digital consumer roadshow 2004: 7400 logic replacement

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Digital Consumer Roadshow 2004: 7400 Logic Replacement

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Digital Consumer Roadshow 2004: 7400 Logic Replacement. The 7400 Series – A Brief History -. 1960s space program drove development of 7400 series Consumed all available devices for internal flight computer $1000 / device (1960 dollars) 10:1 integration improvement over discrete transistors - PowerPoint PPT Presentation

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Page 1: Digital Consumer Roadshow 2004: 7400 Logic Replacement

Digital Consumer Roadshow 2004:

7400 Logic Replacement

Page 2: Digital Consumer Roadshow 2004: 7400 Logic Replacement

The 7400 Series – A Brief History -

• 1960s space program drove development of 7400 series

― Consumed all available devices for internal flight computer

― $1000 / device (1960 dollars)― 10:1 integration improvement over

discrete transistors• 1963 Minuteman missile forced 7400

into mass production― Drove pricing down to $25 / circuit

(1963 dollars)

Page 3: Digital Consumer Roadshow 2004: 7400 Logic Replacement

Success Drives Proliferation

• New families introduced based on ― Higher performance― Lower power― New features― New signaling threshold

19602003

• Spawned over 32 unique families!

Page 4: Digital Consumer Roadshow 2004: 7400 Logic Replacement

Too Much of a Good Thing?

• Families• Packages• Reliability options• Speed grades• Features• Functions

An availability nightmare! >> 500K unique devices

Page 5: Digital Consumer Roadshow 2004: 7400 Logic Replacement

Different Families Don’t all Speak the Same Language

Page 6: Digital Consumer Roadshow 2004: 7400 Logic Replacement

Sometimes Things Get Lost or Added in the Translation*

Different families aren’t always on speaking terms with one another

Page 7: Digital Consumer Roadshow 2004: 7400 Logic Replacement

High Performance3.5ns tPD, fmax 303Mhz

Improved features

Low Cost0.18µ = small die size

Lowest cost packaging

Lowest Power12mW*

~20uA typical stand-by

Storage Systems, Routers Set-Top Box, Cell phone Handheld, Portable Equipment

The Ultimate Solution For 7400 Logic Replacement

Page 8: Digital Consumer Roadshow 2004: 7400 Logic Replacement

Eliminate Availability & Obsolescence Issues

• Over >> 500,000 different 7400 devices addressed in one package!― Nothing needs to get “lost or added in the translation”

• AND Additional features for free― EMI management, system clocking, reprogrammability,

design security….

Page 9: Digital Consumer Roadshow 2004: 7400 Logic Replacement

Driving Down Costs Through Process Technology

Feat

ure

Size

(mic

ron)

0.35

0.25

0.18

0.13

0.10

0.071999 2000 2001 2002 2003 2004

CPLDs

Page 10: Digital Consumer Roadshow 2004: 7400 Logic Replacement

CPLD Vs. Discrete 7400 Total Product Cost

CPLD1985

Discrete CPLD2003

Discrete

Die Cost Test Cost Package Cost

1000 % Reduction in die cost throughsemiconductor process technology

Page 11: Digital Consumer Roadshow 2004: 7400 Logic Replacement

CPLD2003

Discrete

Die Cost Test Cost Package Cost

Equivalent to > 8Discrete TTL Devices

8

• More:― Logic― Features― Performance― Security― Flexibility

• For Less― Price― Board Area― Power― EMI

Xilinx CPLDs Offer More for Less

These are the fundamentals behind the death of the 7400 series…

Page 12: Digital Consumer Roadshow 2004: 7400 Logic Replacement

The CPLD Cost Advantage

CPLD Price Advantage

Device Cost Comparison 7400 vs. CPLD

Page 13: Digital Consumer Roadshow 2004: 7400 Logic Replacement

Cost Advantage Case Study- PVR -

Page 14: Digital Consumer Roadshow 2004: 7400 Logic Replacement

ICs Inside the Box

Page 15: Digital Consumer Roadshow 2004: 7400 Logic Replacement

Clock

DiscreteLogic

µP control

Buffers/Drivers

Peripheral

BOM Analysis

Page 16: Digital Consumer Roadshow 2004: 7400 Logic Replacement

Buffers/

Drivers

Discrete Logic

Watchdog Timer

Peripheral - UART

Low Power, Low Cost

Additional Logic, IO and

System Resources

Discrete components cost: $5.73XC2C128 - $4.60Saved: $1.13

7400 Replacement Solution

Page 17: Digital Consumer Roadshow 2004: 7400 Logic Replacement

Save $1.13

Reducing the Overall BOMSo

lutio

n C

ost

$0.91

Standard Solutions

Discrete Logic Chips $0.91*

Watchdog Timer $1.05*

Coolrunner-II Solution

$4.60

UART $2.20*

Buffers / Drivers

$2.57*

$1.96

$3.16

$5.73

XC2C128VQ100C

250KU Pricing

* High-volume pricing estimate

Additional features using

Programmable Logic for FREE !!

Additional features using

Programmable Logic for FREE !!Re-programmability

Performance

Power Savings

Additional Logic

Time-to-market

Board Area

Additional Memory

Additional I/O

Page 18: Digital Consumer Roadshow 2004: 7400 Logic Replacement

Cost Advantage Case StudyInstrumentation

(1) (2)(2)(2) (2)(1)

Page 19: Digital Consumer Roadshow 2004: 7400 Logic Replacement

Cost Advantage Case StudyGPS PDA

(4)

(1)

(1)

(1)

Page 20: Digital Consumer Roadshow 2004: 7400 Logic Replacement

CoolRunner-II Changes the Equation

• Lower cost, higher integration than 7400 TTL• Additional features that manage real world issues

― EMI ― System clocking ― Design security― Obsolescence / availability ― Reduced test costs― External interfacing components eliminated ― In field bug fixes, upgrades, changes

Page 21: Digital Consumer Roadshow 2004: 7400 Logic Replacement

Managing EMI CoolRunner-II Benefits

• Typically considered “black magic”• Significant TTM impact to achieve compliance

― Board spins, test time etc.

• CoolRunner-II features and integration benefits address EMI

― Programmable drive strength, I/O signaling, programmable ground, programmable slew rate, PLLs

Page 22: Digital Consumer Roadshow 2004: 7400 Logic Replacement

CoolRunner-IIDesign Security

• 7400 series has no inherent means to thwart reverse engineering

― Remove device marking?• CoolRunner-II

― Programmable bit stream security― Prevents both over-writing or readback― Four levels of on-chip-security― Tampering causes device to

automatically lock down

Page 23: Digital Consumer Roadshow 2004: 7400 Logic Replacement

Reduced Test Costs

• CPLD integration reduces “bed of nails” test time ― Reduced points to interrogate

• Reduced device count significantly increases FITs― Mis-aligned / wrong part placement― Soldering failure

• CoolRunner-II JTAG test port – “free” allows for PCB testing― Inherent programmability provides 100% test coverage

Page 24: Digital Consumer Roadshow 2004: 7400 Logic Replacement

CoolRunner-IISimplified Interfacing

• Additional components for interfacing disparate 7400 logic families ― Pull up resistors etc.

• Additional components typically required to communicate with interface logic― Bus transceivers, high performance memory interfaces, slow slew rate

signaling• CoolRunner-II programmable I/O eliminates need for external

interface devices― Programmable HSTL, SSTL, Schmitt Trigger etc.― Considerable board area and cost savings!

Page 25: Digital Consumer Roadshow 2004: 7400 Logic Replacement

The Ultimate Advantage- Reprogrammability -

• CoolRunner-II CPLDs can be programmed at any phase of product life-cycle― Prototyping, field trials, and in market

Page 26: Digital Consumer Roadshow 2004: 7400 Logic Replacement

The World of TTL

Page 27: Digital Consumer Roadshow 2004: 7400 Logic Replacement

Logic Cell Estimation Errors

X X

X

XXX

X

1 Macrocell Utilized vs. Four

• Unused Gates in Package• Synthesized to 1 Macrocell

Unused Logic Device Functionality

Logic Cell Estimator Guarantees that Results will be as Good or Better than Estimated Savings Value