dig deep into the imts 2016 toolbox for innovative...

106 AdvancedManufacturing.org | August 2016

Audi AG and Emuge have created a new type of tool for helical thread-forming and a completely new technology for

machining threads.

Dig Deep Into the IMTS 2016 Toolbox for Innovative Solutions

In conventional metal (material) removal processes like milling, turning,

drilling, boring, and grinding, the challenge is always to hold the tool

securely and rigidly against a fixtured workpiece without interfering

with the process. The meeting of the tool and workpiece is violent,

generating a lot of heat and forces, both of which must be contended with

to ensure a quality part result. There seems to be an endless number of

competing concepts, devices, and considerations about the best ways to

connect spindle, tool, and workpiece.

For manufacturing engineers, IMTS is a giant toolbox where they are

likely to find something new, innovative, and ultimately useful. So, as you

survey the offerings of leading global suppliers of these tooling solutions,

keep one thing in mind…if you can’t find the solution you require at IMTS,

it probably hasn’t been invented yet. Or it’s in the process of being devel-

oped, so check back with us from time to time throughout the year and

Manufacturing Engineering will keep you posted as the newest innovations

come out.

“Every once in a while, a new design comes around that can be truly

called revolutionary, and the Punch Tap, developed in association with

Audi AG, is one of those products,” said Bob Hellinger, president, Emuge

Photo courtesy Emuge

IMTS PavIlIon: ToolIng and WorkholdIng

August 2016 | AdvancedManufacturing.org 107

Corp. (West Boylston, MA). The Punch Tap was developed to

significantly reduce the cycle time associated with threading

aluminum castings. Audi and Emuge not only created a new

type of tool for helical thread-forming but also a completely

new technology for machining threads.

“The new process produces internal

threads at a significantly reduced energy

consumption and faster by approxi-

mately three quarters compared to the

conventional technology,” said Hellinger.

“This product is still in development

but the results shown thus far are quite

dramatic,” said Hellinger. You can learn

more about the Punch Tap at this micro-

site: http://www.punchtap.com/en/

Advanced Solutions Linked

or Intelligent Machining

Caron Engineering Inc. (Wells, ME)

will outfit a Tsugami B0205 auto-load-

ing Swiss-type automatic lathe with its

machine enhancement technologies

to completely automate and improve

the machining process, while providing

valuable information about the cutting

process and health of the machine.

The setup will demonstrate how its Tool

Monitoring Adaptive Control System

(TMAC MP) optimizes milling on the

Tsugami machine with FANUC robot

unload and Keyence laser measure-

ment. TMAC MP learns the optimum

power for each tool and continuously

maintains a constant tool load, result-

ing in typical cycle time savings of

20-50%, longer cutter life, and more

machine uptime. The robot unloads the

machined part, places it in the Key-

ence Laser 2D measurement gage,

and sends the data to the AutoComp

software to determine if any tool offsets

need to be automatically adjusted to

keep the part in tolerance.

A Caron Engineering DTect-IT vibra-

tion sensor, which is attached near

the spindle on the Tsugami to monitor

bearing health for analysis, monitors any area of concern

on the CNC machine tool or fixture. DTect-IT can identify

machine anomalies using vibration, strain and power sen-

sors combined with several monitoring modes including limit

Phone 877.226.7823 Free shipping with online orders within Continental USA

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analysis, bearing analysis, and fault detection. Caron’s Tool

Connect system is a tool identification system that will auto-

matically transfer tool presetter data to the machine control,

using RFID tags in toolholders.

Intelligent Toolholder, End Mill Assemblies for Okumas

Velocity Products, a division of Morris Group Inc. (Wind-

sor, CT) will introduce a new line of intelligent tools designed,

tuned, and optimized for Okuma machining centers with the

OSP-P control. Velocity Smart Tool is the result of a collabora-

tion among several companies with expertise in toolholding,

cutting tools, machining dynamics, and distribution. “A com-

ponent of the Internet of Things, the intelligent tool is a natural

fit for sophisticated Okuma machining centers,” said Robert L.

Bauer, Morris vice president and head of Velocity Products.

Bauer credits partner companies Briney Tooling Systems

(Bad Axe, MI), BlueSwarf (State College, PA), and Fuller-

ton Tool Co. (Saginaw, MI) for their roles in developing and

manufacturing Velocity Smart Tools. Products will be sold as

complete and balanced toolholder assemblies consisting of a

pull stud, toolholder, solid carbide cutting tool, and BlueSwarf

Dashboard interface for the Okuma control. Replacement

cutting tools exclusive for the Velocity Smart Tools will be

sold separately through Velocity Products. The new Velocity

Smart Tool products will be integrated into several machining

demonstrations at the Okuma booth.

Operator Safety, Tool Security Drive Rego-Fix Developments

Rego-Fix Tool Corp. (Indianapolis, IN) will showcase its

precision tooling products for demanding part-machining ap-

plications in a wide range of industries. “Our tooling solutions

include powRgrip toolholding system, secuRgrip anti-pullout

toolholding system, intRlox Mini Nuts, and the retrofit reCool

coolant-through system for live or static tooling used in both

emulsion and oil coolant applications,” said David McHenry,

engineering and technical manager.” The well-known pow-

Rgrip toolholding collet system includes a holder, collet and

mini-press, and relies on the interference between holder

and collet to generate very high clamping forces. “Unlike

other clamping systems where heat or hydraulics are used to

expand the material, the powRgrip uses the mechanical prop-

erties of the holder material to generate tremendous gripping

force with runout below 0.0001" [0.003 mm],” said McHenry.

Also being shown is the secuRgrip toolholding system,

which locks the collet and cutter to the toolholder body to

eliminate cutter slippage with a patented locking

system that includes a small, profiled locking key

insert that fits into a standard Weldon end mill

flat. The secuRgrip locking system has a TIR of

0.0001" (0.003 mm) and can be used in powR-

grip, ER collet or Rego-Fix milling chuck systems.

intRlox mini clamping nuts, which feature a

frontal milled slot on their outside diameter that

mates perfectly to a corresponding wrench, pre-

vents slippage during the tightening or loosening

process. “Since being introduced, the intRlox mini

nuts have been well received. One company indi-

cated it wanted to adopt the intRlox plantwide,”

said McHenry.

The reCool coolant-through system is able to

convert an existing tooling system in as little as

two minutes. It brings the benefits of internal cooling to the

live tooling used in CNC turning operations and static tool-

holders on Swiss automatic machines when used with the

inteRlox anti-slip nut design. “reCool has been redesigned

with materials that have extended its use to handling oil, as

well as emulsion coolants,” said McHenry.

Rohm Products Focuses on Improving JIT Efficiencies

Rohm Products of America (Lawrenceville, GA) is going

to focus on products that help its customers improve their

JIT manufacturing efficiencies, according to Matthew Mayer,

CEO. “We have the products that deliver quick changeover

and quick setups, the keys to saving time and money,” said

Mayer. Last year, for example, Rohm introduced two different

chucks, a matched set, that improved pipe and coupling


Caron Engineering will exhibit tool monitoring and adaptive control tech-

nologies that completely automate and improve the machining process of

a Tsugami B0205 auto-loading Swiss-type automatic lathe.


threading for the oil & gas industry, saving 10

minutes per pipe in production. “When the energy

industry comes back, they’ll be ready,” said Mayer.

Rohm’s quick-change focus at IMTS will include

Rohm’s DURO-NCSE quick-change jaw chucks for

changing jaws in under 20 seconds. “Our quick-

change collet system is a modular system. It’s

called CAPTIS, and it can be fitted with a cartridge

mandrel so that you can use either the collet or the

mandrel in a machining center,” said Mayer. “It’s

a completely flexible and modular system for OD

and ID clamping and round clamping in a machin-

ing center for customers who prefer using collet

chucks and mandrels for secondary operations.”

Another Rohm quick-change system for

machining centers enables operators to quickly

change out the whole top plate or chuck with zero

point clamping embedded in the bottom of it. “It has been a

very popular product line for us lately,” Mayer said.

Rohm Products offers a full line of vises, everything from

jewelers inspection vises up to CNC fully actuated or intensi-

fied sizes. “We will debut several new vises, including the

RZM vise that is designed for five-axis machining. It gets the

workpiece up off the table nice and high to overcome any

interferences that always seem to be an issue with five-axis

multisided machines. The jaws are serrated so you don’t

need the dovetail function, because the serrated jaws grip

just 2.5 mm on the block of the workpiece. The customer

is able to machine all five sides, flip the workpiece over and

machine side number six and finish it complete,” said Mayer.

Haimer Gets a Grip on Tool Security

Haimer USA (Villa Park, IL) will display products and

technologies that provide safe, secure toolholding for preci-

sion machining results. Products include its new modular

interface Duo-Lock for carbide cutting tool heads, Safe-Lock

tool clamping system, and Power Mill end mills. The modular

interface Duo-Lock for carbide cutting tool heads is designed

to combat the steadily increasing cost of carbide. As modular

cutting systems with carbide heads have continued to gain

traction in the marketplace, Haimer has recognized the value

of such modular systems and perfected the technology, creat-

ing a very stiff, precise interface. The concept of Duo-Lock

provides maximum stability and stiffness based on an innova-

tive thread with the patented double cone connection and an

additional third supporting pilot at the base of the interface.

The Haimer Safe-Lock Clamping System provides the

manufacturing industry with reliable pullout protection that


Rego-Fix’s new intRlox Mini Nuts feature a patented anti-slip design that

uses rounded locking grooves around the ER nut profiles as opposed to

end face surfaces. Wrenches grip from the sides of the nuts and the action

of tightening or loosening temporarily locks wrenches in place.


withstands even the toughest materials. The Safe-Lock

principle works like this: Spiral-shaped grooves integrate into

corresponding carbide drive pins in the toolholder, uniting

frictional clamping force and positive locking. This allows for

increased cutting depths and feed rates

and doubles metal removal rates. The

design provides increased MRR without

sacrificing runout or balance accu-

racy. It is available in a variety of sizes,

tapers, and clamping systems.

The Power Mill end mill series is

made from K20-K40 grade fine grain

carbide developed to be matched with

Haimer’s premium tool holders. Power

Mill end mill geometries utilize unequal

flute and helix designs to provide chat-

ter free high-end machining. The Power

Mill end mills have integrated Safe-

Lock shanks for optional use with the

Safe-Lock tool holding technology. Its

variable helix design provides vibration-

free machining and a runout accuracy

<0.0002" (0.005 mm) for ultimate preci-

sion. Power Mill end mills are precision-

ground and balanced, so you are also

guaranteed consistent and repeatable

performance and maximum metal

removal rates. An expanded offering is

available in inch and metric.

Other technologies and products

figuring prominently in Haimer’s IMTS

exhibit are the Power Clamp Shrink Fit

Machines, Haimer Shrink Fit toolhold-

ers and collet chucks, Tool Dynamic

Balancing Machines, Haimer 3D Sen-

sors, and Haimer Cool Flash coolant

delivery system.

EXSYS Spotlights Productivity

Enhancing Technologies

EXSYS Tool Inc. (San Antonio, FL) will

spotlight its high-precision pL Lehmann

rotary tables as well as that product

line’s swissClamp modular clamping

system at IMTS in addition to the Preci-

Flex tooling system, a fast, accurate and

cost-effective solution for turning machine tooling change-

overs. The Swiss-manufactured pL Lehmann rotary tables

allow users to upgrade a vertical machining center’s productiv-

ity without incurring the expense of a new machine. The tables

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15700 S. Waterloo Road | Cleveland, OH 44110-38981.877.426.2504 | jergensinc.com/WORKHOLDING | [email protected]

NEXT LEVEL QUICK-CHANGE FixturING

Today’s CNC machining centers offer incredible performance and capability, yet they are only as productive as we make them. Underutilized machines due to long changeover time zap productivity and rob profitability.

Jergens provides the tools to get the most from your production floor:

» Multiple workholding systems with high accuracy and repeatability

» Our engineers know CNC machines and the workholding that provides the greatest productivity

» 75 years of experience, innovative products and improved machining

Powerful results give you the competitive edge:

» Increased spindle uptime

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Learn more about your next level of productivity at jergensinc.com/IMTS

EFFICIENCYIN MOTION

BOOTH W-2154

JER-089_IMTS_ME_4.9625x7.5_V2_R3.indd 1 6/3/16 4:28 PM


are available in four basic models that can be assembled into

as many as 240 different configurations. More than 20 different

available clamping methods and behind-the-spindle accesso-

ries further extend the system’s adaptability.

All pL Lehmann tables consume a minimum of space in

the machine work envelope, facilitating optimal tool access

to the workpiece. Despite their space-saving dimensions, the

tables and spindles offer strong resistance to pull-out torque

and axial force while providing high levels of clamping torque.

Both single-spindle and multispindle pL Lehmann tables are

available in 4th-axis and 4th/5th-axis versions. IMTS attendees

will experience the pL Lehmann rotary table’s full 4th axis with

faceplate and 5th-axis functionality to simulate its movement

within a machine tool work envelope. The 5th-axis table oper-

ates in simultaneous machining or 3+2 positioning modes.

Working in tandem with pL Lehmann rotary tables, the

new swissClamp system allows operators to mount mul-

tiple workpieces on machine tool tables for uninterrupted

production and untended operations. For use with rotary and

standard tables on vertical or horizontal milling machines,

the Swiss-manufactured swissClamp modules mount on

faceplates or directly on worktables and extend a shop’s

potential part-clamping range from 90 to 200 mm—a 40%

increase in workpiece capacity within the same clamping

length. swissClamp enables both mono clamping, requiring

only one basic body, and duo clamping, where two mono

clamps are mounted opposite one another. Configuration

options include creating a clamping tower/tombstone on a

fourth axis, a horizontal clamping cone that is overhung or

with counter bearing, or a clamping bridge on a trunnion

table setup where both sides require a different design with

mono and duo systems. Operators can also create clamping

modules on the fourth or fifth axis.

Heimatec Offers Machine Brand-Specific Tooling

Heimatec Inc. (Prospect Heights, IL) will spotlight its

complete line of live tools and showcase them at IMTS and

in a series of four new catalogs. Already offering the most

complete line of live tools available in the industry, with over

40,000 designs in its database, Heimatec offers machine

brand-specific tooling including products for the following

popular brands: Mori Seiki BMT 40 NZ/NZX 1500-2000;

Mori Seiki BMT60, NL/NLX 1500-4000 MC/Y/SMC/SY;

Tsugami BMT 65 M06 D/SD/SY, M08 D/SD/SY; and Miyano

ABX 64 TH/TH2/TH3, BND 51 S/SY, BNJ 42 SY3, BNE 51

SY5, BNJ 51 SY3.

Heimatec sets the standard for the highest precision and

most advanced technology in the machine tool accessory

market. The company is acknowledged as a world leader in

live tools, angle heads and multispindle drill heads. In addi-

tion to its standard tooling and machine brand specific line,

Heimatec also offers custom-designed tooling. Heimatec

tooling experts work directly with customers to design solu-

tions to suit specific requirements for all CNC lathes, helping

to solve the most challenging applications in multiple markets

served by the company, ranging from orthopedic devices to

oil & gas drilling equipment.

Hainbuch Demonstrates Workholding Smarter Theme

Hainbuch America Corp. (Germantown, WI) will empha-

size Workholding Smarter solutions for new and existing ma-

chines under its TTTP—today, tonight, tomorrow—philoso-

phy of helping its customers conserve capital. “In our booth,

we’ll have Interactive carts that demonstrate our modular

quick-change chucks,” said Michael Larson, marketing direc-

tor. “The mobile interactive carts have become very popular

with our dealers and distributors and their customers around

the country. The carts show just how quickly you can switch

from one modular adaptation to another, and our customers

will be able to have hands-on experience with our Workhold-

ing Smarter techniques,” said Larson.

Hainbuch will exhibit its Spanntop high-precision work-

holding system and its centroteX quick-change chuck

system. “The Hainbuch Spanntop high-precision workhold-

ing system offers users the option of converting the basic

chuck for OD, ID, and three-jaw clamping operations with a

changeover time of two minutes or less. In each mode, the

chuck delivers proven performance and high repeatability,”

said Larson. “The jaw module can be used for both conven-

tional and larger size parts, and accuracy is ensured through

engagement of 80% of the part diameter.”

“Hainbuch’s reputation for precision workholding is built

around versatile high-precision chucks designed for the

fast change of collets, bushings, jaws, and other clamping

devices,” said Larson. “The centroteX System takes this even

further by facilitating the fast and easy changeover of the

entire chuck. This not only increases the range of part diam-

eters that can be machined, but extends the capability of the

machine tool in terms of process variability. Further, it allows

for workholding devices to be quickly and accurately mounted

on multiple milling and turning machines within a manufactur-

ing plant. Changeover time of the centroteX system is typically



less than six minutes, while maintaining repeatability and

changeover accuracy of < 0.002mm,” said Larson.

—Jim Lorincz

Tapping Attachments, Tap HoldersProductivity on CNC lathes can be increased with live tooling using Tapmatic’s ASR, axial, and RSR, right-angle self-revers-

ing tapping attach-ments. Tapping M8 × 1.25 holes with the ASR50 programmed at 2500 rpm is 32% faster than tapping the same holes on the

same machine with rigid tapping programmed at 4000 rpm. Tapmatic Corp.Ph: 800-854-601Web site: www.tapmatic.com

Workholding TrifectaSelf-centering vise, dovetail fixtures and pinch blocks will be displayed. Self centering vises are used to hold a work-piece for either machining on the dovetail on a workpiece or a finished part; dovetail fixtures to machine five sides of a workpiece; and pinch blocks for machining second-ary or sixth side for dovetail removal. The RWP-502 is a 100-mm selfcentering vise with basic LWH dimensions of 165 ±100 × 75.7 mm that weighs in at only 14 lb (6.35 kg). The vise automatically centers a workpiece within tolerance of ±0.013 mm with repeatability of 0.001 mm. The functionality of design includes reversible master jaws that will widen from 63.4 to 142.8 mm to accommodate a variety of workpiece sizes. The master jaws are adjustable from either end using a simple 12-mm socket wrench.Raptor Workholding ProductsPh: 818-841-1785Web site: www.raptorworkholding.com

Exchangeable Head Milling CutterCoroMill 316 expands solid round tool capability by bring-ing higher levels of versatility and productivity to machining

operations in ISO P (steel) and ISO M (stainless steel) materials. CoroMill 316 is suitable for all general milling operations, including high-feed face milling, slot mill-ing, helical interpolation, shoulder milling, profile milling and chamfer milling. The exchangeable heads allow users to easily and accurately switch between various op-erations, providing end mills with optimized radius variation, teeth frequency, geometry and grade. Coromant EH is the rotating modular interface of choice for applica-tions up to 32 mm in diameter. Integrated machine adapt-ers with EH coupling are recommended for small interfaces where gage line and swing diameter are critical (BT30, SK40, HSK40/50/63, ER, DTH), as well as different shank types in long overhang applications up to 35 mm in diameter. Sandvik CoromantPh: 201-794-5000Web site: www.sandvik.coromant.com/us

Platinum CVD-Coated Carbide SubstrateAC8025P Grade for steel turning achieves higher productiv-ity and a longer tool life for significantly reduced machin-ing costs. The tough carbide substrate features Absotech Platinum CVD coating, providing exceptional cutting edge chipping resistance and adhesion resistance. Significant im-provements to the coating adhesion strength control residual stress and provide more than twice the chipping resistance as compared to con-ventional coatings, while maintaining wear resistance. A smooth surface treatment greatly improves adhesion resistance along the ridgeline of the cutting edge. When machining low-carbon steel, rolled steel and other ma-terials prone to adhesion, deterioration of the surface finish and reduced tool life may occur. AC8025P increases tool life stability and excellent edge sharpness greatly reduces chat-tering. The AC8025P grade is suitable for a wide variety of steel turning applications, including continuous cutting, light interrupted cutting, and interrupted cutting. Sumitomo Electric Carbide Inc.Ph: 800-950-5252Web site: www.sumicarbide.com



Rotary Tables, Angle Heads, PresettersTsudakoma tilt ball-drive system rotary tables offer advantag-es like zero backlash, improved cycle times, energy conser-vation, and a lifetime adjustment-free transmission system. TBS tilt tables are perfect for dual-axis use on VMCs. Alberti

high-pressure offset angle heads feature a combination of high-pressure coolant through the main spindle up to 100 bar with increased high-speed option.

Another big advantage is the possibility of dry running during machining. Alberti’s Smart Change System enables easy and precise quick-changing of the output adapters. They feature easy-to-use design that creates three points of contact be-tween the angle head, output spindle, and the smart change adapter. Advanced tool presetters from Elbo Controlli feature

a new tool management software package. The new E46L and E46L TW models feature an increased measuring range up to 600 mm on the Z axis. Koma Precision Inc.Ph: 860-627-7059Web site: www.komaprecision.com

Five-Axis Vises, Small Table WorkholdingDoveLock five-axis workholding line is expanded with two new models: a new reverse model and a smaller footprint model. DoveLock provides up to 4000 lb (1814 kg) of precision clamping force, holding parts without distorting the workpiece while providing easy access to five sides of the workpiece. Dovetail holding feature requires only

Stop by our booth at IMTS 2016 or visit BIGKAISER.com/TestUs to request your no-risk trial today!

“Higher Performance. Guaranteed.” has long been a statement we hang our hat on. At IMTS 2016, BIG KAISER is making our most ambitious effort yet to prove that our tooling outperforms and delivers lasting value. We are challenging the metalworking world to “Test Us”. Our tooling stands up to the hardest tests, day in and day out, and we’d love the opportunity to prove it.

EXPERIENCE BETTER RESULTS WITH ACCELERATED CYCLE TIME AND

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EWD EVOThe new evolution of BIG KAISER digital boring tools will be paired with a smart

device for real time tool data display

kaiser 5056-02 ME_Ad_v2.indd 1 7/7/16 1:24 PM


1/8" (3 mm) of material height to hold the part. The dovetail feature simplifies workpiece material preparation so that no machined jaws are necessary. Also exhibited will be an expanded small machine table workholding lineup ranging in size from a 5.0" (127-mm) length up to a 15.5" (394-mm) length vise. Models are available in single-station, double-station, and self-centering styles. Manual and hydraulic op-tions are available. Also featured will be the comprehensive small machine table lineup of 20 options for machine tables measuring 16" (406 mm) and under in the Y dimension.Kurt Manufacturing Co.Ph: 763-574-8309Web site: www.kurtworkholding.com

Digital Tooling InnovationEWD EVO is a digital boring head, which when synched with the new Big Kaiser smartphone and tablet app, enhances user friendliness for operators assembling and running Big Kaiser boring tools. Operators will be able to read the cutting diameter change, helping them determine optimal cutting parameters from their tool assemblies. The app will also log historical adjustments for all tools ever synched with it, a critical piece of information for shops joining the smart manufacturing movement. The Smart Damper boring bar features three modular insert holders, optimized for ID turning with common inserts. The HSK-E25 lineup of toolholders is also expanding to now include BIG Daishowa’s high precision, low runout hydraulic chucks. Available in Ø3, Ø4 and Ø6-mm clamp-ing diameters, with 1-μm runout at the nose, these holders are well suited for precision finish milling work on ultra-high speed spindles on machines with small work envelopes.Big Kaiser Precision ToolingPh: 224-770-2999Web site: www.us.bigkaiser.com

Low-Profile Tiny Vise Edge ClampThe new, low-profile Tiny Vise Edge Clamp is ideal for thin workpieces, and whenever down-thrust action is not required. These mini-edge clamps securely grip the side of a workpiece to keep the top clear for machining. Made in the USA, the clamp’s patented design features a slotted counter-sink to provide strong, reliable clamping force with the easy turn of a hex wrench. These compact clamps are ideal for


Proud to be a U.S. Manufacturer

Repeatability you can count on.

Phone: (320) 455-0535Web: www.mitgi.us

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fixturing multiple parts, small or large. Each clamp has both a serrated face (for maximum gripping) and a smooth

face (to avoid marring finished parts). Available in a wide range of sizes, from a miniature #8-32 thread size, up to a powerful 1"-8 thread size with 2500 lb (113-kg) clamping force.Carr Lane Mfg. Co. Ph: 314-647-6200Web site: www.carrlane.com

Heavy Load Handling Modular Units A variety of modular units can be combined in numerous ways for safe and efficient handling and movement of

heavy loads in as-sembly operations. Various modules provide horizontal and vertical rotating, tilting, and lifting of workpieces with hydrome-chanical or electric opera-tion. Modular units are used

in conjunction with carts, floor modules, plates, clamps, or height adjustable tables. Carr Lane Roemheld Mfg. Co.Ph: 800-827-2526Web site: www.clrh.com

Innovative Chuck Changing System Chuck Changing System (CCS) is designed for quick changeover of workholding on CNC turning machines. Standardized adapter parts

allow the use of different kinds of workholding (for example two-jaw chucks, three-jaw chucks, collet chucks, mandrels, and manual fixtures) with the same system. Changing a chuck with CCS takes minutes. A turn of the key connects any workholding device to the machine spindle as well as to the drawtube of the actuating cylinder. Hardened and precision-ground CCS and adapter parts ensure the highest repeatability and accuracy. The CCS can be installed onto new machines or can be retrofitted to any existing CNC lathe and is now available for ASA spindles A6, A8, A11 and for cylindrical spindles for diameters Z170, Z220, Z300. SMW Autoblok Corp.Ph: 847-215-0591Web site: www.smwautoblok.com

Securing WorkpiecesThe clamping elements of the CleverClamp system are specifically tailored to the manufacture of one-off and small-batch parts. They are simple to handle and serve a wide variety of applications while decreasing setup times,

1.800.281.5734 • Germantown, WI USAwww.hainbuchamerica.com

Booth W-1636


increasing machining times and improving productivity. The basic rails of the CleverClamp system are calibrated to fit the Erowa UPC and Erowa MTS production tooling systems. The wide range of clamping elements can be quickly positioned

on the serrated base rails and can be used either horizontally or vertically. The base rails provide the flexibility to attach workpieces of varying shapes and sizes in a limited amount of space. An added feature of the CleverClamp system is

that it can be universally automated. This increases customers’ machine

utilization by making use of marginal and night hours when combined with an Erowa automation solution. Erowa Technology Inc.Ph: 847-290-0295Web site: www.erowa.com

Innovative Workholding DevicesWorkholding device lineup includes Trimax vises; ultra-low profile Trigrip carbide grippers; the APS zero-point positioning system; air-assisted clamps, supports and locators; One-Touch Fas-teners; and the new Fairlane GP-Series rubber gripper pads. Trimax production vises offer the benefits users need to

maximize a machine’s potential with multiple part clamping, quick-change components and easy adjustment for production, five-axis, and machinist ap-plications. Trigrip carbide gripper inserts are designed for ultra-low profile clamp-ing with no dovetail workpiece prepara-


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The turbo for your cost e� ectiveness: Special tools and innovative processesfor increased tool life, shortened cycle time, as well as improved productivity.www.mapal.com | Your technology partner for machining

West Building,Stand W-1410


tion with serrations designed for steel, hardened steel, titanium and aluminum. The APS zero-point positioning system is designed to connect the clamping device or workpiece with the machine tool for faster setup times and in-creased precision. The system features receptacles with three air-activated jaws for maximum rigidity, clamp-ing force and repeatability of 0.0002" (0.005 mm). The pins are released with the application of air pressure.FixtureworksPh: 888-794-8687Web site: www.fixtureworks.net

Machine Brand-Specific ToolingComplete line of live tools features more than 40,000 designs in its data-base and machine brand-specific tools for popular brands, including Mori Seiki, Tsugami, and Miyano. High-precision machine tool accessories include live tools, angle heads, and multispindle drill heads. In addition to its standard tooling and machine brand specific line, Heimatec also offers custom-designed tooling for all CNC lathes, helping to solve the most challenging applications in multiple markets served by the company, ranging from orthopedic devices to oil & gas drilling equipment. HeimatecPh: 847-749-0633Web site: www.heimatecinc.com

Flat-Bottom Plunge MillsDiPos•Hexa Plunge mill family is designed to cut axially and produce a flat bottom at the end of the cut. Six smooth-cutting edges per insert provide superior economy as well as

performance. The same insert is com-mon to all the DiPos•Hexa cutter types to maximize versatility and minimize inven-

tory. Because plunge milling directs cutting forces upward through the spindle, it creates a very stable cutting environ-ment with minimal deflection, ideal for roughing in unstable conditions and on light-duty machines. This versatile tool is available in diameters from 0.750 to 1.500" (19–38 mm) and offers multiple corner radii, geometries and grades for use in a wide range of materials including steel, stainless, hi-temp alloys and aluminum.Ingersoll Cutting Tools Ph: 815-387-6600Web site: www.ingersoll-imc.com

Workholding Face Drivers, ChucksWorkholding product lines include face drivers, wheel chucks, cylinders, steadyrests, and specialty workholding products. Also displayed will be a new extra-large chuck, an automatic self-centering, down-clamping and indexing chuck from LMC’s new partner Rotomors of Turin, Italy. The FRB face drivers feature a patented mechanical compensating system, which is highly adjustable and reliable in the most


Booth W-1636


difficult conditions. LMC will also showcase a variety of its workholding chucks, including its wheel chucks for passen-

ger cars, light trucks, heavy trucks, buses, and motorcycles. LMC wheel chucks can be adapted to most any type of lathe

and are available in quick-change and lightweight models. Hydraulic Atling steadyrests and Richter manual steadyrests will also be exhibited, along with Stiefelmayer specialty work-holding and clamping solutions for highly specific applica-tions, including workholding chucks and mandrels.LMC WorkholdingPh: 574-735-0225Web site: www.lmcworkholding.com

Bidemics, Ceramic, Swiss Cutting ToolsBidemic cutting tools, JX1 and JP2, are developed for high speed cutting up to 1600 SFM (487 m/min) of heat resistant superalloys (HRSA). Both JX1 and JP2 now include honed edge preparation (E02), for available geometries, expanding the scope of manufacturing

applications. The SX0 SiAlON solid ceramic end mills increase productivity of milling HRSA with higher cutting speeds of 350 to 1000

m/min. A new line of high feed cutters for milling aluminum will be introduced that maximizes teeth/cutter—from 7 teeth on the 50-mm diameter cutter to 22 teeth on a 125-mm diameter cutter—to reduce production time. The lightweight construction allows more customers to utilize this product and obtain speeds up to 20,000 rpm. Also exhibited are the new modular “Groove Duo” toolholder, new system has the best rigidity in the industry today and 3D-molded chipbreakers designed for optimal chip control in Swiss tooling.NTK Cutting Tools USAPh: 248-668-0100Web site: www.ntkcuttingtools.com

OSG to Showcase Indexable Tooling Innovation at IMTSVariety of cutting tools exhibited include the new Phoenix PXM exchangeable head end mill series. PXM features OSG’s proven cutting geometries and coating to achieve excellent performance in a variety of applications and materi-als such as steel, stainless steel, hardened steel and heat-resistant alloys. In addition, you can achieve high accuracy and repeatability with radial runout less than 0.0006" (0.015 mm) and axial repeatability ±0.0012" (0.030 mm). The tool’s two-face contact (end face and taper) enables high rigid clamping. At large and small diameters, the PXM offers efficiency, precision, flexibility and cost savings. Currently, the PXM offers 11 different types of exchangeable heads to tackle various machining situations and materials such as stable machining with long overhangs, silent roughing, high-hardness materials, profile milling and finishing operations. OSG USA Inc.Ph: 800-837-2223Web site: www.osgtool.com

Wi-Fi Gripsafe GripmeterLatest version of the Jaw Force analyzer transmits the signal from the load cell in the lathe chuck to a Wi-Fi-compatible

device. The Gripsafe unit will measure jaw force in a static condition or dynamically and allows the user to download data to a .CSV file function—all-important information for shop safety.Pratt Burnerd AmericaPh: 800-253-0820Web site: www.prattburnerd.com

Tooling InnovationsDuo-Lock modular interface for carbide cutting tool head creates a stiff, precise interface based on an innovative thread with the patented double-cone connection and an additional third supporting pilot at the base of the interface.



The Safe-Lock Clamping system provides reliable pullout protection that withstands even the toughest materials. Spiral-shaped grooves integrate into corresponding carbide drive pins in the tool holder, uniting frictional clamping force and positive locking, allowing for increased cutting depths and feed rates and doubling metal removal rates. The Power Mill end mill series is made from K20-K40 grade fine grain carbide with integrated Safe Lock shanks for option-al use. Variable helix design provides vibration-free machining and a runout accuracy <0.0002” (0.005 mm). Other products include the Power Clamp shrink-fit machines, Shrink Fit toolhold-ers and collet chucks, Tool Dynamic balancing machines, 3D sensors, and R Cool Flash coolant delivery system. Haimer USA Ph: 630-833-1500Web site: www.haimer-usa.com

Turn Precision CoolantTurn precision coolant delivery sys-tem produces a direct coolant supply through the insert clamp and along the flank face of the insert. The result is a 30–150% tool life increase (depending on material and cool-

ant pressure) for stainless materials, high temperature alloys, and steels. The new system directs coolant precisely at the cutting edge providing greater lubrica-tion, cooler inserts, and improved chip control. The system is aimed primarily at ISO material groups P, M,

and S, with a pressure range of 150– 2250 psi (10–155 bar). Walter USA LLCPh: 800-945-5554Web site: www/walter-tools.com/us

CDA Drills, Carbide End MillsCyclone high-performance drill line has been expanded with the new CDA drill, which is designed specifically for cut-

ting aluminum. The twin-fluted CDA features an enhanced double margin design and lower thrust point geometry for increased penetration rates. Deeper flute depth improves chip evacuation. The drills’ point relief and edge protection are maximized also for machining nonferrous materials. Reduced cutting forces allow heavier feed rates and improved location when drilling through cross holes. The Tuff-Cut XR7 line of carbide end mills now includes the new series 180CB chipbreaker end mill. The new chipbreaker design ensures that swarf is broken into smaller regular-sized chips to aid evacuation and prevent workpiece damage while prolong-ing tool life by reducing recutting of chips. This expansion in the Long and X-long lengths allows for higher feed rates and minimized cutting forces, resulting in straighter walls on long axial engagements. M.A. Ford Ph: 800-553-8024Web site: www.maford.com


Booth W-1636


Fixturing for HMCsThere has been a continuing trend toward high-speed hori-zontal machines which carry lighter pallet payloads. By utiliz-

ing Abbott’s lightweight Tenzaloy tooling columns, which are one-third the weight of equiva-lent cast iron versions, manufac-turers can decrease wear and tear on their machines and pallet systems without compromising the strength and vibration damp-ening characteristics that cast iron fixtures exhibit. Their lighter weight also enables a higher percentage of the pallet payload

to be utilized on parts instead of fixturing and workholding. In addition to its full line of custom, made-to-order tooling columns, Abbott is stocking fully machined versions of its popular configurations complete with a universal mounting

pattern for use on virtually any machine make and model. These 400, 500 and 630-mm fixtures include top plates where applicable and will be ready to ship the same day.Abbott Workholding ProductsPh: 785-776-8555Web site: www.abbottworkholding.com

Hybrid Trunnion DesignStallion Hybrid trunnions allow faceplates and chucks to be installed without removal of the trunnion table. The ver-satile workholding workhorse accommodates a variety of vises, fixtures, three and four-jaw chucks and collet chucks for flexible job-shop workhold-ing. Two models are available, the Stallion Hybrid 9 × 20" (228 × 508 mm) designed to hold a 6" (152-mm) vise and the 9 × 23" (228 × 584 mm) designed for double or single-

station 6" (152-mm) vises. Both sub-plates and quick-change subplates are available with quick-change ballocks. Standard baseplates allow the trunnion assembly to be offset to one side of the machine to maximize machine travel. A pneumatic brake, built into the out-board support, provides up to 600 lb (272 kg) of clamping torque. Trunnions bolt on to any machine’s rotary indexer, allowing operators to precisely mill, drill, tap and contour up to three sides of a part in one setup. Trunniontable.comPh: 859-727-9900Web site: www.trunniontable.com

Solid-Carbide End MillsV7 Plus A solid-carbide end mill line is a very unique product, having a distinct

Shrinking Technology

Measuring InstrumentsBalancing TechnologyTooling Technology

Haimer USA, LLC | 134 E. Hill Street | Villa Park, IL 60181Phone: +1-630-833-1500 | Email: [email protected] | www.haimer-usa.com

HAIMER Power ClampShrink Fit Machine

Reliable tool changes –Fastest in the Galaxy.

September 12 - 17, 2016Come visit us in Chicago! Booth #W-1452



design that maximizes chip flow and improves productivity in slotting and heavy profiling operations. It has excellent perfor-mance in materials (less than HRc 40) like steel, alloys, stain-less, and cast iron. The V7 Plus A’s advanced flute geometry and variable helix will also stabilize the cut producing a chatter-free solution for high-speed, high-feed (trochoidal) machining, maximizing both productiv-ity and tool life.YG-1 Tool Co.Ph: 847-634-3700Web site: www.yg1usa.com

Manifold Mounting Link ClampsTuffLink 360 Link Clamps are mounted on the fixture in the most accessible

position. The Tuf-fLink’s rotary lug allows positioning the lever anywhere in 360° radius. Making last-minute changes to lever position to ac-commodate any

unexpected variations is easy.VektekPh: 800-992-0236Web site: www.vektek.com

Mills, Taps, Drills, Coated InsertsWalter’s M4000 program uses an innovative insert system that has a single, basic shape compatibility with every M4000 body to reduce tool and storage costs. Standard cutter styles

include high-feed, end, chamfer, T-slot, and helical mills. Performance of the DC170 solid-carbide internally cooled drill line has been raised in drilling of ISO-P and ISO-K materi-als. Its unique appearance with a copper-colored finish (DPP

Be sure to see us at IMTS – We have some really BIG news!

Face Drivers & centers • POWer chucks & cylinDers • sPecialty WOrkhOlDing hyDraulic & Manual steaDy rests • Wheel Machining & testing eQuiPMent • Manual chucks

since 1916 lMc has been the name to know in workholding. some others have faltered. even fizzled. But we’re just getting started. growing. re-shaping. re-thinking. re-investing in engineering and manufacturing capabilities. listening and learning. creating international partnerships. seeking out the best in workholding worldwide to bring you the right solutions to your workholding problems.

LMC. 100 years of American Ownership and Production.

100 Years of Manufacturing Excellence,100 Years of Workholding.

See us at Booth #W-1314


coating) and innovative land design that orients the margins radially provides exceptional performance. New high-end, TC142 blind hole tap is precisely designed for machin-ing stainless steels, ISO M materials, to a depth of 3×D. In grooving, new Precision Coolant tools will be shown for G2042 parting blades in both standard and reinforced shank versions; G1011 grooving holders with coolant supply to both the rake and flank faces of the insert; and G1511 shal-low grooving holders. Walter USA LLCPh: 800-945-5554Web site: www.walter-tools.com/us

Innovative Cartridge Insert SystemTIGER IQ line of tools and inserts feature an innovative cartridge system that enables users to replace only the car-tridge and not the tool/blade when machining failure occurs, prolonging service life of the tool/blade. Expansion of the insert family includes the introduction of a new CW chipform-

er intended for use on carbon and alloyed steel. Current TIGER inserts with “Y” chipformer are available in widths from 10 to 20 mm. The new TIGER inserts with “CW” chipformer are available in widths of 14 and 20 mm in the SUMO TEC grade IC808. In addition, ISCAR has added grade IC830 in the TIGER “Y” insert line. IC830 is a PVD TiAlN-coated, extremely tough grade with a special SUMO TEC surface treatment. This insert is recom-mended for interrupted cuts and heavy load machining of stainless steel, high-temperature alloys and other alloy steels.Iscar Metals Inc.Ph: 817-258-3200Web site: www.iscar.com

destaco.com

Whether on the workbench or on the line DESTACO is always at the point of precision.

• End Effector Solutions

• Grippers, Rotaries, and Linear Slide Solutions

• Rotary Indexers and Conveyor Solutions

• Manual and Pneumatic Clamping Solutions

• Power Clamping and Pivot Solutions

Come see us at booth #W-1671

Global Automation and Workholding SolutionsComprehensive and Insightful

End Effectors | Grippers | Indexers | Manual Clamps | Power Clamps | Remote Handling



Reduces Workholding Changeover TimeThe centroteX System offers significant advantages to manu-facturers processing multiple parts of varying sizes requiring various clamping methods. CentroteX facilitates the fast and easy changeover of the entire chuck. This not only increases the range of part diameters that can be machined, but extends the capability of the machine tool in terms of process vari-ability. Further, it allows for workholding

devices to be quickly and accurately mounted on multiple milling and turning machines within a manu-facturing plant. At the heart of the system is a precision-machined

adaptor/flange plate aligned with cen-trex interface, equipped with a bayonet mount and a drawtube adapter. This in turn accommodates an extensive variety of chucks and holding devices that are easily connected and locked by six simple fasteners. Changeover time is typically less than six minutes, while maintaining repeatability and change-over accuracy of <0.002 mm.Hainbuch America Corp.Ph: 414-358-9550Web site: www.hainbuchamerica.com

Workholding InnovationsSmart Factory, Tooling Data ManagementExtensive product range includes tool presetting, measuring, 100% inspec-tion, automation, and software solu-tions to satisfy the demand for gapless documentation and traceability required for smart manufacturing. For easy and fast tool presetting and measur-ing, tool presetter “smile” with “pilot

1.0 can be used on the shop floor next to CNC machine. Software module for inspection, “pomBasic “can now also be used as an electronic caliper gage for any precision tools to be reground. Version “roboSet 2” of the smart automation

www.walter-tools.com/us

Powered by Tiger·tec® Silver M4000 is the universal system for all users who want to have as many options as possible when milling. The M4000 range can master all machining tasks with our most efficient indexable insert powered by Tiger·tec® Silver. Whether it is a shoulder milling cutter, high-feed cutter, chamfer milling cutter, or T-slot milling cutter, the square system indexable inserts can be used across the entire M4000 range. Save time and money, and invest in the future. As the Walter Green seal shows: The M4000 is fully CO2 compensated – from raw material to manufacturing to storage.

M4000Efficiency across all generations.

Visit us at IMTS Booth W-1700

ManEng_M4000-HPI4C-IMTS.indd 1 6/29/2016 4:38:43 PM


solution for tool measurement now can be coupled with the universal measuring machines, “genius” or “titan” and fitted with laser or ultrasound cleaning. The new “Turning Advisor” software function makes it possible to define on turning-mill-ing machines different tool positions with measuring adapters to prevent the need for countless adapters on presetter and measuring devices.Zoller Inc.Ph: 734-332-4851Web site: www.zoller-usa.com

Vibration Damping ExtensionsWhen machining long overhangs in hard-to-reach areas such as deep cavities, Vibration Damping Technology (VIDAT) can be used to reduce the relatively quick vibrations for chatter-free machining. Without vibration damping, the toolholder is confined to the limits of machining with large L/D ratios. VIDAT extensions provide higher cutting depth increasing the metal removal rate and producing a smoother

and chatter-free workpiece surface. VIDAT extensions have an h6 shank tolerance and can be both shrunk and stretched with other clamping de-vices for cylindrical shanks. Extensions are available with diameters of 6–20 mm with total lengths of 210 or 300 mm and are suitable for up to 80 bar of internal coolant supply.Bilz Tool Co. Inc.Ph: 847-734-9390Web site: www.bilzusa.com

Workholding Maximizes Machine UtilizatonDURO-TA XT key bar chuck is engineered to maximize the potential of milling and turning machines. Up to 75% lighter



than competitive designs, the DURO-TA XT fea-tures extended and easily detachable guideways that allow for an unmatched clamping range and quick conversion between small and large workpieces.

Through the direct mount on the base body, the guideways provide high rigidity, stability, and protection against dirt and dust. The Power-Grip modular, zero-point clamping system meets manufacturers’ demands for customizable solutions to maximize machine utilization. A user-friendly palletization system, Power-Grip reduces both the number of setups re-quired per part and allows setup to take place outside of the machine, eliminating downtime due to workpiece clamping. Rohm Products of AmericaPh: 770-963-8440Web site: www.rohm-products.com

Welding Tables with StorageWeld-Stor V provides a 72 × 36" (1828 × 914-mm) work surface of ½" (12.7-mm) steel plate along with compart-ments for MIG welder and plasma cutter. The unit is equipped with vent-slot doors for air movement, a roll-out heavy-duty shelf for a MIG welder and a full 27" (685-mm) door for a plasma cutter, providing security, protection, and accessibility from the rear of the unit for wire changing. The right bank houses four 400 lb (181-kg) capacity drawers for storing welding supplies.STOR-LOCPh: 800-786-7562Web site: www.storloc.com

Miniature Toolpost SetAloris miniature toolposts and holders for small benchtop lathes are available in three models: super-precision tool-post; AL model made of aircraft-grade aluminium and hard coat anodized for maximum reliability; and a 24-po-sition indexable model manufactured to the same standards as all Aloris indexable toolposts.Aloris Tool Technology Co. Inc.Ph: 973-772-1201 Web site: www.aloris.com

High-Precision Milling/Drilling ChucksIn partnership with Albrecht Preci-sion Chucks, Emuge has intro-duced its precision/performance FPC mill/drill chucks. They provide rigidity, vibration dampening, concentricity, machining speed and tool life for milling and drilling ap-plications. With a 1:16 wormgear, FPC chuck’s patented design deliv-ers 3 tons of traction force. Unique design and body provide 100%

holding power for maximum rigidity, and the collet cone as-sembly absorbs virtually all vibration for maximum dampen-ing. Transferred torque on a tool shank diameter of 20 mm is 400 N•m. FPC chucks are available in four shank styles (CAT, HSK-A, SK, and BT) in 47 different SKUs for a wide range of

When We Say“LIVE TOOLING”

We Mean It!

16 E. Piper Lane • Suite 129 • Prospect Heights, IL 60070847-749-0633 • [email protected] • www.heimatecinc.comPreben Hansen, President

When We Say“LIVE TOOLING”

We Mean It!

Heimatec, a name you may not know…but you soon will. Great reputations have a way of spreading. A leading German supplier of live tooling, Heimatec offers a wide assortment of tools for CNC lathes and machining centers, plus the U-TEC® quick change system, toolholders, multi-spindle drilling heads, specialty tools and more.

Application engineering, dealer and end user training from our Chicago headquarters, plus a nationwide network of quality machine tool reps and dealers to serve you.

NEW…LITERATURE DOWN-LOADS ON LIVE TOOLING FOR BRAND-SPECIFIC MACHINES…OKUMA, MAZAK, HAAS, NAKAMURA AND MORE!

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applications. High-precision FPC collets are available in three size ranges (FPC 14, FPC 20, and FPC 25 from 1/8 to 1 ¼” [3–31.75 mm]).Emuge Corp.Ph: 800-323-3013Web site: www.emuge.com

Spindle Optimization SystemSpindle Optimization System (S.O.S.) focuses on education, spindle and taper mainte-nance, and a complement of products that enhance milling efficiencies to deliver bottom line results. Training videos are designed to take the guess-work out of every day processes such as checking the spindle clamping force, or installing retention knobs into V-flange toolholders, along with identify-

ing problems that result in lost production, excessive spindle wear and tear, and shortened tool life. Spindle performance

enhancing products include patented high-torque retention knobs, patented hydraulic ClampForce gage, patented Taper Test fixture, recently introduced spindle cleaning and spindle restoration kits and their newest product, the Taper Resto-ration kit. Products deliver guaranteed results, eliminating spindle chatter and vibration; reducing runout, setup times and spindle wear and tear; extending tool life (especially on carbide-tipped tooling); improving tolerances; and drastically improving finishes.JM Performance Product Inc.Ph: 440-357-1234Web site: www.jmppinc.com

Indexable, Round Cutting ToolsVisitors will get valuable hands-on experience with products featured in the interactive Training Zone. Products include the latest indexable chipbreakers and grades, including the new the Pramet HR2 chipbreaker for working in steels, cast irons, and stainless steels. Also the Pramet M6330 indexable mill-

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COGSDILL TOOL PRODUCTS, INC.

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Cogs_AllProducts_ME_spotcolor-2016_Layout 1 1/15/16 10:28 AM Page 1


ing grade, spe-cifically devel-oped to achieve longer cutting edge durability and reliability in stainless steels and difficult-to-machine materials with

or without coolant. The Dormer branded round tools will also be showcased. Specifically featured will be the multi-material CDX for high hole accuracy with its special point design and the MPX, an innovative solid-carbide drill with continually thinned web flute geometry for optimized performance in deep-hole applications. Dormer PrametPh: 847-783-5713Web site: www.dormerpramet.com

Expanded Threading, Grooving Insert LinesTHINBIT/Kaiser Tool Co. has expanded its Groove ‘N Turn line with acme threading inserts, right-hand, counterclock-wise face grooving inserts and dovetail grooving inserts. Acme threading inserts are designed to cut thread sizes 4, 5, 6, 8, 10, 12, 14 and 16 tpi. Tools have geometry to cut standard 29° Acme thread profiles. Inserts can be used to cut centralizing or stub profiles by over-cutting. The inserts can be used for internal acme threads on parts with bore diameters of 1.250” (31.75 mm) and larger. Acme threading inserts are available in submicron grain carbide grades for ferrous and nonferrous materials either uncoated or with TiN, TiCN, TiAIN or diamond film coatings. Inserts can be used on conventional, Swiss, and CNC machines. Right-hand, counter-clockwise face grooving inserts are designed to cut internal face grooves with major diameters starting at 0.300 and dovetail grooving inserts that are used to machine O-ring dovetail grooves with 66° undercut angles.THINBIT/Kaiser Tool Co.Ph: 260-484-3620Web site: www.thinbit.com

Interchangeable Tip DrillsDrillForce-Meister is a series of interchangeable tip drills for large-diameter holemaking (drill diameter: ø26.0–41.0 mm) that features two effective cutting edges for high speed and high productivity. DrillForce-Meister’s clamping system uses an error-proof asymmetric seat and a screw setting, which allows easy and swift head replacement by simply loosening and tightening the screw. Since a new drill head can be mounted without remov-ing the drill body from the spindle, the full re-setting and re-indexing process is eliminated, shortening entire tool change time. By replacing the head screw regularly, the drill body can be used for an even longer period, reducing tooling cost and inventory requirements. The drill head is supported by a wide contact area on the seat so the drill can withstand the

www.fixtureworks.net

BUMPERS. PINS. GRIPPERS.

• Rubber and urethane bumpers provide load bearing protection.

• Ball-lock pins for fastening, locating and alignment.

• Grippers are available in fixed and swivel configurations with various surface types.

Call us at 888.794.8687 or visit us online for ordering, specs and CAD files.

www.fixtureworks.net

KNOBS, HANDLES & HAND WHEELS.

• Wide variety of grip configurations

• Ergonomic features

• Inch and metric sizes

• Themoplastic, steel and stainless steel

• In stock, ready to ship

Call us at 888.794.8687 or visit us online for ordering, specs and CAD files.

FXW-094 3.375x4.875.indd 1 6/21/16 10:55 AM




high cutting force generated during high-feed drilling. Drilling depth is 3×D and 5×D.Tungaloy America Inc.Ph: 888-554-8394Web site: www.tungaloyamerica.com

Hard Milling Tool LineDemon is a new hard milling tool line that cuts molds in the most difficult materials up to 450% longer, com-pletely eliminating the need to switch tools midway through the application. Demon tools generate less heat, hold

size, and cut the part within tolerance, as well as re-duce, or even eliminate, the need for polish. Also Stealth end mill, which is the sharpest

diamond-coated end mill available, will be exhibited. An extensive new catalog highlighting all of the company’s dia-mond tools and DCC coating services can be downloaded at www.crystal-lume.com. CrystallumePh: 408-653-1700Web site: www.crystallume.com

High-Precision Rotary TablesHigh-precision pL Lehmann rotary tables as well as that product line’s swissClamp modular clamping allow users to upgrade a vertical machining center’s productivity without incurring the expense of a new machine. The tables are available in four basic models that can be assembled into as many as 240 different configurations. More than 20 different available clamping methods and behind-the-spindle accessories further extend the system’s adaptability. Working in tandem with pL Lehmann

rotary tables, the new swissClamp system allows opera-tors to mount multiple workpieces on machine tool tables for uninterrupted production and untended operations. For use with rotary and standard tables on vertical or horizontal



milling machines, the Swiss-manufactured swissClamp modules mount on face plates or directly on worktables, and extends a shop’s potential part-clamping range from 90 to 200 mm—a 40% increase in workpiece capacity within the same clamping length. EXSYS Tool Inc.Ph: 352-588-4345Web site: www.exsys-tool.com

Speeds and Feeds ProgramNew software delivers cutting tool expertise with a database of speeds and feeds software, as well as groundbreaking tool search. The innovative speeds and feeds program takes all the pain away from finding the best tool and knowing how to reduce cycle times, increase tool life, and maximize the machines performance the first time. Users can create an account so they can save results and save the infor-mation for each specific job while being able to retrieve data at any time. Robb-Jack’s state-of-the-art tool search gives tool recommendations and speeds and feeds specific to the machine and application, including new machining toolpaths.RobbJack Corp.Ph: 800-527-8883Web site: www.RobbJack.com

Solid-Carbide End MillsMaxQ solid-carbide end mills feature innovative cutting geometry that results in maximum material removal, maximum tool life and minimal edge wear for end users cutting a variety of materials. The MaxQ line will be available in both four and five-flute configurations that are designed to meet the needs of machinists within the aerospace, job shops and general machining environments. MaxQ end mills, are capable of slotting, heavy profile milling, semifinishing and finishing. In addition, the MaxQ series has been designed to maximize the capacities of their milling machines. The geometry of these tools is quite different, allowing users to capitalize on the advancements of machining centers with increased productivity and tool life. The most exciting aspect of this line is the versatility. Many machinists use a broad range of machining techniques, from classic milling to high-speed machining.LMT Onsrud LPPh: 800-234-1560Web site: www.lmtusa.com

Rotary Broaching ToolsA new line of broaches called Forte are made of the toughest broaching material available. It is their new standard stock material replacing M2. Forte has a high wear resistance resulting in bet-ter tool life plus no chipping. The Forte broaches have the industry leading depth of cut and can

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be used in non-Somma broach holders as well. ANSI hex and square broaches are stocked for same day shipping. Special “to print” sizes are available in 1-2 days. Somma Tool Co.Ph: 203-753-2114Web site: www.sommatool.com

High-Speed, Compact, Dual-Axis Rotary TableTRT70 dual-axis rotary table delivers high speed and accurate positioning for 3+2 and full five-axis machining of small, complex part, typical of those found in the medical, dental, and jewelry industries. At just 18.5” (470-mm) wide and 10” (254-mm) deep, the TRT70 easily fits into even the smallest machining centers, or can be mounted

on one end of a larger machine’s table. The TRT70 uses powerful brushless servomotors to provide 60 ft-lb (81.3 N•m) of torque on the tilt axis and 40 ft-lb (54.2 N•m) on the rotary axis; indexing speeds of 410 deg/sec on the tilt axis and 620 deg/sec on the rotary axis ensure short cycle times. The unit provides ±120° of tilt and 360° of rotation to position parts to almost any angle for machining. Maximum platter capacity is 3 lb (1.4 kg).Haas Automation Inc.Ph: 805-278-1800

Precision Self-Centering VisesPrecision self-centering vises that quickly and accurately clamp differ-ent types of workpieces for five-sided machining can be mounted directly to machine tables or pallet systems like

Hirschmann’s Zero Point reference system. Depending on the pallet system used, it can be quickly clamped parallel to the machine table or at 45 and 90° indexes. Standard jaw widths of 65, 80, and 125 mm are available with reversible

This may look like a lot of Power Chucks...

Pratt Burnerd America1919 N. Pitcher Street • Kalamazoo, Michigan 49007 Phone: 800-253-0820 • Fax: 269-384-3201e-mail: [email protected] • web site: www.prattburnerd.com

But it’s just one Pratt Burnerd Quick ChangeJaw Power Chuck that can do more...FASTER

� Quick Change Master Jaws... Allows Top Jaws to be changed in less than 1 minute

� Use Existing Top Jaws... No special top jaws or inserts required, available with 1.5mm x 60°,1/6" x 90°, Acme, Square Serrations and Tongue & Groove

� Doubles as a Collet Chuck... Master jaw accepts American-style (warner swassey Type) collet pads

� Constant Grip Design... Maintains 90% jaw force at maximum speed compared to most other power chucks that maintain only 33% using standard top jaws

� Open Center or Closed Center...

� Counter-Centrifugal... Ideal for thin wall components, allows higher speed and feed without part distortion

� High Speed... Up to 6000 rpm’s

� SETRITE® Adjustment Feature... For special jobs, .005" adjustment in the chuck body allows you to true up jaws or collets pads to less than .0005"

� Extra large thru-hole models available... 8"chuck with 2.5" and 10" chuck with 3" thru hole

� Standard sizes available... 6.5", 8.25", 10", 12", 15", 18" 20" and 24" diameters, larger sizes available on request

Q.C. 6 in 1 Island Ad M.E. 1/24/11 6:04 PM Page 1



jaws that allow many clamping possibilities for part sizes 1 to 268 mm in length or width. Optional “RAW” jaws milled to match part geometry are

available as well as jaws for gripping saw-cut workpieces.Hirschmann Engineering USA Inc.Ph: 847-468-9700 Web site: www.hirschmannusa.com

High-Performance Universal End MillsAdder high performance universal end mills feature a 40° helix design and a variable flute geometry that allows for chatter-free milling in tough hard ferrous materials. The Adder design with Cobra’s proprietary coatings has allowed the user to dramatically increase speeds and feeds and take

deeper depths of cuts. Machinists have seen extreme stability, incredible accuracy, excel-lent surface finishes and much longer tool life in difficult-to-machine materials. After running the tool in 1018 carbon steel at 1060 sfm (323 m/min) at 162 ipm (4115 mm/min) and a 250 radial doc, one user put the tool back in the drawer.Cobra CarbidePh: 951- 280-4700Web site: www.cobracarbide.com

Multi-Pocket Selectable ToolholderSpinSelect multi-pocket selectable toolholder increases productivity and consistency of the range, complexity and volume of parts can be produced on a lathe by reduc-ing downtime associated with tool and insert setups and changeovers. SpinSelect’s patented design allows for quick indexing between its five pockets with a simple one-quarter

turn of a socket head cap screw. Each pocket can hold a different tool, allowing for quick changes between op-erations without

having to requalify the tools. SpinSelect excels at cutting harder materials, as the pockets are 30% stronger than traditional shank tools, allowing more rigid tools to be loaded. Designed for use on most lathes having a turret or tool post, SpinSelect offers significantly better throughput on machining tasks such as heavy roughing, harder material removal, and short runs, reducing changeover/setup times up to 85%.Modern Industries Inc.Ph: 814-455-8061 Web site: www.modernind.com

Tool Selection ProgramTool Architect is a powerful tool selection program that makes specifying the most effec-tive and ideal Wohlhaupter bor-ing tool configurations quick and easy. Tool Architect identifies and specifies boring tool configura-tions to virtually build a complete tool assembly and create 2D and




3D models for review. Several configurations can be saved. Wohlhaupter Corp.Ph: 937-885-1878Web site: www.wohlhaupterus.com

Tilting Rotary TablesKitagawa TT and TW series tilting rotary tables offer high-production capacity and are available in single and twin-table configurations. The compact, versatile, and robust rotary tables feature dual-axis design that allows any compound angle and eliminates additional setup. Kitagawa rotary tables are available in horizontal and vertical three-hole tilting models with side and rear-mounted motors. Recent additions include the compact CK 160 with and without seven-port

rotary joint and the TP530 rotary table. The TP530 is designed for the oil and gas and aerospace industries for handling pipe and other

workpieces up to its 13.6” (345-mm) through-hole. Also being exhibited are Kawata Touchdex indexers, MST angle heats, MistCapture filterless mist collectors, the Super Ario workpiece accumulator, and Super Reach toolholders.Tecnara Tooling SystemsPh: 562-941-2000Web site: www.tecnaratools.com

Tooling System SolutionsLinA broaching tools, crown gear technology for heavy-duty machining, adjustable angle heads for machining difficult angles, and production-enhancing modular quick-change tools will be exhibited. LinA broaching system changes the rotary motion of the live tool turret into a linear motion

for broach and spline machining on turning cen-ters, making ID and OD profiles easy to manufac-ture. Solidfix modular tool changing allows the user to preset tools for precise, repeatable cuts, with tool changes in 15 seconds. Adjustable angle heads

do the work of multiple tooling heads and feature a worm gear that allows fast and easy angular adjustments. Once in place, the wormgear helps to prevent the angle from being knocked out of position. Available in custom sizes from small to large, they are ideal for general manufacturing and short-run production requiring frequent angle changes.Benz Inc.Ph: 704-529-5300Web site: www.benz-inc.com

Centering Dovetail Solutions Amrok’s centering dovetail vises (CDV) improve five-sided machining with less waste and higher accuracy. Designed to locate and mount on the industry standard 2” (51-mm) grid system, the CDV allows for between-center mounting, on-center mounting, T-slot mounting, and Bridgeport mount-ing—all with no additional subplate for tombstone mounting. The CDV system has a centering accuracy of 0.001” (0.030 mm) using Amrok’s locating pins, and the CDV system can

WWW.DAREX.COM | 888-455-4748 x 9509

• Easy to use – everyone in your shop can operate it.

• Precision results.

• Automates the sharpening

XT-3000A

Get in touch now!We Know The Drill.

Sharpen your cutting tools with a Darex sharpener. We’ve been in business for over 40 years, manufacturing drill and end mill sharpeners for tool cribs across the globe.

See us at Booth #W-2180 & #N-7209


meet a wide range of workholding applications with vises ranging from 3 to 23” (76–584-mm) long, with a clamping width up to 5” (127 mm). For aerospace and special applica-tions, the vises can be mounted end-to-end for workpieces longer than 23” (584 mm). For most machining environ-ments, the hard-anodized aluminum centering dovetail vises are adequate; but for demanding, hard-metal machining, we also offer a standard 4340 alloy steel (Rc 32-36) vises to meet those harsh machining environments.Advanced Machine and EngineeringPh: 815-962-6076Web site: www.ame.com

Single and Double ViseThe patent-pending DV56, which is making its debut at IMTS, features a design that incorporates a single and double station vise on a common platform. Featuring heat-treated reversible jaws, the Deuce is the most space-efficient vise available, providing maximum rigidity and clamping force

in a compact design. Available in two sizes: 5.5 and 9.5” (140 and 241-mm) clamping range. Debuting at IMTS 2016.5th Axis Inc.Ph: 858-505-0432Web site: www.fifthaxis.com

Expert Series Tooling PackagesLous Belet SA precision carbide “Expert” series tooling packages are designed for Swiss machining of aluminum, brass, titanium, stainless steels, and composite material groups. The packages incorporate newly optimized geom-etries and coatings for drills, end mills, slotting saws, thread mills, engraving and spotting tools for greater productivity, higher mate-rial removal rates, superior surface quality and extended tool life over a wide range of industry ap-plications. Also featured will be Utilis Multidec CUT3000 cutoff inserts with new geometries. The Type GS cut-off insert features optimally tuned carbide and coating for high cutting speeds with excellent chip control for carbon steels cutoff work. The Type SPT 06 chipbreaker, available with CUT1600 and CUT3000 series holders, is ideal for stain-less steel part-off work. New from PCM are high-precision live tools designed for greater tooling speeds for specific Citizen, Tsugami and Star machines. Genevieve Swiss Industries Inc.Ph: 413-562-4800Web site: www.genswiss.com


See us at Booth #N-7538

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