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ALIEN-100 2/TT Pad Printer
Machine Operation Manual
Serial No.:
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ContentSection Page
Introduction --------------------------------------------------------------------
Installation ----------------------------------------------------------------------
Machine Setup:
Ink Cup Installation ------------------------------------------------------
Ink Cup Removal --------------------------------------------------------
Printing Pad Setup ------------------------------------------------------
Pad Clean Tape Setup -------------------------------------------------
Print Head Adjustment -------------------------------------------------
Worktable Adjustment --------------------------------------------------
Control Feature:
Front Control Panel -----------------------------------------------------
Pneumatic Control Panel ----------------------------------------------
Pad Clean Tape Platform Speed Adjustment ------------------
Control Sequence -----------------------------------------------------------
Sensor Layout ----------------------------------------------------------------
Electrical Circuit Diagram -------------------------------------------------
Pneumatic Circuit Diagram -----------------------------------------------
Maintenance -------------------------------------------------------------------
Spare Parts List:
Electrical Spare Parts List --------------------------------------------
Mechanical Spare Parts List -----------------------------------------
Pneumatic Spare Parts List ------------------------------------------
1
2.1-2.2
3.1-3.2
3.3
3.4
3.5
3.6
3.7
4.1
4.2
4.3
5.1-5.8
6
7.1-7.5
8.1-8.2
9
10
11
12.1-12.2
Industrial Pad Printing Supplies, S. de R. L. MI.
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WARNING
INTRODUCTION
The following manual will familiarize you with the setup,use and maintenance of
your printer.Please note that the diagrams shown within this manual are not toscale,and may not show all details.
We would like to draw your special attention to the following notes:
It is the operator’s responsibility to comply with the following safety instructionsto prevent any personal injury.1) Please disconnect the main power supply before attempting any machine
maintenance.Foot-switch or side doors is to stop machine for adjustment only.2) The air pressure must be released before attending to any service inside the
machine or any moving accessories.
Page 1Industrial Pad Printing Supplies, S. de R. L. MI.
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Ground
Page 2.1
Installation
Mechanical Part:
Machine Standing Horizontal Adjustment:
Place machine on flat place. If not, you need to adjust machine foot levers to adjust machine level.
Adjusting steps is shown below:
Steps:
1. Place level ruler on ink cup platform of machine to survey machine horizontal.
2. Release upper screw nut of foot lever.
3. Turning foot lever supporter up or down to adjust supporting level.
4. Tighten upper screw nut to fix supporter position.
(Test Result: Adjust horizontal level until the level ruler on platform indicating desirable outcome.)
Foot Lever
Supporter
Upper Screw Nut
Industrial Pad Printing Supplies, S. de R. L. MI.
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Installation
Electrical Part:
Page 2.2
Pneumatic Part:
- Connect the compressed air line to machine service unit.
Please use only clean and dry air.
- Set pressure of main service unit for machine operation to 5-6 bar.
- Connect air hose of turntable to connector AUX. AIR.
0
4
AUX. AI R
AUX.AIR for connect
pneumatic accessory
compressed air inletservice unit
Service Unit of Alien Printer
(at the rear of machine body)
adjust knob
1. 15-way D-connector - for turntable cable connection
2. 9-way D-connector - spare
3. 8-way round connector - spare
4. Foot switch connector - connect to foot control switch
5. Main power connector - connect to main power cable with correct
power plug. Machine is suitable for 110V - 230VAC 50/60Hz.
Note: The ground lead of power plug must be wired correctly.
Printer Rear Control Panel
(at the rear of machine body)
Power cable
Fuse
Power On / Off Switch
15 WayD-connector
Foot switch connector
9 WayD-connector
8 Way round connector
Industrial Pad Printing Supplies, S. de R. L. MI.
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Machine Setup
Ink Cup lnstallation:
1.Set platform in/out manual key to extend platform to the front.
2. Cover ink cup by thin steel plate upside down as right diagram.
Remark: The image side of plate cover faces ink cup.
3. Insert ink cup setup unit into thin steel plate with ink cup into ink cup setup and then turn it upside
down.
ink cup setup unit insert setup unit into thin steel plate turn upside down
4. Release ink cup holder swing arm lock and lift up ink cup holder.
ink cup holder
swing arm lock
5. Place ink cup setup unit with ink cup and steel plate on ink cup
platform. Buckle rear hole of steel plate with rear registration pin
of platform.
rear registration pin
Page 3.1Industrial Pad Printing Supplies, S. de R. L. MI.
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Machine Setup
Ink Cup lnstallation:
6. While slide ink cup setup unit out, put hand on ink cup top to
stay it on plate. Buckle front hole of steel plate with fornt
registration pin of ink cup platform.
front registrationpin
7. Push ink cup against the internal back side of the ink cup holder.
Then pull down the swing arm and tighten swing arm lock.
swing arm lock
8. Release bleeding screw of ink cup.
bleeding screw
9. Use allen key to adjust ink cup holder pad position.
(This step apply for first setup of new inkcup holder)
ink cup holder pad
Page 3.2Industrial Pad Printing Supplies, S. de R. L. MI.
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1.Set platform in/out manual key to extend platform to the front.
Machine Setup
Ink Cup Removal:
2. Tighten ink cup bleeding screw.
bleeding screw
swing arm lock
3. Release lock of ink cup holder and lift up swing arm.
4. Lift up the front side of thin steel plate.
Insert ink cup setup unit between ink
cup platform and thin steel plate. Push
it forward to against rear registration
pin. Remove the thin steel plate and
ink cup with ink cup setup unit.
5. Hold the ink cup, turn ink cup over and then remove ink cup
setup unit and thin steel plate.
6. Clean the ink cup ring and then cover it well.
7. Use thinner to clean the thin steel plate. Apply grease on its
surface and store it in plastic bag for prevent oxidation.
Page 3.3Industrial Pad Printing Supplies, S. de R. L. MI.
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Machine Setup
Printing Pad Setup:
1. Fasten printing pad to pad mounting by 4 screws.
2. Mount printing pad with mounting to pad holder assembly. Then
tighten pad locking screws to hold oad securely.
pad locking screws
Y-axis locking screw X-axis locking screw
Pad Holder Assembly
pad locking screws
pad X-slide
Page 3.4
pad mounting
3. Loosen X-axis locking screw of pad holer assemby.
Insert assembly onto pad X-slide of printer. Tighten
X-axis locking screw to fix the position.
Completed Setup
Industrial Pad Printing Supplies, S. de R. L. MI.
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Machine Setup
Pad Clean Tape Setup:
Page 3.5
1. Insert a roll of tape to tape mounting without cylinder driving.
2. Insert a roll of tape core to tape mounting with cylinder driving.
3. Pull the tape along the tape platform to another tape mounting side.
(Sticky face of tape faces upward)
4. Roll up the tape from core outside.
cylinder
platform with tape
(sticky face face upward)tape mounting
tape coretape
Industrial Pad Printing Supplies, S. de R. L. MI.
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Print Head Adjustment
Adjustment knob
locking screws
1. Loosen two locking screws.
2. Turn adjustment knob to move print head up or down.
- turn knob clockwise to move up
- tunr knob anti-clockwise to move down
3. Tighten locking screws to fix print head position.
Page 3.6
Machine Setup
Industrial Pad Printing Supplies, S. de R. L. MI.
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Page 3.7
Worktable Adjustment:
Y-Axis Screw
Knob
X-Axis Screw
Knob
Handwheel
X-Axis Lock
Handle
Y-Axis Lock
Handle
Angle Lock
ScrewUp/Down Lock
Handle
Angle Screw Knobs
Angle Lock
Screw
X-Axis Adjustment:
1. Release X-axis lock handle.
2. Screw X-axis screw knob to adjust X-axis position.
3. Lock X-axis lock handle to fix X-axis position.
Angle Adjustment:
1. Release two angle lock screws and two angle screw knobs.
2.a. Turn Left: Release left angle screw knob and screw right angle
screw knob tighty.
b. Turn Right: Release right angle screw knob and screw left angle
screw knob tighty.
3. After adjustment, tighten two angle screw knobs and two angle lock
screws to lock the position.
Y-Axis Adjustment:
1. Release Y-axis lock handle.
2. Screw Y-axis screw knob to adjust Y-axis position.
3. Lock Y-axis lock handle to lock Y-axis position.
Up / Down Adjustment:
1. Release two Up/Dn lock handles.
2. Turn the handwheel to adjust up/down position.
3. Lock 2 Up/Dn lock handles to lock up/down position.
Machine Setup
Industrial Pad Printing Supplies, S. de R. L. MI.
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Control Feature
Front Control Panel:
G
E
D
C
B
F
C
A. Display Window
- to show printer status
B. Mode Selector Key
- to select printing functions
C. Plus (+) & Minus (-) Key
- to increase or reduce setting value (e.g. pad stroke depth)
D. Manual Key - Pad Up/Down
- to move pad up and down in manual mode
E. Manual Key - Platform In/Out
- to move platform in and out in manual mode
F. Start Key
- to start printing modes or confirm settings
G. Emergency Stop Switch
- to cut printer main electrical power in emergency
A
Page 4.1Industrial Pad Printing Supplies, S. de R. L. MI.
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Control Feature
Pneumatic Contol Panel:
1 2 3 4
1. Carriage forward speed control knob.
- a flow regulator to control forward speed of pad carriage.
2. Carriage backward speed control knob.
- a flow regulator to control backward speed of pad carriage.
3. Pad stroke downward speed control knob.
- a flow regulator to control downward speed of pad stroke.
4. Pad stroke upward speed control knob.
- a flow regulator to control upward speed of pad stroke.
Note:4 speed control knobs are turning clockwise to decrease speed or anti-clockwise to increase.
Page 4.2Industrial Pad Printing Supplies, S. de R. L. MI.
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Control Feature
Pad Clean Tape Platform Speed Adjustment
Right hand side of printer
21
Page 4.3
1. Pad clean platform backward speed control knob.
- a flow regulator to control backward speed of pad clean platform.
2. Pad clean platform forward speed control knob.
- a flow regulator to control forward speed of pad clean platform.
Note: speed control knobs are turning clockwise to decrease speed or anti-clockwise to increase.
Industrial Pad Printing Supplies, S. de R. L. MI.
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Control Sequence
Fig.1
3. Press “ ” to select APS or DPS.
APS - Automatic pad stroke
Machine will automatically sense inking, printing and pad
clean depth that are normally at different level of height.
DPS - Digital pad stroke
Inking, printing and pad clean depth must be pre-set
before operations.
Page 5.1
Start Machine:
1. Switch on ON/OFF switch at rear machine.
2. Release panic switch. Then display window shows as Fig.1.
4. Press “ ” to confirm and enter manual printing mode
APS
PRESS TO DPS
DPS
PRESS TO APS
DSP
: START :SETUP
1
2
3
4
Industrial Pad Printing Supplies, S. de R. L. MI.
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Control Sequence
Manual Printing Mode:
- Press any manual control keys. Its corresponding LED will be
lighted.
- Press “ ” key once to enter manual printing mode. The
selected manual printing function will be run.
Auto Printing Mode:
1.Select “AUTO” in Print Config Mode of Mode Setting .
(Please see part “Mode Setting” for details)
2.Turn all manual control keys off.
3. Press “ ”once to enter auto printing mode. Printer will
run continuously.
4. Press any manual control key or foot switch to stop
printing mode.
- Pad Up/Down : Press once to move pad up and down
once.
- Platform In/Out: Press key once to move ink cup
platform in ond out continuously.
Press once again to stop movement.
Single Cycle Printing Mode:
1.Select “One Cycle” or “Two Cycle” in Print Config Mode
of Mode Setting . (Please see part “Mode Setting” for details)
2.Turn all manual control keys off.
3. Press “ ”once to enter printing mode.
4. Press foot switch once to start one printing cycle.
Fig.2
- Index : in “Manual Index” of program mode as fig. 2 shown, press “ “
key once to turn turntable one station. Press once more to return.
MANUAL INDEX
PRESS ON
MANUAL INDEX
WAIT....
manual control keys
manual control keys
34
2
Page 5.2
manual control keys
32
Foot Switch
2
Industrial Pad Printing Supplies, S. de R. L. MI.
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Control Sequence
Pad Stroke Depth Setting:
1. Press “ ” to set platform at inking or printing position.
- platform extended for inking.
- platform retrieved for printing.
2. Press “ ” and “ ” to adjust pad stroke depth.
Remark:
- Maximum print stroke range is = 008-150mm
- Maximum ink stroke range is = 001-150mm
- Each increment or decrement is 1mm
- Please see part “ Pad Clean Stroke Depth” for pad
clean stroke depth setting in details.
AUTO START DELAY
PAD CLEAN BUZZER
RESET COUNTER
PAD CLEAN DEPTH
PAD CLEAN CYCLE
MANUAL INDEX
PRT DWELL DELAY
PRINT MODE
REMOTE START
Various mode selections:
LARGER PRINT
DR BLADE DELAY
DELAY BEFORE PRT
Page 5.3
ink stroke depth
Mode Setting:
1.Press “ ” to enter mode setting display.
2. Press “ ”and “ ”to change mode selections
3. Press “ ” key once to exit mode setting.
MANUAL DPS
:036 :005
print stroke depth
1
22
Industrial Pad Printing Supplies, S. de R. L. MI.
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Control Sequence
Mode Setting:
Print Mode:
This mode allows selection between one-cycle and
automatic cycle, and single or double printing.
1. Press “ ” to select Print Mode Setting.
AUTO DPS
Page 5.4
current print mode
2. Press “ ” and “ ” to scroll through available print modes.
3. Press “ ” to select desire print mode and return to mode setting display.
Reset Counter:
- Press “ “ to reset counter to 00000000.
LARGER PRINT
01 TO EDIT
LARGER PRINT
01
Larger Print:
This feature provides deeper pad stroke depth when printing and
inking resulting in a larger print inAPS printing m ode.
1. Press “ ” to select Larger Print Setting.
2. Press “ ” and “ ” to increase or reduce the value.
Remark:
- Setting range : 00-09 (1 = 2mm)
3. Press “ ” to confirm setting value and return to mode
setting display.
00000100
RESET COUNTER
Print Mode Sequence
Auto : ink once --> print once --> repeat cycleAUTO
Single Cycle : ink once --> print onceONE CYCLE
Single Cycle : ink once --> print once --> ink once --> print onceONE CYCLE
AUTO DPS
TO ONE CYCLE
Industrial Pad Printing Supplies, S. de R. L. MI.
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Control Sequence
Mode Setting:
Page 5.5
PAD CLEAN DEPTH
030 TO EDIT
PAD CLEAN DEPTH
030
Pad Clean Depth:
To set pad stroke on pad clean platform surface.
1. Press “ ” to select Pad Clean Depth Setting.
2. Press “ ” and “ ” to increase or reduce the value.
Remark:
- Maximum stroke = 130mm
- Each increment or decrement is 1mm
3. Press “ ” to confirm setting value and return to mode setting display.
PAD CLEAN CYCLE
01 TO EDIT
PAD CLEAN CYCLE
01
Pad Clean Cycle:
To set frequency of pad cleaning.
1. Press “ ” to select Pad Clean Cycle Setting.
2. Press “ ” and “ ” to increase or reduce the value.
Remark:
- Setting range = 00 - 99
- If setting is 00, pad clean function is disable.
3. Press “ ” to confirm setting value and return to mode setting display.
PRT DWELL DELAY
01 TO EDIT
PRT DWELL DELAY
01
PRT Dwell Delay:
To set delay time for pad pressing on the product before pad
moves up.
1. Press “ ” to select PRT Dwell Delay Setting.
2. Press “ ” and “ ” to increase or reduce the value.
Remark:
- Setting range = 00 - 40 (1 = 0.1 second)
3. Press “ ” to confirm setting value and return to mode setting display.
Industrial Pad Printing Supplies, S. de R. L. MI.
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Control Sequence
Mode Setting:
DR BLADE DELAY
01 TO EDIT
DR BLADE DELAY
01
Page 5.6
Dr Blade Delay:
To set delay time to raise Dr. blade up when ink tray is moving forward.
1. Press “ ” to select Dr Blade Delay Setting.
2. Press “ ” and “ ” to increase or reduce the value.
Remark:
- Setting range = 00 - 99 (1 = 0.1 second)
3. Press “ ” to confirm setting value and return to mode
setting display.
Pad Clean Buzzer:
To enable or disable buzzer alert sound for pad cleaning.
- Press “ ” to turn on and off buzzer function alternatively.
AUTO START DELAY
01 TO EDIT
AUTO START DELAY
01
Auto Start Delay:
To set delay time before starting next printing cycle inAuto Printing Mode.
1. Press “ ” to select Dr Blade Delay Setting.
2. Press “ ” and “ ” to increase or reduce the value.
Remark:
- Setting range = 00 - 95 (1 = 0.1 second)
- Each increment and decrement is 0.5 second.
3. Press “ ” to confirm setting value and return to mode setting display.
PAD CLEAN BUZZER
PRESS OFF
PAD CLEAN BUZZER
PRESS ON
Industrial Pad Printing Supplies, S. de R. L. MI.
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Control Sequence
Mode Setting:
Page 5.7
Remote Start:
To enable or disable remote control function. When function is enable,
outside control can start print cycle through the remote start input.
- Press “ ” to turn on and off remote control function alternatively.
DELAY BEFORE PPT
01 TO EDIT
DELAY BEFORE PPT
01
Delay Before PRT:
To set delay time before pad goes down to print inAuto Printing Mode.
1. Press “ ” to select Dr Blade Delay Setting.
2. Press “ ” and “ ” to increase or reduce the value.
Remark:
- Setting range = 00 - 99 (1 = 0.1 second)
3. Press “ ” to confirm setting value and return to mode setting display.
REMOTE START ON
PRESS ON -> OFF
REMOTE START OFF
PRESS OFF -> ON
Reset Eeprom:
1. Power off machine.
2. Press and hold “ ” key and power on machine at the
same time. LCD dispaly will be shown as follows.
3. press “ ” to reset Eeprom data as factory default.
4. Or press “ ” key to quit the function.
** RESET EEPROM **
YES = NO =
42
3
Industrial Pad Printing Supplies, S. de R. L. MI.
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Stopping and Resuming:
There are many ways of stopping printing. Press ONE of:
1. Mode Selector Key
2. Manual Control Key
3. Foot Switch
4. Emergency Stop Switch
Resume:
- For 1, 2 & 3, press “ ” to resume printing.
- For 4, to turn emergency switch clockwise to release the switch,
and then follow the sequence as part “Machine Startup” to resume.
Control Sequence
Switch off the machine:
1.Stop printing cycle.
2.Turn machine power off.
Page 5.8
manual control keys
4
Emergency Stop Switch
Foot Switch
2
1
1
2
3
Industrial Pad Printing Supplies, S. de R. L. MI.
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Sensor Layout
Page 6
B
A
D
C
F
E
A : PS1 PAD Stroke Home Sensor.
B : PS2 Optical Sensor.
C : PS3 Ink Cup Home Switch.
D : PS5 Ink Cup Actuate Switch.
E : PS6 PAD Clean Home Sensor.
F : PS7 PAD Clean Actuate Sensor.
G : MS1 Sensor.
H : MS2 Sensor.
HG
Industrial Pad Printing Supplies, S. de R. L. MI.
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-030)
(PA
DC
LE
AN
CY
LIN
DE
R)
AV
L-2
0-1
0
(C16-P
CY
-020)
VT-3
07-5
G-0
2
(15-P
VA
-120)
(SV
5)
KC
E06-0
0
(15-P
FT-3
10)
LF
R-1
/8-D
-MIN
I
(AN
10-P
SU
-020)
JSC6-01AT
(EX-PFR-011)
JSC6-01AT
(EX-PFR-011)
AM5062
(15-PFR-030.01)
AM5062
(15-PFR-030.01)
AM5062
(15-PFR-030.01)
AM5062
(15-PFR-030.01)
VQ
Z3
12
1-5
GB
-02
F
(KP
200-P
VA
-010)
(SV
3)
VQ
Z3
12
1-5
GB
-02
F(K
P200-P
VA
-010)
(SV
2)
VQ
Z3
12
1-5
GB
-02
F
(KP
200-P
VA
-010)
(SV
4)
Pneum
atic
Circ
uit
1
Pa
ge
8.1
KC
E06-0
0
(15
-PF
T-3
10
)
P
-
L-C
DG
IBA
-32-7
5
(KP
90-P
CY
-010)
SY
A5220-0
1(P
W4-P
VA
-010)
V-3
-M5
(DR
11L-P
VA
-011)
V-3
-M5
(DR
11L-P
VA
-011)
ASL6-01
(EX-PFR-011.01)
ASL6-01
(EX-PFR-011.01)V
T-3
07-5
G-0
2
(15-P
VA
-120)
(SV
6)
P
Pn
eu
ma
ticC
ircu
it2
Page
8.2
-
Maintenance
c c
b
Page 9
There are some regular maintenance works to keep printer in smooth operation.
1. LUBRICATION:
Please weekly do lubrication:
Inject lubricant into elbow grease injection by lubrication injector:
a. Grease nipples on runner blocks of pad stroke.
b. Grease nipples on runner blocks of ink cup platform.
c. Grease nipples on pad clean mounting blocks.
d. Apply lubricant to gear and rack of furntale.
3. Compressed Air Service Unit Checking:
Daily Checking:
- Alway discharge liquid inside tube of service unit. Release tube
bottom screw to discharge liquid.
- The operation pressure always keep at 6 bar.
discharge screw
2.System Cleaning:
Please weekly check:
-Please clean-up the scale rule. scale rule
a
a
0
4
d
-
Electrical Spare Parts List
15-EC-131
Proximity sensor TL-Q5MC1(Omron)
15-EC-A974
Foot switch
35-EC-170
Proximity sensor (TL-W3MC1)
AN10-EC-000
Emergency stop switch
AN10-EC-521
Proximity sensor (SMC D-C73L)
AN10-EC-611.01
Power socket
AN10-EC-620
Optical sensor (EE-SX 672)
AN10-EC-910.03
Eprom AN10-IO1.31
AN10-EC-921
Eprom AN10-DS1.5
AN10-EC-930
Eprom AN10-TTC01
AN10-EC-A009
AK-004 complete panel PCB(without IC)
AN10-EC-A015
AN-2T PCB Assembly
AN10-MEC-070
Panel sheet
DRE70-EC-050
Slow blow fuse 4A
KP100-EC-A100
KP100 PCB assebbly without eprom
MPOS-EC-060
Switching power supply
Page 10
-
Mechanical Spare Parts List
15-PA-A004.01
Pad holder ass'y FOR(76MM Pad mounting plate )
AN10-PC-111
Runner block
AN12-PC-051
Pad stroke guide rail L 390MM(HIWIN)
ICH-A015.03
90mm Swing arm ink cup holderass'y
NIC-A050
90mm AMC ceramic magnetic inkcup +protective plate
Page 11
-
Pneumatic Spare Parts List
10-PFR-010
Flow control valve supply side(GRL-M5-PU4-S)
10-PFT-021
Fitting (elbow connector )(GCK1/4-4)
15-PAH-010.01
Tube (PUN-8)I.D.5.7mm O.D.8mm
15-PAH-020.01
Tube (PUN-6)I.D.4mm O.D.6mm
15-PFR-030.01
Flow Regulator (AM 5062)
15-PFT-031
Fitting (straight connector )(CK1/8-4)
15-PFT-050
Fitting (elbow connector )(GCK-1/8-PK-4-KU)
15-PFT-151
Fitting (GCK1/4-6)
15-PFT-281
PUN8-6-8 T Q uick connectorcoupling (AIRTC APEG8-6)
15-PSL-021
Silencer PT 1/4" (AN-200-02)
15-PVA-120
3/2 Single solenoid valve PT 1/4(VT-307-5G-02)
30-PSA-020
Hydraulic shock absorber(RBC-1412S)
AN10-PCY-040
Double acting cyl(For pad clean)DSNU-25-80-PPV-A
AN10-PSU-020
Filter-regulator
AN12-PCY-010
Pad carriage cylinder(L-CG1BN-50-150)
AN12-PCY-030
Pad carriage cylinder(CG1BN63-150)
C16-PCY-020
Registration Cylinder(AVL-20-10)
DR11L-PVA-011
3 Ports plunger valve (V-3-M5)
Page 12.1
-
Pneumatic Spare Parts List
EX-PFR-011
Flow control valve(JSC6-01AT)
KP150-PFR-011
Flow regulator for pad stroke(ASC-08)
KP200-PVA-010
Solenoid valve(VQZ3121-5GB-02F)
KP90-PCY-010
Cylinder ( L-CDGIBA-32-75 )
PW4-PVA-010
Double Pilot Valve
Page 12.2