In
W
nstallat
WKM
ion, Op
® 370
peration
0D6 B
n, and M
Ball Va
Mainten
Date: 14 AuDocument NRevision: R
alve
nance M
gust 2015 Number: TC-0
Rev 03
Manual
003001-30
TC
C‐003001‐30 /
All the info
calculation
the written
Rev 03
ormation conta
ns, drawings, p
n permission o
ained in this m
hotographs, p
of Cameron or i
anual is the ex
rocedures or in
its authorized
Initi
Fe
TC‐003
2
xclusive proper
nstructions, eit
agent.
ial Release 01
bruary 2015
3001‐30 / Rev 0
rty of Cameron
ther expressed
03
n. Any reprodu
d or implied, is
uction or use of
forbidden wit
Mar‐16
f the
thout
TC
C‐003001‐30 /
TABLE O
BILL OF MA
SCOPE ......
NAMEPLAT
STORAGE ..
VALVES
INSTALLAT
BEFORE
INSTALL
FIELD TE
OPERAT
MAINTENA
DRAINA
LUBRICA
370D6 V
DISASSE
CLEANIN
INSPECT
REASSEM
GEAR OP
ASSEMB
TROUBL
CONTACT
Rev 03
F CONTENT
ATERIALS ........
.......................
TE INFORMATI
.......................
DELIVERED BY
TION AND OPER
INSTALLATION
LATION ............
ESTING............
TION ................
ANCE PROCEDU
GE PROCEDUR
ATION – GREAS
VALVE RECOND
EMBLY .............
NG ..................
TION ...............
MBLY ..............
PERATOR ASSE
BLY TORQUE VA
LESHOOTING ..
INFORMATION
TS
.......................
.......................
ON .................
.......................
Y WKM ............
RATION INSTR
N SAFTEY INFO
.......................
.......................
.......................
URES ...............
RE ....................
SE INJECTION ..
DITIONING ......
.......................
.......................
.......................
.......................
EMBLY ............
ALUES .............
.......................
N .....................
.......................
.......................
.......................
.......................
.......................
UCTIONS ........
RMATION .......
.......................
.......................
.......................
.......................
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.......................
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.......................
.......................
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3
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.......................
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.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
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.......................
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........................
........................
........................
........................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
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.......................
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.......................
Mar‐16
........ 5
........ 9
...... 10
...... 11
...... 11
...... 11
...... 11
...... 12
...... 13
...... 13
...... 14
...... 14
...... 15
...... 18
...... 18
...... 19
...... 20
...... 20
...... 25
...... 27
...... 28
...... 29
TC
C‐003001‐30 /
The proceduoutlined in Cameron seequipment performed bcontractual requiremen File copies oThe drawing
Rev 03
ures included iAPI Specificatervice represeor any damageby other than or other warrats.
of this manualgs in this book
in this book arions. Any repantative. Camee to any propeauthorized Caanty, if any, on
are maintaineare not drawn
e to be perforairs to the equron will not berty or death oameron personn the equipmen
ed. Revisions an to scale, but t
4
med in conjunuipment coverbe responsibleor injury to annnel. Such unant and may als
and/or additiothe dimensions
nction with thered by this boe for loss or eny person resuauthorized repso result in equ
ns will be mads shown are ac
e requirementsook should be expense resultulting in wholepairs shall also uipment no lon
de as deemed ccurate.
s and recommdone by an aing from any e or in part froserve to termnger meeting a
necessary by
Mar‐16
endations authorized failure of
om repairs minate any applicable
Cameron.
TC
C‐003001‐30 /
BILL OF
370D6 Ser
Rev 03
MATERIALS
ies Standard G
S
Gearless Valve (
Figure
(see parts list i
e 1 – 370D6 Se
5
n Table 1)
eries Standard L
Less Gear Valvve
Mar‐16
TC
C‐003001‐30 /
*Quantitie
quantities.
Rev 03
Item Qt
111 1
112 1
113 1
114 1
121 *
123 *
124 *
132 1
134 1
135 1
146 1
151 1
153 2
161 2
162 2
163 1
171 1
184 3
185 1
211 1
212 1
221 2
222 2
224 1
225 1
231 2
232 2
233 2
241 1
241b 1
311 1
312 1
321 1
322 *
323 2
325 *
330 2
341 2
351 1
es depend on v
.
Table
ty Descrip
Body
Tailpiec
Lower C
Adapte
Body St
Body N
Cap Scr
Trunnio
Lower S
Upper S
Stem Ke
Namep
Caution
Grease
Check V
Stem G
Bleed F
Torque
Locating
O‐Ring,
BACK‐U
O‐Ring,
Back‐Up
O‐Ring,
BACK‐U
O‐Ring,
Back‐Up
O‐Ring,
Stem Th
BALL TH
Ball
Trunnio
Stem
Stem Re
Ball Driv
Pipe Plu
Seat As
Seat Sp
Ground
valve size and c
e 1 – Parts List
ption
ce
Cover Plate
r Plate
tuds
uts
ews – Lower C
on Bearing
Stem Bearing
Stem Bearing
ey
late (Not Show
n Tag (Not Show
Fitting
Valve
rease Fitting
itting
Pin
g Torque Pin
Tailpiece
UP RING, TAILP
Stem
p Ring, Stem
Lower Cover P
UP RING, LOWE
Seat, Outer
p Ring, Seat, O
Seat, Inner
hrust Washer
HRUST WASHE
on
etaining Screw
ve Pin
ug
sembly
ring
d Spring
class. Custome
6
t for Standard G
Cover Plate/ Ad
wn)
wn)
IECE (Only For
Plate
ER COVER PLAT
uter
R (Only For 6”
w
r assembly dra
Gearless Valve
dapter Plate
Class 1500 & 2
TE (Only For Cl
900/1500 And
awings availabl
e
2500)
ass 1500 & 250
d All 8”Through
le upon reques
00)
h 16”)
st shall specify
Mar‐16
y
TC
C‐003001‐30 /
370D6 Stan
Rev 03
ndard Wrench Head Valve (s
Figure 2
ee parts list in
2 – 370D6 Serie
7
Table 2)
es Standard WWrench Head Vaalve
Mar‐16
TC
C‐003001‐30 /
Item
111
112
113
114
121
123
124
132
134
135
146
151
153
161
162
163
171
185
211
212
221
222
224
225
231
232
233
241
311
312
321
322
323
325
330
341
351
411
412
413
414
*Quantitie
quantities.
Rev 03
Qty De
1 Bo
1 Ta
1 Lo
1 W
* Bo
* Bo
* Ca
1 Tr
1 Lo
1 Up
1 Ste
1 Na
2 Ca
2 Gr
2 Ch
1 Ste
1 Ble
1 Lo
1 O‐
1 BA
2 O‐
2 Ba
1 O‐
1 BA
2 O‐
2 Ba
2 O‐
1 Ste
1 Ba
1 Tr
1 Ste
* Ste
2 Ba
* Pip
2 Se
2 Se
1 Gr
1 W
1 W
1 W
1 W
es depend on v
.
Table 2
escription
ody
ailpiece
ower Cover Plat
rench Plate
ody Studs
ody Nuts
ap Screws – Low
unnion Bearing
ower Stem Bea
pper Stem Bea
em Key
ameplate (Not
aution Tag (Not
rease Fitting
heck Valve
em Grease Fitt
eed Fitting
ocating Torque
‐Ring, Tailpiece
ACK‐UP RING, T
‐Ring, Stem
ack‐Up Ring, St
‐Ring, Lower Co
ACK‐UP RING, L
‐Ring, Seat Out
ack‐Up Ring, Se
‐Ring, Seat, Inn
em Thrust Was
all
unnion
em
em Retaining S
all Drive Pin
pe Plug
eat Assembly
eat Spring
round Spring
rench Head
rench Screw
eather Protect
rench Washer
valve size and c
2 – Parts List fo
te
wer Cover Plat
g
ring
ring
Shown)
t Shown)
ting
Pin (Not Show
e
TAILPIECE (Onl
tem
over Plate
LOWER COVER
ter
eat, Outer
ner
sher
Screw
tor
class. Custome
8
or Standard Wr
te / Wrench Pla
wn)
y For Class 150
R PLATE (Only F
r assembly dra
rench Head Va
ate
00 & 2500)
For Class 1500
awings availabl
lve
& 2500)
le upon requesst shall specify
Mar‐16
y
TC
C‐003001‐30 /
SCOPE
370D6 ball
and bleed
equipped w
relieve typ
emergency
PTFE sleev
The 370D6
Unless oth
(noted W i
wheel can
All valves a
proper trim
Rev 03
l valves 2” FP t
in closed and o
with plastic sea
pe seats to elim
y seat seal and
e bearings and
6 valves are ava
erwise specifie
n Table 3) as s
be removed fr
Valve Clas
2FP
3RP
3FP
4RP
4FP
6RP
6FP
8RP
8FP
10RP
10FP
12RP
12FP
14FP
16FP
are built with t
m selection for
o 16” FP are fu
open position,
at inserts made
minate cavity pr
also a stem se
d thrust washe
ailable in the s
ed on the purc
standard; all ot
rom the gear s
Tab
ss/Size 15
W
W
W
W
W
W
G
G
G
G
G
G
G
rim selection a
r the required a
ull bore, throug
with trunnion
e of RTFE, NYL
ressure lock. A
ealant fitting fo
rs for low torq
izes and classe
chase order, all
ther valves are
haft by taking
ble 3 – 370D6 S
Valv
50 300
W W
W W
W W
W W
W W
W W
G G
G G
G G
G G
G G
G G
G G
and seals as th
application.
9
gh conduit, bi‐
mounted ball
ON, or PEEK as
All valves have
or stem seal re
que operation.
es as per Table
l the small size
equipped with
out the roll pin
Series Ball Valv
ve Availability
600
W
W
W
W
W
W
G
G
G
G
G
G
G
G
G
e customer req
‐directional, an
for easy opera
s the customer
a built‐in seala
ecovery. The va
3.
es of valves are
h a gear opera
n.
ve Availability
900
W
W
W
W
W
W
G
G
G
G
G
G
quires. Contac
nti‐blowout ste
ation. These va
r requires. All t
ant injection sy
alve uses backe
e equipped wit
tor (noted G in
1500 2
W
W
G
G
G
G
G
G
ct a WKM repre
em, double blo
alves can be
the seats are s
ystem for
ed self‐lubricat
h a wrench he
n Table 3). The
2500
W
W
G
G
esentative for
Mar‐16
ock
elf‐
ting
ad
e hand
TC
C‐003001‐30 /
NAMEPL
The valve i
the valve.
nameplate
Ite
1
1
1
1
1
1
1
Rev 03
LATE INFOR
information, in
Figure 3 shows
e.
em Preprint
1 Size
2 Class
3 SN*
4 BM
5 MOP
6 API
7 Body**
8 Temp
9 Model
10 Stem**
11 Ball**
12 Seat**
13 Seals**
14 DOM
15 MIT
16 LN
*‐ Most
**‐ Con
MATION
ncluding trim, i
s a standard va
Figure
t Stamp
If full boreIf reduced
Valve Clas
Valve’s un
Valve Bill
Maximumand at ma
API Numb
Body Mat
Operating
Valve’s M
Stem Mat
Ball Mate
Seat Mate
Seals Mat
Date of M
Maximum
API Licens
important dat
sult a WKM Re
s clearly identi
alve nameplate
e 3 – 370D6 Ba
Table 4 – Na
e, size is the nod bore, size is e
ss Designation
nique Serial Nu
of Material pa
m Operating Preaximum tempe
ber the valve is
terial Symbol
g Temperature
odel Designati
terial Symbol
rial Symbol
erial Symbol
terial Symbol
Manufacture
m Impact Temp
se Number
ta for obtaining
epresentative f
10
ified on the va
e and Table 4 d
all Valve Stand
ameplate Infor
ominal bore sizend size x bore
as defined per
umber
rt number
essure; the woerature
s in compliance
Range
ion
perature
g replacement
for material's s
lve nameplate
details the info
dard Nameplat
rmation
ze e through ball x
r API 6D
orking pressure
e with
t parts
symbol corresp
e that is perma
ormation stamp
te
x end size
e of the valve @
pondence
nently affixed
ped on the
@ 100°F
Mar‐16
on
TC
C‐003001‐30 /
STORAG
VALVES
Following t
with greas
from the d
uncovered
All 370D6 v
greased, a
conditione
procedure
INSTALLA
BEFORE
Valves sha
outside of
When spec
operate in
Before any
required b
required b
be done in
The mainte
contained
The valves
not be per
Transport,
systems, e
Should any
representa
Any servici
approval h
Rev 03
E
DELIVERED
testing and pri
e and covered
date of shipme
d marine atmos
valves should b
nd the protect
ed according to
s.
ATION AND
INSTALLATI
ll be operated
these procedu
cial operation
this manner if
y work is perfo
y his employer
y his employer
n accordance w
enance person
in this manual
shall be appro
manently rem
unpacking, lift
tc.) shall be ma
y difficulties or
ative.
ing not covere
has been given
BY WKM
or to shipmen
by protectors
nt. For long pe
sphere) additio
be stored in th
tors installed o
o standard eng
D OPERATIO
ON SAFTEY
and maintaine
ures constitute
is required, a f
f warranty and
rmed on a valv
r. Personnel sh
r. Personnel sh
with safety and
nnel doing the
.
opriately used
oved or altere
ting, and conne
ade by expert
r abnormalities
d by these inst
by a WKM rep
t, valves are dr
. This will prote
eriods of storag
onal precaution
e full open pos
n the flanges.
ineering pract
ON INSTRUC
INFORMAT
ed strictly in ac
es abuse of the
formal written
product liabili
ve, personnel w
hall always use
hall also be awa
environmenta
repairs shall be
for the intende
d unless writte
ections to the
and qualified p
s arise that can
tructions must
presentative.
11
rained of wate
ect the valves
ge and particul
ns must be tak
sition as receiv
If long term st
ices; contact a
TIONS
TION
ccordance with
product and v
request to the
ity is to be mai
working on the
safety precau
are that any ve
al procedures e
e well trained
ed purpose. An
en approval is r
different types
personnel.
nnot be solved
be made by a
er and through
for a minimum
larly harsh env
ken.
ved, with the f
orage is neces
WKM represe
h these proced
voids all warran
e company mu
intained.
e valve must ob
tions set forth
enting or drain
enforced at the
and familiar w
ny safety or pr
received from
s of systems (e
by the technic
n authorized s
bores and flan
m of six months
vironments (i.e
lange seal surf
ssary, the valve
entative for lon
dures. Operatio
nty and claims
st be made for
btain the prop
by the law an
ning of fluids fr
e particular loc
with all of the in
rotection devic
a WKM repres
electric, pneum
cian, contact a
service center,
nge faces are c
s in covered st
e. as found in a
faces and the b
e should be
ng term storag
on or maintena
s.
r approval to
er work permi
d regulations
rom the valve s
cation.
nformation
ces on the valve
sentative.
matic, hydraulic
WKM
after prelimin
Mar‐16
coated
torage
n
bore
e
ance
its
shall
e shall
c
ary
TC
C‐003001‐30 /
INSTALLA
Before inst
transporta
documents
Handling e
attention t
For 370D6
provided o
To avoid th
until the va
protective
During inst
must be al
protected
When the
procedure
WKM 370D
installed in
370D6 valv
of valve. In
most effec
fitting will
CAUTION:
seats may
affect the
abrasive p
upwards p
When insta
support th
CAUTION:
Use studs,
tighten the
PCC‐1‐201
CAUTION:
recommen
limits give
Rev 03
ATION
tallation, ensu
tion. Clearly id
s, and then pla
equipment mus
that slings do n
valves 8FP to
on the gear or a
he ingress of d
alve is ready to
plastic or woo
tallation the va
igned, cleaned
with grease or
valve has butt
. After welding
D6 valves are b
n such a way as
ve standard po
n this position t
ctive drainage.
not be in the l
If the valve ca
wear out, get
valve perform
articles and th
position.
alling the valve
e line. Avoid a
Do not overlo
nuts, and raise
e studs using a
0 “Guidelines f
While all 370D
nded that appr
n by the manu
re the grease f
dentify the valv
ace it on a hori
st be provided
not damage the
16FP use the l
actuator, if pre
ebris or sand i
o be installed in
oden flange pro
alve must be fu
d, and correctly
r other anti‐ad
welding ends,
g, clean and ch
bidirectional an
s to facilitate m
osition is with t
the drain/blee
However, the
owest part of
annot be prope
damaged, or a
mance. It is the
he valve may b
e, allow for pos
ny strain in the
oad the valve b
ed face gasket
cross pattern
for Pressure Bo
D6 trunnion ba
ropriate safegu
ufacturer.
fittings and sea
ve through its n
zontal surface
which is appro
e gear or actua
ifting lugs or ey
esent.
nto the ball an
n the line. Whe
otectors.
ully open and t
y spaced. Shou
hesive product
, welding on th
eck the weld b
nd may be inst
maintenance, e
the stem in the
d fittings are lo
valve may be
body and the d
erly drained (s
accumulate pa
responsibility
be need to be i
ssible deforma
e valve body.
beyond the des
s or ring joints
method, sever
oundary Bolted
all valves have
uards be put in
12
aling surfaces o
nameplate, ch
using suitable
opriate for the
ator.
yes on the valv
nd seat area, th
en the valve is
the line section
uld the valve be
t.
he line must be
bead and repai
alled with eith
easy access to t
e vertical, upwa
ocated in the l
installed in any
drainage may n
see Section 6.1
articles and wa
y of the user to
installed in a d
ations caused b
sign piping loa
as per size an
ral times, follo
d Flange Joint
e self‐relieving
nto place to pr
of connection f
eck its weight
e handling equi
e total weight o
ve for slinging.
he protective c
ready to be in
ns, between w
e closed, the e
e performed us
ir as required.
her end facing u
the valve fittin
ards position a
owest part of t
y position as fa
not be as effec
1) and the line’
ater that may
o determine if
different positi
by the expansio
ads stated on t
d class conform
wing the proce
Assembly” or g
g seats as stand
revent exceed
flanges were n
with the packi
ipment.
of the package
. Do not use lif
covers should n
nstalled in the l
hich the valve
exposed face of
sing the prope
upstream. The
ngs, and actuat
and gear/wren
the body whic
ar as stem loca
ctive.
’s foreign part
prevent easy o
the applicatio
ion than the st
on of the line.
the requireme
ming to ASME
edure recomm
gasket manufa
dard equipme
ding the pressu
not damaged d
ing list or relev
. Pay particula
fting lugs or ey
not be remove
line, remove th
will be installe
f the ball must
r welding
e valve should b
ting operations
nch on the top
h allows for th
ation, but the d
ticles removed
operation and
on may include
tandard stem‐
The valve mus
ents.
B16.5. Alterna
mended by ASM
acturer specific
nt, it is
ure/temperatu
Mar‐16
uring
vant
r
es
d
he
ed,
t be
be
s.
side
he
drain
d, the
d
e
‐
st not
ately
ME
cation.
ure
TC
C‐003001‐30 /
FIELD TE
When field
1. En
2. Fl
pr
3. If
1‐
4. If
th
5. Af
CAUTION:
permanen
OPERATI
370D6 seri
only.
WARNING
“pinching”
the flow li
To close th
counter‐clo
All the wre
perpendicu
All gear op
perpendicu
While ope
wheel unti
If the valve
CAUTION:
closed pos
closing, th
Rev 03
ESTING
d testing is req
nsure that the
ush the system
rocedures to a
performing lin
‐1/2 times the
performing se
he maximum co
fter completio
If the seats ar
tly damaged.
ION
ies ball valves o
G: These valves
” flow may cau
ne, preventing
he valve, turn g
ockwise until it
ench operated
ular with the th
perated valves
ular with the th
ning or closing
il the gear has
e is operated b
The end stops
sition. Do not c
e ball and the
uired, the follo
test fluids are
m to remove fo
void damaging
ne shell testing
valve maximu
eat testing, ma
old working pr
n of testing, pu
re tested to a h
If a higher test
only work in th
s shall never be
use non‐unifor
g tight shut‐off
gear hand whe
t stops.
valves have th
hrough bore w
have the gear
hrough bore w
g, the ball must
a positive stop
by a power actu
s have been sh
change their a
seats can quic
owing procedu
compatible w
oreign materia
g the ball and s
g, the valve sha
m cold workin
ke sure the va
ressure
urge all test flu
higher pressur
t pressure is d
he fully closed
e operated pa
rm wear on sea
f.
el clockwise un
he wrench leve
when closed.
indicator align
when closed. Th
t reseat; this re
p.
uator, carefully
hop set to assu
djustment. If t
ckly be damag
13
res are recom
ith the valve se
l that may be i
seats
all be in half op
g pressure
lve is fully clos
uids from the v
e than the ma
esired contact
or fully open p
rtially open or
ats and ball ov
ntil it stops; to
ers aligned alon
ned with the va
he gear also ha
eseating torque
y read the actu
ure the correct
the valve is no
ed when expo
mended:
eat and seal m
in the line as a
pen position. T
ed. The maxim
valve
aximum cold w
t a WKM repre
position; these
r partially close
ver the sealing
o open the valv
ng with valve t
alve through bo
as “OPEN” and
e is higher tha
uator operation
t 90 degree rot
ot correctly res
osed to flow pr
material
result from in
The maximum l
mum pressure f
working pressu
esentative for
e valves work fo
ed. Throttling
g surfaces whe
ve turn the gea
hrough bore w
ore when open
“CLOSE” mark
n the run torq
n manual.
tation from th
seated at the e
ressure, preve
stallation
ine pressure c
for seat testing
ure, the seats c
details.
or on/off servi
(partial openi
ere it is expose
ar hand wheel
when opened a
ned and
kings.
ue. Turn the h
e fully open to
end of opening
nting tight shu
Mar‐16
an be
g is
can be
ce
ng) or
ed to
and
and
o fully
g or
ut‐off.
TC
C‐003001‐30 /
These valv
valve. Usin
failure.
MAINTE
Under nor
recommen
DRAINAG
All valves c
accumulat
valve in th
1. At
2. Fo
th
3. Fo
A drainage
that draina
1. W
2. Be
3. Af
4. Af
5. Pe
co
For a drain
1. 37
ei
N
tim
w
dr
2. Sl
Rev 03
es can be oper
ng an extension
NANCE PRO
mal working co
nded practices
GE PROCEDU
can be drained
e water, scale,
e following wa
t low temperat
oreign matter
he seat seals
oreign matter
e schedule is th
age should be c
Whenever the v
efore and duri
fter washing th
fter hydraulic t
eriodically to r
ontaminants in
nage procedure
70D6 valves ar
ither the close
OTE: The time
me may be req
ill be shorter c
rain when the
owly open the
rated by one p
n or power too
OCEDURES
onditions, 370
and procedure
URE
and lubricated
, deposits, and
ays:
ture, ice may f
may prevent th
may get caugh
he best way to
carried out in t
valve does not
ng the cold sea
he line
test
emove the acc
n the applicatio
e, the following
re double block
d or open posi
to drain the va
quired if the lin
compared to if
valve is fully o
e bleed fitting (
erson. It is rec
ol to operate th
D6 ball valves
es will ensure o
d depending o
other foreign
form inside the
he valve from
ht between the
prevent dama
the following c
close
ason
cumulation of b
on
g procedure is
k and bleed in
tion. Make sur
alve depends o
ne contains a g
drained in the
pen.
(171) located o
14
ommended th
he valve voids a
are designed f
optimum perfo
n application c
matter during
e valve and hin
fully closing an
e ball and the s
ge caused by f
cases:
body debris. Th
recommended
closed and als
re the valve is f
on the size of t
gas fluid. If the
e valve in the c
on the lower si
hat no extensio
all warranty an
for lengthy, rel
ormance.
conditions, or a
g their service.
nder its normal
nd the ensuing
seat and damag
foreign matter
he frequency m
d:
o open positio
fully closed or
the valve and t
valve is draine
losed position
de of the body
ons be used for
nd claims, and
iable service. T
anytime if des
These materia
l operation
g throttling may
ge their surfac
r. However, it i
may be establi
on. The drainag
fully open.
the fluid in the
ed in the open
due to the sm
y.
r operating the
may result in
The following
ired. Valves ma
als may damag
y damage the
ces
s recommende
shed based on
ge can be done
line; significan
position, the t
maller body cav
Mar‐16
e
ay
e the
ball or
ed
n the
e in
nt
time
vity to
TC
C‐003001‐30 /
CAUTION:
fitting bod
fitting bod
LUBRICA
The implem
maintenan
program b
grease inje
have one g
Lubrication
caused by
time; or as
CAUTION:
painted.
The gear o
located on
WKM 103
suspending
a temperat
gases whe
gas with w
for use wit
pressure h
WKM 103
- K1
- K1
- K1
- K1
- K1
- K1
WKM Lubr
For Lubrica
instruction
1. Fi
2. M
lu
Rev 03
Open the drai
dy does not un
dy from unscre
ATION – GRE
mentation of a
nce operations
ased on the fre
ection fittings l
grease fitting lo
n also may be n
debris in the li
s soon as an inc
Grease fitting
operators are fa
the side of the
is an effective
g agent, frictio
ture range of ‐
re water, dilut
water or organic
th bucket‐type
andguns.
Sealant part n
155812
155849
155853
155857
155866
155869
ricant 58G part
ation and temp
ns below:
ll the WKM hig
Make sure the v
ubrication is rec
in fitting slowl
screw while lo
ewing.
EASE INJECT
regular lubric
and improves
equency of op
ocated on the
ocated in the c
necessary for a
ine; before ope
crease in stem
gs should not b
actory lubricat
e gear operato
sealant; it is vi
on‐reducing fille
‐50° F through
e acids, alkalis
c condensate,
high‐pressure
umbers:
Gun
1 ga
3 ga
5 ga
16 g
55 g
t number – K15
porary seat or
gh pressure gre
valve is in the f
commended in
ly until the pre
oosening the fi
TION
ation program
its performan
erations and th
body seat area
center of the bo
a temporary se
erating the val
torque is noti
be removed if
ed for life. If d
or.
iscous grease w
er, plastic, and
250° F. This se
, or salt solutio
LPG, and aque
e grease guns. G
n Cartridge
al – 10 lbs.
al – 30 lbs.
al – 50 lbs.
gal – 150 lbs.
gal – 551 lbs.
54208 – Gun C
stem seal resto
ease gun with
fully open or fu
n the fully open
15
essure in the b
itting stem. If
m extends the s
ce. It is recom
he severity of s
a with the exce
ody.
eal restoration
ve if the valve
ced.
there is press
esired, the gea
with a thick co
d an antioxidan
ealant is suitab
ons may be pre
eous solutions
Gun cartridges
artridge
oration with th
valve sealant
ully closed posi
n position
body cavity has
necessary, use
ervice life of th
mended to sch
service. All 370
eption of the 2
in the event o
has been left i
ure in the line
ar can be lubric
nsistency. It co
nt. WKM 103 S
ble in lines tran
esent; as well a
are being tran
s are poly bags
he valve under
ition. For 2”, 3
s been dischar
e another wre
he valve before
hedule a regula
0D6 series ball
2”, 3”, and 4” C
of slight damag
in its position f
e. Grease fittin
cated using th
onsists of synth
ealant may be
nsporting hydro
as where swee
sported. The g
s sized to fit scr
r line pressure,
”, and 4” Class
rged. Make sur
nch to prevent
e carrying out
ar lubrication
valves have tw
Class 150 & 300
ge to the seats
for a long perio
gs should neve
e lube fitting
hetic oils, a
e used in valves
ocarbon liquids
et or sour prod
gallon containe
rew/prime high
, follow the
s 150 & 300 va
Mar‐16
re the
t the
wo
0 that
od of
er be
s with
s and
uced
ers are
h
lves,
TC
C‐003001‐30 /
Warning: B
remove th
pressure.
3. Re
se
4. Re
al
Fi
Table 5 sho
conditions
representa
Service Condition
Natural Gas
Sour Gas
Rev 03
Back up the se
he safety cap fr
emove safety v
ealant. If inject
epeat process
l grease fitting
igure 4 – Typica
ows a list of re
. Use of other
atives for availa
n Pro
Flush
Standard va
Standard se
Standard lo
Severe leak
Flush
Standard va
Standard se
eat grease fittin
rom the seat g
vent cap from
tion of the seal
for the second
gs.
al Injection Fitt
commended lu
lubricants with
ability.
Table
oduct
alve lubricant
ealant
ow Temp.
k sealant
alve lubricant
ealant
ng so only the
grease fitting. N
grease fitting.
lant is difficult,
d seat grease fi
ting
ubricants by th
hout WKM app
5 – Manufactu
Flush/Seala
Cleaner/
WKM
WKM 58G
WKM 103
WKM 58G
WKM 103
16
safety vent ca
NEVER remove
Attach grease
, flush the valv
itting as applic
he cleaner/sea
proval voids all
urer Recommen
ant Recommen
/Sealant Manu
VAL‐TEX
Valve flush
2000 light
80 bulk/ 80
50 bulk / st
80+PTFE b
Valve flush
2065 light
65 bulk / st
ap will be remo
e the grease fi
gun connectio
ve seats and at
cable, or the ste
Figure 5 –
lant manufact
l warranty and
nded Lubrican
ndations
ufacturer T
h
T
lube
0‐HS stick
tick
ulk / stick
h
lube
tick
oved from the
tting when the
on onto grease
tempt to injec
em fitting. Rep
– Vent or Bleed
urer for the ind
d claims. Conta
ts
The valve CleaManufacturer'information ca
Headquarters Cameron Valve3250 BrairparkHouston, TX 77Tel. (281) 499‐Order 1‐800 3Fax (281) 261‐
e fitting. Carefu
e valve is unde
e fitting and inj
t sealant again
place safety ca
Fitting
dicated service
ct WKM
aner/Sealant 's contact an be found be
es & Measuremk Drive, Suite 37042 ‐8511 23‐9160 ‐3588
Mar‐16
ully
er
ject
n.
ps on
e and
elow:
ment 300
TC
C‐003001‐30 /
Dry CO2
Crude Oil
Table 6 list
Several hig
Figure 6 – Part No. 21
Rev 03
Standard lo
Severe leak
Flush
Standard va
Standard se
Standard lo
Severe leak
l
Flush
Standard va
Standard se
Standard lo
Severe leak
ts the recomm
Valve size
2”
2”
3”
3”
4”
4”
6”
8”
10”
12”
14”
16”
gh pressure gu
Screw/Prime H122495‐01
ow Temp.
k sealant
alve lubricant
ealant
ow Temp.
k sealant
alve lubricant
ealant
ow Temp.
k sealant
ended quantit
Tab
Lubrica
Valve class
150‐300
600‐2500
150‐300
600‐2500
150‐300
600‐2500
150‐1500
150‐900
150‐900
150‐900
150‐600
150‐600
ns can be used
Hand Gun
WKM 58G
WKM 103
WKM 58G
WKM 103
y of lubricant p
le 6 – Recomm
nt and Flush V
Lubricant p
d for lubricatio
17
65 bulk / st
80+PTFE b
Valve flush
2300 light
302 bulk /
65 bulk / st
80+PTFE b
Valve flush
2000 light
80 bulk/ 80
50 bulk / st
80+PTFE b
per valve size a
mended Lubrica
olume (per val
per seat (ounc
12
3
16
4
20
5
7
9
12
14
16
20
n:
tick w
VV
T
w
ulk / stick
h
lube
stick
tick
ulk / stick
h
lube
0‐HS stick
tick
ulk / stick
and class.
ant Quantities
lve size and cla
es) Valve Flu
F P
www.c‐a‐m.co
VAL‐TEX Valves Inc. of T10600 FallstonHouston, TX 77Tel. (281) 530‐Order 1‐800‐6www.valtex.co
ass)
ush per seat (o
‐
5
‐
7
‐
9
13
17
21
26
30
36
Figure 7 – BuckPart No. K0651
om
Texas n Rd. 7099 ‐4848 27‐9771 om
ounces)
ket‐type Gun 89
Mar‐16
TC
C‐003001‐30 /
Figure 8 – APart No. 23
370D6 V
The 370D6
equipment
Spare part
minimum f
- St
- St
- A
- Se
- Se
- D
- G
CAUTION:
valve at le
After obse
free of dus
DISASSE
1. O
CAUTION:
times to b
2. St
ra
3. If
4. If
5. If
Rev 03
Air Over Hydra330398‐01
ALVE RECO
6 valves can be
t and normal m
s are determin
for typical mai
tem and ball ra
tem thrust was
ll O‐rings and a
eat springs
eat subassemb
rain fitting
rease injection
Prior to disass
ast two times
rving the abov
st and/or meta
MBLY
perate the Val
Prior to disass
leed any resid
tand the valve
aised face or ri
wrench opera
actuated valve
gear operated
aulic Foot Pump
NDITIONING
rebuilt if nece
maintenance to
ned by the indi
ntenance oper
adial bearings
shers and ball t
applicable back
blies
n fittings
sembly, the va
and drain the
ve precautions,
allic chips.
ve to the close
sembly, verify
ual pressure.
on the body fl
ng groove (if a
ted – remove
e – check the a
d – loosen the g
p
G
essary. The disa
ools.
vidual custom
rations:
thrust washer
k‐up rings
alve must first
valve to make
, remove the v
ed position.
that there is n
ange end. Care
pplicable).
the wrench sc
actuator opera
gear mounting
18
assembly and r
er specification
(if applicable)
be isolated fro
e sure there is
valve from the
no pressure in
e should be tak
rew on top of t
tion manual an
g hardware wh
F P
reassembly of
n; however the
om system pre
no residual pr
pipe line syste
the body cavi
ken to avoid d
the stem, the w
nd remove the
hile lifting the g
Figure 9 – AdapPart No. K2964
the valve requ
e following list
essure and flow
ressure left in
em. Set the valv
ity. Operate th
amaging the se
washer, and th
e actuator.
gear until it com
pter Fitting 34
uires proper lift
t is suggested a
w. Operate th
the body.
ve in a clean p
he valve at leas
ealing surface
he wrench.
mes off of the
Mar‐16
ting
as a
e
lace
st two
of the
stem.
TC
C‐003001‐30 /
6. Re
pa
7. U
re
CAUTION:
from the b
8. Ca
in
an
sc
9. Re
bo
10. Re
lo
11. Lo
12. Li
13. Re
14. U
in
15. Re
16. Re
17. Re
18. Re
19. Re
CLEANIN
CHEMICAL
- Re
CAUTION:
dry with co
- Cl
- Cl
Rev 03
emove stem ke
aying attention
nscrew the ste
emove it.
Failure to rem
body and may
arefully pull th
nto the threade
nd gently pull t
crewdriver to a
emove the cap
ody.
emove the low
ocated betwee
oosen and rem
ft the tailpiece
emove the tail
sing a strap, lif
nspect the trun
emove the sea
emove the O‐r
emove the sea
epeat steps 15
emove the dra
NG
L RESISTANT VI
emove any for
Abrasive clean
ompressed air
lean all metalli
lean the grease
ey. Unscrew th
n not to damag
em grease fittin
move the stem
cause severe s
e stem out of
ed hole located
the stem out. R
also remove th
p screw from th
wer cover plate
n the trunnion
move the body
e off of the bod
piece O‐ring a
ft the ball out o
nnion bearing a
at ring from the
rings and the b
at spring from t
5‐17 for remov
ain fitting and g
NYL OR RUBBE
reign and corro
ning products
r.
ic parts with a
e fittings and,
he adapter plat
ge the torque p
ng and the plu
retainer screw
stem and screw
the body. To re
d on the top of
Remove the O‐
e stem bearing
he stem, and a
e O‐ring and ba
n and ball.
nuts.
dy paying atten
nd back‐up rin
of the body an
and thrust bea
e tailpiece, tak
back‐up ring fro
the tailpiece po
al of the body
grease fittings.
ER GLOVES SHO
osive products
should never
soft cloth satu
if present, the
19
te or lever plat
pins.
g (if applicable
w (one or two
w damage dur
emove the ste
f the stem. Use
‐rings, back‐up
gs.
again utilize the
ack‐up ring (if a
ntion not to da
ng if applicable
d lower it onto
ring (if applica
king care not to
om the seat ass
ocket.
seat assembly
OULD BE WOR
within the bod
be used, espec
urated with a so
grease channe
te cap screws a
e), unscrew the
as applicable)
ring the follow
em, install a cap
e a rubber mal
p rings, and ste
e gear plate to
applicable). Ca
amage the bod
.
o wood blocks
ble). Remove b
o damage the s
sembly.
y.
RN DURING CLE
dy.
cially on sealin
olvent. Observ
els.
and remove th
e stem retaine
) will prevent t
wing step.
p screw throug
let to hit again
em thrust wash
o remove the tr
refully remove
dy O‐ring.
. Take out the
bearings as ne
seals.
EANING OPERA
ng area. If wat
ve all sealing su
he adapter plat
r screw(s) and
the stem remo
gh the gear pla
nst the gear pla
her and use a
runnion from t
e the ground sp
drive pins and
cessary.
ATIONS
ter jetting is us
urfaces.
Mar‐16
te
oval
ate
ate
the
pring
d
sed,
TC
C‐003001‐30 /
Clean the s
clean wate
INSPECT
After clean
damage is
For a comp
1. Ch
at
2. M
3. Ch
gr
4. In
st
5. If
W
The minor
following p
1. U
2. Re
3. Re
4. Re
5. Fl
REASSEM
After inspe
the 370D6
1. Pl
va
2. If
th
of
Rev 03
sealing rings a
er.
ION
ning, all valve c
found, procee
plete inspectio
heck the meta
ttention should
Make sure that
heck for scratc
rooves, the ba
nspect all repla
torage or trans
any damage is
WKM represent
repairs that m
points:
se standard en
emove surface
emove all corn
eplace all fault
ush lube and s
MBLY
ecting the part
ball valve:
lace the body,
alve securely. P
studs have be
hreaded into th
ff the studs.
nd the gaskets
components sh
ed with the rep
on procedure, t
llic parts for da
d be paid to su
the sealing rin
ches and platin
ll, and the seat
cement compo
sportation.
s found, the m
tative.
may be carried o
ngineering prac
e nicks on ball a
ner damages by
ty parts and co
sealant while t
s and getting t
on the ANSI fla
Place the tailpi
en removed, in
he body and sc
s with a soft cl
hould be inspec
pair where poss
the following o
amage along th
urface nicks and
gs and gaskets
ng defects on th
t components.
onents that are
inor repairs sh
out on site by
ctices to repair
and stem by us
y using a mild a
omponents.
he valve is disa
the replacemen
ange, on a clea
iece on the AN
nstall the studs
crew them dow
20
loth. If necessa
cted for damag
sible or with re
operations sho
he sealing surf
d corner dama
s are not slashe
he surfaces of
e going to be u
ould be carried
maintenance p
r the damaged
sing a mild abr
abrasive or wit
assembled.
nt parts as req
an and solid su
SI flange. Take
s in the body w
wn completely.
ary, wash them
ge, dents, scor
eplacement of
uld be carried
faces and on m
age.
ed, extruded a
the bearings, t
used to ensure
d out by traine
personnel shal
d metallic surfa
rasive such as S
th a bearing sc
uired, use the
urface that will
e care not to da
with the ID stam
. Remove any p
m with soap a
ring, wear, or c
the parts.
out:
moving surfaces
and/or otherwi
the thrust was
e damage has n
ed personnel, o
l be in accorda
aces.
Scotch Brite pa
craper.
following proc
hold the weig
amage the sea
mping up and
particles which
nd rinse them
corrosion. If an
s. Particular
ise damaged.
shers, the O‐rin
not occurred in
otherwise cont
ance with the
ads.
cedure to asse
ght of the assem
aling surfaces.
the short end
h may have fla
Mar‐16
with
ny
ng
n
tact
mble
mbled
ked
TC
C‐003001‐30 /
3. In
di
sh
O
4. In
re
de
5. In
th
Using the s
in Fig. 12.
Rev 03
nspect the seat
ings, scratches
hould be on th
‐rings and bac
nstall the O‐ring
equire back‐up
etail J and deta
nstall the radia
han the upper
same tool, inst
ts, paying caref
s, or any other
e head side of
k‐up ring.
gs and back‐up
p rings, those sh
ail K of Fig. 1 an
l bearings on t
bearing. Both
tall the O‐rings
ful attention to
physical defec
the seat as sh
Figure 10 –
p ring (as appli
hall be position
nd Fig. 2.
he stem using
bearings shall
Figure 11 – St
. Install the ba
Figure 12 – S
21
o the insert sea
cts. Install the O
own in Fig. 10.
370D6 Seat As
cable) to the t
ns above the O
a bearing tool
fit into the des
tem Bearing Ins
ck‐up rings ab
tem O‐ring Ins
aling surfaces.
O‐rings and the
. Apply lubrica
ssembly
ailpiece and co
O‐ring towards
shown in Fig.
signated groov
stallation
ove the O‐ring
stallation
Reject and rep
e backup ring.
nt until comple
over. If the valv
the flange of t
11. The lower
ves.
gs on the stem
place all seats
The back‐up r
etely covering
ve size and cla
the part as sho
bearing is wid
gear side, as s
Mar‐16
with
ing
the
ss
own in
der
shown
TC
C‐003001‐30 /
6. In
7. G
th
8. A
sp
9. Lo
to
da
10. Re
11. Li
ho
ov
12. G
13. Se
in
lo
co
14. Fl
bo
th
bo
en
un
15. In
en
16. Th
NOT
Che
Fig.
in th
rubb
Rev 03
nstall the ball th
rease the ball
he holes and do
pply a coat of
prings into the
ower one seat
ool until the O‐
amaging the se
epeat the proc
ft the ball and
ole with the bo
ver the body se
rease the body
et the ground s
nto the body bo
ower cover plat
ontacts the bod
ip the tailpiece
ody. Before th
he same side a
ore (if applicab
nd flange bolt
ntil it rests on t
nstall two nuts,
ntire flange. In
he stem should
TE: The ball wa
ck to make sur
13) with the k
he ball. Orient
ber mallet unti
hrust washer (
drive pin holes
o not stick abo
lubricant on th
seat pockets.
assembly, with
‐rings and back
eat insert.
cedure with the
slightly lower
ody trunnion h
eat. There sho
y trunnion hole
spring on top o
ore hole until t
te over the tru
dy trunnion bo
e over using th
e tailpiece eng
s the grease fit
ble). At the sam
holes. After th
the ball.
, 180°apart, an
stall the rema
d be installed a
as installed in t
re the drive pin
ey groove tow
the bearing sp
il the stem com
if applicable) a
s and install th
ove the ball.
he entire surfac
h the insert fac
k‐up rings are c
e other seat in
into the body
hole. The ball sh
uld be an equa
e and stem ho
of the trunnion
the trunnion e
nnion and thre
oss face.
he proper lifting
gages the studs
ttings of the bo
me time, the ta
ese two alignm
nd tighten sequ
inder of the nu
at this time.
the closed posi
ns are in the co
ward the valve b
plits towards th
mpletely engag
22
and the trunnio
e drive pins. M
ce of body and
cing up, into th
completely eng
nto the tailpiec
until it rests on
hould be in the
al amount of th
le.
n with a genero
ngages the bal
ead at least tw
g equipment. L
s, orient it such
ody, towards t
ailpiece end fla
ments are com
uentially until t
uts.
ition and the d
orrect place on
body markings
he stem key gro
ges the ball and
on radial beari
Make sure the d
d tailpiece seat
he body pocket
gaged in the po
e seat pocket.
n the body sea
e closed positio
he body seat v
ous amount of
ll. Use a rubbe
wo cap screws u
Lift the tailpiec
h that the grea
he front of the
ange bolt holes
mpleted, slowly
the tailpiece is
drive pins shou
n the ball holes
s and the drive
oove and drive
d drive pins.
ng in the ball t
drive pins are p
t pockets and i
t. Press the sea
ocket. Take ca
at, then orient
on and symme
visible on both
f grease, and p
r mallet if nece
until the cover
ce and start low
ase fittings of t
e valve or align
s must be align
lower the tailp
contacting the
ld be aligned w
s. Orient the st
pin holes mat
e the stem into
trunnion bore.
placed correct
nstall the seat
at using a prop
re to avoid
the ball trunni
etrically oriente
sides of the ba
ush the trunni
essary. Install t
r plate back fac
wering it onto
he tailpiece ar
ned with the st
ned with the bo
piece onto the
e body around
with the valve
tem (as shown
tching the drive
o the body usin
Mar‐16
ly in
per
ion
ed
all.
ion
the
ce
the
re on
em
ody
e body
d the
bore.
in
e pins
ng a
TC
C‐003001‐30 /
17. If
18. If
Rev 03
a wrench ope
a. Install t
b. Install t
c. Install t
groove
d. Install a
e. Install t
f. Install t
g. Install t
a bare stem va
h. Install t
Fig
rated valve, us
the stem thrus
the locating pi
the lever plate
es oriented tow
all cap screws
the key. The ke
the weather pr
the wrench he
Figu
alve, use the fo
the stem thrus
ure 13 – Stem
se the followin
st washer over
n into the corr
e over the stem
wards the valve
and torque as
ey should not s
rotector.
ead and secure
ure 14 – Wrenc
ollowing proce
st washer over
23
Orientation fo
g procedure to
the stem with
rectly sized hol
m. The lever pla
e body marking
required per T
stick above the
the washer an
ch Operated Va
edure to install
the stem with
or Installation
o install the wr
h the Teflon ba
le.
ate should fit o
gs and the tailp
Table 7.
e stem.
nd screw on to
alve Assembly
the adapter p
h the Teflon ba
rench (as detai
acking oriented
over the locatin
piece.
op of the stem.
plate (as detaile
acking oriented
iled in Fig. 14):
d towards the b
ng pin with the
ed in Fig. 15):
d towards the b
Mar‐16
ball.
e key
ball.
TC
C‐003001‐30 /
19. In
CAUTION:
may increa
20. If
th
21. Th
se
22. If
th
Rev 03
i. Install t
j. Install t
locatin
k. Install a
l. Install t
nstall the stem
If the stem re
ase and affect
removed, tape
he installation t
he body stud n
equence. Chec
the valve requ
he actuator op
the torque pin
the gear adapt
g pin, with the
all the cap scre
the key. The ke
Fi
retaining screw
taining screw
actuator perfo
e all check valv
torques noted
nuts and cap sc
k each at least
uires a gear op
eration manua
s and the locat
ter plate over t
e key grooves o
ews and torque
ey should not s
igure 15 – Gea
w(s). Thread th
is not backed
ormance.
ves and extern
in Table 8.
crews should b
t twice to make
erator, see Ge
al before instal
24
ting pin into th
the stem. The
oriented towar
e as required p
stick above the
ar Adapter Plat
he screws unti
off and remain
al fittings with
be torqued as r
e sure they hav
ar Operator As
lation.
he correctly siz
plate should fi
rds the valve b
per Table 7.
e stem.
te Assembly
l contacting th
ns in contact w
h Teflon tape a
required per Ta
ve been tighte
ssembly. If oth
zed holes.
t over all the p
ody markings a
he stem and tu
with the stem,
nd install them
able 7, in a cro
ned correctly.
herwise actuate
pins including t
and the tailpie
rn back a half t
the valve torq
m at this time.
ss pattern
ed, carefully re
Mar‐16
the
ece.
turn.
que
Use
ead
TC
C‐003001‐30 /
GEAR O
Contact a W
The gear ca
from either
gear shaft o
(detailed in
1. W
2. Be
O
ce
3. Af
al
4. Re
st
5. U
ex
ke
ad
op
6. Lo
7. To
gr
ap
al
ge
Rev 03
OPERATOR A
WKM Represen
an be installed
r side of the pip
on the front of
n Fig. 16).
With the gear po
efore sliding th
n all 370D6 ser
enterline of the
fter correctly p
l nuts onto the
emove the indi
tem and operat
sing a rubber m
xcessive force t
ey sticks out ab
dapter plate gro
perator key slo
oosen the lockn
o set the closed
roove. Back off
pproximately 1
lways be turne
earing. This ens
ASSEMBLY
ntative for part
in two position
peline. Howeve
the valve (valv
ositioned with t
e gear complet
ries valves the s
e valve and nev
ositioning the h
e studs and tigh
cator cap. Usin
tor are aligned
mallet, tap the k
to drive the key
bove the end of
oove. Another
t.
nuts and rotate
d stop, turn the
a quarter turn,
Ft‐lb. for each
ed in the closed
sures a more a
numbers and o
ns, with the gea
er, unless other
e body marking
the indicator ca
tely against the
shaft will be ori
er at an angle.
hand wheel gea
ten them with
ng the hand wh
with each othe
key gently into
y. If the key do
f the stem sligh
key or punch s
e both stop scre
e hand wheel ge
, then turn the
inch of valve b
d direction to se
accurate stop se
25
other relevant i
ar shaft on eithe
rwise specified
gs) and the pro
ap down, instal
e adapter plate,
ented to the to
ar shaft, slide th
the proper ope
eel, turn the ha
er.
the key slot un
es not fit prope
tly rotate the g
hould be used
ews on the gear
ear shaft clockw
close position
bore. Retighten
et the closed st
etting.
information to
er side of the va
by the custome
ocedure below s
l the mounting
, check the pos
op right. The sh
he gear operat
en end wrench
and wheel gear
ntil it is below th
erly, recheck th
gear shaft to ma
to drive in the
r operator coun
wise until the k
stop screw cloc
the locknut. Th
top, so that all
select the prop
alve so the valv
er, the gear is i
shows the step
g studs provided
sition of the han
haft will always
or towards the
.
r shaft so that t
he top of the st
he alignment of
ake sure the ke
key to prevent
nter clockwise.
key stops on the
ckwise until it s
he hand wheel
slack will be ta
per gear operat
ve can be opera
nstalled with th
ps for this instal
d with the orde
nd wheel gear s
be at 90° from
e adapter plate.
the key slot on
tem. Do not us
f the key slots.
ey is engaging t
t damaging the
e adapter plate
stops and tighte
l gear shaft sho
aken out of the
Mar‐16
tor.
ated
he
llation
er.
shaft.
m the
. Start
the
se
If the
he
gear
e
en
ould
e
TC
C‐003001‐30 /
8. Af
ge
cl
bo
di
di
Valv
2" FP & 3
2”FP
2”FP
3”FP & 4”
3”FP
3”FP
4”FP & 6”
4”FP & 6”
4”FP & 6”
6”FP & 8”
6”FP & 8”
8”FP & 10
8”FP & 10
10”FP & 1
12”FP & 1
12”FP & 1
14”FP
16”FP
Rev 03
fter setting the
ear shaft towa
osed stop. Afte
ody flow bore)
istance from th
imension L det
Distance fr
e Size
" RP 1
1
2
”RP 1
1
2
”RP 1
”RP 1
”RP 2
”RP 1
”RP 9
0”RP 1
0”RP 9
12”RP 1
14”RP 1
14”RP 9
1
1
Table
e closed stop a
rds the open p
er fully closing
) in a plane 90°
he ball corner (
tailed in Table
rom Ball Corne
Valve Class
150‐900
1500
2500
150‐900
1500
2500
150‐900
1500
2500
150‐600
900‐1500
150‐600
900
150‐900
150‐600
900
150‐600
150‐600
e 9 – Dimension
Figure 16 – G
a quick check c
position, and th
g the gear, mar
° with the stem
(ball flow bore
9.
r to Mark
Dimen(+/‐ 0
0.67"
0.96"
1.28"
0.87"
1.19"
1.81"
1.03"
1.24"
1.87"
1.05"
1.37"
1.19"
1.40"
1.35"
1.50"
1.74"
1.56"
1.87"
n L
26
Gear Operator A
an verify that i
hen return the
rk the ball with
m axis. Open th
e to sphere cor
nsion L 0.04")
Assembly
is has been cor
valve to the c
h a circle tange
he ball halfway
rner) to the ma
rrectly set. Tur
losed position
nt to the adap
and measure
ark. The distan
Figure 17 – Di
rn the hand wh
until contactin
pter flow bore (
the minimum
ce should mee
imension L
Mar‐16
heel
ng the
(or
et the
TC
C‐003001‐30 /
9. To
pl
bo
th
va
di
ac
10. Af
ge
th
af
11. Re
12. In
ASSEMB
Rev 03
o set the open
late groove. Lo
ore of the seat
he open positio
alve bore. Retig
irection to set
ccurate stop se
fter setting the
ear shaft sever
he key hits the
fter the stop if
einstall the ind
nstall the hand
LY TORQUE
Table
Thre
3/8”‐ 16UNC
1/2”‐ 13UNC
5/8”‐11UNC
3/4”‐10UNC
7/8”‐ 9UNC
1”‐ 8UNC
1 1/8”‐ 8UN
1 1/4”‐ 8UN
1 3/8”‐ 8UN
1 1/2”‐ 8UN
1 5/8”‐ 8UN
1 3/4”‐ 8UN
1 7/8”‐ 8UN
2”‐ 8UN
stop, turn the
ook into the bo
t assembles wi
on stop screw c
ghten the lock
the open stop
etting.
e open stop a q
ral turns towar
stop. There sh
properly set.
dicator cap and
wheel and sec
VALUES
e 7 – Installatio
ead Size
T
Fitting T
1/4” NPT
3/8” NPT
1/2” NPT
3/4” NPT
1” NPT
e hand wheel g
ore of the valve
th not more th
clockwise unti
knut. The hand
p, so that all sla
quick check can
rds the closed d
hould be no mo
d tighten the in
cure it with the
on Torque for B
Dry/Zin
Table 8 – NPT F
Thread Size
27
ear shaft coun
e, the flow bor
han 1/16” of th
l it stops and t
wheel gear sh
ack will be tak
n verify that it
direction, and
ore than 1/16”
ndicator cap sc
e hand wheel p
B7, B7M, L7, an
nc Plated (Ft‐lb
19
45
88
153
243
361
523
726
976
1278
1653
2054
2539
3094
Fitting Installat
Install
nter clockwise
re of the ball sh
he ball radius p
ighten approxi
haft should alw
ken out of the
has been set c
then return th
” of the ball rad
crews.
pin.
nd L7M Studs a
bs.) Cad/T
tion Torque
lation Torque
25
39
75
135
288
until the key st
hould be aligne
protruding into
imately 1 Ft‐lb
ways be turned
gearing. This e
correctly. Turn
he valve to the
dius exposed in
and Cap Screw
Teflon Coated
11
27
52
90
143
213
305
421
562
733
934
1169
1440
1750
(Ft‐lbs.)
tops on the ad
ed with the flo
o the flow bore
b. for each inch
d in the open
ensures a mor
n the hand whe
open position
nto the flow bo
ws
(Ft‐lbs.)
Mar‐16
dapter
w
e. Turn
h of
re
eel
until
ore
TC
C‐003001‐30 /
TROUBLE
Will not
Hard
Leak ar
Leak a
Leak betada
Leak betlower
Grease
*Contact a
Rev 03
ESHOOTING
Issue
t open or close
d to operate
round the seat
around stem
ween body anapter plate
ween body anr cover plate
fitting leaking
a WKM represe
G
e
Iced up dtempera
Impropestops
Accumuthe body
Infrequelubricati
Gear har
Operato
Foreign ball
Valve no
Worn orand/or b
Operato
Worn or
Worn or
d Worn orseal
Adaptertightene
d Worn orO‐ring se
Cover pltightene
Debris in
Damage
entative for pro
Table 9
Probable Ca
due to restrictature
er setting of ge
lation of foreigy
ent operation, on
rd to operate o
or not properly
material betw
ot fully closed
r damaged seaball
or stops not pro
r damaged sea
r damaged stem
r damaged ada
r studs and nuted
r damaged loweal
ate cap screwsed
n the fitting
ed fitting
oper trim selec
28
–Troubleshoot
ause
ed flow or low
ear or actuator
gn material in
lack of
or stuck
y installed
een seat and
t inserts
operly set
t O‐ring seal
m O‐ring seal
apter O‐ring
ts not properly
wer cover plate
s not properly
ction for the re
ting
w Inject antifCheck the cto avoid dato eliminat
r Reset gear
Drain the v
Grease the
Check gear
Check gear
Grease theOperate se
Check the afully closed
Disassembl
Adjust stop
DisassemblCheck O‐rin
Grease thereplace steCheck O‐rin
Disassemblring Check O‐rin
y Tighten nut
DisassemblO‐ring Check O‐rin
Tighten cap
Inject smal
Tighten safWARNING:with the va
equired applica
Repa
reeze solutioncompatibility oamaging the see water accum
or actuator sto
valve – see drai
valve – see lu
r. Lubricate or
r operator
valve – see lueveral times to
adapter plate od position
le the valve an
ps to proper se
ly the valve anng material for
stem. Disasseem O‐ring. ng material for
le the valve an
ng material for
ts to specified
le the valve an
ng material for
p screws to spe
l amount of cle
fety cap or rep Never removealve under pres
ation
air
into valve bodof antifreeze soeals. Drain perimulation
ops
inage procedu
brication proce
replace
brication procewipe clean
or gear operat
nd replace wor
ettings
d replace seatr application*
mble the valve
r application*
nd replace adap
r application*
torque
nd replace cove
r application*
ecified torque
eaner to flush
lace fitting.e the entire fittssure
Mar‐16
dy. olution odically
re
edure
edure.
or for
n parts
O‐ring.
e and
pter O‐
er plate
debris
ting
TC
C‐003001‐30 /
CONTAC
HEADQUA3250 BriarHouston, TUSA Tel 281 49 MANUFAC845 SE 29th
Oklahoma USA Tel 405 63 For more i
Rev 03
T INFORMA
ARTERS park Drive, SuiTX 77042
9 8511
CTURING h Street City, OK 73129
1 1321
information: w
ATION
ite 300
9
www.c‐a‐m.comm/WKM | WKM
29
M@c‐a‐m.com
Mar‐16