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PART 6 6 th  Edition DIESEL PARTS ISO/TS 16949:2002 certified supplier

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  • PART 66th Edition

    DIESEL

    PARTS

    ISO/TS 16949:2002 certified supplier

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    2

    Contents

    Care is taken to ensure the accuracy of descriptions and applications of each item, but assumesno responsibility for possible errors. O.E.M. names and numbers are used for reference purposes only.

    Printed in Denmark. Copyright 2006 Holger Christiansen A/S

    ABBREVIATIONS:A=Assortment, AC=Air Condition, Amp.=Ampere, AT=Automatic Transmission, Ca=Catalyzer, CW=Clockwise rotation, Eng.=Engine,Eur.=European application, HD=Heavy Duty construction, I.D.=Inner Diameter, kW.=Kilowatt, L=Length, LHD=Left Hand Drive,LL=Lead Lenght, M=Minimum supply, O.D.=Outer Diameter, O.E.=Original Equipment, RHD=Right Hand Drive, Th.=Thickness, V.=Volt,W/=With, W/o=Without, W.=Width, = New in cataloque

    Feed Pump Parts Page

    AC ............................................................................................. 8Bosch ..................................................................................... 12CAV / Rotodiesel ................................................................... 43

    Filter Parts

    Bosch ..................................................................................... 15CAV / Rotodiesel ................................................................... 43

    Fuel Filters ....................................................................... 120Glow Plugs ....................................................................... 124Glow Plug Controllers ........................................... 127Governor Parts

    Bosch ..................................................................................... 39Simms .................................................................................... 65

    Injector Nuts

    Bosch ..................................................................................... 88CAV / Rotodiesel ................................................................... 92Common rail .......................................................................... 90

    Nozzles ................................................................................... 84Nozzle Holder Parts

    Bosch ..................................................................................... 85CAV / Rotodiesel ................................................................... 91Common rail .......................................................................... 90Japanese applications .......................................................... 93Universal ............................................................................. 100

    Pump

    DPA ........................................................................................ 60DPC ....................................................................................... 62VE........................................................................................... 38

    Pump Parts

    Bosch VA / VE ....................................................................... 27Bosch VP ............................................................................... 28Nippondenso VE ................................................................... 63

    Repair Kits

    Bosch VE ............................................................................... 34Shims

    Bosch ..................................................................................... 25Solenoid Stops

    Bosch VE ............................................................................... 35CAV / Rotodiesel ................................................................... 59Nippondenso ......................................................................... 64Stanadyne ............................................................................. 66Zexel / Doowon ..................................................................... 69

    Sundry Parts

    Bosch VE ............................................................................... 36Throttle Shafts

    Bosch VE ............................................................................... 29CAV / Rotodiesel ................................................................... 57Nippondenso ......................................................................... 64Zexel / Doowon ..................................................................... 68

    Universal

    Electrical pumps ................................................................... 71Hose nipples ......................................................................... 74Coupling parts ....................................................................... 76Solenoid shutdown ................................................................ 78Flame arresters .................................................................... 94Thermal washers .................................................................. 97

    Vacuum Pump Parts ................................................. 70Assortments .................................................................... 141Throttle Shaft Survey ............................................. 157Application Lists .......................................................... 165Cross Reference Lists ......................................... 205Index ....................................................................................... 225

    Accessories Page

    Adhesive .............................................................................. 111Angle joints .......................................................................... 102Ball heads ............................................................................ 103Brass olives ......................................................................... 107Cotter pins ........................................................................... 103Copper rings ....................................................................... 102Eye unions for polyamid tubes ........................................... 106Fork heads .......................................................................... 103Fork joint bolts .................................................................... 103Fuel pipes ............................................................................ 104Hollow screws ..................................................................... 106Hose nipples ....................................................................... 105Hose sleeves ...................................................................... 104Hose sleeves for airbrake systems .................................. 105Hose sleeves for polyamid tubes ...................................... 105In line swivel ........................................................................ 102Injection pipe holders .......................................................... 108Injection pipes ..................................................................... 110Lock pins for angle joints ................................................... 103Mini Clamps ......................................................................... 103O-rings ................................................................................ 102Overflow hose ..................................................................... 103Pipe bends ........................................................................... 106Pipe nipples ......................................................................... 107Pipe nuts .............................................................................. 105Plastic protecting tubes ...................................................... 107Polyamid safety tubes for airbrake systems .................... 105Polyamid tubes .................................................................... 104Protecting caps / plugs ....................................................... 107Seals / Seal wires ............................................................... 108Sealing rings ........................................................................ 101Solder eye unions ............................................................... 106Straight pipe connections ................................................... 105Tools .................................................................................... 112Valves .................................................................................. 105Washers .............................................................................. 102

    Advance Solenoids

    CAV / Rotodiesel ................................................................... 58Bearings

    Bosch ..................................................................................... 24CAV / Rotodiesel ................................................................... 56Simms .................................................................................... 65

    Bushings

    Bosch VE ............................................................................... 33Common Rail ..................................................................... 26Diesel Injection Pumps

    Bosch ..................................................................................... 17CAV / Rotodiesel ................................................................... 47Zexel / Doowon ..................................................................... 68

    Diesel Pump Parts

    Bosch Inline, LDA, PDI ......................................................... 17CAV / Rotodiesel ................................................................... 47Nippondenso ......................................................................... 63Simms .................................................................................... 65Stanadyne ............................................................................. 66Yanmar .................................................................................. 67Zexel / Doowon ..................................................................... 68

    Feed Pumps

    AC ............................................................................................. 3Bosch ........................................................................................9Cummins ............................................................................... 11

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    3

    090001Replacing 461-115, 351-12150BServicing Lister

    090002Replacing 461-165, 7971038Servicing Perkins 3A/152, Bolinder,Hyster, Landini, Massey Ferguson

    090003Replacing 461-167, 2641310Servicing Perkins 3/152,Massey Ferguson, I.H., Bedford

    Feed Pumps

    Replacing AC

    090004Replacing 461-170, -171Servicing Austin, BMC Truck, BritishLeyland Commercial, British LeylandMarine, Morris, Nuffield Tractors

    090005Replacing 461-179, 7971183Servicing AEC, Albion, Bedford, CAVDiesel, Ford Commercial, Ford Industrial,Ford Tractors, Leyland, Chrysler

    090006Replacing 461-184, 7971233Servicing Perkins 3A/152,Massey Ferguson, Leyland

    090007Replacing 461-251, -264, 7990114Servicing Perkins 4/236, Chrysler, I.H.,Massey Ferguson, Volvo

    090009Replacing 461-276, 7990361Servicing Coles, Ford Commercial,Ford Industrial Eng., Leyland

    090010Replacing 461-303, 7990347Servicing Perkins 4/165, Volkswagen

    Electrical Pumps see page 71

    Applications list page 166

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    4

    Feed Pumps

    090011Replacing 461-310, 2641720Servicing Perkins 6.354.4, Dronningborg,Hyster, Landini, Leyland,Massey Ferguson, New Holland

    090012Replacing 461-54, 816045Servicing Bedford, Opel, Vauxhall

    090013Replacing 210.0087, 213.4511,1.518.005, 7.15252.01, -51Servicing KHD, WM

    Replacing AC

    090123Replacing 461-66, 5506099, FP-66Servicing John Deere

    090130Replacing RE38009Servicing John Deere

    090142Replacing 01474388Servicing Deutz, KHD

    090143Replacing 93151664Servicing Perkins 1004 4.40,Massey Ferguson

    090151Replacing 833323-9Servicing Volvo PentaEng. MD1B/2B/3B7.3-17-26 kW.

    090155Replacing 7.15532.00, 7.15532.50Servicing Deutz, KDH

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    5

    090156Replacing 7971274, 3904374, 93151274Servicing Cummins, DAF, I.H.

    090174Replacing 461-131, -132, -133, -135Servicing Perkins 6.354, 6.372, 6.305,Clark, Dronningborg, Hyster, I.H., J.C.B.,Leyland, Massey Ferguson, Talbot

    090175Replacing 461-175, 7971116Servicing Landini, Massey Ferguson

    Feed Pumps

    Replacing AC

    090176Replacing 461-193, 7971262Servicing Perkins A4.318, 4.203, Clark,Hyster, Massey Ferguson, Valmet

    090177Replacing 2.4519.220.0, 2.4519.230.0Servicing Lamborghini,Same Deutz Fahr Group

    090178Replacing 461-352, 4764289Servicing Alfa Romeo, Fiat, Iveco

    090179Replacing 51.12.101.7042, -7046Servicing MAN

    090180Replacing 98419724Servicing Fiat, Iveco

    090182Replacing 461-383, 93151739Servicing Land Rover, Rover

    Electrical Pumps see page 71

    Applications list page 166

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    6

    Feed Pumps

    090183Replacing 461-138, 7950432, 7950771Servicing Perkins 4.203, Hyster,Massey Ferguson, Talbot

    090184Replacing 461-168, -267, 7950746Servicing Case, David Brown, Rover

    090185Replacing 461-283, -284, 7480325Servicing Perkins 4.236, 4.212, DAF,Dronningborg, Hyster,Massey Ferguson, Volvo

    090186Replacing 00605 2273000Servicing Alfa Romeo, Toyota, VM

    090187Replacing 4609596, 4648022Servicing Fiat, Iveco, New Holland

    090188Replacing 4673618, 4709284Servicing Fiat-Allis, Iveco

    090189Replacing 1.518.0019AServicing Alfa Romeo, Rover, VM

    090190Replacing 461-217, -261Servicing Ford, Cav, Leyland, Sisu,Volvo

    090192Servicing Perkins 4.236.2, 4.248,G.M., Massey Ferguson

    Replacing AC

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    7

    Feed Pumps

    090197Replacing 1035875, 6201102, 7133973Servicing Ford Transit 2.5 D

    090201Replacing 0417 5667Servicing KHD (Deutz) 1011 F

    090235Replacing 1706/5, 6021Servicing Bernard Motors, Peugeot,Vetus, Volvo Penta

    090250Replacing 3928144Servicing Cummins

    090298Replacing BCD 2558Servicing Carraro

    090311Replacing BCD 2683, Pierburg 7.20734.00.0Servicing MAN

    090314Replacing BCD 2670/1Servicing LDW, Lombardini

    090337Replacing BCD 2719, Pierburg 7.21537.00Servicing Hanomag

    090362Replacing 461-333, 514333-2, 93151222Servicing Perkins

    Electrical Pumps see page 71

    Applications list page 166

    Replacing AC

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    8

    090366Replacing BCD 2710/1, 836659391, -580Servicing Valtra Valmet

    090367Replacing BCD 2705, 4844357Servicing Iveco

    090253Replacing MDF44-7, 2688Servicing Kubota industrial 3 & 4 cyl.

    090254Replacing 3028666, 2689Servicing Perkins, JCB,Perkins engine 103/10 3 cyl.

    090333Replacing 16604-5203, BCD 2729,MDF44-53Servicing Kubota

    081091Feed pump to engineGasket

    081092Feed pump to engineGasket

    081093Feed pump to engineGasket

    Feed Pumps

    Replacing AC

    Feed Pump Parts

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    9

    090015Replacing 0440 003 177, -1882-valve

    090016Replacing 0440 004 018, -0202-valve

    090017Replacing 0440 008 0032-valve

    090018Replacing 0440 008 0042-valve

    090019Replacing 0440 008 0494-valve

    090020Replacing 0440 008 0072-valve

    090021Replacing 0440 008 0272-valve

    090022Replacing 0440 008 0224-valve

    090023Replacing 0440 007 008, -0092-valve

    Feed Pumps

    Replacing BOSCH

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    10

    Feed Pumps

    090075Replacing 0440 008 0054-valve

    090125Replacing 0440 007 0182-valve

    090198Replacing 0440 008 089

    090202Replacing 0440 003 148, -176, -240, -998

    090204Replacing 0440 008 073, -982M14-1.5 in and outlet

    090205Replacing 0440 008 074, -989M14-1.5 in and outlet

    090227Replacing 0440 001 006, -022, -073, -080M14-1.5 in and outlet

    090315Replacing 0440 008 068, -079, -081Servicing Iveco, KHD, Volvo

    Replacing BOSCH

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    11

    Feed Pumps

    090251Replacing 3918076, 93151910Servicing CumminsEngine 4BT

    090252Replacing 3917998, 93151377Servicing CumminsEngine 6CT

    Replacing CUMMINS

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    12

    Feed Pump Parts

    080061 Std pkg 10Replacing 2444 618 002Servicing 4-valvesSpring

    080062 Std pkg 10Replacing 2444 617 010Servicing "A" and "P" feed pumpsSpring

    080063 Std pkg 10Replacing 1900 210 1005 / 7.9 x 1.45 mmO-ring

    080574 Std pkg 10Replacing 2440 210 0097 / 10 x 1.5 mmO-ring

    080576 Std pkg 10Replacing 1900 210 1197.4 / 11.4 x 2 mmO-ring

    080577 Std pkg 10Replacing 1900 210 12222.2 / 27 x 2.4 mmO-ring

    080694 Std pkg 10Replacing 2440 210 0106.9 / 10 x 1.55 mmO-ring

    080578 Std pkg 10Replacing 1411 073 000, -003Gasket

    080068 Std pkg 10Replacing 2443 456 018M14-1.5Hollow screw w/ filter

    080069 Std pkg 10Replacing 2440 401 003Filter for hollow screw Cargo 080068

    080059Replacing 2447 010 004Servicing 2-valveValve repair kit

    080060Replacing 2447 010 019Servicing 4-valvesValve repair kit

    Replacing BOSCH

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    13

    Feed Pump Parts

    080064Replacing 2447 010 011Servicing 2-valveValve repair kit, small

    080067Replacing 2447 010 024Servicing MercedesM22-1.5Valve repair kit

    080573Replacing 2447 010 021Servicing MercedesM24-1.5Valve repair kit

    080766Replacing 2447 010 023Valve repair kit

    080580 Std pkg 10Replacing 2447 419 002Valve

    080065Replacing 2447 010 003Filter repair kit

    080591Replacing 9441 080 033Clamping for prefilter

    080294Replacing 2447 010 016Filter repair kit

    Replacing BOSCH

    080066 Std pkg 10Replacing 2454 642 001Spring for filter

    080291 Std pkg 10Replacing 2440 109 005Gasket for filter glass

    080292 Std pkg 5Replacing 2459 999 002Filter glass

    080743 Std pkg 5Replacing 2450 556 000Filter glass - aluminium

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    14

    Feed Pump Parts

    080293 Std pkg 10Replacing 1450 410 011Filter

    090076Replacing 1457 434 000M14-1.5Prefilter - glass

    090144Replacing 1457 434 002M14-1.5Prefilter - aluminium

    080769Replacing 2447 010 035Prefilter - New type

    080295Replacing 2447 222 023M16-1.5Hand pump

    080840Replacing 2447 220 000, 2447 922 099M16-1.5Hand pump - steel

    080695Replacing 2447 010 045M22-1.0Hand pump w/ adaptor

    080742Replacing 2447 010 033M16-1.5Hand pump

    081003Servicing Cargo 080695M16-1.5 to M22-1.0Union for Hand pump

    080793Replacing 0440 011 007M14-1.5Hand pump

    Replacing BOSCH

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    15

    Filter Parts

    090166Replacing 0450 126 009Servicing Opel, FordM14-1.5 in and outletM16-1.5 filter threadFilter cover w/ hand pump

    090167Replacing 0450 126 957M14-1.5 in and outletM16-1.5 filter threadFilter cover w/ hand pump

    090073Replacing 1450 522 000Glass bowl

    090127As Cargo 090073, but aluminium

    080809 Std pkg 10M14-1.5Plug for filter cover

    090193M14-1.5 in and outlet(1/2" x 20 UNF see page 44)Flow rate 150 Litre/h.Complete filter house

    090145Replacing 7111 692AM14-1.5 in and outlet(1/2"-20 UNF see page 46)Water separator

    090172Glass for water separator

    090173Nut ring for water separator

    080811Repair kit - handpumpPurflux

    080852Servicing 2-valvesValve repair kit

    080943Servicing Audi, VWFilter bearing

    Replacing BOSCH

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    16

    Filter Parts

    081127Servicing VW golf IIIFilter bearing

    080944Heat exchangerFilter thread M16-1.5

    081125Replacing 1457 001 00312 V.M14-1.5Fuel heater kit

    081126

    Replacing BOSCH

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    17

    Replacing BOSCH

    090300Replacing 0470 004 012, 0986 444 506Servicing Ford Transit

    Diesel Pump Parts

    090090Replacing 1417 010 002Servicing PE4AD

    090038Replacing 1417 010 010Servicing PE6AD

    090027Replacing 2417 010 001Servicing PE6P

    090028Replacing 2417 010 011Servicing PES6P

    090029Replacing 2417 010 003Servicing PE8P

    090035Replacing 2417 010 004Servicing PE10P

    090030Replacing 2417 010 008Servicing PE6P 7000 series

    090031Replacing 2417 010 009Servicing PE8P 7000 series

    Diesel InjectionsPumps

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    18

    Replacing BOSCH

    Diesel Pump Parts

    090032Replacing 2417 010 010Servicing PE6P 7100 series

    090033Servicing PE6P 7800 series

    090034Replacing 2417 010 022Servicing PE8P 7100, -7800 series

    090036Replacing 1417 010 011Servicing PES4M

    090037Replacing 1417 010 012Servicing PES5M

    090039Replacing 1417 010 013Servicing PES6M

    090040Replacing 1417 010 001Servicing PES4MMercedes

    090211Replacing 1417 010 008Servicing PES6PMWR

    080532 Std pkg 10Replacing 1410 137 002Servicing A-pumpGasket

    090260Replacing 1410 206 014Servicing M-pump 4 cyl.Gasket

    090261Replacing 1410 206 020Servicing M-pumpGasket ring

    090262Replacing 1410 206 029Servicing M-pump 6 cyl.Gasket ring

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    19

    Replacing BOSCH

    Diesel Pump Parts

    090263Replacing 1411 015 076Servicing M-pumpGasket

    090264Replacing 1421 015 085Servicing M-pumpGasket

    090265Replacing 1421 015 086Servicing M-pumpGasket

    090266Replacing 1421 015 092Servicing M-pumpGasket

    090295Replacing 1421 015 088Servicing M-pumpGasket

    080094 Std pkg 10Replacing 1410 282 003Servicing A-pumpOil seal 17 / 28.3 x 6.1 mm

    080529 Std pkg 10Replacing 1410 281 012, -013Servicing A-pumpOil seal 20 / 30.1 x 6.7 mm

    081059Servicing PE-M to engineGasket

    080530Replacing 4799060Servicing Fiat A-pumpGasket

    080531Replacing 561353Servicing Ford A-pumpGasket

    090131Servicing MercedesGasket kit

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    20

    Replacing BOSCH

    Diesel Pump Parts

    081130 Std pkg 5Replacing 44020740059W. 9 mmGasket, pump to engine

    080182 Std pkg 5Replacing 4030740059Servicing MercedesW. 13 mmGasket, pump to engine

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    21

    Replacing BOSCH

    Diesel Pump Parts

    LDA

    080180Servicing Scania, VolvoRepair kit

    080181Servicing Iveco, MercedesRepair kit

    080183 Std pkg 10Replacing 2420 415 001Servicing VolvoRubber boot

    080184 Std pkg 5Replacing 2420 503 002Diaphragm

    080185 Std pkg 10Replacing 2910 022 191M6-1.0 x 10 mmBolt

    080746 Std pkg 10Replacing 2423 450 051M6-1.0 x 18 mmSecure lock screw

    080747 Std pkg 10Replacing 2423 450 005M6-1.0 x 23 mmSecure lock screw

    080927 Std pkg 10Replacing 1423 450 056M8-1.25 x 20 mmSecure lock screw

    080928 Std pkg 10Replacing 1423 450 017M6-1.0 x 10 mmSecure lock screw

    090043Replacing 0330 101 02624 V.Cold start solenoid

    090044Replacing 0330 101 02912 V.Cold start solenoid

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    22

    Replacing BOSCH

    080037 Std pkg 100Replacing 1413 453 025M6-1.0Air screw

    080040 Std pkg 100Replacing 1413 453 020M6-1.0Air screw

    080108Replacing 1457 413 012, -013M14-1.5Overflow valve, pressure 0.5 - 1.0 bar

    080109Replacing 1417 413 000M14-1.5Overflow valve, pressure 1.3 - 1.8 bar

    Diesel Pump Parts

    080110Replacing 1417 413 049M14-1.5Overflow valve, pressure 0.5 - 1.0 bar

    080111Replacing 1417 413 047M14-1.5Overflow valve, pressure 1.3 - 1.8 bar

    080112Replacing 1417 413 046M12-1.5Overflow valve, pressure 1.0 - 1.5 bar

    080250 Std pkg 5Replacing 1457 413 060M14-1.5Overflow valve w/ nylon ball,pressure 1.2 - 1.5 bar

    080113Replacing 1417 413 012, 601 070 01 46Servicing MercedesM12-1.5Overflow valve, calibratedRressure 0.5 - 1.0 bar

    080690Replacing 2417 413 013M14-1.5Overflow valve, calibrated

    090042Replacing 9401 085 011, 9401 240 169Damper w/ air drain

    090062Replacing 9401 240 170Damper w/o air drain

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    23

    Replacing BOSCH

    Diesel Pump Parts

    PDI

    090246Replacing 038198051BServicing VWRepair kit for VW injector pumpsincl. parts for 5 injectors

    090330Replacing F00H N37 070Servicing Mercedes AtegoRepair kit

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    24

    Replacing BOSCH

    080587Replacing 1410 900 010, -014, -01525 / 62 x 17 mm

    140760Replacing 30203, 1900 910 20117 / 40 x 13 mmRoller bearing

    140761Replacing 30205J, 1900 910 20325 / 52 x 16.3 mmRoller bearing

    140794Replacing 6203, 1900 900 30517 / 40 x 12 mm

    140795Replacing 6004, 1410 900 01220 / 42 x 12 mm

    140796Replacing 6003, 1900 900 28117 / 35 x 10 mm

    140797Replacing L17, 1900 900 01817 / 40 x 10 mm

    140799Replacing 1900 910 20430 / 62 x 14 mm

    140800Replacing 1900 910 24025 / 52 x 16 mm

    140801Replacing E20, 1900 900 023Servicing P-pump 78 . . . series20 / 47 x 12 mm

    140803Replacing 30204, 1900 910 20220 / 47 x 15.3 mm

    140874Replacing 6204, 1410 900 01620 / 47 x 14 mm

    Bearings

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    25

    Replacing BOSCH

    Shims

    Bearing adjustment

    Shims

    A-Pump

    Std pkg 10Thickness Replacing

    mm

    080105 ......... 0.10 ......... 1410 101 610080106 ......... 0.20 ......... 1410 101 618080107 ......... 0.30 ......... 1410 101 620

    Bearing adjustment

    Shims

    P-Pump

    Std pkg 10Thickness Replacing

    mm

    080100 ......... 0.10 ......... 1411 038 30, -31080102 ......... 0.14 ......... 1411 038 032080104 ......... 0.18 ......... 1411 038 034

    Adjustment Shims

    P-Pump Bodies

    Std pkg 10Thickness Replacing

    mm

    080538 ......... 0.40 ......... 2411 098 010080539 ......... 0.45 ......... 2411 098 011080540 ......... 0.50 ......... 2411 098 012080541 ......... 0.55 ......... 2411 098 013080542 ......... 0.60 ......... 2411 098 014080543 ......... 0.65 ......... 2411 098 015080544 ......... 0.70 ......... 2411 098 016080545 ......... 0.75 ......... 2411 098 017080546 ......... 0.80 ......... 2411 098 018080547 ......... 0.85 ......... 2411 098 019080548 ......... 0.90 ......... 2411 098 020080549 ......... 0.95 ......... 2411 098 021080551 ......... 1.05 ......... 2411 098 023080552 ......... 1.10 ......... 2411 098 024080554 ......... 1.20 ......... 2411 098 026080556 ......... 1.30 ......... 2411 098 028080569 ......... 1.95 ......... 2411 098 041080570 ......... 2.00 ......... 2411 098 042080571 ......... 2.05 ......... 2411 098 043080572 .......... 2.10 ......... 2411 098 044

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    26

    Replacing BOSCH

    090247Servicing CP1High pressure pumpGasket kit

    090328Servicing CP1 w/ 2 oil seals,Iveco DailyGasket kit

    090329Servicing CP1Iveco DucatoGasket kit

    090338Servicing CP3-110Gasket kit

    090339Servicing CP3-70Gasket kit

    090340Servicing CP3-80Gasket kit

    Bushings

    Servicing CP1For common rail high pressure pumpPart of Cargo 090331

    mm

    081081 ...... 17/19 x 15081082 ...... 20/22 x 20081083 ...... 24/26 x 20

    Servicing CP3For common rail high pressure pumpPart of Cargo 090332

    mm

    081084 ...... 17/19 x 17081085 ...... 20/22 x 22081086 ...... 25/28 x 25081087 ...... 30/33 x 25

    081136Replacing F00R 0P1 249Servicing CP1For common rail high pressure pumpValve

    081137Replacing F00R 0P0 925, F00R 0P1 747Servicing CP1For common rail high pressure pumpElement

    081138Replacing F00R 0P1 110Servicing CP1For common rail high pressure pumpShaft

    081139Replacing F00R 0P1 787, -788, -790Servicing CP1For common rail high pressure pumpPressure triangel

    Common Rail

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    27

    Replacing BOSCH

    080827Replacing 1467 010 036Servicing VA-PumpGasket kit

    080850 Std pkg 5Replacing 1460 326 027Servicing VA-PumpsBushing

    080980Replacing 1466 122 009Servicing VA-PumpsThrottle shaft

    090041Replacing 1467 010 05917 mm oil sealSee also Cargo 090140

    090140As Cargo 090041,but w/ 17 and 20 mm oil seal

    090092Replacing 1467 010 059 LDServicing VETurbo kit

    090163Gasket kit VE-Pump w/LDA

    090165Replacing 1467 010 467Gasket kit VE-Pump

    090212Replacing 2467 010 003, -002Servicing Bosch EDCGasket kit

    081037Replacing 1461 038 319Servicing Bosch EDCGasket

    081038Replacing 1461 074 328Servicing Bosch EDC

    VE Pump PartsVA Pump parts

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    28

    Replacing BOSCH

    Gasket

    080098 Std pkg 10 AReplacing 1460 206 303Cover-gasket

    080099 Std pkg 10 AReplacing 1460 015 300, 1461 015 300Servicing VECover-gasket

    080948 Std pkg 5Replacing 1460 280 301Servicing VE Pumps 0460 494 152,VW Transporter T2 TDOil seal for Boost control shaft

    081008Replacing 1461 051 000, -002

    Gasket

    090353Replacing 0470 999 029Gasket kit VP 29/30

    090354Replacing 1467 045 046Gasket kit VP 44

    VP Pump PartsVE Pump Parts

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    29

    Replacing BOSCH

    VE Throttle Shafts

    080115Replacing 1463 161 304Servicing Ford

    A: 38.5, B: 3.0, C: 19.3, D: 37.4, E: 20.0 mm

    080116Replacing 1463 161 308Servicing Fiat

    A: 38.1, B: 6.0, C: 16.0, D: 32.7, E: 16.0 mm

    080117Replacing 1463 161 312Servicing Peugeot

    A: 38.1, B: 2.8, C: 18.5, D: 35.0, E: 17.0 mm

    080119Replacing 1463 161 325Servicing VW

    A: 35.5, B: 2.8, C: 15.0, D: 57.5 mm

    080120Replacing 1463 161 329Servicing Opel

    A: 42.1, B: 6.0, C: 20.1, D: 35.5, E: 17.5 mm

    080121Replacing 1463 161 342Servicing Iveco, Opel, Renault, VW

    A: 43.2, B: 7.9, C: 18.2, D: 33.0, E: 15.5 mm

    080122Replacing 1463 161 359Servicing VW

    A: 38.9, B: 6.0, C: 16.0, D: 58.0 mm

    Throttle Shaft Survey

    see Page 157

    080123 AReplacing 1463 161 366Servicing Ford

    A: 43.3, B: 6.0, C: 19.5, D: 37.5, E: 20.2 mm

    080134Replacing 1463 161 545Servicing Fiat

    A: 39.0, B: 6.0, C: 16.0, D: 61.5 mm

    080135Replacing 1463 161 592Servicing Daily, Ducato, Grinta

    A: 52.0, B: 6.0, C: 30.1, D: 33.0, E: 15.5 mm

    080136 AReplacing 1463 161 644Servicing Volvo

    A: 39.1, B: 6.0, C: 16.0, D: 59.1 mm

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    30

    Replacing BOSCH

    Throttl

    e Shaf

    t Surve

    y

    see Pa

    ge 15

    7 VE Throttle Shafts

    080139 AReplacing 1463 161 725Servicing Fiat, Ford, VW

    A: 49.0, B: 6.0, C: 26.4, D: 59.6 mm

    080140 AReplacing 1463 161 390Servicing Fiat, VW

    A: 39.0, B: 6.0, C: 15.4, D: 60.0 mm

    080141 AReplacing 1463 161 377Servicing Fiat, Renault, Simca, VW

    A: 38.8, B: 6.5, C: 15.0, D: 60.6 mm

    080142 AReplacing 1463 161 581Servicing Fiat

    A: 49.0, B: 6.0, C: 26.1, D: 61.5 mm

    080143 AReplacing 1463 161 379Servicing Audi, Opel, Volvo

    A: 39.3, B: 6.0, C: 15.7, D: 63.6 mm

    080144 AReplacing 1463 161 381, -448Servicing Fiat, Ford, Opel, Peugeot

    A: 38.8, B: 6.0, C: 15.3, D: 61.6 mm

    080145 AReplacing 1463 161 383Servicing Renault, Volvo

    A: 39.0, B: 6.0, C: 15.8, D: 60.1 mm

    080146 AReplacing 1463 161 523Servicing Audi, Renault

    A: 49.1, B: 6.0, C: 26.1, D: 61.3 mm

    080147Replacing 1463 161 729Servicing Fiat, Ford

    A: 56.6, B: 6.0, C: 26.5, D: 59.2 mm

    080148Replacing 1463 161 733Servicing Audi

    A: 59.1, B: 6.0, C: 35.4, D: 59.4 mm

    080149Replacing 1463 161 778Servicing Alfa

    A: 48.2, B: 6.0, C: 26.5, D: 63.7 mm

    080150Replacing 1463 161 809Servicing Fiat

    A: 48.8, B: 6.0, C: 26.0, D: 64.3 mm

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    31

    Replacing BOSCH

    080151Replacing 1463 161 845Servicing Fiat

    A: 56.5, B: 6.0, C: 26.5, D: 60.0 mm

    080152Replacing 1463 161 846Servicing Lancia

    A: 56.5, B: 6.0, C: 26.4, D: 63.8 mm

    080154 AReplacing 1463 161 597Servicing Audi, Lancia, VW

    A: 49.0, B: 6.0, C: 26.2, D: 63.7 mm

    080155Replacing 1463 161 703Servicing Renault

    A: 59.1, B: 6.0, C: 35.7, D: 61.5 mm

    080156Replacing 1463 161 704Servicing Volvo

    A: 45.5, B: 6.0, C: 15.5, D: 59.2 mm

    080157Replacing 1463 161 710Servicing BMW

    A: 49.0, B: 6.0, C: 26.1, D: 59.5 mm

    080158Replacing 1463 161 712Servicing Fiat, Peugeot

    A: 38.5, B: 6.0, C: 14.8, D: 61.8 mm

    080159Replacing 1463 161 716Servicing Citroen, Peugeot

    A: 49.2, B: 6.0, C: 26.0, D: 58.7 mm

    080160Replacing 1463 161 722Servicing Fiat

    A: 49.7, B: 5.2, C: 26.7, D: 61.7 mm

    080683Replacing 1463 161 404

    A: 44.0, B: 6.7, C: 19.5, D: 31.5, E: 14.0 mm

    080684Replacing 1463 161 568

    A: 39.0, B: 6.0, C: 16.1, D: 60.0 mm

    080685Replacing 1463 161 773, -861

    A: 49.0, B: 6.0, C: 26.1, D: 58.7 mm

    VE Throttle ShaftsA, B, C ... see page 29

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    32

    Replacing BOSCH

    080755 AReplacing 1463 161 596

    A: 50.0, B: 6.5, C: 29.7, D: 37.3, E: 20.5 mm

    080828 AReplacing 1463 162 104Servicing Opel, Ford, VW

    A: 47.2, B: 3.0, C: 26.7, D: 59.5 mm

    080874Replacing 1463 162 111Servicing Ford

    A: 47.5, B: 6.0, C: 23.3, D: 63.9 mm

    080949 Std pkg 5Replacing 1463 162 225Servicing Seat, VW

    A: 56.0, B: 3.0, C: 26.3, D: 61.0 mm

    080979Replacing 1463 161 807Servicing Fiat, Ford, MAN

    A: 48.3, B: 6.0, C: 25.8, D: 63.0 mm

    081112 AReplacing 1463 161 875Servicing Peugeot, Renault, VW

    A: 56.1, B: 3.1, C: 26.1, D: 60.7 mm

    081132Replacing 1463 161 849Servicing Cummins, IH, MAN, VW

    A: 62.7, B: 6.0, C: 30.0, D: 37.5, E: 20.0 mm

    080420 Std pkg 10 AReplacing 1460 210 008O-ring for throttle shafts 6.5 / 10.5 x 2 mm

    VE Throttle Shafts

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    33

    Replacing BOSCH

    080161 Std pkg 5 AReplacing 1460 324 315L. 20 mmBushing for cover

    080162 Std pkg 5 AReplacing 1460 324 316L. 25 mmBushing for cover

    080163 Std pkg 5 AReplacing 1460 324 331L. 40.5 mmBushing for cover

    080164 Std pkg 5 AReplacing 1460 324 332L. 35 mmBushing for cover

    080165 Std pkg 5 AReplacing 1460 324 333L. 30.5 mmBushing for cover

    080232 Std pkg 5 AReplacing 1460 324 337L. 33.5 mmBushing for cover

    VE Bushings

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    34

    Replacing BOSCH

    VE Repair Kits

    080166 ABushing L. 20 mm,w/ O-ring and gasketSee also Cargo 080727

    080727As Cargo 080166, but w/ 2 O-rings andpreformed gasket

    080168Bushing L. 40.5 mm,w/ O-ring and gasketSee also Cargo 080728

    080728As Cargo 080168, but w/ 2 O-rings andpreformed gasket

    080169 ABushing L. 35 mm,w/ O-ring and gasketSee also Cargo 080729

    080729As Cargo 080169, but w/ 2 O-rings andpreformed gasket

    080170 ABushing L. 30.5 mm,w/ O-ring and gasketSee also Cargo 080730

    080730As Cargo 080170, but w/ 2 O-rings andpreformed gasket

    080856Bushing L. 25 mm,w/ O-ring kit and gasket

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    35

    Replacing BOSCH

    080177 AReplacing 0330 001 015, -01812 V.

    080178 AReplacing 0330 001 01624 V.

    080994Replacing 0330 001 04312 V.

    081000Replacing 0330 106 01812 V.Push model for continuous run

    081001Replacing 0330 001 02624 V.Insulated

    081002Replacing 0330 106 01724 V.Push model for continuous run. Insulated

    VE Solenoid Stops

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    36

    Replacing BOSCH

    080171 Std pkg 10Replacing 1460 400 004Bushing, 17 mm

    081135Replacing 1460 400 314Servicing VE-EDC pumpsBushing, 17 mm

    080172 Std pkg 10Replacing 1460 400 014Bushing, 20 mm

    081133Replacing 1460 400 310Servicing VE-EDC pumpsBushing, 20 mm

    081134Replacing 1460 400 313Servicing VE-EDC pumpsBushing, 20 mm

    080174 Std pkg 5Replacing 1463 161 319, 1463 461 306Plug

    081104Replacing 2463 452 001Servicing VE-EDCPlug

    090276Replacing 9461 624 676Servicing VE pumpsVax thermostatStart advance

    090280Servicing Fiesta, FordBosch pumpStart advance assy

    080825 Std pkg 10Replacing 1463 370 319Valve holder

    081101Replacing 1467 010 053Servicing VE pumpsSpring kit

    081102Replacing 1467 010 352Servicing VE pumpsSpring kit

    VE Sundry Parts

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    37

    Replacing BOSCH

    VE Sundry Parts

    080175 Std pkg 5Replacing 1464 651 008Spring

    080176 Std pkg 5Replacing 1464 651 383Spring

    080095 Std pkg 10Replacing 1460 283 301, -31017 / 28.1 x 6.9 mmOil seal

    080097 Std pkg 10Replacing 1460 283 302, -307, -31120 / 31.1 x 6.9 mmOil seal

    080114Replacing 1463 456 303M12-1.5, calibrated outlet 0.55 mmHollow screw

    080950Replacing 1465 530 826, -857Servicing VE-PumpsFord Transit, Iveco, DailyFitting cover

    081050Replacing 1463 218 303Servicing Alfa, Fiat, Iveco, Lancia, MAN,Renault, VWNylon bushing

    081051Replacing 1463 305 305Servicing Fiat, Iveco, Lancia, MAN,Nissan, RenaultWire lock

    081052Replacing 1460 342 311Servicing Fiat, Iveco, Lancia, MAN,RenaultMiddle piece

    081053Replacing 1467 202 320Servicing Alfa, Fiat, Ford, Iveco, Lancia,Magirus-Deutz, Nissan, Perkins, RenaultThermostat

    081054Replacing 1460 326 326, 1463 123 476Servicing Fiat, Iveco, MAN, Perkins,RenaultRod / Cable and washer kit

    081058Servicing VE-EDC pumpsAudi, BMW, Seat, Skoda, VWHot starting device, this electronic device ishelping to start a hot engine

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    38

    Replacing BOSCH

    Cargo Replacing

    1 Bushing ...................... 080161 ............... 1460 324 315Bushing ...................... 080162 ............... 1460 324 316Bushing ...................... 080163 ............... 1460 324 331Bushing ...................... 080164 ............... 1460 324 332Bushing ...................... 080165 ............... 1460 324 333Bushing ...................... 080232 ............... 1460 324 337

    2 Gasket ....................... 080098 ............... 1460 206 303Gasket ....................... 080099 ............... 1460 015 300

    3 O-ring ........................ 080420 ............... 1460 210 0084 Throttle shaft ............. 080115 ............... 1463 161 304

    Throttle shaft ............. 080116 ............... 1463 161 308Throttle shaft ............. 080117 ............... 1463 161 312Throttle shaft ............. 080119 ............... 1463 161 325Throttle shaft ............. 080120 ............... 1463 161 329Throttle shaft ............. 080121 ............... 1463 161 342Throttle shaft ............. 080122 ............... 1463 161 359Throttle shaft ............. 080123 ............... 1463 161 366Throttle shaft ............. 080134 ............... 1463 161 545Throttle shaft ............. 080135 ............... 1463 161 592Throttle shaft ............. 080136 ............... 1463 161 644Throttle shaft ............. 080139 ............... 1463 161 725Throttle shaft ............. 080140 ............... 1463 161 390Throttle shaft ............. 080141 ............... 1463 161 377Throttle shaft ............. 080142 ............... 1463 161 581Throttle shaft ............. 080143 ............... 1463 161 379Throttle shaft ............. 080144 ............... 1461 161 381Throttle shaft ............. 080145 ............... 1463 161 383Throttle shaft ............. 080146 ............... 1463 161 523Throttle shaft ............. 080147 ............... 1463 161 729Throttle shaft ............. 080148 ............... 1463 161 733Throttle shaft ............. 080149 ............... 1463 161 778Throttle shaft ............. 080150 ............... 1463 161 809Throttle shaft ............. 080151 ............... 1463 161 845Throttle shaft ............. 080152 ............... 1463 161 846Throttle shaft ............. 080154 ............... 1463 161 597Throttle shaft ............. 080155 ............... 1463 161 703Throttle shaft ............. 080156 ............... 1463 161 704Throttle shaft ............. 080157 ............... 1463 161 710Throttle shaft ............. 080158 ............... 1463 161 712

    Cargo Replacing

    4 Throttle shaft ............. 080159 ............... 1463 161 716Throttle shaft ............. 080160 ............... 1463 161 722Throttle shaft ............. 080683 ............... 1463 161 404Throttle shaft ............. 080684 ............... 1463 161 568Throttle shaft ............. 080685 ............... 1463 161 773Throttle shaft ............. 080755 ............... 1463 161 596Throttle shaft ............. 080828 ............... 1463 162 104Throttle shaft ............. 080874 ............... 1463 162 111Throttle shaft ............. 080949 ............... 1463 162 225Throttle shaft ............. 080979 ............... 1463 161 807Throttle shaft ............. 081112 ............... 1463 161 875

    5 Oil seal ....................... 080095 ............... 1460 283 301Oil seal ....................... 080097 ............... 1460 283 302

    6 Spring ........................ 080176 ............... 1464 651 3837 Hollow screw ............. 080114 ............... 1463 456 3038 Bushing ...................... 080171 ............... 1460 400 004

    Bushing ...................... 080172 ............... 1460 400 0149 Valve holder .............. 080825 ............... 1463 370 31910 Spring ........................ 080175 ............... 1464 651 00811 Fitting cover .............. 080950 ............... 1465 530 82612 Plug ............................ 080174 ............... 1463 161 319

    Plug ............................ 081104 ............... 2463 452 00113 Washer ...................... 080697 ............... 2916 710 60314 Spring kit .................... 081101 ............... 1467 010 053

    Spring kit .................... 081102 ............... 1467 010 35215 Stop solenoid ............. 080177 ............... 0330 001 015

    Stop solenoid ............. 080178 ............... 0330 001 016Stop solenoid ............. 080994 ............... 0330 001 043Stop solenoid ............. 081000 ............... 0330 106 018Stop solenoid ............. 081001 ............... 0330 001 026Stop solenoid ............. 081002 ............... 0330 106 017

    16 Wire lock .................... 081051 ............... 1463 305 30517 Middle piece ............. 081052 ............... 1460 342 31118 Nylon bushing ........... 080150 ............... 1463 218 30319 Thermostat ................ 080153 ............... 1467 202 32020 Rod/cable kit ............ 080154 ............... 1460 326 32621 Boostcontroler ........... 090214 ............... 1467 212 30122 Oil seal ....................... 080948 ............... 1460 280 301

    VE - Pump

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    39

    Replacing BOSCH

    090024Replacing 1427 010 002Servicing RQ, RQVGasket kit

    090093Replacing 1427 010 010Servicing PES . . M . M59, -MW.M59Gasket kit RSF Governor M59 type

    090094Servicing PES . . M . M55, -MW.M55Gasket kit RSF Governor M55 type

    080841Replacing 1423 450 900Servicing RQ, RQV, FlyweightScrew type

    081103 Std pkg 4Replacing 1420 026 000Servicing RQVRubber

    080842Replacing 2423 450 900Servicing RQ, RQV, FlyweightPin type

    080072Replacing 1423 002 080Servicing RQVThrottle shaft L. 130 mm

    080073Replacing 1423 002 084Servicing RQ, RQVThrottle shaft L. 109 mm

    080074Replacing 1423 061 003Servicing RQVThrottle shaft L. 169 mm

    080536Replacing 1422 003 008Servicing RQVThrottle shaft

    080075 Std pkg 10Replacing 1420 301 002Servicing RQ, RQVBushing, 11 / 15 x 20 mm

    080076 Std pkg 10Replacing 1420 301 006Servicing RQVBushing, 11 / 15 x 18 mm

    Governor Parts

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    40

    Replacing BOSCH

    Governor Parts

    080077 Std pkg 10Replacing 1420 283 001Servicing RQVOil seal, 11 / 17 x 4 mm

    080078 Std pkg 10Replacing 1900 023 005Servicing RQV3 / 5 x 12.5 mmKey

    080079 Std pkg 10Replacing 1420 560 004Servicing RQVPlug adjustment

    080537 Std pkg 5Replacing 1420 113 000Servicing RQV38 / 43 x 1.7 mmGasket for: Cargo 080079

    080081Replacing 2422 120 052, -096Servicing RQVSteering leverLock pin: Cargo 080080

    080082Replacing 2422 120 064Servicing RQVSteering leverLock pin: Cargo 080080

    080083Replacing 2422 120 058Servicing RQVSteering leverLock pin: Cargo 080080

    080592Replacing 2422 120 051Servicing RQVSteering leverLock pin: Cargo 080080

    080593Replacing 1422 001 011, -111Servicing RQVSteering leverLock pin: Cargo 080080

    080610Replacing 1421 332 000Servicing RQVSteering guide

    080612Replacing 1421 332 049Servicing RQVSteering guide

    080613Replacing 1421 332 077Servicing RQVSteering guide

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    41

    Replacing BOSCH

    Governor Parts

    080619 Std pkg 10Replacing 2421 321 009Servicing RQVLock plate

    080080 Std pkg 10Replacing 2917 540 081Servicing RQVPin 3 x 20.6 mm

    080620 Std pkg 10Replacing 2917 500 095Servicing RQVPin 4 x 16.0 mm

    Adjustment Shims

    RQV

    Std pkg 10Thickness Replacing

    mm

    080615 .......... 0.20 ......... 1421 036 010080616 .......... 0.30 ......... 1421 036 011080618 .......... 0.50 ......... 1421 036 013080617 .......... 0.80 ......... 1421 036 012

    090147Servcing RSVGovernor 275 / 1200 - completew/ small flyweight

    090360Governor 275 / 1150 Rpm - completew/ big flight weight

    090361Governor Turbo 275 / 750 Rpm - completew/ big flight weight

    090026Replacing 1425 621 010Servicing RSVCover

    080086Replacing 1422 013 036Servicing RSVThrottle shaft, short type

    080087Replacing 1422 013 044Servicing RSVThrottle shaft, long type

    090195Replacing 1428 194 021Servicing RSVFlyweight - small

    090258Replacing 1428 194 000, -019Servicing RSVFlyweight - big

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    42

    Replacing BOSCH

    090025Replacing 1427 010 003Servicing RSVGasket kit

    090196Replacing 1420 322 028Servicing RSVBearing for flyweight

    080533 Std pkg 10Replacing 1420 328 034Servicing RSVBushing

    080534 Std pkg 10Replacing 2420 328 030Servicing RSV new typeBushing

    080725Replacing 1424 650 005Servicing RSVSpring

    080722 Std pkg 10Replacing 1420 500 005Servicing RSVPlug for stoplever

    090164Replacing 1427 133 094Servicing MercedesShut off device

    090364Replacing 1427 133 091Servicing MercedesShut off device

    Governor Parts

    090365Replacing 1427 133 093, 0928 400 271Servicing MercedesShut off device

    090214Replacing 068 130 126, 1467 212 301Servicing VW Transporter T2Boostcontroler

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    43

    Repl. CAV / ROTODIESEL

    Feed Pump Parts Filter Parts

    080070Replacing 9001-090A, 9041-144HHand primer

    080071Replacing 6223-001Bore 14 mm, M14-1.5Hand primer

    090159Replacing 9A384-AAServicing FordBore 14 mm, 1/2"-20 UNFHand primer

    080703Replacing 9001-088For 8 mm hose I.D.Hand primer

    090071Replacing 7111-353ASM14-1.5 in and outletFilter cover

    090072Replacing 7111-353BV1/2"-20 UNF in and outletFilter cover

    090319Replacing 7111-353BHM14-1.5 threadFilter cover - double

    090320Replacing 7111-353BR1/2"-20 UNF threadFilter cover - double

    090316Replacing 9001-742A, -742B, -742GM14-1.5 in and outletUniversal CAV filter cover w/ handpump

    080783Servicing Cargo 090316Repair kit - handpump

    080811Repair kit - handpump

    080852Servicing 2-valvesValve repair kit

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    44

    Repl. CAV / ROTODIESEL

    0901941/2"-20 UNF in and outlet(M14-1.5 see page 15)Flow rate 150 Litre/h.Complete filter house

    090203Servicing Ford Fiesta, Mondeo, TransitFor hose I.D. 8 mmComplete filter house

    090213M14-1.5 in and outletFlow rate 150 Litre/h.W/ large glass bowlComplete filter house

    090352Replacing 6350012Servicing Citroen (ZX, BX, Xsara, Xantia,C15, Berrlingo, Jumpy), Fiat, Lancia,Peugeot ( 205, 306, 406, 605, Partner,Expert), SuzukiComplet filter house

    090345Replacing 7111-353BHM14-1.5 in and outletDouble filter kit

    090346Replacing 7111-353BR1/2"-20 UNF in and outletDouble filter kit

    090073Replacing 7111-429Glass bowl

    090127Filter bottom, aluminium

    080804Replacing 0995260Servicing PerkinsGlass bowl

    090074Replacing 7111-403Glass bowl

    090158Replacing 7111-680Filter bottom

    090217Replacing 7111-541Servicing Cargo 090213Filter bottom

    Filter Parts

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    45

    Repl. CAV / ROTODIESEL

    081007Replacing 7135-104Gasket kit

    080701 Std pkg 10Replacing 7111-84380 / 88 x 3 mmGasket for glass bowl

    080702 Std pkg 10Replacing 7111-85377 / 84 x 3 mmGasket for glass bowl

    080805 Std pkg 1041.5 / 54 x 3 mmGasket for prefilter

    080465 Std pkg 10Replacing 7111-43915 / 28 x 3 mmRubber drain for filter

    080466 Std pkg 5Replacing 7111-860Servicing Cargo 090071, 090072Center bolt for filter 1/4 - 2" UNC

    080862 Std pkg 5Servicing Cargo 090316Center bolt for filter cover 1/4"-3" UNC

    080946 Std pkg 5Servicing Cargo 090213Center bolt 1/4 - 4" UNC

    080718Replacing 7111-604Center bolt 1/4" UNC

    080719Replacing 7111-800Extension for center bolt 1/4" UNC

    080721 Std pkg 10Replacing 7111-700Plug for center bolt

    080720 Std pkg 10Replacing 7111-4588 / 15.5 x 3 mmGasket for filter housing

    Filter Parts

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    46

    Repl. CAV / ROTODIESEL

    080808 Std pkg 10Replacing 7023-99WM10-1.5Air drain screw

    080809 Std pkg 10Replacing 7097-81MM14-1.5Plug for filter cover

    080810 Std pkg 10Replacing 7111-3121/2"-20 UNFPlug for filter cover

    0901461/2"-20 UNF in and outlet(M14-1.5 see page 15)Water separator

    Filter Parts

    090172Glass for water separator

    090173Nut ring for water separator

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    47

    Repl. CAV / ROTODIESEL

    Diesel InjectorsPumps

    Diesel Pump Parts

    090299Replacing DPC Europe, R8445B334EServicing Citren

    090045Replacing 7135-110RServicing DPA

    090046Replacing 7135-111Servicing DPA

    090047Replacing 7135-110, 9009-089AServicing DPA

    090048Replacing 7135-112Servicing DPA

    090050Replacing 7135-68Servicing DPASee also Cargo 090051, 090052

    090051Servicing DPA, Hydraulik governorAs Cargo 090050 butw/ filter, piston and blades

    090052Servicing DPA, Hydraulik governorAs Cargo 090050 butw/ filter, piston, blades and end plate

    090053Replacing 7135-114Servicing DPA

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    48

    Repl. CAV / ROTODIESEL

    090162Replacing 7135-113Servicing DPA

    090243Replacing 25935/4Servicing DPA w/ uprated drive

    090054Replacing 9109-13AServicing DPC

    090136Replacing 9109-210Servicing DPC "A" w/ boost control

    090137Replacing 9109-220Servicing DPC "A"

    090138Replacing 9109-230Servicing DPC "A"

    090139Replacing 9109-240Servicing DPC "A"

    090055Replacing 7135-124Servicing DPS

    090369Replacing 7135-123Servicing DPS, Ford transit

    090221Replacing 7135-237Servicing Lucas Epic Pumps

    090294Replacing 9109-750VServicing Lucas Epic Pumps

    090321Replacing 9109-760Servicing Mercedes Epic Pumps

    Diesel Pump Parts

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    49

    Repl. CAV / ROTODIESEL

    080971Replacing 7123-515AServicing DPAGasket

    080933 Std pkg 5Replacing 7167-496Servicing DPAGasket

    081008Replacing 9107-501Gasket

    080205 Std pkg 10Replacing 7123-287, 7180-451Servicing DPACover-gasket

    Diesel Pump Parts

    080738 Std pkg 10Replacing 9007-497LServicing DPCCover-gasket

    080204 Std pkg 10Replacing 7174-491Servicing DPSCover-gasket

    080932 Std pkg 5Replacing 7174-274AServicing DPSCover-gasket

    080813Replacing 5393-252C, 5393-252RServicing DPAO.D. 35.1 mm, I.D. 21.1 mm, Th. 6.25 mmOil seal

    080821Replacing 5393-252UServicing DPAO.D. 38.32 mm, I.D. 27.5 mm, Th. 6.5 mmOil seal

    080823Replacing 5393-252A, -BServicing DPAO.D. 35.1 mm, I.D. 23.1 mm, Th. 7.0 mmOil seal

    080817Replacing 9107-401Servicing DPCO.D. 38.24 mm, I.D. 27.6 mm, Th. 6.13 mmOil seal

    080818Replacing 7174-856Servicing DPSO.D. 35.2 mm, I.D. 19.1 mm, Th. 5.26 mmOil seal

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    50

    Repl. CAV / ROTODIESEL

    Diesel Pump Parts

    080819Replacing 7174-127Servicing DPSO.D. 35.2 mm, I.D. 19.1 mm, Th. 6.0 mmOil seal

    081105Replacing 7174-127AServicing DP200O.D. 35 mm, I.D. 20 mm, Th. 6 mmOil seal

    080775Replacing 7123-549Servicing DPAHub

    080776Replacing 7123-980Servicing DPAHub

    090063Replacing 7123-576LServicing DPAEnd plate, steel reinforced

    090064Replacing 7139-344,BServicing DPAEnd plate

    090149Replacing 7135-181Servicing DPAEnd plate, steel reinforced

    090150Replacing 7135-180Servicing DPAEnd plate, steel reinforced

    081094Replacing 7135-74HServicing DPASleeve piston

    080814Replacing 7139-115Liner DPA

    080815Replacing 7123-017, 7139-223Liner DPA

    080816Replacing 7139-540Liner DPA

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    51

    Repl. CAV / ROTODIESEL

    Diesel Pump Parts

    080774Replacing 9103-009, -A, -AN, -NLiner DPC

    080983Replacing 7123-18Servicing DPARotor, right thread

    080984Replacing 7123-18AServicing DPARotor, left thread

    080614Replacing 7123-388Servicing DPA, DPCRotor vane set

    080773Replacing 7123-19Servicing DPARotor vane set

    080824Replacing 9102-929NServicing DPCRotor vane set

    081108Replacing 7135-108Servicing DP200Transfer blade kit

    Head and Rotor

    Replacing

    081009 ...... 7123-340R, 7180-550R081010 ...... 7123-340S, 7180-550S081011 ...... 7123-340U, 7180-550U081012 ...... 7123-345M, 7180-559M081013 ...... 7123-345N, 7180-559N081014 ...... 7123-345T, 7180-559T081015 ...... 7123-345U, 7180-559U081016 ...... 7123-345X, 7180-559X081017 ...... 7180-593M081018 ...... 7139-235N, 7180-593N081019 ...... 7180-10W, -613W081020 ...... 7180-650T081021 ...... 7180-655K081022 ...... 7180-19U, -668U081023 ...... 7180-722U081158 ...... 7139-235S, -858S (3 cylinder)

    Camring

    OEReplacing

    081024 ...... 7123-308E081025 ...... 7123-308F081026 ...... 7123-308N081027 ...... 7123-309AA081028 ...... 7123-309C081029 ...... 7123-309D081030 ...... 7123-309E, 7139-783E081031 ...... 7123-309Q081032 ...... 7139-940E081033 ...... 7139-940D081034 ...... 7139-940Q081035 ...... 7139-949Q081036 ...... 7167-976D

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    52

    Repl. CAV / ROTODIESEL

    Roller and Shoes

    Replacing

    081043 ...... 7135-72081044 ...... 7135-72N081045 ...... 7135-249

    080767Replacing 7123-490Servicing DPAMetering valve

    080771Replacing 7123-930Servicing DPAMetering valve

    080772Replacing 9002-258CServicing DPA

    Metering valve

    080848 Std pkg 10Replacing 7123-252A, 7123-252BServicing DPAAir screw for pump

    080849Replacing 7139-177KNon-return valve

    080167 Std pkg 10Replacing 7139-339Servicing DPAHollow screw for injection outlet

    080675 Std pkg 10Replacing 7139-560AServicing DPA

    Hollow screw for injection outlet

    080352 Std pkg 50Replacing 5936-332CServicing DPA9.7 / 12.7 x 1.9 mmSteel gasket for injection outlet

    080213Replacing 9100-191Servicing DPCOverflow valve

    080754 Std pkg 10Replacing 7111-135AHollow screw, calibrated outletGasket: Cargo 080947

    080947 Std pkg 10Replacing 9103-287Servicing DPCO.D. 18 mm, I.D. 11 mm, Th. 2.0 mmCU-washer

    Diesel Pump Parts

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    53

    Repl. CAV / ROTODIESEL

    080969Replacing 9100-560SServicing DPCDiaphragm set for Boost Controller

    080982Replacing 7123-975Servicing DPAAdvance bolt

    080967 Std pkg 12Servicing DPCRivet

    080968 Std pkg 12Replacing 7123-691Servicing DPC

    Rubber buffers

    080990Replacing 7135-243, 7182-398Servicing DPSCollector bolt w/ ball

    080991Replacing 7135-243Servicing DPSFly press linkage

    080992Replacing 7182-298Servicing DPS, Ford TransitLinkage set

    081123Replacing 7174-842EServicing DPS

    Diesel Pump Parts

    Hollow screw: Cargo 080754

    080038 Std pkg 10Replacing 7123-351A, -B, 7240-20BServicing DPAAir screw for cover

    081131Replacing 9109-109Servicing DPCPlug kit

    080752Replacing 7243-090, 9100-561AServicing DPCDiaphragm

    080757Replacing 7182-580AServicing DPSDiaphragm

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    54

    Repl. CAV / ROTODIESEL

    Diesel Pump Parts

    Latch valve

    081124Replacing 7182-333AServicing DPSLatch valve

    090248Replacing 7139-748AServicing DPACover plateGasket: Cargo 080971

    090350Replacing 7139-159AServicing FiatDamper

    090351Replacing 7139-159BServicing Perkins

    Damper

    090277Servicing Citroen, Peugeot, Renault,TalbotCold start advance assy

    090278Servicing Citroen, PeugeotCold start advance assy

    090279Servicing FordCold start advance assy

    O-Rings

    Std pkg 10

    I.D. O.D. Thick CAV080203 .... 4.40 ... 8.00 .. 1.80 ... 5855-30B080196 .... 6.00 ... 9.20 .. 1.60 ... 5855-30GA080194 .... 6.00 ... 9.60 .. 1.80 ... 5855-30080195 .... 7.00 .. 10.20 .. 1.60 ... 5855-30FZ080198 .... 9.15 .. 12.71 .. 1.78 ... 5855-30K080206 .... 9.20 .. 12.80 .. 1.80 ... 5855-30GB080197 .... 9.40 .. 12.92 .. 1.76 ... 5855-30DQ080200 .. 11.00 .. 14.20 .. 1.60 ... 5855-30GC080201 .. 11.00 .. 14.50 .. 1.75 ... 5855-30FR080202 .. 14.85 .. 18.45 .. 1.80 ... 5855-30BB

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    55

    Repl. CAV / ROTODIESEL

    090056Replacing 7123-888AServicing DPACover

    090057Replacing 7123-888DServicing DPACover

    090058Replacing 7123-888HServicing DPACover

    090059Replacing 7123-888C, -888EServicing DPA

    Cover

    090060Replacing 7123-887Servicing DPACover

    090229Replacing 7180-873AServicing DPACover

    090230Replacing 9100-296Servicing DPCCover

    090231Replacing 9100-296AServicing DPC

    Cover

    090232Replacing 9100-474FServicing DPCCover

    090233Replacing 9100-319Servicing DPCCover

    090234Replacing 9100-320Servicing DPCCover

    090363Replacing 7182-501LServicing DPS

    Diesel Pump Parts

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    56

    Repl. CAV / ROTODIESEL

    Diesel Pump Parts

    Cover

    080753 Std pkg 5Servicing DPCBushing for cover

    081090Replacing 7990-31, NU9-841Nut

    081089Replacing 5334-267A, -DBolt

    080596 Std pkg 10Replacing 7123-527Servicing DPABolt for cover

    Gasket: Cargo 080031

    080981 Std pkg 2Replacing 5330-344Servicing DPANutGasket: Cargo 080031

    080963 Std pkg 10Replacing 7182-8348 x 4 x 6 mmRubber gasket

    080964 Std pkg 10Replacing 7167-74610.5 x 6.5 x 6 mmRubber gasket

    080965 Std pkg 10Replacing 7167-746A10.5 x 7.5 x 6 mmRubber gasket

    090061Replacing 9109-25Servicing DPC

    Bearings

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    57

    Repl. CAV / ROTODIESEL

    Throttle Shafts

    080186Replacing 9100-178Servicing DPC

    080187 AReplacing 7174-828EServicing DPS

    080188 AReplacing 7123-770Servicing DPAShort type

    080189 AReplacing 7123-770DServicing DPA

    080190 AReplacing 7123-770EServicing DPA

    080191 AReplacing 7123-770AServicing DPALong type

    080192 AReplacing 7139-791A,CServicing DPA

    080193 AReplacing 7139-791, -DServicing DPA

    081106Replacing 7123-770QServicing DPA

    081107Replacing 9100-221HServicing DPC

    080194 Std pkg 10Replacing 5855-306.0 / 9.6 x 1.80 mmO-ring for throttle shaft

    080985Replacing 7123-724Servicing DPAThrottle lever

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    58

    Repl. CAV / ROTODIESEL

    080986Replacing 7123-724DServicing DPAThrottle lever

    080987Replacing 7123-725AServicing DPAStop lever

    080988Replacing 7123-325BServicing DPAStop lever

    080940Replacing 9108-154BServicing Fiat

    080941Replacing 9108-153AServicing Ford

    080942Replacing 9108-147CServicing Renault

    081117Replacing 9108-152A

    081118Replacing 9100-328D

    081119Replacing 9100-976N

    081120Replacing 9100-898B

    081121Replacing 9100-827F

    Throttle Shafts Advance Solenoids

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    59

    Repl. CAV / ROTODIESEL

    080207 AReplacing 9009-041, -049, -07312 V.

    080208Replacing 9009-05024 V.

    080209 AReplacing 9145-040D12 V.

    080210 AReplacing 7180-49C, -49D24 V.

    Solenoids Stops

    080211Replacing 7180-49A, -49B24 V.

    080212 AReplacing 7167-620C, -620D12 V.

    080595 AReplacing 7167-620A, -620B, 7185-900W12 V.

    080929Replacing 9109-262Servicing DPC12 V.

    080995Replacing 9185-900G12 V.

    080996Replacing 9185-900H24 V.

    080998Replacing 9108-073A12 V.

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    60

    Repl. CAV / ROTODIESEL

    DPA - Pump

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    61

    Repl. CAV / ROTODIESEL

    DPA - Pump

    Cargo Replacing

    1 Hollow screw ............. 0808122 Protecting tube .......... 1913923 Protecting cap l ......... 1918584 End plate .................... 090063 ............... 7123-576L

    End plate .................... 090064 ............... 7139-344BEnd plate .................... 090149 ............... 7135-181End plate .................... 090150 ............... 7135-180

    5 Transfer blades ........ 080614 ............... 7123-388Transfer blades ........ 080773 ............... 7123-19

    6 Rotor .......................... 080983 ............... 7123-18Rotor .......................... 080984 ............... 7123-18A

    7 Liner ........................... 080814 ............... 7139-115Liner ........................... 080815 ............... 7123-017Liner ........................... 080816 ............... 7139-540Liner ........................... 080774 ............... 9103-009-A

    8 Steel gasket .............. 080352 ............... 5936-332C9 Non return valve ....... 080849 ............... 7139-177K

    Hollow screw ............. 080167 ............... 7139-339Hollow screw ............. 080675 ............... 7139-560A

    10 Cover plate ................ 090248 ............... 7139-748A11 Lead seal ................... 081006

    Nylon seal .................. 08075012 Gasket ....................... 080971 ............... 7123-515A13 Air screw ................... 080038 ............... 7123-351A, -B

    Air screw ................... 080848 ............... 7123-252A, -B14 Throttle lever ............. 080985 ............... 7123-724

    Throttle lever ............. 080986 ............... 7123-724D15 Nut ............................. 080981 ............... 5330-34416 Lead seal ................... 081006

    Nylon seal .................. 08075017 Gasket ....................... 08003118 Stop lever .................. 080987 ............... 7123-725A

    Stop lever .................. 080988 ............... 7123-325B19 Governor cover ........ 090056 ............... 7123-888A

    Governor cover ........ 090057 ............... 123-888DGovernor cover ........ 090058 ............... 7123-888HGovernor cover ........ 090059 ............... 7123-888C, -EGovernor cover ........ 090060 ............... 7123-887

    20 O-ring ........................ 080194 ............... 5855-3021 Bolt ............................. 080596 ............... 7123-52722 Stop shaft .................. 080186 ............... 9100-17823 Throttle shaft ............. 080188 ............... 7123-770

    Throttle shaft ............. 080189 ............... 7123-770DThrottle shaft ............. 080190 ............... 7123-770EThrottle shaft ............. 080191 ............... 7123-770AThrottle shaft ............. 080192 ............... 7123-791A, -CThrottle shaft ............. 080193 ............... 7123-791DThrottle shaft ............. 081106 ............... 7123-770Q

    24 Air screw ................... 080848 ............... 7123-252A, -B25 Metring valve ............. 080767 ............... 7123-490

    Metring valve ............. 080771 ............... 7123-930Metring valve ............. 080772 ............... 9002-258C

    26 Protecting cap ........... 19185827 Hub ............................ 080775 ............... 7123-549

    Hub ............................ 080776 ............... 7123-98028 Oil seal ....................... 080813 ............... 5393-252C, -R

    Oil seal ....................... 080821 ............... 5393-252UOil seal ....................... 080823 ............... 5393-252A, -B

    29 Gasket ....................... 080993 ............... 7167-49630 Gasket ....................... 080205 ............... 7123-287

    Cargo Replacing

    31 Head and Rotor ......... 081009 .... 7123-340R, 7180-550RHead and Rotor ......... 081010 .... 7123-340S, 7180-550SHead and Rotor ......... 081011 .... 7123-340U, 7180-550UHead and Rotor ......... 081012 .... 7123-345M, 7180-559MHead and Rotor ......... 081013 .... 7123-345N, 7180-559NHead and Rotor ......... 081014 .... 7123-345T, 7180-559THead and Rotor ......... 081015 .... 7123-345U, 7180-559UHead and Rotor ......... 081016 .... 7123-345X, 7180-559XHead and Rotor ......... 081017 .... 7180-593MHead and Rotor ......... 081018 .... 7139-235N, 7180-593NHead and Rotor ......... 081019 .... 7180-10W, -613WHead and Rotor ......... 081020 .... 7180-650THead and Rotor ......... 081021 .... 7180-655KHead and Rotor ......... 081022 .... 7180-19U, -668UHead and Rotor ......... 081023 .... 7180-722UHead and Rotor ......... 081158 .... 7139-235S, -858S

    32 Camring ..................... 081024 .... 7123-308ECamring ..................... 081025 .... 7123-308FCamring ..................... 081026 .... 7123-308NCamring ..................... 081027 ........ 7123-309AACamring ..................... 081028 ........ 7123-309CCamring ..................... 081029 ........ 7123-309DCamring ..................... 081030 ........ 7123-309ECamring ..................... 081031 ........ 7123-309QCamring ..................... 081032 ........ 7139-940ECamring ..................... 081033 ........ 7139-940DCamring ..................... 081034 ........ 7139-940QCamring ..................... 081035 ........ 7139-949QCamring ..................... 081036 ........ 7167-976D

    33 Roller and Shoes ...... 081043 ........ 7135-72Roller and Shoes ...... 081044 ........ 7135-72NRoller and Shoes ...... 081045 ........ 7135-249

    34 Bolt ............................. 081089 ........ 5334-267A, -D35 Nut ............................. 081090 ........ 7990-31, NU9-84136 Sleeve piston ............. 081094 ........ 7135-74H37 Damper ...................... 090350 ........ 7139-159A

    Damper ...................... 090351 ........ 7139-159B

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    62

    Repl. CAV / ROTODIESEL

    DPC - Pump

    Cargo Replacing

    1 Transfer blade ........... 080614 ............... 7123-388Transfer blade ........... 080824 ............... 9102-929N

    2 Liner ........................... 080774 ............... 9103-009,-A3 Stop Solenoid ............ 080207 ............... 9009-049

    Stop Solenoid ............ 080212 ............... 7167-620,-C4 Stop Solenoid ............ 080929 ............... 9109-2625 Metring Valve ............ 080772 ............... 9002-258,A6 Throttle shaft ............. 080190 ............... 7123-770E

    Throttle shaft ............. 081107 ............... 9120-221H7 Linkage set ................ 080992 ............... 7182-2988 Gasket ....................... 080738 ............... 7174-4919 Advance bold ............ 080982 ............... 7123-97510 Bearing-set ................ 090061 ............... 9109-2511 Governor cover ........ 090230 ............... 9100-296

    Governor cover ........ 090231 ............... 9100-296AGovernor cover ........ 090232 ............... 9100-474FGovernor cover ........ 090233 ............... 9100-319Governor cover ........ 090234 ............... 9100-320

    12 Overflow valve .......... 080698 ............... 7111-767Overflow valve .......... 080699 ............... 7111-768Overflow valve .......... 080700 ............... 7111-775

    13 O-rings ...................... 080194 ............... 5855-3014 Stop lever .................. 080186 ............... 9100-17815 Calibrated Screw ...... 080754 ............... 7111-135A16 Cu-washer ................. 080947 ............... 9103-28717 Oil seal ....................... 080817 ............... 9107-40118 Advance solenoid ..... 080940 ............... 9108-154B

    Advance solenoid ..... 080941 ............... 9108-153AAdvance solenoid ..... 080942 ............... 9108-147C

    19 Plug kit ....................... 081131 ............... 9109-109

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    63

    Repl. NIPPONDENSO

    Diesel Pump Parts VE Pump Parts

    090067Replacing 096010-0010Servicing VE, Mazda, ToyotaHard rubber buffer

    090068Replacing 096010-0020Servicing VE, Mazda, ToyotaSoft rubber buffer

    090069Replacing 096010-0030Servicing VE, ToyotaW/ Turbo

    090070Servicing VE 20 mm,Isuzu, Nissan, Toyota

    090157Servicing Isuzu, Kubota, Nissan, ToyotaI.D. 20 mm, O.D. 30 mmGasket kit with oil seal

    080098 Std pkg 10 ACover-gasket O-ring

    080953 Std pkg 5Replacing 096039-004020 x 30 x 7 mmOil seal

    090236Replacing 096440-0590Servicing ToyotaCover for Fuel Injection Pumps

    080972 AReplacing 096446-0100Servicing Bosch, Nippondenso, ZexelVE cover gasket

    090212Replacing 1466 004 620Servicing Bosch EDCGasket kit

    090347Replacing 31974-44000Servicing Mitsubishi, ToyotaFilter top

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    64

    Repl. NIPPONDENSO

    080220 AReplacing 096450-0170Servicing VE, Toyota

    A: 42.5, B: 6.0, C: 20.0, D: 33.0, E: 15.5 mm

    080221 AReplacing 096450-0180Servicing VE, Toyota Hi-Ace

    A: 42.1, B: 6.0, C: 20.0, D: 31.0, E: 13.5 mm

    080222 AReplacing 096460-0132Servicing VE, Toyota Camry

    A: 35.0, B: 3.0, C: 15.0, D: 58.0 mm

    080223 AReplacing 096460-0141Servicing VE, Toyota Camry Turbo

    A: 35.3, B: 3.0, C: 15.0, D: 57.5 mm

    080420 Std pkg 10 A6.5 / 10.5 x 2 mmO-ring for throttle shafts

    Throttle Shafts Solenoids Stops

    080177Replacing 096030-007012 V.

    080178Replacing 096030-017024 V.

    080680Replacing 096010-050012 V.W/ filter

    080681Replacing 096010-051024 V.W/ filter

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    65

    Diesel Pump

    PartsBearings

    Replacing SIMMS

    Governor Parts

    090222Replacing 506800, -801Servicing Ford Tractor / MarineSimms Minimec 4 cyl.Gasket kit

    090223Replacing 506806, -807Servicing Ford Tractor / MarineSimms Minimec 6 cyl.Gasket kit

    Delivery Valves

    Replacing

    Cargo Cav / Lucas

    080973 .......... 507468-1080974 .......... 507503-1080975 .......... 507511-1080976 .......... 507504-1080977 .......... 505912080978 .......... 504661

    080861 Std pkg 2Replacing 2008420 / 47 x 12 mm.

    090244Replacing 506791Fly weight kit

    080956Replacing Cav 500745Servicing MinimecFly weight

    080957Replacing Cav 501112Servicing MinimecPlate

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    66

    Replacing STANADYNE

    090242Replacing 24370AServicing DB 2Gasket kit

    090341Replacing 24371Servicing DB JDBGasket kit

    090342Replacing 22508, 24373Servicing DB 2, IndustrialGasket kit

    090343Replacing 24370VServicing DB 4, DM, JD, AgricultureGasket kit

    090344Replacing 33702Servicing DB 4Gasket kit

    080966Replacing 20511, 21192Servicing DB-GF typeTransfer-pump blade

    081140Replacing 20512, 20512S, 21191, 21193Transfer-pump blade - oversize

    081141Replacing 20803, 21798Transfer-pump blade - low viscosity fuel

    081142Replacing 20804, 33500Transfer-pump blade - low viscosity fuel,oversize

    Diesel Pump Parts

    080873Replacing ST2621412 V.

    080926Replacing ST2638724 V.

    Solenoid Stops

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    67

    Replacing YANMAR

    Diesel Pump Parts

    Diesel Injection Pumps -

    Single

    090303Servicing Yanmar air cooled single cylinderEngine type YDLL, YPFE-MElement O.D. 5.5 mmDelivery valve O.D. 4.1 mm

    090304Servicing Yanmar air cooled single cylinderEngine type YDLL, YPFE-MElement O.D. 6.5 mmDelivery valve O.D. 4.5 mm

    Injectors

    100597Servicing Yanmar air cooled singlecylinderEngine type YDLL, YPFE-MFitted with a nozzle DLLA 150P224,opening pressure 196 bar.

    100598Servicing Yanmar air cooled singlecylinderEngine type YDLL, YPFE-MFitted with a nozzle DLLA 150P224,opening pressure 196 bar.

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    68

    090237Replacing 104780-7250Servicing Hyundai 33103-42980Code VE 4/10 F 2000 RNP 2155

    090238Replacing 104745-4890, -7940, -9070Servicing Hyundai H1, 33103-42360Code VE 4/10 F 2100 RNP 1837

    090065Replacing 146600-1120Servicing VE, Isuzu, Nissan, Toyota

    090066Replacing 145099-0520Servicing EP/VM, Kubota, Mazda,Nissan, Toyota, Yanmar

    090077Replacing 146600-2420Servicing VE, Mazda

    080098 Std pkg 10 ACover-gasket O-ring

    080215 AReplacing 146513-2020, 9461 613 632Servicing VE, Nissan

    A: 39.0, B: 6.0, C: 16.0, D: 59.3 mm

    080218 AReplacing 146510-1720, 9461 610 261Servicing VE, Mitsubishi Shogun

    A: 35.1, B: 3.0, C: 15.0, D: 58.5 mm

    080420 Std pkg 10 AServicing VE6.5 / 10.5 x 2 mmO-ring for throttle shafts

    Repl. ZEXEL / DOOWON

    Throttle ShaftsDiesel InjectionPumps

    Diesel PumpParts

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    69

    Repl. ZEXEL / DOOWON

    Solenoid Stops

    080177 AReplacing 146650-0720, -1220,9461 610 53012 V.

    080178 AReplacing 146650-0820, -132024 V.

    08068012 V.W/ filter

    08068124 V.W/ filter

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    70

    MISCELLANEOUS

    080853Repair kit for vacuum pumps

    Vacuum Pump Parts

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    71

    Pressure Conversion

    Table

    Bar PSI Column ColumnFuel Diesel

    0.50 .......... 7.2 .......... 6.7 mtr. ........ 5.6 mtr.0.45 .......... 6.4 .......... 6.0 mtr. ........ 5.0 mtr.0.40 .......... 5.7 .......... 5.4 mtr. ........ 4.5 mtr.0.35 .......... 5.0 .......... 4.7 mtr. ........ 3.9 mtr.0.30 .......... 4.3 .......... 4.0 mtr. ........ 3.4 mtr.0.25 .......... 3.6 .......... 3.3 mtr. ........ 2.8 mtr.0.20 .......... 2.9 .......... 2.7 mtr. ........ 2.2 mtr.0.15 .......... 2.2 .......... 2.0 mtr. ........ 1.7 mtr.0.10 .......... 1.4 .......... 1.3 mtr. ........ 1.1 mtr.0.05 .......... 0.7 .......... 0.7 mtr. ........ 0.6 mtr.

    Suction Pumps

    To be mounted in engine compartment.The pump is self-priming and stops whenno fuel demand exists.W/ electronic contacts.Fitting instruction included.

    070019Universal, 12 V.Fuel terminal:2 screw terminals R-1/4"at an angle of 60.Fuel delivery capacity:Max. 120 Litre/h.Pressure head:Max. 0.10 bar = 1.3 mtr.

    Suction head:Max. 0.20 bar = 2.7 mtr.

    Servicing Bobcat etc.

    070021Universal, 12 V.Fuel terminal:2 tube terminals O.D. 8 mm. swivellingapprox 220.Fuel delivery capacity:Max. 120 Litre/h.Pressure head:Max. 0.10 bar = 1.3 mtr.

    Suction head:Max. 0.20 bar = 2.7 mtr.

    W/ waterproof electrical connections.VW approved for oil drain on marineengines.

    070184Universal, 12 V.Fuel terminal:2 tube terminals O.D. 8 mm. swivellingapprox 220.Fuel delivery capacity:Max. 120 Litre/h.Pressure head:Max. 0.1 bar = 1.3 mtr.

    Suction head:Max. 0.2 bar = 2.7 mtr.

    Electrical Pumps

    UNIVERSAL

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    72

    UNIVERSAL

    Pressure Pumps

    To be mounted near the tank.The pump is self-priming and stops when nofuel demand exists.W/ electronic contacts.Fitting instruction included.

    070032Universal, 12 V.Fuel terminal:2 tube terminals O.D. 8 mm. swivellingapprox 220.Fuel delivery capacity:Max. 120 Litre/h.Pressure head:Max. 0.25 bar = 3.3 mtr.

    Suction head:Max. 0.10 bar = 1.3 mtr.

    070078Universal, 12 V.Fuel terminal:2 tube terminals O.D. 8 mm. swivellingapprox 220.Fuel delivery capacity:Max. 125 Litre/h.Pressure head:Max. 0.35 bar = 4.7 mtr .

    Suction head:Max. 0.12 bar = 1.5 mtr.

    070107Universal, 24 V.Fuel terminal:2 tube terminals O.D. 8 mm. swivellingapprox 220.Fuel delivery capacity:Max. 125 Litre/h.Pressure head:Max. 0.35 bar = 4.7 mtr.

    Suction head:Max. 0.12 bar = 1.5 mtr.

    070143Servicing Thermo King, Carrier.Universal, 12 V.Fuel terminal:2 tube terminals O.D. 1/8 NPSF in andoutlet.

    Fuel delivery capacity:Max. 155 Litre/h.Pressure head:Max. 0.7 bar = 7.3 mtr.Suction head:Max. 0.12 bar = 1.5 mtr.

    Accessories for Cargo 6103W

    070183Replacing Thermo King 10-262.Filter kit.

    07016112 V. 1.4-5.7 Psi. (0.1-0.4 kg.)Fuel delivery capacity: 80-150 Litre/h.8 mm. hose connection.

    Interrupter Pumps

    UniversalBuilt in Pressure Relief: assures animmediate return to zero pressure whenthe ignition is turned off.Prevents flooding and assures satisfactoryrestarting on the hottest days.Vertical mounting near tank is preferred.The pump is self-priming and stops whenno fuel demand exists.To 1.1 mtr. fuel lift.Tube terminal 6 mm.Fitting instruction included.

    Fuel delivery capacity:113.5 Litre/h.

    Tested at:+60 C.

    If higher fuel deliveries are required,two or more pumps can be manifoldedin series and/or parallel hook-ups.

    070003Universal.12 V. 4-5 Psi.

    070004Universal.24 V. 4-5 Psi.

    070134Servicing New Holland.Universal.12 V.Inlet / outlet 3/4" thread.

    070058Servicing Thermo King etc.12 V. 7-9.5 Psi.

    Electrical Pumps

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    73

    070169Universal.12 V. Max. 7.5 Psi.Inlet / outlet 1/8"-27 thread.

    070176Universal, high performance.12 V.Red dot marked.Fuel delivery capacity: 173 Litre/h.

    Accessories

    070177Filter.Servicing 070003, 070004, 070134,070058, 070169, 070176.

    070076Servicing Refrigeration units etc.12 V. 8.5-12.5 Psi. (0.6 - 0.9 kg.)W/ integral filter.Fuel delivery capacity: 94 Litre/h.

    UNIVERSAL

    Electrical Pumps

    Solid State Pumps

    Universal.Built in Pressure Relief: assures animmediate return to zero pressure, whenthe ignition is turned off. Prevents floodingand assures satisfactory restarting on thehottest days.For cars w/ fuel-pressure. Not injection.To be mounted near the tank.The solid state pump is self priming to30 cm. fuel lift.Tube terminal O.D. 6 mm.W/ electronic contacts.Fitting instruction included.

    070056Servicing Caterpillar, IH/Case etc.24 V. 4-6 Psi. (0.3 - 0.45 kg.)Fuel delivery capacity: 113.5 Litre/h.

    070057Servicing Thermo King etc.12 V. 10 Psi. (0.7 kg.)Fuel delivery capacity: 30 Litre/h.

    Fuel Pumps Posi-Flo

    (Solid state pumps).Universal.Built in Pressure Relief: assures animmediate return to zero pressure, when theignition is turned off. Prevents flooding andassures satisfactory restarting on the hottestdays.For cars w/ fuel-pressure. Not injection.To be mounted near the tank.The solid state pump is self priming to30 cm. fuel lift.W/ electronic contacts.Fitting instruction included.

    07018712 V. 1.5-4 Psi. (0.1 - 0.3 kg).Fuel delivery capacity: 95 Litre/h.Inlet / outlet 1/8"-27 threadIncluded Hose nipples Cargo 070009

    07018812 V. 4-7 Psi. (0.3 - 0.5 kg).Fuel delivery capacity: 132 Litre/h.Inlet / outlet 1/8"-27 threadIncluded Hose nipples Cargo 070009

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    74

    Electrical Pumps

    UNIVERSAL

    07018912 V. 1.5-4 Psi. (0.1 - 0.3 kg).Fuel delivery capacity: 95 Litre/h.Inlet / outlet 8 mm hose I.D.

    07019012 V. 4-7 Psi. (0.3 - 0.5 kg).Fuel delivery capacity: 132 Litre/h.Inlet / outlet 8 mm hose I.D.

    07019112 V. 7-10 Psi. (0.5-0.7 kg).Fuel delivery capacity: 139 Litre/h.Inlet / outlet 8 mm hose I.D.

    Diesel Pump kit

    07016212 V. pump self primingFuel delivery cap. : 40 L/min.Pressure: Max 1.1 BARMotorspeed 2800 Rpm 16 AmpSupplied with: 2 m wire w/ clip,2.5 m suction tube w/ filter, 2.5 m delivertube w/ pistolCE marked

    070175Same as Cargo 070162 but 24 V.

    070009 Std pkg 100 A1/8"For 6 mm hose I.D.

    070077 Std pkg 25 A1/8"-27 NPTF.For 6 mm. hose I.D.

    080955 Std pkg 10 A1/8"-27 NPTF.For 8 mm hose I.D.

    070067 Std pkg 25 A1/4".For 10 mm. hose I.D.

    Hose Nipples

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    75

    080857 Std pkg 101/2"-20 UNFFor 8 mm. hose I.D.

    080960 Std pkg 10 A1/2"-20UNFFor 10 mm hose I.D.

    080855 Std pkg 10 A1/2"-R20For 10 mm. hose I.D.

    080954 Std pkg 10 AM14-1.5For 6 mm hose I.D.

    080854 Std pkg 10 AM14-1.5For 8 mm. hose I.D.

    080959 Std pkg 10 AM14-1.5For 10 mm hose I.D.

    080858 Std pkg 10 AM16-1.5For 8 mm. hose I.D.

    070070 Std pkg 25 AM16-1.5For 10 mm. hose I.D.

    080875 Std pkg 10M16-1.5For 11 mm. hose I.D.

    080958 Std pkg 10 AM18-1.5For 10 mm hose I.D.

    07018190.1/8"-27 NPTF.For 8 mm. hose I.D.

    Hose Nipples

    UNIVERSAL

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    76

    080601 Std pkg 10Replacing 507674Servicing DAFO.D. 126 mm, I.D. 66 mm, Holes 12.1 mm

    080598 Std pkg 10Replacing 4531680Servicing FiatO.D. 78 mm, I.D. 38 mm, Holes 10.5 mm

    080602 Std pkg 10Replacing 4538013Servicing IVECOO.D. 100 mm, I.D. 48 mm, Holes 10.5 mm

    080603 Std pkg 10Servicing LeylandO.D. 100 mm, I.D. 48 mm, Holes 12.8 mm

    080600 Std pkg 10Replacing 1410 136 005Servicing Mercedes, ScaniaO.D. 94 mm, I.D. 44 mm, Holes 11.1 mm

    080597 Std pkg 10Replacing 2411 098 074Servicing ScaniaO.D. 115 mm, I.D. 52, Holes 15.1 mm

    080599 Std pkg 10Replacing 1410 136 007Servicing ScaniaO.D. 110 mm, I.D. 52 mm, Holes 13.1 mm

    080604 Std pkg 10Replacing 3410 190 500Servicing ScaniaO.D. 114 mm, I.D. 62 mm, Holes 12.8 mm

    080749 Std pkg 10Replacing 4882440Servicing FiatO.D. 108 mm, I.D. 40 mm, Holes 14 mm

    080801 Std pkg 10Servicing VolvoO.D. 116 mm, I.D. 64 mm, Holes 12.1 mm

    080605Replacing 946470, 945408Servicing VolvoBolt for coupling

    080606Servicing VolvoBolt for coupling

    UNIVERSAL

    Coupling Parts

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    77

    080607Replacing 2410 322 502, 103500Servicing Scania10 x 13/19 x 4.4 mm, Guide bushing

    080608Replacing 2410 320 076, 202023Servicing Scania12 x 15/21 x 5.3 mm, Guide bushing

    080609Servicing Volvo8 x 12/24 x 8 mm, Guide bushing

    Coupling Parts

    UNIVERSAL

  • O.E.M. names and numbers are used for reference purposes only.

    DIESEL PARTS

    78

    Externally Switched

    Each kit contains all of the necessaryparts: solenoid, mounting bracket,hardware, linkage, complete installationdrawings, instructions and parts lists.

    090095Servicing Bosch RSV 12 V.Left mounted

    Pull current: 46 Amp.Hold current: 1.1 Amp.Pull rating: 89 Newtons at 25.4 mmHold rating: 178 Newtons

    090096Servicing Bosch RSV 12 V.Right mounted

    Pull current: 46 Amp.Hold current: 1.1 Amp.Pull rating: 89 Newtons at 25.