3rd Annual Energistics Standards Summit Standards – Benefits across Industries
Michael Strathman Aspen Technology, Inc23 October 2008
Borouge
FPCO
* for process industries
Aspen Technology, IncGlobal leader in Engineering software
• 40 of the top 40 Oil & Gas companies• 50 of the top 50 Chemical companies• 13 of the top 15 Pharmaceutical companies• 22 of the top 22 Engineering & Construction companies
25 years of technology leadership
Adhering to Open Standards –Across the Entire Value Chain
• In Engineering Design− National Institute of Standards (NIST) for properties− ISO 15926
• Vendor Neutral Interface with detail engineering tools• FIATEC & POSC / Caesar
− NORSOK Data sheets
• In Production Operations− “Right time” seamless flow of well site data between operators and
service companies to speed and enhance decision-making
− dd− Standard for transferring production & drilling data across the production
value chain− Manufacturing Standards – OPC, S95, S88, etc
• In IT− Microsoft Technology inside – Gold Alliance Partner
Adhering to Open Standards –Across the Entire Value Chain
• In Engineering Design− National Institute of Standards (NIST) for properties− ISO 15926
• Vendor Neutral Interface with detail engineering tools• FIATEC & POSC / Caesar
− NORSOK Data sheets
• In Production Operations− “Right time” seamless flow of well site data between operators and
service companies to speed and enhance decision-making
− dd− Standard for transferring production & drilling data across the production
value chain− Manufacturing Standards – OPC, S95, S88, etc
• In IT− Microsoft Technology inside – Platinum Partner
Why ISO 15926?
• Originally the POSC/Caesar data model
• Industry aligned with ISO 15926
• In production use by Aveva, Bentley− Other major detailed engineering vendors engaged
• Appearing in RFQs for software and engineering services
• ISO standard extended via “Work in Progress”− AspenTech will input IP into ISO 15926 over time
Vendor-Neutral Interface
Estimating
Process
Mechanical
AspenTech P&ID to 3rd-party P&ID or 3D
Equipment datasheet to procurement
IS0 15926 Interface
In-house integration platform
Standards enablethis interface
Master Data Model
Vendor-Neutral Interface in Action:AVEVA / PDMS
Aspen Basic Engineering P&ID export via ISO 15926
Received inAVEVA P&ID Mgr
Items andConnectivity defines
PDMS 3D Model
Content – NORSOK Datasheets
Library of all 32 NORSOK datasheets Included in our products
The standard enables two-way data transfer •Data from engineering tools to the datasheets•Data from the datasheets to our estimating and equipment design tools
Adhering to Open Standards –Across the Entire Value Chain
• In Engineering Design− National Institute of Standards (NIST) for properties− ISO 15926
• Vendor Neutral Interface with detail engineering tools• FIATEC & POSC / Caesar
− NORSOK Data sheets
• In Production Operations− “Right time” seamless flow of well site data between operators and
service companies to speed and enhance decision-making
− dd− Standard for transferring production & drilling data across the production
value chain− Manufacturing Standards – OPC, S95, S88, etc
• In IT− Microsoft Technology inside – Gold Alliance Partner
The Challenge of ISA-S95
Goals of the Standards Effort:• Provide a seamless flow of information between manufacturing and the
rest of the business
• Overcome people and organizational problems. No standards contribute to inability to share information:− Terminology is different across different groups and locations
− Representation of data is different
− People differ on what’s important
− Critical success factors are different
• Defines standard activities and the information flows between the different manufacturing activities and with business systems so it is common to anyone, vendor and end user
ISA-S95
ISA S95: Hierarchy Model (Domains)
A simplified version of the complete model defined in the Purdue Reference Model for CIM (Computer Integrated Manufacturing), combined with the MESA (Manufacturing
Execution Systems Association) model for activities in the manufacturing control domain.
Purdue CIM Reference Model
ISA S95 defines processes and data transfer within MCS and between MCS and Business Logistics Systems
OPC enables data between DCS and Manufacturing control Systems
Why Was B2MML Created?
• Evangelize use of ISA-95 standard− Recognized need for implementation ready, IT acceptable,
formats− XML was emerging as mainstream IT technology− Seed use of standards in IT projects
• Provide common base for end-users & vendors− Pre-empt competing vocabularies− Common definitions aid interoperability− Reduce duplication of effort
• Lack of XML definitions would limit standards adoption
B2MML XML Schemas
S95 Equipment Schema
S95 Equipment Schema
S95 Production Capability SchemaS95 Production
Capability Schema
S95 Production Performance Schema
S95 Production Performance Schema
S95 Process Segment Schema
S95 Process Segment Schema
S95 Maintenance Schema
S95 Maintenance Schema
S95 Personnel Schema
S95 Personnel Schema
S95 Product Definition Schema
S95 Product Definition Schema
S95 Material Schema
S95 Material Schema
S95 Production Schedule SchemaS95 Production
Schedule Schema
S95 Common Schema
S95 Common Schema
Value of ISA – S95…
For End-Users:• Provides reference to model their own business needs• Use to define what components a project needs – incrementally• Use to greatly reduce RFQ pre-work – reduces to selection list• Re-use of IP across businesses• Reduced learning curve for user and technical support: consistency• Reduces costs of inter-vendor interoperability• Used in rational vendor selection evaluation: compare against a “gold
Standard”
For Solution Providers:• Provides consistent solutions across industry between customers• Allows for lower cost integration services• Faster deployments• Fosters incremental solution deployments• Does allow room for innovation/differentiation within confines of Standard• Lower project bidding costs• Overall lower project costs and time
AspenTech Industry ExpertiseAligned with ISA S95
aspenONE incorporates process industry expertise with ISA S95– Makes the guideline practical– Across all Solutions, Infrastructure components, Visualization, Master Data Model
Developed a set of Common Messages for data exchange– Framework message structure– Rules and guidelines align with S95 Standards
Built supporting infrastructure to provide agreement on data content– Common resource definitions (Equipment, Materials)– Agreed data content support (Properties, Attributes, Units of Measure, DateTime
representation)– Basis for Aspen Master Data Model for Operations
Built supporting infrastructure for workflow, event, error handling– Central Error Logger– Common Infrastructure Messages
Master Data Model - operations
Aspen Integration Infrastructure (Publish and Subscribe Messaging Bus)
Role Based Visualization
IP.21
Operations- Domain Model
History Pointer
History Pointer
etc
Compression
Status
Time Stamp
value
Description
NameStandard orCustom Record/Object
Etc.
Time stamp
Component 2
Component 1
Sample id
Name
LIMSVibration
Monitoring
data
Name
Document System
Maintenance System
data
Name
Master and ReferenceDatabase
OBJECTS:EquipmentPersonalMaterialUOMHierarchiesAliasesEtc.
Name
Web Display
Web Display Web
Displays
AspenTech applications
Adhering to Open Standards –Across the Entire Value Chain
• In Engineering Design− National Institute of Standards (NIST) for properties− ISO 15926
• Vendor Neutral Interface with detail engineering tools• FIATEC & POSC / Caesar
− NORSOK Data sheets
• In Production Operations− “Right time” seamless flow of well site data between operators and
service companies to speed and enhance decision-making−
− dd− Standard for transferring production & drilling data across the production
value chain− Manufacturing Standards – OPC, S95, S88, etc
• In IT− Microsoft Technology inside – Gold Alliance Partner
Microsoft/AspenTech BI
Summary
• Standards are important − Users− Vendors
• Can apply to all business processes
• Are being used extensively in the process industry
Thank You