The Most Efficient Oil Free
Solution for the Smart PET
Compressor User
The GD Belliss & Morcom VH range offers a neatly arranged
compressor systemthat provides maximum oil free air capacity from
the smallest available footprint.
The GD Belliss & Morcom VH
range simply provides the
lowest operating cost oil freesolution for your PET
compressor needs. Exceptional
performance combined with
the following benefits, results
in the most competit ive
compressor available
on the market
today.
Low on Power and High in
EfficiencyThe GD Belliss & Morcom 3 stage
oil free compressor is proven to be
the most power efficient design
concept for a 40 barg PET
compressor application, proving
to consistently save on energy
costs across the complete
Range.
Specifications
50Hz
Data
60Hz
Data
Capacity at 40 barg m3/hr FAD cfm
Delivery Pressure Bar(g) / psi(g)
Speed r.p.m
Shaft Power kW / HP
Motor Power kW / HP
Capacity at m3/hr FAD 40 barg cfm
Delivery Pressure Bar(g) / psi(g)
Speed r.p.m.
Shaft Power kW / HP
Motor Power kW / HP
Belliss Belliss Belliss Belliss Belliss Belliss Belliss Belliss Belliss Belliss Belliss
VH7 VH9 VH12 VH15 VH18 VH21 VH25 WH28 WH29 WH40 WH50
420 /247
40 /580
735
75 /100
90 /125
580 /341
40 /580
985
101 /135
110 /150
729 /431
40 /580
585
124 /166
150 /200
916 /539
40 /580
735
156 /209
175 /235
1116 /657
40 /580
585
192 /256
210 /280
1402 /825
40 /580
735
235 /313
260 /350
1500 /882
40 /580
735
251 /335
260 /350
1680 /988
40 /580
735
265 /355
280 /375
1800 /1058
40 /580
735
286 /384
325 /435
2300 /1354
40 /580
735
368 /493
400 /535
3200 /1883
40 /580
735
518 /694
550 /737
406 /239
40 /580
710
72 /97
90 /125
580 /341
40 /580
985
101 /135
110 /150
729 /431
40 /580
585
124 /166
150 /200
885 /521
40 /580
710
150 /202
175 /235
1116 /657
40 /580
585
192 /256
210 /280
1354 /797
40 /580
710
227 /330
260 /350
1449 /853
40 /580
710
242 /323
260 /350
1623 /955
40 /580
710
256 /343
280 /375
1739 /1024
40 /580
710
277 /371
325 /435
2222 /1308
40 /580
710
355 /476
400 /535
3091 /1819
40 /580
710
500 /670
550 /737
VH & WH
PET Range
VH & WH Oil Free RangeFeatures & BenefitsLow Power Consumption
Use of energy efficient equipment ensuring lower operating costs
Small Compact Footprint
Reduction in space requirements leads to cost savings for floor space
Direct Drive Shaftless Motor
Direct coupled shaftless motor reduces power absorbed, also eliminates any belt drive losses
Simple Installation
Both the VH & WH range can be supplied as compact skid packages to suit specific
requirements thus reducing installation costs
Balanced Operation
Dynamically balanced compressors removing the need for special building foundations and
increasing equipment life
Single Compressor Block
One single 3 stage compressor block resulting in the most efficient 45 barg oil free compressed
air solution
Half Load Capability
Reduced power at partial load conditions for the WH range
Unique Designs
Results in only ONE major service being required each year
Robust Construction
Ensures continuous 24 - 7 operation increasing plant and production availabilityHigh Operating Efficiency
Results in maximum compressor and plant performance
High Quality Oil Free Air
Guaranteed clean dry air to ISO 8573.1 Class 1.2.4 as a minimum standard with no risk of
contamina tion to PET containers
Single Turnkey Partners
GD Belliss & Morcom are your single source for both PET blowing and utility air requirements
Global Supply & Local Support
Dedicated sales and service support centres ensure that your investments are protected
Attention Guaranteed
GD Belliss & Morcom through our Global Network of Sales & Service Locations provide the
Support that is the Benchmark for the PET Industry
Right Product, Right Service at the Right Time
www.gardnerdenver.com How Smarter Solutions Drive Maximum Benefits For You
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The Compressor System
VH & WH PET Range DimensionsBelliss Belliss Belliss Belliss Belliss Belliss Belliss Belliss Belliss Belliss BellissVH7 VH9 VH12 VH15 VH18 VH21 VH25 WH28 WH29 WH40 WH50
*Installed 7350 7350 7450 7450 7800 7800 7800 8850 8850 9800 9400min. area x 4260 x 4260 x 4115 x 4100 x 4300 x 4300 x 4300 x 4720 x 4720 x 4840 x 4940
A (mm) 2350 2350 2850 2850 3000 3000 3000 3275 3275 3500 3750
B (mm) 2260 2260 2000 2000 2050 2050 2050 2500 2500 2660 2770
C (mm) 1980 1980 2550 2550 2580 2580 2580 2650 2650 3150 3270
D (mm) 5350 5350 5450 5450 6050 6050 6050 7250 7250 7800 8500
E (mm) 1760 1760 2100 2100 2150 2150 2150 2250 2250 2250 2300
F (mm) 2150 2150 2860 2860 2860 2860 2860 3000 3000 3300 3125
Weight 3875 3875 5160 5160 6345 6345 6800 9900 9900 10400 12000Comp. (Kg)
Weight 1200 1200 2500 2500 2750 2750 2825 2950 2950 3500 4250Skid (Kg)
* Installed minimum area required for Ancillary Skid Package - (indication only - sizes differ depending on application)
To ensure optimum compressor performance and reliability only one specification of spare part
should be used: the original one. GD Belliss & Morcom guarantee every spare part ordered.
Comprehensive stock holding around the world means parts can be despatched from
our support centres within hours of order.
Convenient service packs and parts kits providing all the components necessary to
carry out services and repairs are available.
Fixed Cost Preventative Maintenance
Factory Compressor Refurbishment
Component Refurbishment
On Site Comissioning & Training
Full Turnkey Installations
Unrivalled Product & Technical Support
Expert Field Service, 24 hours a day, 365 days a year
VH & WH Range
Package OptionsThe VH & WH Ranges are also available as complete
packages complete with essential ancillary items
such as starter control panels with PLC logic
systems, energy efficient motors, air dryer, air
receiver, filters and optional cooling systems to suit
all site conditions.
Ancillary Skid Options
Both the VH and WH Range are able to be mounted
as a floor mounted compressor with all ancillaryequipment mounted on a baseplate, complete with
all interconnecting pipework and electrical wiring.
Loose Equipment
All equipment can be supplied as loose items with
a kit of interconnecting parts that just require final
connections at site.
Full Turnkey Installation,
Commissioning & TrainingCorrect installation is essential in providing long-term compressor
reliability, GD Belliss & Morcom provide complete turnkey solutions
from i nitial site surveys through to design, installation and final
commissioning.
Our fully qualified engineers assess all critical factors such as
location, radiated heat, noise and air inlet conditions to ensure that
the complete compressor installation functions reliably whatever the
environment.
Additionally, GD Belliss & Morcom utilising the experience of over 30 years
in the PET Industry will train and advise site staff in preventative maintenance
and operating techniques.
Expert Technical Support
+ Genuine Spare Parts = Peace of Mind
www.gardnerdenver.com Protect your Investment with Confidence
To Radiator or Tower Air
Receiver
Compressor & Aftercooler
Air to
Bottle
Blowers
Cooling Water in
Cooling Water Out
Electrical Supply
Compressed Air
Condensate Drain
Filters Optional
Cooling systems are
available to match site
conditions
From Radiator or Tower
Dryer
Control
Panel
is the Gardner Denver Belliss & Morcom
Unlimited Warranty Programme
Customer Focused Aftermarket Solutions
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NEW!Water Cooled MotorIndustry experts, Carbon Trust have
emphasised the importance of using
efficient motors.
Running motors and drives uses almost two
thirds of electricity consumed by the UK
industry. In fact the cost of running a motor for
a year can be ten times the actual purchase
price. The efficiency of your motor operation is
of critical importance to the lowering of your
carbon footprint and reduction of your bills.
Benefits
Lower Electricity Consumption
Higher Energy Efficiency of 96.5%
Lower CO2 Emissions
Suitable for Variable Speed Drive
IP56 Construction
Suitable for All Operating Environments
100% Reduction in Radiated Heat
Low Noise Specification
Maintenance Free
Smaller & Lighter than Air Cooled Motors
Connects Direct to the Existing Compressor Cooling
Circuit
The Environmentally Friendly Green Option around
the Globe
Specifically Designed for the Global Drinks Industry
and Unique to GD Belliss & Morcom
www.gardnerdenver.com
l i
AirPET Control Solution
Monitor Control & Save!
Our Enhanced Products are Designed to Reduce
Energy Consumption and Improve CompressorPerformance
Control Systems
Intelligent Monitoring & Smart Technology provides greater
operational control and lowers costs.
Proven Technology with International hardware and software
support
From 1 to 30 compressors, there is an AirPET system to match
your specific needs. Any make, any model, any combination of
compressors.
Variable Speed Drives
Reduction in Energy Costs
Variable Capacity Control
Reduced Motor Starting Current (within the FLC of the motor)
Improved Power Factor
Extended Component Life
Accurate and Repeatable Pressure Control
Air RecoveryThe Air Recovery System is designed to accommodate a returned
pressure back from the Blow Moulding Machines that can be
Recycled back through the Compressor.
Reduction in Compressor Energy Consumption
Easily Installed to Existing Installations
Can be used to Supplement LP Air Requirements
Energy & Air AuditsIn order to reduce energy costs and CO2 emissions,
GD Belliss & Morcom offer audits tailored to suit your specific
needs by our team of dedicated experts.
Enhanced Products
Improving Performance
r n r n v r n u rc n l u ti n
AirPET PREMIUM LogoplasteBMS
AirPETMASTER
(Comproom)
Broadband---
forremote
access.
CAT5Network CAT5Network
FibreNetworked
CAT5Network
Preform Gates.
8xBlowersCompressor1
AirPETCCU
kWh
Compressor2
AirPETCCU
kWh
Compressor3
AirPETCCU
kWh
Compressor4
AirPETCCU
kWh
Compressor5
AirPETCCU
kWh
Compressor6
AirPETCCU
kWh
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