din · din 28136-3. cover according to din 28136-3. jacket agitator flange accor-ding to din...

CORROSIONSTICKSTATIC

GLASTEEL

ANTI

AEREACTORSDIN

PHVALUE

ION SENSITIVE

2.0

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The Pfaudler reactors of the DIN series AE are made of two parts. Our standard comprises reactors with a nominal volume of 63 to 1,000 liters. lndustry has many good reasons to insist on Pfaudler brands when AE reactors are needed: Reliable operation and long life Our Pfaudler glass type WWG is extre-mely resistant to corrosive and mecha-nical stress. This means long reactor life and high reliability.

High agitating performanceThe DIN reactors AE are equipped with an impeller-type agitator and a baffle. On request, an anchor-type agitator

with a thermometer weil or one of the numerous Cryo-Lock types may be fitted. The experts from our process enginee-ring department will be pleased to assist you in the selection of the most suitable agitator system for your application. Fillook - three functions on onereactor nozzleThe fused-in sight glass ensures clear insight while offering increased safety. Easy filling/easy removal of product is guaranteed by the quick-action closing system. And last but not least, Pfaudler also supplies manhole covers with an integrated filling hole cover and a lamp.

Pfaudler measuring probes - robust and sensitiveMany of our customers monitor the processes inside their reactors reliably with our robust, fully glasslined pH, rH and LF measuring probes. A probe for the instantaneous detection of glass damage may be fitted inside the reactor on request. Quatro-Pipe - the baffle that can do moreQuatro-Pipe is a sophisticated Pfaudler development. lt is installed on a single reactor nozzle, while performing four functions at the same time.

Pfaudler DIN AE ReactorsMaximum durability for the highest standards

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DIN Reactors AETechnical informationSystematics The Pfaudler DIN reactors AE comprise the following subassemblies:• Reactor• Agitator• Baffle• Drive Gearbox Mechanical seal Sealing liquid assembly/ Thermosiphon/Moistening apparatus/ Gas supply unit• Accessories

ReactorOpen vessel, shape AE according toDIN 28136-3. Cover according to DIN 28136-3. Jacket Agitator flange accor-ding to DIN 28137-2. Split flanges accor-ding to DIN 28150. Gaskets for glass-lined nozzles according to DIN 28148, optionally with gasket inserts made of AF 2000 or graphite. Support structuresThe reactors are available with thefollowing support structures• Rim-shaped support ring* according to DIN 28145-4• Support ring with web plates without loose ring* according to DIN 28145-4, design A• Support ring with web plates and loose ring* according to DIN 28145-4, design D• Side brackets• Profiled legs** according to DIN 28145-8

* size AE 250 or bigger** tubular legs for AE 1000

Jacket connectionsaccording to DIN 28151, optionally:• Nozzle position A1/A2, without agitating nozzles• Nozzle position B1/B2, with agitating nozzles

Handhole unitsThe handhole units consist of a cover according to DIN 28153-2 and a protec-ting ring according to DIN 28153-2. For DN100 and DN150, the cover is desi-gned as form KFA, for DN200 and DN250 it is designed as form KFZ.Type AE 1000 is supplied with a man-hole cover DN 350x450 according to DIN 28153-1 , form KZA, for using a spring balanced opening device, withsight glass DN100 according to DIN 28121, design EC and a manhole protec-ting ring DN350x450 according to DIN 28153-1.. AgitatorsThe AE reactors are equipped with the universal impeller-type agitator. An-chor-type agitators for highly viscous products are available on request. All AE reactors can be equipped with the Pfaudler Cryo-Lock®.

Baffles• Paddle-type baffles in flange design for impeller-type agitators (no paddling provided up to size AE 630) • For size AE 630 or greater: Quatro-Pipe - the multi-functional baffle for impeller-type agitators with four functions that occupies a single reactor nozzle• Flow disturbance function - acts like a flange-type baffle with constant effects• Immersion tube function• Temperature monitoring• Monitoring for glass damages - signals glass damages in the reactor (optional) Operating conditions • The admissible operating temperature is -25/+200 °C• The admissible operating pressure inside the reactor and inside the jacket is -1/+6 bar


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Reactor system AETechnical information

Main Data AE 63 AE 100 AE 160 AE 250 AE 400 AE 630 AE 1000

Nominal Volume 63 l 100 l 160 l 250 l 400 l 630 l 1000 l

Overall capacity 95 l 138 l 216 l 332 l 539 l 861 l 1474 l

Overall jacket capacity 29 l 43 l 65 l 85 l 119 l 148 l 213 l

Heat exchan-ge surface 0.54 m2 0.86 m2 1.24 m2 1.67 m2 2.44 m2 3.11 m2 4.59 m2

Total weight

approx. 430 kg

approx. 475 kg

approx. 575 kg

approx. 825 kg

approx. 1125 kg

approx. 1420 kg

approx. 2245 kg

Supporting structures

Rim-shaped support ring (2 sections)

Support ring with web plates

Support ring with web plates and loose ring (2 sections)

Side Brackets Profiled legs up to AE630

Tubular Legs AE1000

d8

d9max.

d8

d9max.

d9max.

d8

a3

d9max.

8

Reactor type AE 63Technical information

DN α° β° r1 h9

N1 100 0 30 210 100

N2 40 65 210 60*

N4 80 120 20 210 90

N6 80 180 20 210 90

N8 50 240 200** 60*

N10 40 295 210 60*

K 80 – 0 –

L 80 0

R 50 – 0 50

h1 h2 h3 h5 h6

400 180 590 70 731

h7 h8 h13 d1 d2

71 368 450 508 600

Nozzles [mm] Agitator Impeller-type agitator d3 = 300, a1 = 60 Remaining volume below agitator: 6 l

Baffle Paddle type baffle, flange design for nozzle DN50 Immersion depth (ID): 475 mm Volume below baffle: 25 l

Main dimensions [mm]Reactor specifications

* acc. to DIN 28163-3: 50mm ** acc. to DIN 28163-3: 210mm

Nominal Volume 63 l

Overall capacity 95 l

Overall jacket capacity

29 l

Heat exchange surface

0.54 m2

Total weight approx. 430 kg


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Reactor type AE 100

Reactor type AE 160

Technical information


DN α° β° r1 h9

N1 100 0 30 210 100

N2 40 65 210 60*

N4 80 120 20 210 90

N6 80 180 20 210 90

N8 50 240 200** 60*

N10 40 295 210 60*

K 80 – 0 –

L 80 0

R 50 – 0 50

DN α° β° r1 h9

N1 100 0 30 240 100

N2 50 65 240 50

N4 80 120 12 240 90

N6 80 180 245* 50

N8 80 240 240 50

N10 50 295 240 50

K 80 – 0 –

L 80 0

R 50 – 0 50

h1 h2 h3 h5 h6

600 180 790 70 931

h7 h8 h13 d1 d2

71 565 450 508 600

h1 h2 h3 h5 h6

700 200 910 70 1050

h7 h8 h13 d1 d2

70 650 450 600 700

Nozzles [mm]

Nozzles [mm]

Agitator Impeller-type agitator d3 = 300, a1 = 60 Remaining volume below agitator: 6 l




Main dimensions [mm]Reactor specifications

Reactor specifications

* acc. to DIN 28163-3: 50mm ** acc. to DIN 28163-3: 210mm

* acc. to DIN 28163-3: 240mm

Nominal Volume 100 l



43 l


0.86 m2





65 l


1.24 m2


Main dimensions [mm]

10

Reactor type AE 400

Reactor type AE 250



DN α° β° r1 h9

N1 200 0 30 300 100

N2 80 65 310 50

N4 80 120 12 310 90

N6 100 180 310 50

N8 80 240 310 50

N10 80 295 310 50

K 100 – 0 –

L 100 0

R 80 – 0 60

DN α° β° r1 h9

N1 150 0 30 280 100

N2 50 65 280 50

N4 80 120 12 280 90

N6 80 180 280 50

N8 80 240 280 50

N10 50 295 280 50

K 80 – 0 –

L 100 0

R 80 – 0 50

h1 h2 h3 h5 h6

1000 250 1260 80 1418

h7 h8 h13 d1 d2

78 900 500 800 900

h1 h2 h3 h5 h6

800 220 1030 80 1180

h7 h8 h13 d1 d2

70 755 500 700 800











119 l


2.44 m2





85 l


1.67 m2


Nozzles [mm]

Nozzles [mm]


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Reactor type AE 630

Reactor type AE 1000



DN α° β° r1 h9

N1 250 0 30 370 100

N2 100 65 380 50

N4 100 120 14 380 90

N6 150 180 380 50

N8 100 240 380 50

N10 100 295 380 50

K 100 – 0 –

L 100 0

R 125 – 0 70

DN α° r1 h9

N1 350x450 0 440 125

N2 100 67,5 500 30

N3 100 95 500 30

N5 200 137,5 450 60

N6 100 180 500 30

N7 200 222,5 450 60

N9 100 265 500 30

N10 100 292,5 500 30

K 100 – 0 –

L 100 0

R 125 – 0 70

h1 h2 h3 h5 h6

1000 300 1310 90 1480

h7 h8 h13 d1 d2

80 930 507 1000 1100

h1 h2 h3 h5 h6

1200 350 1560 90 1726

h7 h8 h13 d1 d2

76 1050 507 1200 1300



Baffle/Quatro-Pipe For nozzle DN150 Immersion depth (ID): 1035 mm Volume below baffle: 194 l

Baffle/Quatro-Pipe For nozzle DN200 Immersion depth (ID): 1250 mm paddling (a2): 180 mm Volume below baffle: 239 l






148 l


3.11 m2





213 l


4.59 m2


Nozzles [mm]

Nozzles [mm]



www.pfaudler.com 622 - 4E 04/2018

USVERSION

ANTI

RT-SeriesREACTORS

PHVALUE

ION SENSITIVE

2.0

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Pfaudler InternationalOne single source responsibility with access to all Pfaudler Technologies, Systems, Services worldwide

Pfaudler is a global Group offering a wide range of corrosion-resistant technologies, systems and related services for the chemical, pharmaceutical and food industries.

Edlon, Interseal, Montz, Mavag, Normag and Pfaudler are our Branded Product Lines.These product lines are specialized and perfectly integrated to meet the most complex Client needs. We are in the position to offer a complete turn-key package for each of the critical aspects of chemical and pharmaceutical processing.

Technologies and process systems of our Group are installed in more than 100 countries and across six continents.

Unique expertise and skills, manufacturing capability, targeted investments in strategic markets, innovation and competitiveness allow the Pfaudler group to be a landmark in the industry.Around the world our Customers rely on the quality and performance of our supply to obtain efficient, reliable, profitable and safe chemical process systems.

Our network organization is designed to:• strengthen our local presence alongside

Customers and markets;• accelerate decision-making processes

through a less-centralized management;• improve Pfaudler’s ability to attract

new talent at the local level.

Brazil

Mexico

USA(Houston)

USA(Avondale)

USA(Rochester)

Germany

NetherlandsUK

France

India

Singapore

China

South Korea

Switzerland

Italy

Stainless steel drip shield.

High internal and jacket pressure rating.

Scalable or Cryo-Lock® impellers for low-levelmixing.

Fine grain carbon steel for improved low temperaturecharacteristics.

Baffle with sensor temperature.

All legs designed for wind and seismic conditions.

Superior corrosion resistancewith Pfaudler Glasteel interior.Smooth surface resistsadherence by viscous or sticky materials and cleans easily.

Handhole or manway includinga fused steel sight glass and protection ring.

Standard top head nozzlelayouts and custom designsfabricated to customerspecifications available.

Field-proven mixer driveswith capabilities up to 10 HP.

RT-Reactor SeriesFeatures and Benefits

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RT-14-10 Series

RT-14-10

Capacity (gallons) 10

Working 10

Top Head 0.6

Bottom Head 1.6

Per Inch of S.S. 0.7

To Bottom of Impeller 2.1

To Top of Impeller Blades 3.1

To Bottom of Baffle 1.7

To Face of Main Flange 10.2

Jacket 5.8

Weight (pounds)

W/Drive, Agit, Baffle 780

Add for Shipment 150

Dimensions (Inches)

A 16-1⁄2

B 73- 5⁄8

Heating Area (square feet)

Jacket 3.6

Bottom Head 1.2


Design Pressure (psig)

Internal @ 450°F 150/FV

Jacket @ 450°F 125/125

These configurations can be customized to meet your specific needs.

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RT-20-20/30 Series

RT-20-20 RT-20-30

Capacity (gallons) 20 30

Working 20 30

Top Head 1.9 1.9

Bottom Head 4.5 4.5

Per Inch of S.S. 1.4 1.4

To Bottom of Impeller 1.5 1.5

To Top of Impeller Blades 4.0 4.0

To Bottom of Baffle 4.9 4.9

To Face of Main Flange 23.2 31.4

Jacket 10.7 13.6

Weight (pounds)

W/Drive, Agit, Baffle 1070 1160

Add for Shipment 150 150

Dimensions (Inches)

A 18-3⁄4 24-3⁄4

B 91-13⁄16 95 -1⁄8


Jacket 6.7 9.3

Bottom Head 2.7 2.7



Internal @ 450°F 150/FV 150/FV

Jacket @ 450°F 125/125 125/125

WIDE I


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RT-24-50 Series


RT-24-50


Working 50

Top Head 3.2

Bottom Head 7.8






Jacket 18.4

Weight (pounds)



Dimensions (Inches)

A 28-3⁄4

B 100“


Jacket 13.1

Bottom Head 4.1




Jacket @ 450°F 125/125

7

RT-32-100 Series


RT-32-100


Working 100

Top Head 29.0

Bottom Head 18.6




To Bottom of Baffle 1 15.5


Jacket 29.5

Weight (pounds)



Dimensions (Inches)

A 36-1⁄4

B 115-5⁄8


Jacket 22.8

Bottom Head 7.3




Jacket @ 450°F 125/125

8

RT-40-200 Series


RT-40-200


Working 200

Top Head 56.7

Bottom Head 36.3






Jacket 45.4

Weight (pounds)



Dimensions (Inches)

A 45-1⁄2

B 123-1⁄8


Jacket 37.8

Bottom Head 11.6




Jacket @ 450°F 100/100

9


RT-48-300/500 Series

RT-48-300 RT-48-500

Capacity (gallons) 300 500

Working 300 500

Top Head 92.0 92.0

Bottom Head 62.7 62.7


To Bottom of Impeller 19.6 19.6

To Top of Impeller Blades 65.6 65.6

To Bottom of Baffle 90.1 90.1

To Face of Main Flange 355.5 574.8

Jacket 54.9 81.0

Weight (pounds)

W/Drive, Agit, Baffle 5070 6420

Add for Shipment 150 150

Dimensions (Inches)

A 49-3⁄8 77-3⁄8

B 129 -7/8 157-3⁄8


Jacket 50.3 79.6

Bottom Head 16.9 16.9



Internal @ 450°F 100/FV 100/FV

Jacket @ 450°F 100/100 100/100

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Pfaudler RT-series are available from 5-gallons to 500-gallons.

Design features are listed below.

• Robust mixers are provided on all of the RT-series reactors. Various drives are available, from our drives with easy seal change-out to our established drives designed for low headroom requirements.

• Our scalable agitators and one-piece retreat curve impeller are offered with various baffle options. Additionally, baffles are provided with optional temperature sensors.

• Our reactors are provided with fused steel sight glasses that can be either nozzle- mounted or pad mounted on the manway cover. The manway sight glass/handhole can also be replaced with our EZ-port.

• Glasteel resists the buildup of viscous or sticky products, which means better heat transfer, less frequent cleaning and higher productivity

• Heavy duty forged nozzles minimize distortion, and reduce time-consuming gasket shimming.

• Split backing flanges, Class 150, are supplied with all nozzles. Flanges rated for Class 300 are also available.

• 3000-psi threaded jacket couplings are baffled to prevent jacket media from impinging directly on vessel wall. Flanged jacket connections are optional.

• Conventional jacket equipped with agitating nozzles provides optimum liquid circulation in jacket. Optional half pipe jacket can be either parallel path or zoned.

• Leg supports are supplied on 10 through 500 gallon reactors. Side supports are optional.

• A complete set of Pfaudler CR-NSBN, normal service bull nose, gaskets is supplied with each vessel.

• Top head configurations can be customized to meet your specific needs.

Design Features

11

For variable functionality

Features

Instrumentation• PH probes• Temperature sensors• GlasSentinel• Quatro-pipe baffle available with

temperature measurement and sampling capabilities

Options• A variety of baffles available• Dip tubes with fluoropolymer-lined

and glass-lined options• EZ-port handhole• Insulation and stainless steel sheathing• Pfiber lights or Hi-lights• Glass-lined pipe and fittings• A variety of exterior coatings

ServicePfaudler offers complete installation and start-up services to assure trouble free start-up and efficient equipment performance. Pfaudler provides 24/7 assistance to ensure long-term reliable operation of your Pfaudler equipment. Technicians are direct employees with OSHA training and certifications.• Installation - preinstallation service• Start-up assistance• Training of personnel• Field erection service• Inspection• Field repairs• ASME welding

Valves• Outlet valves with manual hand wheel

or air-actuator• Optional low profile air actuator available

for limited space requirements• Optional EZ-valve adapter available

for quick installation and removal• Valve bodies are available with side

flush port providing access for sampling, cleaning, and purging without dismantling the entire valve.

[email protected] 3US - 2E 04/2018

din · din 28136-3. cover according to din 28136-3. jacket agitator flange accor-ding to din...

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