eXample Consulting GroupE-Mail: enquiry@eXamplecg.com, Web: www.eXamplecg.com 

 

USA • Germany • Kenya • India

Course OutlineOverview

•  Six Sigma Introduction

•  DFSS – Objectives and role in Product Development

•  DFSS Framework – IDOV

Identify (I)•  Identify customer needs – Voice of Customer (VOC)

•  Derive Product requirements – Quality Function Deployment (QFD)

•  Identify Technical requirements - Critical to Quality (CTQ) variablesand Specification limits

•  Identify Phase Review

Design (D)• Develop Manufacturable Design (DFM/A) concepts

•  Simplify and Standardize

•  Design for Part Handling, Orientation, Ease of Location and Insertion

•  Design within Process Capability

•  Developing and Applying Design Guidelines

•  Identify Potential Risks (FMEA)

•  Corrective Actions

•  Control Plans

•  Regulations & Standards

•  Mistake-Proof Design principles

•  Identify Mistake Opportunities

•  Build Mistake-proof design

•  Design Phase Review

Optimize (O)•  Assess Process Capability for Critical Design and CTQ parameters

•  Optimize Design and Reduce Variability (Robustness)

•  Robust Design and Tolerancing

•  Capability Studies (Cp, Cpk, 6s) and analysis

•  Design of Experiments (DOE)

•  Tolerance Analysis (Worst-case, Statistical and Process Tolerances)

•  Optimize Phase Review

Validate (V)•  Assess Risks

•  Plan Tests and Validation

•  Identify Key Inputs

•  Establish Control Plan for Key Inputs

•  Perform Product Validation

•  Perform Process Validation

•  Verify Capability of Critical to Quality Characteristics

•  Validate Phase Review

 

Green Belt – DFSS

Quick View

Program Objectives•  Impart an understanding of Design for

Six Sigma (DFSS) concepts to drivecustomer oriented product excellence

•  Equip with skills to identify andimplement design improvementprojects using IDOV framework andassist Champions / Black Belts

Duration: 6 Days

Batch Size: 10 to 25

Participant Profile•  Candidates desirous of Design for Six

Sigma Green Belt level qualifications

•  Work experience (2+ years) fromManufacturing, FMCG, Engineering,Auto and product based industries.

Assessment•  Written Test (Objective type –

Certification Score >= 75%)

Certification•  Green Belt Course Completion

Certificate

Computing Facilities•  Laptop with Microsoft Excel (Ver-2003

or above) running on Windows NT/XP