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Renewal Parts
RP.22F.02.T.EPage 1
JANUARY, 2000
Magnum DS Air Circuit Breakers Renewal Parts and Accessories
January, 2000New Information
Magnum Breakers Type MDS in Drawout or Fixed Mounted Configurations
Cutler-Hammer
Ordering Instructions 2-3
Mechanisms and Related Parts 6-7Charging Handle w/Stop Pawls AssemblyAccessories TrayBreaker Key Interlock ProvisionMechanismOperations CounterLevering Mechanism AssemblyLevering Door and Door MechanismOpening Springs & GruideFace Plate & Button & Flags
Current Path 8Stationary (Line) Copper w/SpacerMoving (Load) Copper w/Fingers and SealPrimary Disconnect (Finger Clusters)Vertical Adapters
Electrical Attachments 9-13Shunt Trip (Opening Coil)Auxiliary SwitchSpring Release (Closing Coil)Motor OperatorUnder Voltage ReleaseFixed Breaker Secondary Disconnect BlockBell Alarm - Overcurrent Trip Switch (OTS)Breaker Terminal Block BracketCurrent Sensors (CT's) and Rating PlugsRating Plugs OnlyAuxilliary Current TransformersAuxilliary Power ModuleGround Fault Alarm/Power Supply Module (ATR)Power Relay Module (ATR)Neutral Current Sensors
Cassette (Cell) Attachments 14-15Secondary Terminal Block KitSecondary Terminal Wire KitCassette Extension RailsCell Rejection PinsCassette Secondary Disconnect BlockBack PlaneCassette Arc Chute CoverMDS Type Copper Line & Load Stabs KitMDS Type Cassette Shutters
Breaker Accessories 16Cell Switch KitCassette Lock Provision
External Accessories 17-18Door Frame and GasketCT Jumper Block KitPushbutton External Lock CoverCT Shorting & Jumper Block KitCT Shorting BlockMechanical Cable InterlockMechanical Rod InterlockUndervoltage Release Time Delay
Basic Breaker Parts 19-20Breaker Front CoverArc ChutePole Shaft Assembly (w/Bearing Plates, Drive Links and Back Catch)Fixed Breaker Mounting FeetLevering-In Blank CoverTrip Indicator - Mech Pop-Out Mounting Deck/LinkageMaking Current Release Switch (MCR)Breaker Pull-Out HandleCurrent Sensor Door
Contents Pages Contents Pages
Trip Units 21-23Digitrip 220, 520, 520M, 1150Trip Unit Mounting AssemblyTrip Unit Covers
Magnum Test Accessories 24Hand Held TesterPortable Tester KitDSII Portable Tester KitTester Adapter Cable
Contents Pages
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RP.22F.02.T.EPage 2
JANUARY, 2000
PROCEDURE FOR IDENTIFYING BREAKER TYPE
Ordering Instructions
1. Check the nameplate to identify the type of breaker youhave. (If adding accessories or options to existingbreakers, you must also provide the information for thoseaccessories.)
2. Identify the part(s) from the photos shown.3. Determine the Style or Cat# for the required parts.4. Specify the quantity required.5. Order the parts from your local Cutler-Hammer distributor.6. State the method of shipment.
Non-Warranty Repair
Cutler-Hammer offers non-warranty factory repair service forMagnum Breakers. A non-warranty breaker is one that hasexceeded its original factory warranty.
The non-warranty repair service features:
• Quality Magnum Breakers repair specified andaudited by factory engineers according toprocedures.
• Only genuine new Cutler-Hammer replacement parts.• Original factory specifications and design drawings used
by factory trained technicians.• One year factory warranty issued from date of shipment
from repair center.• Repair lead time of four to six weeks.
Magnum Circuit Breakers can be identified using either theCat# or the G.O. (General Order Number) which is located onthe breaker's name plate.
An example of this number is:G.O. #1234567 It: 001
The Catalog Number is a 25 digit number located on thebreaker's name plate.
An example of this number is:
MDSC183LEA32MUAMNA2YNNNXX
A
B
C
D
E
F
Low voltage air circuit breaker family nameBreaker family designation numberBreaker frame size in amperesInterrupting capacity ratingAccessoriesCatalog number
MDS Type Breaker
IMPORTANT NOTE:Some parts require installation by C-HESS (Cutler-HammerEngineering Services & Systems) or an authorized Cutler-Hammer service center.
A
B
C
D
E
F
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Renewal Parts
RP.22F.02.T.EPage 3
JANUARY, 2000
MAGNUM DS BREAKER CATALOG NUMBER FORMATSelection Ordering Form
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
M D S A - N A X4. Interrupt/Withstand 9. Nameplate Language 15. Shunt Trip 18. UVR/Second ST 20. OTS/Bell Alarm4 = 42/42 E = English N = None N = None N = None6 = 65/65 A = Spanish A = 110/127Vac/Vdc A = 110/127Vac I Y = 2 Form C8 = 85/85 F = French R = 208/240Vac/Vdc R = 208/240Vac IC = 100/85 - 100/100 C = Chinese C = 24Vdc C = 24Vdc I
P = Portugese H = 48 Vdc H = 48Vdc I 21. Padlocks5 & 6. Continuous Amperes E = 110/125Vdc I N = None08 = 800 11 & 12. Sensor/Plugs F = 220/250Vdc I M = Metal16 = 1600 NN = None 10 = 1000 G = 32Vdc I P = Plastic20 = 2000 02 = 200 12 = 1200 16. Motor Operator X = 380/415Vac I C = Close PB Metal30 = 3000 05 = 250 16 = 1600 M = Manual Operated J = 480Vac I H = Close PB Plastic32 = 3200 03 = 300 20 = 2000 A = 110/125Vac 9 sec K = 600Vac I40 = 4000 ABCABC 04 = 400 25 = 2500 E = 110/125 Vdc 9 sec M = 110/127Vac TD50 = 5000 ABCABC 06 = 600 30 = 3000 N = 110/125Vac 5 sec L = 208/240Vac TD4N = 4000 AABBCC 07 = 630 32 = 3200 W = 110/125 Vdc 5 sec P = 24Vdc TD5N = 5000 AABBCC 08 = 800 40 = 4000 T = 220/250 Vdc 5 sec Y = 48Vdc TD 22. Operations Counter
50 = 5000 P = 220/250Vac 5 sec S = 110/125Vdc TD / KeylockL = 24 Vdc 5 sec T = 220/250Vdc TD X CNTR Keylock
7. Poles K = 48 Vdc 5 sec U = 32Vdc TD N None None3 = Three V = 380/415Vdc TD K None Kirk4 = Four 13 & 14. Trip Unit W = 480Vac TD C None Castell
NN = Unprotected 17. Spring Release Z = 600Vac TD R None Ronis22 = 220 LI N = None 1 = 110/127 Vac/dc 2nd ST A Cntr None
8. Mounting Configuration 52 = 520 LSI A = 110/127Vac/dc 2 = 208/240Vac/dc 2nd ST T Cntr KirkF = Fixed Front 5G = 520 LSIG R = 208/240Vac/dc 3 = 24Vdc 2nd St L Cntr CastellH = Fixed Horizontal M2 = 520M LSI C = 24Vdc 4 = 48Vdc 2nd ST H Cntr RonisV = Fixed Vertical MT = 520M LSI 24/48 Vdc H = 48 Vdc 7 = 120Vac(capacitor trip)W = Drawout Vertical MU = 520M LSI 120Vac 8 = 240Vac (capacitor trip)
MV = 520M LSI 240Vac 23. Multi Breaker InterlockMG = 520M LSIG N = NoneMH = 520M LSIG 24/48 Vdc 19. Auxillary Switch Y = Provision InstalledMM = 520M LSIG 120Vac N = NoneMN = 520M LSIG 240Vac 2 = 2A/2BME = 520M LSIA 24/48 Vdc 4 = 4A/4B 24. Shipping InstructionsMC = 520M LSIA 120Vac 6 = 6A/6B A = Breaker AloneMF = 520M LSIA 240Vac C = Breaker and cassette1A = 1150 LSI 24/48 Vdc (DO only)1C = 1150 LSI 120Vac1E = 1150 LSI 240Vac1J = 1150 LSIA 24/48 Vdc1K = 1150 LSIA 120Vac1M = 1150 LSIA 240Vac1F = 1150 LSIG 24/48 Vdc1G = 1150 LSIG 120Vac1H= 1150 LSIG 240Vac
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RP.22F.02.T.EPage 4
JANUARY, 2000
MAGNUM DS FIXED MOUNTED BREAKER 800-3200A
MAGNUM DS DRAWOUT BREAKER 800-3200A
(Front View) (Rear View)
(Rear View) (Front View - without cover)
ChargingHandlepg. 6
Trip Unitpg. 21
Trip UnitCoverpg. 22
Levering-InBlank coverpg. 20
Front Coverpg. 19
Face PlateButtons & Flagspg. 7
OptionalMech. Counterpg. 7
Optional BreakerKey Interlockpg. 6
Mounting Feetpg. 20
Arc Chutespg. 19
PrimaryDisconnectFinger Clusterpg. 8
Current Sensor Doorpg. 20
Trip Unitpg. 21
CurrentSensorDoorpg. 20
Motor Operatorpg. 9
OptionalAccessoriespg. 16-18
Face PlateButtons & Flagspg. 7
ChargingHandlepg. 6
OptionalOperationsCounterpg. 7
Levering Door &Door Mechanismpg. 7
Arc Chutespg. 19
OptionalVerticalAdapterspg. 8
CurrentSensorpg. 13
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RP.22F.02.T.EPage 5
JANUARY, 2000
(Front View)
MAGNUM DS FIXED MOUNTED BREAKER TYPE MDS 4000-5000A
MAGNUM DS DRAWOUT BREAKER CASSETTE 800-3200A
(Rear View)
ChargingHandlepg. 6
Trip Unitpg. 21
Trip UnitCoverpg. 22
Mounting Feetpg. 20
(Cassette shown without Stabs)
Secondary TerminalBlock - pg. 14
Cassette SecondaryDisconnect Blockpg. 14
Primary TerminalStabs - pg. 15
Back Plane - pg. 15
Rejection Pins - pg. 14
Face PlateButtons& Flagspg. 7
Levering-inBlank Cover - pg. 20
Front Cover - pg. 19
Handle - pg. 19
CassetteExtensionRailspg. 14
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RP.22F.02.T.EPage 6
JANUARY, 2000
MECHANISM AND RELATED PARTSMechanism*Requires C-HESS ( Cutler-Hammer Engineering Services & Systems) Installation
Continuos InterruptingRating Rating
( Amps ) ( KA ) No. of Poles Style#
800A 42 3 2A10856G01800A 42 4 2A10856G02
800/1600A 65 3 2A10856G03800/1600A 85/100 3 2A10856G05
2000A 65/85/100 3 2A10856G05800/1250/1600A 65 4 2A10856G04800/1250/1600A 85/100 4 2A10856G06
2000A 65/85/100 4 2A10856G063000/3200A 65/85/100 3 2A10856G063000/3200A 65/85/100 4 2A10856G064000/5000A 65/85/100 3 2A10856G07
4000A 65/85/100 4 2A10856G085000A 85/100 4 2A10856G09
* Includes charging handle.
Description Style#
Handle Incl. Stop Pole Assembly 2A10892G02
Description Style#
Tray where UVRShunt,Spring releases & Aux Sw. Mount 2A10891G01
Lock Type Lock Required* Key Required* Cat#
Ronis 1104A Protec MBRLCKR
Castell CL1019 CL1062 MBRLCKC
Kirk CN22-104-1B92890 MBRLCKK
* CH Does Not supply lock or Key, only the provision
Breaker Key Interlock ProvisionCustomer Field Installable
Accessories TrayCustomer Field Installable
Charging Handle w/Stop Pawls AssemblyRequires C-HESS ( Cutler-Hammer Engineering Services & Systems) Installation
HARDWARE INCLUDED.
HARDWARE INCLUDED.
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RP.22F.02.T.EPage 7
JANUARY, 2000
Levering Mechanism AssemblyCustomer field installable
MECHANISM AND RELATED PARTS
Operations CounterCustomer field installable
Levering Door and Door MechanismCustomer field installable
Opening Spring & GuideCustomer field installable
Description Cat#
Mechanical Counter MCOUNT
Breaker Type Style#
MDS Breaker 2A10894G02
Breaker Type Continuous Rating No. Poles Style#
MDS Breaker Up to 3200A 3 2A10855G05MDS Breaker Up to 3200A 4 2A10855G06MDS Breaker 4000A and Above 3 2A10855G07MDS Breaker 4000A and Above 4 2A10855G08
Includes Levering Door & Door Mechanism
* Need 2 sets for 4000A and above breakers
Face Plate, Buttons & FlagsRequires C-HESS ( Cutler-Hammer Engineering Services & Systems) Installation
Description Style#
Face Plate, Buttons & Flags 2A10895G01
HARDWARE INCLUDED.
HARDWARE INCLUDED.
Description* Style#
Returns Pole Shaft to Open Position 2A10893G01
HARDWARE INCLUDED.
HARDWARE INCLUDED.
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Renewal Parts
RP.22F.02.T.EPage 8
JANUARY, 2000
CURRENT PATH
Stationary (Line) Copper w/SpacerCustomer field installable
Primary Disconnects (Finger Clusters)Customer field installable
Moving (Load) Copper w/Fingers and SealCustomer field installable
Vertical AdaptersCustomer field installable
Copper thickness No. of contacts No. Poles Style#In ( mm ) (Qty.)
3/8 (9.5) 1 3 2A10896G013/8 (9.5) 2 3 2A10896G023/8 (9.5) 3 3 2A10896G031 (25.4) 3 3 2A10896G043/8 (9.5) 1 4 2A10896G053/8 (9.5) 2 4 2A10896G063/8 (9.5) 3 4 2A10896G071 (25.4) 3 4 2A10896G08
*4000-5000A require 2 kits
Copper thickness No. of contacts No. Poles Style#In ( mm ) (Qty.)
3/8 (9.5) 4 3 2A10897G013/8 (9.5) 8 3 2A10897G023/8 (9.5) 12 3 2A10897G031 (25.4) 12 3 2A10897G043/8 (9.5) 4 4 2A10897G053/8 (9.5) 8 4 2A10897G063/8 (9.5) 12 4 2A10897G071 (25.4) 12 4 2A10897G08
*4000-5000A require 2 kits
Breaker Continuos rating Interrupting 3 Poles Style# 4 Poles Style#Type (Amps) Capacity (KA) (Qty. 6) (Qty. 8)
MDS 800A 42 2A10898G09 2A10898G13MDS 800/1600A 65 2A10898G10 2A10898G14MDS 800/1600A 85/100 2A10898G11 2A10898G15MDS 2000A 65/85/100 2A10898G11 2A10898G15MDS 3200A 65/85/100 2A10898G12 2A10898G16MDS 4000A 85/100 2A10898G11* 2A10898G15*MDS 5000A 85/100 2A10898G12* 2A10898G16*
* Order 2 kits.
Continuos rating Interrupting Capacity 3 Poles Cat# 4 Pole Cat#(Amps) (KA) (Qty. 6) (Qty. 8)
800-1600A 40/65 MVADP16 MVADP416800-1600A 85/100 MVADP20 MVADP420
2000A 65/85/100 MVADP20 MVADP4203200A 65/85/100 MVADP32 MVADP4324000A 65 MVADP40* MVADP440*
4000/5000A 85/100 MVADP50* MVADP450*
* Quantity will be 12 for 3 pole or 16 for 4 pole.
800-1600A 2000A 3000-3200A
(12 contacts shown)
HARDWARE INCLUDED.HARDWARE INCLUDED.
HARDWARE INCLUDED.
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RP.22F.02.T.EPage 9
JANUARY, 2000
Spring Release (Closing Coil)Customer field installable
ELECTRICAL ATTACHMENTS
Shunt Trip (Opening Coil)Customer field installable
Motor OperatorCustomer field installable
Control Voltage Cat#
110-127 Vac/Vdc MST1208-240 Vac/Vdc MST2
24 Vdc MST348 Vdc MST4
Control Voltage Cat#
110-127 Vac/Vdc MSRA208-240 Vac/Vdc MSRR
24 Vdc MSRC48 Vdc MSRH
Control Voltage Spring Recharge Time Cat#
110-125 Vac 9 Secs MMOTA48 Vdc 9 Secs MMOTH
110-125 Vdc 9 Secs MMOTE110-125 Vac 5 Secs MMOTN208-240 Vac 5 Secs MMOTP
24 Vdc 5 Secs MMOTK48 Vdc 5 Secs MMOTL
110-125 Vdc 5 Secs MMOTW208-240 Vdc 5 Secs MMOTT
Auxiliary SwitchCustomer field installable
Description Cat#
2a/2b contacts MAUX2
HARDWARE INCLUDED.
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RP.22F.02.T.EPage 10
JANUARY, 2000
ELECTRICAL ATTACHMENTS
Under Voltage ReleaseCustomer field installable
Fixed Breaker Secondary Disconnect BlockCustomer field installable
Breaker Terminal Block BracketCustomer field installable
Control Voltage Cat#
110-125 Vac MUVRA208-240 Vac MUVRR
24 Vdc MUVRC32 Vdc MUVRG48 Vdc MUVRH
110-125 Vdc MUVRE208-240 Vdc MUVRF380-415 Vac MUVRX
480 Vac MUVRJ
Description Style#
“2 - 30 Position connectorsLabeled and assembled to
Mounting tray” 2A10899G01
Bell Alarm - Overcurrent Trip Switch (OTS)Customer field installable
Description Cat#
2 Form C Alarm Switches MOTS
HARDWARE INCLUDED.
Description Style#
“2 - 30 Position connectorsLabeled for external wiring” 2A10854G01
HARDWARE INCLUDED.
HARDWARE INCLUDED.
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RP.22F.02.T.EPage 11
JANUARY, 2000
ELECTRICAL ATTACHMENTS
Current Sensors (CT's) and Rating PlugsCustomer field installable
Rating Plugs OnlyCustomer field installable
Frame size Sensor & RP Description No. Poles Cat#(Amps) Rating (Amps)
Up to 3200A 200A “3 Sensors, 1 R.P. in a kit” 3 M3SRG0200Up to 3200A 250A “3 Sensors, 1 R.P. in a kit” 3 M3SRG0250Up to 3200A 300A “3 Sensors, 1 R.P. in a kit” 3 M3SRG0300Up to 3200A 400A “3 Sensors, 1 R.P. in a kit” 3 M3SRG0400Up to 3200A 600A “3 Sensors, 1 R.P. in a kit” 3 M3SRG0600Up to 3200A 630A “3 Sensors, 1 R.P. in a kit” 3 M3SRG0630Up to 3200A 800A “3 Sensors, 1 R.P. in a kit” 3 M3SRG0800Up to 3200A 1000A “3 Sensors, 1 R.P. in a kit” 3 M3SRG1000Up to 3200A 1200A “3 Sensors, 1 R.P. in a kit” 3 M3SRG1200Up to 3200A 1250A “3 Sensors, 1 R.P. in a kit” 3 M3SRG1250Up to 3200A 1600A “3 Sensors, 1 R.P. in a kit” 3 M3SRG1600Up to 3200A 2000A “3 Sensors, 1 R.P. in a kit” 3 M3SRG2000Up to 3200A 2500A “3 Sensors, 1 R.P. in a kit” 3 M3SRG2500Up to 3200A 3000A “3 Sensors, 1 R.P. in a kit” 3 M3SRG3000Up to 3200A 3200A “3 Sensors, 1 R.P. in a kit” 3 M3SRG3200Up to 3200A 200A “4 Sensors, 1 R.P. in a kit” 4 M4SRG0200Up to 3200A 250A “4 Sensors, 1 R.P. in a kit” 4 M4SRG0250Up to 3200A 300A “4 Sensors, 1 R.P. in a kit” 4 M4SRG0300Up to 3200A 400A “4 Sensors, 1 R.P. in a kit” 4 M4SRG0400Up to 3200A 600A “4 Sensors, 1 R.P. in a kit” 4 M4SRG0600Up to 3200A 630A “4 Sensors, 1 R.P. in a kit” 4 M4SRG0630Up to 3200A 800A “4 Sensors, 1 R.P. in a kit” 4 M4SRG0800Up to 3200A 1000A “4 Sensors, 1 R.P. in a kit” 4 M4SRG1000Up to 3200A 1200A “4 Sensors, 1 R.P. in a kit” 4 M4SRG1200Up to 3200A 1250A “4 Sensors, 1 R.P. in a kit” 4 M4SRG1250Up to 3200A 1600A “4 Sensors, 1 R.P. in a kit” 4 M4SRG1600Up to 3200A 2000A “4 Sensors, 1 R.P. in a kit” 4 M4SRG2000Up to 3200A 2500A “4 Sensors, 1 R.P. in a kit” 4 M4SRG2500Up to 3200A 3000A “4 Sensors, 1 R.P. in a kit” 4 M4SRG3000Up to 3200A 3200A “4 Sensors, 1 R.P. in a kit” 4 M4SRG32004000-5000A 2000A “6 Sensors, 1 R.P. in a kit” 3 M3RRG20004000-5000A 2500A “6 Sensors, 1 R.P. in a kit” 3 M3RRG25004000-5000A 3200A “6 Sensors, 1 R.P. in a kit” 3 M3RRG32004000-5000A 4000A “6 Sensors, 1 R.P. in a kit” 3 M3RRG40004000-5000A 5000A “6 Sensors, 1 R.P. in a kit” 3 M3RRG50004000-5000A 2000A “8 Sensors, 1 R.P. in a kit” 4 M4RRG20004000-5000A 2500A “8 Sensors, 1 R.P. in a kit” 4 M4RRG25004000-5000A 3200A “8 Sensors, 1 R.P. in a kit” 4 M4RRG32004000-5000A 4000A “8 Sensors, 1 R.P. in a kit” 4 M4RRG40004000-5000A 5000A “8 Sensors, 1 R.P. in a kit” 4 M4RRG5000
RP Rating (Amps) Style#
200A 2A11891G01250A 2A11891G02300A 2A11891G03400A 2A11891G04600A 2A11891G05630A 2A11891G06800A 2A11891G07
1000A 2A11891G081200A 2A11891G091250A 2A11891G101600A 2A11891G112000A 2A11891G122500A 2A11891G133000A 2A11891G143200A 2A11891G15
2000 ( For 4-5000A Frame) 2A11891G162500 ( For 4-5000A Frame) 2A11891G173200 ( For 4-5000A Frame) 2A11891G18
4000A 2A11891G195000A 2A11891G20
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RP.22F.02.T.EPage 12
JANUARY, 2000
Ground Fault Alarm/Power Supply Module (ATR)Customer field installable
Auxilliary Power ModuleRequires C-HESS ( Cutler-Hammer Engineering Services & Systems) Installation
Auxiliary Current TransformersCustomer field installable
Frame Rating (Amps) No. Poles Style#
Up to 3200A 3 2A11892G01Up to 3200A 4 2A11892G024000-5000A 3 (ABCABC Phase Conf.) 2A11892G034000-5000A 4 (ABCABC Phase Conf.) 2A11892G044000-5000A 3 (AABBCC Phase Conf.) 2A11892G054000-5000A 4 (AABBCC Phase Conf.) 2A11892G06
Description Voltage Style#
520M Trip Unit 24/48 Vdc 70C10812G03520M Trip Unit 120 Vac 70C10812G01520M Trip Unit 230 Vac 70C10812G02
Description Style#
120 Vac input - 32 Vdc output 70C1067G01
Power Relay Module (ATR)Requires C-HESS ( Cutler-Hammer Engineering Services & Systems) Installation
Description Voltage Style#
1150 Trip Unit 24/48 Vdc 70C1005G011150 Trip Unit 120 Vac 70C1002G011150 Trip Unit 230 Vac 70C1002G02
ELECTRICAL ATTACHMENTS
HARDWARE INCLUDED.
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RP.22F.02.T.EPage 13
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Neutral Current Sensors (Req. for Ground Fault)Customer field installable
Rating Style#
200A 9253C03H01250A 9253C03H02300A 9253C03H03400A 9253C03H04600A 9253C03H05630A 9253C03H14800A 9253C03H061000A 9253C03H071200A 9253C03H081250A 9253C03H151600A 9253C03H092000A 9253C03H102500A 9253C03H113000A 9253C03H123200A 9253C03H13
4000A* 9253C03H105000A* 9253C03H11
* Qty 2 required
ELECTRICAL ATTACHMENTS
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JANUARY, 2000
Cassette Secondary Disconnect BlockCustomer field installable
CASSETTE (CELL) ATTACHMENTS
Description Style#
2 - 30 Position Connectorsto wire to customer Sec.Terminals 2A11890G01
HARDWARE INCLUDED.
Cassette Extension RailsCustomer field installable
Secondary Terminal Block KitCustomer field installable
Secondary Terminal Wire KitCustomer field installable
Description Style#
15 (6 point) Terminal Blocks and Labels 1B93092G01
Description Style#
90 Wires with Terminal Connectors(Amp and FastOn on opposite ends) 1B93093G01
Cell Rejection PinsCustomer field installable
Description Cat# / Style#
Cassette Pins MCELLREJBKBreaker Pins 2A11893G01
Cassette Pins Breaker Pins
HARDWARE INCLUDED.
Description Style#
Cassette railsand rollers 2A11852G01
HARDWARE INCLUDED.
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RP.22F.02.T.EPage 15
JANUARY, 2000
Back Plane for MDS Type CassettesCustomer field installable
Stab Thickness In (mm) No. Poles Style#
3/8 (9.5) 3 (up to 3200A) 2A10858G013/8 (9.5) 4 (up to 3200A) 2A10858G023/8 (9.5) 3 (4000A) 2A10858G033/8 (9.5) 4 (4000A) 2A10858G041 (25.4) 3 (up to 3200A) Later1 (25.4) 4 (up to 3200A) Later1 (25.4) 3 (5000A) Later1 (25.4) 4 (5000A) Later
OEM Configuration includes Glass Polyester Stab Holder.
(up to 3200A) (4000A and above)
MDS Type Copper Line & Load Stabs Kit (2 per kit)Customer field installable
MDS Type Cassette ShuttersCustomer field installable
No. Poles Cat#
3 (3200A) MDSHTR3324 (3200A) MDSHTR432
3 (W/Warning Labels) (3200A) MDSHTR332WL4 (W/Warning Labels) (3200A) MDSHTR432WL
3 (4000-5000A) MDSHTR3504 (4000-5000A) MDSHTR450
Cassette Arc Chute CoverCustomer field installable
CASSETTE (CELL) ATTACHMENTS
(Style #2A11850G02 shown)
Stab Thickness In (mm) Style#
1/2 (12.7) 2A11850G013/4 (19.1) 2A11850G02
HARDWARE INCLUDED.
HARDWARE INCLUDED.
HARDWARE INCLUDED.
(3 pole, 3200A shown)
Description No. Poles Style#
Up to 3200A 3 2A11853G01Up to 3200A 4 2A11853G02
4000A and above 3 2A11853G034000A and above 4 2A11853G04
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RP.22F.02.T.EPage 16
JANUARY, 2000
BREAKER ACCESSORIES
Cell Switch KitCustomer field installable
Cassette Lock Provision*Customer field installable
Breaker Type Description Cat#
MDS 4 Pt switch + Hdwr MCSWK1MDS 8 Pt switch + Hdwr MCSWK2MDS 4 Pt switch only MCELLSW1
Lock Type Mounting Position Cat#
Kirk or Castell Right Side MCASSPRRKirk or Castell Left Side MCASSPRL
* C-H Does Not supply lock or Key, only the provisionFor Kirk use lock Cat#: KFL000021 for 2 cylinder and KFL000010H for 1 CylinderFor Castell use lock Cat#: F08000
HARDWARE INCLUDED.
8 Pt switch with hardware 4 Pt switch with hardware
4 PtsSwitch Only
HARDWARE INCLUDED.
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Renewal Parts
RP.22F.02.T.EPage 17
JANUARY, 2000
Door Frame and GasketCustomer field installable
EXTERNAL ACCESSORIES
Pushbutton External Lock CoverCustomer field installable
Description Cat#
Provides protection againstdust and dripping water (IP42) MDES
Description Cat#
Metal Frame MCOVMPlastic Frame MCOVP
Metal Frame with blocked close button cover MCOVCPlastic Frame with blocked close button cover MCOVH
CT Shorting Block*Customer field installable
Description Cat#
Metering CT Wire MSBTermination
* Included in CT Shorting & Jumper Block Kit
Frame
"CLOSED"Button Cover
CT Shorting & Jumper Block KitCustomer field installable
Description Cat#
Interstructure Wiring MSJBTerminations
CT Jumper Block Kit*Customer field installable
Description Cat#
Cell to Cell Wiring MJBTerminations
* Included in CT Shorting & Jumper Block Kit
HARDWARE INCLUDED.
HARDWARE INCLUDED.
HARDWARE INCLUDED.
HARDWARE INCLUDED.
HARDWARE INCLUDED.
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Renewal Parts
RP.22F.02.T.EPage 18
JANUARY, 2000
Description Style#
2-way Fixed Breaker Later2-way Drawout Breaker Later
3-way Fixed Breaker Later3-way Drawout Breaker Later
Undervoltage Release Time DelayCustomer field installable
Description Style#
Later LaterLater LaterLater LaterLater LaterLater Later
Mechanical Cable InterlockCustomer field installable
EXTERNAL ACCESSORIES
Description Style#
2-way Fixed Breaker Later2-way Drawout Breaker Later
3-way Fixed Breaker Later3-way Drawout Breaker Later
Mechanical Rod InterlockCustomer field installable
to come
to come
to come
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Renewal Parts
RP.22F.02.T.EPage 19
JANUARY, 2000
BREAKER BASIC PARTS
Breaker Front CoverCustomer field installable
Breaker Pull-Out HandleCustomer field installable
Breaker Type No. Poles Style#
MDS up to 3200A 4 2A11894G05MDS up to 3200A 3 2A11894G06MDS 4000-5000A 4 2A11894G07MDS 4000-5000A 3 2A11894G08
* G.O.#, item and sequence # must be supplied in order for the proper name plate to be applied.** Includes mounting screws.
Desctiption Style#
Pull-Out Breaker Handle 2A11851G02for 4000A and above
Handle Not Included.(up to 3200A) (4000-5000A)
HARDWARE INCLUDED.
Pole Shaft Assembly (w/Bearing Plates, Drive Links and back catch plate)Requires C-HESS ( Cutler-Hammer Engineering Services & Systems) Installation
Frame Rating No.Poles Style#
Up to 3200A 4 2A11896G01Up to 3200A 3 2A11896G024000-5000A 4 2A11896G034000-5000A 3 2A11896G04
HARDWARE INCLUDED.
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Renewal Parts
RP.22F.02.T.EPage 20
JANUARY, 2000
BASIC BREAKER PARTS
Fixed Breaker Mounting FeetCustomer field installable
Description Style#
Mounts Fixed Breaker to floor 2A10851G01
HARDWARE INCLUDED.
Levering-In Blank Cover for Fixed BreakersCustomer field installable
Breaker Type Style#
MDS 2C12815H02
Breaker Current Sensor DoorCustomer field installable
Breaker Continuous Rating No. of Poles Style#
800-2000A 3 2A10853G04800-2000A 4 2A10853G03
2500-3200A 3 2A10853G022500-3200A 4 2A10853G01
4000A 3 2A10853G04*4000A 4 2A10853G03*5000A 3 2A10853G02*5000A 4 2A10853G01*
* Order 2 kits.
HARDWARE INCLUDED.
Trip Indicator Mech Pop-Out Mounting Deck LinkageCustomer field installable
Description Style#
Visual Indicator for Overcurrent trip 1B93491G02
* Overcurrent Trip Switch (OTS) NOT included (see page 10).
HARDWARE INCLUDED.
Making Curent Release Switch (MCR)Customer field installable
Description Style#
Internal Aux. SwitchFor Trip Unit 2A11899G01
Arc Chutes*Customer field installable
No. Poles Quantity Style# **
3 3 2A11895G014 4 2A11895G02
* Includes mounting screws** For 4000A and above order 2 kits
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Renewal Parts
RP.22F.02.T.EPage 21
JANUARY, 2000
TRIP UNITS
Digitrip 220Customer field installable
Digitrip 520Customer field installable
Digitrip 520MCustomer field installable
Digitrip 1150Customer field installable
Description Style#
220 LI 7802C62G01
Description Style#
520 LSI 7802C65G01520 LSIG 7802C65G03
Description Style#
520M LSI 7802C66G01520M LSIA 7802C66G02520M LSIG 7802C66G04
Description Style#
1150 LSI 70C1011G011150 LSIG 70C1011G021150 LSIA 70C1011G03
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Renewal Parts
RP.22F.02.T.EPage 22
JANUARY, 2000
TRIP UNITS
Trip Unit Mounting Assembly (Includes Trip Actuator)Requires C-HESS ( Cutler-Hammer Engineer Services & Systems ) Installation
Breaker Continuos Interrupting Trip Unit Style#Type Rating (Amps) Capacity (KA) Type
MDS 800-3200A 40-85 220/520/520M 2A11898G01MDS 4000-5000A 85-100 220/520/520M 2A11898G01MDS 800-3200A 100 220/520/520M 2A11898G04MDS 800-3200A 40-85 1150 2A11898G11MDS 4000-5000A 85-100 1150 2A11898G11MDS 800-3200A 100 1150 2A11898G14
Non-Automatic - - - 2A11898G03
HARDWARE INCLUDED.
Trip Unit CoversCustomer field installable
Trip Unit Type Style#
220/520/520M 2A10850G011150 2A10850G02
*Clear cover includes mounting screws
Non-Automatic Trip Unit CoversCustomer field installable
Breaker Type Cat#
MDS MTUNACA
HARDWARE INCLUDED. HARDWARE INCLUDED.
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Renewal Parts
RP.22F.02.T.EPage 23
JANUARY, 2000
TRIP UNITS
1 Addition range up to M1 value: 3000-M1=1000%
2 Cause of trip - L. S. I. G. and making current release.3 Must use NT-based PowerNet or IMPACC software to enable
communications.
4 Tester for secondary injection.In=Rating plug rating.Ir=Long Delay setting
5 Less than 1200 Amperes.6 Available control voltages are 24/48 Vdc, 120 Vac and 240 Vac.
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Renewal Parts
RP.22F.02.T.EPage 24
JANUARY, 2000
MAGNUM TEST ACCESSORIES
Portable Tester Kit
Description Style#
Later
Tester Adapter CableCustomer field installable
Description Style#
Includes Secondary 8779C02G04Receptacle
Hand Held Tester
Description Cat#
Magnum FunctionalTest Kit MTST1
DSII Portable Tester Kit
Description Style#
Can be used on MagnumIncludes TesterAdapter Cable 8779C02G05
to come
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