design for six sigma training brochure
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eXample Consulting GroupE-Mail: [email protected], Web: www.eXamplecg.com
USA • Germany • Kenya • India
Course OutlineOverview
• Six Sigma Introduction
• DFSS – Objectives and role in Product Development
• DFSS Framework – IDOV
Identify (I)• Identify customer needs – Voice of Customer (VOC)
• Derive Product requirements – Quality Function Deployment (QFD)
• Identify Technical requirements - Critical to Quality (CTQ) variablesand Specification limits
• Identify Phase Review
Design (D)• Develop Manufacturable Design (DFM/A) concepts
• Simplify and Standardize
• Design for Part Handling, Orientation, Ease of Location and Insertion
• Design within Process Capability
• Developing and Applying Design Guidelines
• Identify Potential Risks (FMEA)
• Corrective Actions
• Control Plans
• Regulations & Standards
• Mistake-Proof Design principles
• Identify Mistake Opportunities
• Build Mistake-proof design
• Design Phase Review
Optimize (O)• Assess Process Capability for Critical Design and CTQ parameters
• Optimize Design and Reduce Variability (Robustness)
• Robust Design and Tolerancing
• Capability Studies (Cp, Cpk, 6s) and analysis
• Design of Experiments (DOE)
• Tolerance Analysis (Worst-case, Statistical and Process Tolerances)
• Optimize Phase Review
Validate (V)• Assess Risks
• Plan Tests and Validation
• Identify Key Inputs
• Establish Control Plan for Key Inputs
• Perform Product Validation
• Perform Process Validation
• Verify Capability of Critical to Quality Characteristics
• Validate Phase Review
Green Belt – DFSS
Quick View
Program Objectives• Impart an understanding of Design for
Six Sigma (DFSS) concepts to drivecustomer oriented product excellence
• Equip with skills to identify andimplement design improvementprojects using IDOV framework andassist Champions / Black Belts
Duration: 6 Days
Batch Size: 10 to 25
Participant Profile• Candidates desirous of Design for Six
Sigma Green Belt level qualifications
• Work experience (2+ years) fromManufacturing, FMCG, Engineering,Auto and product based industries.
Assessment• Written Test (Objective type –
Certification Score >= 75%)
Certification• Green Belt Course Completion
Certificate
Computing Facilities• Laptop with Microsoft Excel (Ver-2003
or above) running on Windows NT/XP
