diesel injection components
TRANSCRIPT
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PART 66th Edition
DIESEL
PARTS
ISO/TS 16949:2002 certified supplier
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O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
2
Contents
Care is taken to ensure the accuracy of descriptions and applications of each item, but assumesno responsibility for possible errors. O.E.M. names and numbers are used for reference purposes only.
Printed in Denmark. Copyright 2006 Holger Christiansen A/S
ABBREVIATIONS:A=Assortment, AC=Air Condition, Amp.=Ampere, AT=Automatic Transmission, Ca=Catalyzer, CW=Clockwise rotation, Eng.=Engine,Eur.=European application, HD=Heavy Duty construction, I.D.=Inner Diameter, kW.=Kilowatt, L=Length, LHD=Left Hand Drive,LL=Lead Lenght, M=Minimum supply, O.D.=Outer Diameter, O.E.=Original Equipment, RHD=Right Hand Drive, Th.=Thickness, V.=Volt,W/=With, W/o=Without, W.=Width, = New in cataloque
Feed Pump Parts Page
AC ............................................................................................. 8Bosch ..................................................................................... 12CAV / Rotodiesel ................................................................... 43
Filter Parts
Bosch ..................................................................................... 15CAV / Rotodiesel ................................................................... 43
Fuel Filters ....................................................................... 120Glow Plugs ....................................................................... 124Glow Plug Controllers ........................................... 127Governor Parts
Bosch ..................................................................................... 39Simms .................................................................................... 65
Injector Nuts
Bosch ..................................................................................... 88CAV / Rotodiesel ................................................................... 92Common rail .......................................................................... 90
Nozzles ................................................................................... 84Nozzle Holder Parts
Bosch ..................................................................................... 85CAV / Rotodiesel ................................................................... 91Common rail .......................................................................... 90Japanese applications .......................................................... 93Universal ............................................................................. 100
Pump
DPA ........................................................................................ 60DPC ....................................................................................... 62VE........................................................................................... 38
Pump Parts
Bosch VA / VE ....................................................................... 27Bosch VP ............................................................................... 28Nippondenso VE ................................................................... 63
Repair Kits
Bosch VE ............................................................................... 34Shims
Bosch ..................................................................................... 25Solenoid Stops
Bosch VE ............................................................................... 35CAV / Rotodiesel ................................................................... 59Nippondenso ......................................................................... 64Stanadyne ............................................................................. 66Zexel / Doowon ..................................................................... 69
Sundry Parts
Bosch VE ............................................................................... 36Throttle Shafts
Bosch VE ............................................................................... 29CAV / Rotodiesel ................................................................... 57Nippondenso ......................................................................... 64Zexel / Doowon ..................................................................... 68
Universal
Electrical pumps ................................................................... 71Hose nipples ......................................................................... 74Coupling parts ....................................................................... 76Solenoid shutdown ................................................................ 78Flame arresters .................................................................... 94Thermal washers .................................................................. 97
Vacuum Pump Parts ................................................. 70Assortments .................................................................... 141Throttle Shaft Survey ............................................. 157Application Lists .......................................................... 165Cross Reference Lists ......................................... 205Index ....................................................................................... 225
Accessories Page
Adhesive .............................................................................. 111Angle joints .......................................................................... 102Ball heads ............................................................................ 103Brass olives ......................................................................... 107Cotter pins ........................................................................... 103Copper rings ....................................................................... 102Eye unions for polyamid tubes ........................................... 106Fork heads .......................................................................... 103Fork joint bolts .................................................................... 103Fuel pipes ............................................................................ 104Hollow screws ..................................................................... 106Hose nipples ....................................................................... 105Hose sleeves ...................................................................... 104Hose sleeves for airbrake systems .................................. 105Hose sleeves for polyamid tubes ...................................... 105In line swivel ........................................................................ 102Injection pipe holders .......................................................... 108Injection pipes ..................................................................... 110Lock pins for angle joints ................................................... 103Mini Clamps ......................................................................... 103O-rings ................................................................................ 102Overflow hose ..................................................................... 103Pipe bends ........................................................................... 106Pipe nipples ......................................................................... 107Pipe nuts .............................................................................. 105Plastic protecting tubes ...................................................... 107Polyamid safety tubes for airbrake systems .................... 105Polyamid tubes .................................................................... 104Protecting caps / plugs ....................................................... 107Seals / Seal wires ............................................................... 108Sealing rings ........................................................................ 101Solder eye unions ............................................................... 106Straight pipe connections ................................................... 105Tools .................................................................................... 112Valves .................................................................................. 105Washers .............................................................................. 102
Advance Solenoids
CAV / Rotodiesel ................................................................... 58Bearings
Bosch ..................................................................................... 24CAV / Rotodiesel ................................................................... 56Simms .................................................................................... 65
Bushings
Bosch VE ............................................................................... 33Common Rail ..................................................................... 26Diesel Injection Pumps
Bosch ..................................................................................... 17CAV / Rotodiesel ................................................................... 47Zexel / Doowon ..................................................................... 68
Diesel Pump Parts
Bosch Inline, LDA, PDI ......................................................... 17CAV / Rotodiesel ................................................................... 47Nippondenso ......................................................................... 63Simms .................................................................................... 65Stanadyne ............................................................................. 66Yanmar .................................................................................. 67Zexel / Doowon ..................................................................... 68
Feed Pumps
AC ............................................................................................. 3Bosch ........................................................................................9Cummins ............................................................................... 11
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O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
3
090001Replacing 461-115, 351-12150BServicing Lister
090002Replacing 461-165, 7971038Servicing Perkins 3A/152, Bolinder,Hyster, Landini, Massey Ferguson
090003Replacing 461-167, 2641310Servicing Perkins 3/152,Massey Ferguson, I.H., Bedford
Feed Pumps
Replacing AC
090004Replacing 461-170, -171Servicing Austin, BMC Truck, BritishLeyland Commercial, British LeylandMarine, Morris, Nuffield Tractors
090005Replacing 461-179, 7971183Servicing AEC, Albion, Bedford, CAVDiesel, Ford Commercial, Ford Industrial,Ford Tractors, Leyland, Chrysler
090006Replacing 461-184, 7971233Servicing Perkins 3A/152,Massey Ferguson, Leyland
090007Replacing 461-251, -264, 7990114Servicing Perkins 4/236, Chrysler, I.H.,Massey Ferguson, Volvo
090009Replacing 461-276, 7990361Servicing Coles, Ford Commercial,Ford Industrial Eng., Leyland
090010Replacing 461-303, 7990347Servicing Perkins 4/165, Volkswagen
Electrical Pumps see page 71
Applications list page 166
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O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
4
Feed Pumps
090011Replacing 461-310, 2641720Servicing Perkins 6.354.4, Dronningborg,Hyster, Landini, Leyland,Massey Ferguson, New Holland
090012Replacing 461-54, 816045Servicing Bedford, Opel, Vauxhall
090013Replacing 210.0087, 213.4511,1.518.005, 7.15252.01, -51Servicing KHD, WM
Replacing AC
090123Replacing 461-66, 5506099, FP-66Servicing John Deere
090130Replacing RE38009Servicing John Deere
090142Replacing 01474388Servicing Deutz, KHD
090143Replacing 93151664Servicing Perkins 1004 4.40,Massey Ferguson
090151Replacing 833323-9Servicing Volvo PentaEng. MD1B/2B/3B7.3-17-26 kW.
090155Replacing 7.15532.00, 7.15532.50Servicing Deutz, KDH
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O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
5
090156Replacing 7971274, 3904374, 93151274Servicing Cummins, DAF, I.H.
090174Replacing 461-131, -132, -133, -135Servicing Perkins 6.354, 6.372, 6.305,Clark, Dronningborg, Hyster, I.H., J.C.B.,Leyland, Massey Ferguson, Talbot
090175Replacing 461-175, 7971116Servicing Landini, Massey Ferguson
Feed Pumps
Replacing AC
090176Replacing 461-193, 7971262Servicing Perkins A4.318, 4.203, Clark,Hyster, Massey Ferguson, Valmet
090177Replacing 2.4519.220.0, 2.4519.230.0Servicing Lamborghini,Same Deutz Fahr Group
090178Replacing 461-352, 4764289Servicing Alfa Romeo, Fiat, Iveco
090179Replacing 51.12.101.7042, -7046Servicing MAN
090180Replacing 98419724Servicing Fiat, Iveco
090182Replacing 461-383, 93151739Servicing Land Rover, Rover
Electrical Pumps see page 71
Applications list page 166
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O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
6
Feed Pumps
090183Replacing 461-138, 7950432, 7950771Servicing Perkins 4.203, Hyster,Massey Ferguson, Talbot
090184Replacing 461-168, -267, 7950746Servicing Case, David Brown, Rover
090185Replacing 461-283, -284, 7480325Servicing Perkins 4.236, 4.212, DAF,Dronningborg, Hyster,Massey Ferguson, Volvo
090186Replacing 00605 2273000Servicing Alfa Romeo, Toyota, VM
090187Replacing 4609596, 4648022Servicing Fiat, Iveco, New Holland
090188Replacing 4673618, 4709284Servicing Fiat-Allis, Iveco
090189Replacing 1.518.0019AServicing Alfa Romeo, Rover, VM
090190Replacing 461-217, -261Servicing Ford, Cav, Leyland, Sisu,Volvo
090192Servicing Perkins 4.236.2, 4.248,G.M., Massey Ferguson
Replacing AC
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O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
7
Feed Pumps
090197Replacing 1035875, 6201102, 7133973Servicing Ford Transit 2.5 D
090201Replacing 0417 5667Servicing KHD (Deutz) 1011 F
090235Replacing 1706/5, 6021Servicing Bernard Motors, Peugeot,Vetus, Volvo Penta
090250Replacing 3928144Servicing Cummins
090298Replacing BCD 2558Servicing Carraro
090311Replacing BCD 2683, Pierburg 7.20734.00.0Servicing MAN
090314Replacing BCD 2670/1Servicing LDW, Lombardini
090337Replacing BCD 2719, Pierburg 7.21537.00Servicing Hanomag
090362Replacing 461-333, 514333-2, 93151222Servicing Perkins
Electrical Pumps see page 71
Applications list page 166
Replacing AC
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O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
8
090366Replacing BCD 2710/1, 836659391, -580Servicing Valtra Valmet
090367Replacing BCD 2705, 4844357Servicing Iveco
090253Replacing MDF44-7, 2688Servicing Kubota industrial 3 & 4 cyl.
090254Replacing 3028666, 2689Servicing Perkins, JCB,Perkins engine 103/10 3 cyl.
090333Replacing 16604-5203, BCD 2729,MDF44-53Servicing Kubota
081091Feed pump to engineGasket
081092Feed pump to engineGasket
081093Feed pump to engineGasket
Feed Pumps
Replacing AC
Feed Pump Parts
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O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
9
090015Replacing 0440 003 177, -1882-valve
090016Replacing 0440 004 018, -0202-valve
090017Replacing 0440 008 0032-valve
090018Replacing 0440 008 0042-valve
090019Replacing 0440 008 0494-valve
090020Replacing 0440 008 0072-valve
090021Replacing 0440 008 0272-valve
090022Replacing 0440 008 0224-valve
090023Replacing 0440 007 008, -0092-valve
Feed Pumps
Replacing BOSCH
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
10
Feed Pumps
090075Replacing 0440 008 0054-valve
090125Replacing 0440 007 0182-valve
090198Replacing 0440 008 089
090202Replacing 0440 003 148, -176, -240, -998
090204Replacing 0440 008 073, -982M14-1.5 in and outlet
090205Replacing 0440 008 074, -989M14-1.5 in and outlet
090227Replacing 0440 001 006, -022, -073, -080M14-1.5 in and outlet
090315Replacing 0440 008 068, -079, -081Servicing Iveco, KHD, Volvo
Replacing BOSCH
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O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
11
Feed Pumps
090251Replacing 3918076, 93151910Servicing CumminsEngine 4BT
090252Replacing 3917998, 93151377Servicing CumminsEngine 6CT
Replacing CUMMINS
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O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
12
Feed Pump Parts
080061 Std pkg 10Replacing 2444 618 002Servicing 4-valvesSpring
080062 Std pkg 10Replacing 2444 617 010Servicing "A" and "P" feed pumpsSpring
080063 Std pkg 10Replacing 1900 210 1005 / 7.9 x 1.45 mmO-ring
080574 Std pkg 10Replacing 2440 210 0097 / 10 x 1.5 mmO-ring
080576 Std pkg 10Replacing 1900 210 1197.4 / 11.4 x 2 mmO-ring
080577 Std pkg 10Replacing 1900 210 12222.2 / 27 x 2.4 mmO-ring
080694 Std pkg 10Replacing 2440 210 0106.9 / 10 x 1.55 mmO-ring
080578 Std pkg 10Replacing 1411 073 000, -003Gasket
080068 Std pkg 10Replacing 2443 456 018M14-1.5Hollow screw w/ filter
080069 Std pkg 10Replacing 2440 401 003Filter for hollow screw Cargo 080068
080059Replacing 2447 010 004Servicing 2-valveValve repair kit
080060Replacing 2447 010 019Servicing 4-valvesValve repair kit
Replacing BOSCH
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
13
Feed Pump Parts
080064Replacing 2447 010 011Servicing 2-valveValve repair kit, small
080067Replacing 2447 010 024Servicing MercedesM22-1.5Valve repair kit
080573Replacing 2447 010 021Servicing MercedesM24-1.5Valve repair kit
080766Replacing 2447 010 023Valve repair kit
080580 Std pkg 10Replacing 2447 419 002Valve
080065Replacing 2447 010 003Filter repair kit
080591Replacing 9441 080 033Clamping for prefilter
080294Replacing 2447 010 016Filter repair kit
Replacing BOSCH
080066 Std pkg 10Replacing 2454 642 001Spring for filter
080291 Std pkg 10Replacing 2440 109 005Gasket for filter glass
080292 Std pkg 5Replacing 2459 999 002Filter glass
080743 Std pkg 5Replacing 2450 556 000Filter glass - aluminium
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O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
14
Feed Pump Parts
080293 Std pkg 10Replacing 1450 410 011Filter
090076Replacing 1457 434 000M14-1.5Prefilter - glass
090144Replacing 1457 434 002M14-1.5Prefilter - aluminium
080769Replacing 2447 010 035Prefilter - New type
080295Replacing 2447 222 023M16-1.5Hand pump
080840Replacing 2447 220 000, 2447 922 099M16-1.5Hand pump - steel
080695Replacing 2447 010 045M22-1.0Hand pump w/ adaptor
080742Replacing 2447 010 033M16-1.5Hand pump
081003Servicing Cargo 080695M16-1.5 to M22-1.0Union for Hand pump
080793Replacing 0440 011 007M14-1.5Hand pump
Replacing BOSCH
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O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
15
Filter Parts
090166Replacing 0450 126 009Servicing Opel, FordM14-1.5 in and outletM16-1.5 filter threadFilter cover w/ hand pump
090167Replacing 0450 126 957M14-1.5 in and outletM16-1.5 filter threadFilter cover w/ hand pump
090073Replacing 1450 522 000Glass bowl
090127As Cargo 090073, but aluminium
080809 Std pkg 10M14-1.5Plug for filter cover
090193M14-1.5 in and outlet(1/2" x 20 UNF see page 44)Flow rate 150 Litre/h.Complete filter house
090145Replacing 7111 692AM14-1.5 in and outlet(1/2"-20 UNF see page 46)Water separator
090172Glass for water separator
090173Nut ring for water separator
080811Repair kit - handpumpPurflux
080852Servicing 2-valvesValve repair kit
080943Servicing Audi, VWFilter bearing
Replacing BOSCH
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
16
Filter Parts
081127Servicing VW golf IIIFilter bearing
080944Heat exchangerFilter thread M16-1.5
081125Replacing 1457 001 00312 V.M14-1.5Fuel heater kit
081126
Replacing BOSCH
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O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
17
Replacing BOSCH
090300Replacing 0470 004 012, 0986 444 506Servicing Ford Transit
Diesel Pump Parts
090090Replacing 1417 010 002Servicing PE4AD
090038Replacing 1417 010 010Servicing PE6AD
090027Replacing 2417 010 001Servicing PE6P
090028Replacing 2417 010 011Servicing PES6P
090029Replacing 2417 010 003Servicing PE8P
090035Replacing 2417 010 004Servicing PE10P
090030Replacing 2417 010 008Servicing PE6P 7000 series
090031Replacing 2417 010 009Servicing PE8P 7000 series
Diesel InjectionsPumps
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O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
18
Replacing BOSCH
Diesel Pump Parts
090032Replacing 2417 010 010Servicing PE6P 7100 series
090033Servicing PE6P 7800 series
090034Replacing 2417 010 022Servicing PE8P 7100, -7800 series
090036Replacing 1417 010 011Servicing PES4M
090037Replacing 1417 010 012Servicing PES5M
090039Replacing 1417 010 013Servicing PES6M
090040Replacing 1417 010 001Servicing PES4MMercedes
090211Replacing 1417 010 008Servicing PES6PMWR
080532 Std pkg 10Replacing 1410 137 002Servicing A-pumpGasket
090260Replacing 1410 206 014Servicing M-pump 4 cyl.Gasket
090261Replacing 1410 206 020Servicing M-pumpGasket ring
090262Replacing 1410 206 029Servicing M-pump 6 cyl.Gasket ring
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O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
19
Replacing BOSCH
Diesel Pump Parts
090263Replacing 1411 015 076Servicing M-pumpGasket
090264Replacing 1421 015 085Servicing M-pumpGasket
090265Replacing 1421 015 086Servicing M-pumpGasket
090266Replacing 1421 015 092Servicing M-pumpGasket
090295Replacing 1421 015 088Servicing M-pumpGasket
080094 Std pkg 10Replacing 1410 282 003Servicing A-pumpOil seal 17 / 28.3 x 6.1 mm
080529 Std pkg 10Replacing 1410 281 012, -013Servicing A-pumpOil seal 20 / 30.1 x 6.7 mm
081059Servicing PE-M to engineGasket
080530Replacing 4799060Servicing Fiat A-pumpGasket
080531Replacing 561353Servicing Ford A-pumpGasket
090131Servicing MercedesGasket kit
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
20
Replacing BOSCH
Diesel Pump Parts
081130 Std pkg 5Replacing 44020740059W. 9 mmGasket, pump to engine
080182 Std pkg 5Replacing 4030740059Servicing MercedesW. 13 mmGasket, pump to engine
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O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
21
Replacing BOSCH
Diesel Pump Parts
LDA
080180Servicing Scania, VolvoRepair kit
080181Servicing Iveco, MercedesRepair kit
080183 Std pkg 10Replacing 2420 415 001Servicing VolvoRubber boot
080184 Std pkg 5Replacing 2420 503 002Diaphragm
080185 Std pkg 10Replacing 2910 022 191M6-1.0 x 10 mmBolt
080746 Std pkg 10Replacing 2423 450 051M6-1.0 x 18 mmSecure lock screw
080747 Std pkg 10Replacing 2423 450 005M6-1.0 x 23 mmSecure lock screw
080927 Std pkg 10Replacing 1423 450 056M8-1.25 x 20 mmSecure lock screw
080928 Std pkg 10Replacing 1423 450 017M6-1.0 x 10 mmSecure lock screw
090043Replacing 0330 101 02624 V.Cold start solenoid
090044Replacing 0330 101 02912 V.Cold start solenoid
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O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
22
Replacing BOSCH
080037 Std pkg 100Replacing 1413 453 025M6-1.0Air screw
080040 Std pkg 100Replacing 1413 453 020M6-1.0Air screw
080108Replacing 1457 413 012, -013M14-1.5Overflow valve, pressure 0.5 - 1.0 bar
080109Replacing 1417 413 000M14-1.5Overflow valve, pressure 1.3 - 1.8 bar
Diesel Pump Parts
080110Replacing 1417 413 049M14-1.5Overflow valve, pressure 0.5 - 1.0 bar
080111Replacing 1417 413 047M14-1.5Overflow valve, pressure 1.3 - 1.8 bar
080112Replacing 1417 413 046M12-1.5Overflow valve, pressure 1.0 - 1.5 bar
080250 Std pkg 5Replacing 1457 413 060M14-1.5Overflow valve w/ nylon ball,pressure 1.2 - 1.5 bar
080113Replacing 1417 413 012, 601 070 01 46Servicing MercedesM12-1.5Overflow valve, calibratedRressure 0.5 - 1.0 bar
080690Replacing 2417 413 013M14-1.5Overflow valve, calibrated
090042Replacing 9401 085 011, 9401 240 169Damper w/ air drain
090062Replacing 9401 240 170Damper w/o air drain
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O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
23
Replacing BOSCH
Diesel Pump Parts
PDI
090246Replacing 038198051BServicing VWRepair kit for VW injector pumpsincl. parts for 5 injectors
090330Replacing F00H N37 070Servicing Mercedes AtegoRepair kit
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
24
Replacing BOSCH
080587Replacing 1410 900 010, -014, -01525 / 62 x 17 mm
140760Replacing 30203, 1900 910 20117 / 40 x 13 mmRoller bearing
140761Replacing 30205J, 1900 910 20325 / 52 x 16.3 mmRoller bearing
140794Replacing 6203, 1900 900 30517 / 40 x 12 mm
140795Replacing 6004, 1410 900 01220 / 42 x 12 mm
140796Replacing 6003, 1900 900 28117 / 35 x 10 mm
140797Replacing L17, 1900 900 01817 / 40 x 10 mm
140799Replacing 1900 910 20430 / 62 x 14 mm
140800Replacing 1900 910 24025 / 52 x 16 mm
140801Replacing E20, 1900 900 023Servicing P-pump 78 . . . series20 / 47 x 12 mm
140803Replacing 30204, 1900 910 20220 / 47 x 15.3 mm
140874Replacing 6204, 1410 900 01620 / 47 x 14 mm
Bearings
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
25
Replacing BOSCH
Shims
Bearing adjustment
Shims
A-Pump
Std pkg 10Thickness Replacing
mm
080105 ......... 0.10 ......... 1410 101 610080106 ......... 0.20 ......... 1410 101 618080107 ......... 0.30 ......... 1410 101 620
Bearing adjustment
Shims
P-Pump
Std pkg 10Thickness Replacing
mm
080100 ......... 0.10 ......... 1411 038 30, -31080102 ......... 0.14 ......... 1411 038 032080104 ......... 0.18 ......... 1411 038 034
Adjustment Shims
P-Pump Bodies
Std pkg 10Thickness Replacing
mm
080538 ......... 0.40 ......... 2411 098 010080539 ......... 0.45 ......... 2411 098 011080540 ......... 0.50 ......... 2411 098 012080541 ......... 0.55 ......... 2411 098 013080542 ......... 0.60 ......... 2411 098 014080543 ......... 0.65 ......... 2411 098 015080544 ......... 0.70 ......... 2411 098 016080545 ......... 0.75 ......... 2411 098 017080546 ......... 0.80 ......... 2411 098 018080547 ......... 0.85 ......... 2411 098 019080548 ......... 0.90 ......... 2411 098 020080549 ......... 0.95 ......... 2411 098 021080551 ......... 1.05 ......... 2411 098 023080552 ......... 1.10 ......... 2411 098 024080554 ......... 1.20 ......... 2411 098 026080556 ......... 1.30 ......... 2411 098 028080569 ......... 1.95 ......... 2411 098 041080570 ......... 2.00 ......... 2411 098 042080571 ......... 2.05 ......... 2411 098 043080572 .......... 2.10 ......... 2411 098 044
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O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
26
Replacing BOSCH
090247Servicing CP1High pressure pumpGasket kit
090328Servicing CP1 w/ 2 oil seals,Iveco DailyGasket kit
090329Servicing CP1Iveco DucatoGasket kit
090338Servicing CP3-110Gasket kit
090339Servicing CP3-70Gasket kit
090340Servicing CP3-80Gasket kit
Bushings
Servicing CP1For common rail high pressure pumpPart of Cargo 090331
mm
081081 ...... 17/19 x 15081082 ...... 20/22 x 20081083 ...... 24/26 x 20
Servicing CP3For common rail high pressure pumpPart of Cargo 090332
mm
081084 ...... 17/19 x 17081085 ...... 20/22 x 22081086 ...... 25/28 x 25081087 ...... 30/33 x 25
081136Replacing F00R 0P1 249Servicing CP1For common rail high pressure pumpValve
081137Replacing F00R 0P0 925, F00R 0P1 747Servicing CP1For common rail high pressure pumpElement
081138Replacing F00R 0P1 110Servicing CP1For common rail high pressure pumpShaft
081139Replacing F00R 0P1 787, -788, -790Servicing CP1For common rail high pressure pumpPressure triangel
Common Rail
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
27
Replacing BOSCH
080827Replacing 1467 010 036Servicing VA-PumpGasket kit
080850 Std pkg 5Replacing 1460 326 027Servicing VA-PumpsBushing
080980Replacing 1466 122 009Servicing VA-PumpsThrottle shaft
090041Replacing 1467 010 05917 mm oil sealSee also Cargo 090140
090140As Cargo 090041,but w/ 17 and 20 mm oil seal
090092Replacing 1467 010 059 LDServicing VETurbo kit
090163Gasket kit VE-Pump w/LDA
090165Replacing 1467 010 467Gasket kit VE-Pump
090212Replacing 2467 010 003, -002Servicing Bosch EDCGasket kit
081037Replacing 1461 038 319Servicing Bosch EDCGasket
081038Replacing 1461 074 328Servicing Bosch EDC
VE Pump PartsVA Pump parts
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O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
28
Replacing BOSCH
Gasket
080098 Std pkg 10 AReplacing 1460 206 303Cover-gasket
080099 Std pkg 10 AReplacing 1460 015 300, 1461 015 300Servicing VECover-gasket
080948 Std pkg 5Replacing 1460 280 301Servicing VE Pumps 0460 494 152,VW Transporter T2 TDOil seal for Boost control shaft
081008Replacing 1461 051 000, -002
Gasket
090353Replacing 0470 999 029Gasket kit VP 29/30
090354Replacing 1467 045 046Gasket kit VP 44
VP Pump PartsVE Pump Parts
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
29
Replacing BOSCH
VE Throttle Shafts
080115Replacing 1463 161 304Servicing Ford
A: 38.5, B: 3.0, C: 19.3, D: 37.4, E: 20.0 mm
080116Replacing 1463 161 308Servicing Fiat
A: 38.1, B: 6.0, C: 16.0, D: 32.7, E: 16.0 mm
080117Replacing 1463 161 312Servicing Peugeot
A: 38.1, B: 2.8, C: 18.5, D: 35.0, E: 17.0 mm
080119Replacing 1463 161 325Servicing VW
A: 35.5, B: 2.8, C: 15.0, D: 57.5 mm
080120Replacing 1463 161 329Servicing Opel
A: 42.1, B: 6.0, C: 20.1, D: 35.5, E: 17.5 mm
080121Replacing 1463 161 342Servicing Iveco, Opel, Renault, VW
A: 43.2, B: 7.9, C: 18.2, D: 33.0, E: 15.5 mm
080122Replacing 1463 161 359Servicing VW
A: 38.9, B: 6.0, C: 16.0, D: 58.0 mm
Throttle Shaft Survey
see Page 157
080123 AReplacing 1463 161 366Servicing Ford
A: 43.3, B: 6.0, C: 19.5, D: 37.5, E: 20.2 mm
080134Replacing 1463 161 545Servicing Fiat
A: 39.0, B: 6.0, C: 16.0, D: 61.5 mm
080135Replacing 1463 161 592Servicing Daily, Ducato, Grinta
A: 52.0, B: 6.0, C: 30.1, D: 33.0, E: 15.5 mm
080136 AReplacing 1463 161 644Servicing Volvo
A: 39.1, B: 6.0, C: 16.0, D: 59.1 mm
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
30
Replacing BOSCH
Throttl
e Shaf
t Surve
y
see Pa
ge 15
7 VE Throttle Shafts
080139 AReplacing 1463 161 725Servicing Fiat, Ford, VW
A: 49.0, B: 6.0, C: 26.4, D: 59.6 mm
080140 AReplacing 1463 161 390Servicing Fiat, VW
A: 39.0, B: 6.0, C: 15.4, D: 60.0 mm
080141 AReplacing 1463 161 377Servicing Fiat, Renault, Simca, VW
A: 38.8, B: 6.5, C: 15.0, D: 60.6 mm
080142 AReplacing 1463 161 581Servicing Fiat
A: 49.0, B: 6.0, C: 26.1, D: 61.5 mm
080143 AReplacing 1463 161 379Servicing Audi, Opel, Volvo
A: 39.3, B: 6.0, C: 15.7, D: 63.6 mm
080144 AReplacing 1463 161 381, -448Servicing Fiat, Ford, Opel, Peugeot
A: 38.8, B: 6.0, C: 15.3, D: 61.6 mm
080145 AReplacing 1463 161 383Servicing Renault, Volvo
A: 39.0, B: 6.0, C: 15.8, D: 60.1 mm
080146 AReplacing 1463 161 523Servicing Audi, Renault
A: 49.1, B: 6.0, C: 26.1, D: 61.3 mm
080147Replacing 1463 161 729Servicing Fiat, Ford
A: 56.6, B: 6.0, C: 26.5, D: 59.2 mm
080148Replacing 1463 161 733Servicing Audi
A: 59.1, B: 6.0, C: 35.4, D: 59.4 mm
080149Replacing 1463 161 778Servicing Alfa
A: 48.2, B: 6.0, C: 26.5, D: 63.7 mm
080150Replacing 1463 161 809Servicing Fiat
A: 48.8, B: 6.0, C: 26.0, D: 64.3 mm
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
31
Replacing BOSCH
080151Replacing 1463 161 845Servicing Fiat
A: 56.5, B: 6.0, C: 26.5, D: 60.0 mm
080152Replacing 1463 161 846Servicing Lancia
A: 56.5, B: 6.0, C: 26.4, D: 63.8 mm
080154 AReplacing 1463 161 597Servicing Audi, Lancia, VW
A: 49.0, B: 6.0, C: 26.2, D: 63.7 mm
080155Replacing 1463 161 703Servicing Renault
A: 59.1, B: 6.0, C: 35.7, D: 61.5 mm
080156Replacing 1463 161 704Servicing Volvo
A: 45.5, B: 6.0, C: 15.5, D: 59.2 mm
080157Replacing 1463 161 710Servicing BMW
A: 49.0, B: 6.0, C: 26.1, D: 59.5 mm
080158Replacing 1463 161 712Servicing Fiat, Peugeot
A: 38.5, B: 6.0, C: 14.8, D: 61.8 mm
080159Replacing 1463 161 716Servicing Citroen, Peugeot
A: 49.2, B: 6.0, C: 26.0, D: 58.7 mm
080160Replacing 1463 161 722Servicing Fiat
A: 49.7, B: 5.2, C: 26.7, D: 61.7 mm
080683Replacing 1463 161 404
A: 44.0, B: 6.7, C: 19.5, D: 31.5, E: 14.0 mm
080684Replacing 1463 161 568
A: 39.0, B: 6.0, C: 16.1, D: 60.0 mm
080685Replacing 1463 161 773, -861
A: 49.0, B: 6.0, C: 26.1, D: 58.7 mm
VE Throttle ShaftsA, B, C ... see page 29
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
32
Replacing BOSCH
080755 AReplacing 1463 161 596
A: 50.0, B: 6.5, C: 29.7, D: 37.3, E: 20.5 mm
080828 AReplacing 1463 162 104Servicing Opel, Ford, VW
A: 47.2, B: 3.0, C: 26.7, D: 59.5 mm
080874Replacing 1463 162 111Servicing Ford
A: 47.5, B: 6.0, C: 23.3, D: 63.9 mm
080949 Std pkg 5Replacing 1463 162 225Servicing Seat, VW
A: 56.0, B: 3.0, C: 26.3, D: 61.0 mm
080979Replacing 1463 161 807Servicing Fiat, Ford, MAN
A: 48.3, B: 6.0, C: 25.8, D: 63.0 mm
081112 AReplacing 1463 161 875Servicing Peugeot, Renault, VW
A: 56.1, B: 3.1, C: 26.1, D: 60.7 mm
081132Replacing 1463 161 849Servicing Cummins, IH, MAN, VW
A: 62.7, B: 6.0, C: 30.0, D: 37.5, E: 20.0 mm
080420 Std pkg 10 AReplacing 1460 210 008O-ring for throttle shafts 6.5 / 10.5 x 2 mm
VE Throttle Shafts
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
33
Replacing BOSCH
080161 Std pkg 5 AReplacing 1460 324 315L. 20 mmBushing for cover
080162 Std pkg 5 AReplacing 1460 324 316L. 25 mmBushing for cover
080163 Std pkg 5 AReplacing 1460 324 331L. 40.5 mmBushing for cover
080164 Std pkg 5 AReplacing 1460 324 332L. 35 mmBushing for cover
080165 Std pkg 5 AReplacing 1460 324 333L. 30.5 mmBushing for cover
080232 Std pkg 5 AReplacing 1460 324 337L. 33.5 mmBushing for cover
VE Bushings
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
34
Replacing BOSCH
VE Repair Kits
080166 ABushing L. 20 mm,w/ O-ring and gasketSee also Cargo 080727
080727As Cargo 080166, but w/ 2 O-rings andpreformed gasket
080168Bushing L. 40.5 mm,w/ O-ring and gasketSee also Cargo 080728
080728As Cargo 080168, but w/ 2 O-rings andpreformed gasket
080169 ABushing L. 35 mm,w/ O-ring and gasketSee also Cargo 080729
080729As Cargo 080169, but w/ 2 O-rings andpreformed gasket
080170 ABushing L. 30.5 mm,w/ O-ring and gasketSee also Cargo 080730
080730As Cargo 080170, but w/ 2 O-rings andpreformed gasket
080856Bushing L. 25 mm,w/ O-ring kit and gasket
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
35
Replacing BOSCH
080177 AReplacing 0330 001 015, -01812 V.
080178 AReplacing 0330 001 01624 V.
080994Replacing 0330 001 04312 V.
081000Replacing 0330 106 01812 V.Push model for continuous run
081001Replacing 0330 001 02624 V.Insulated
081002Replacing 0330 106 01724 V.Push model for continuous run. Insulated
VE Solenoid Stops
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
36
Replacing BOSCH
080171 Std pkg 10Replacing 1460 400 004Bushing, 17 mm
081135Replacing 1460 400 314Servicing VE-EDC pumpsBushing, 17 mm
080172 Std pkg 10Replacing 1460 400 014Bushing, 20 mm
081133Replacing 1460 400 310Servicing VE-EDC pumpsBushing, 20 mm
081134Replacing 1460 400 313Servicing VE-EDC pumpsBushing, 20 mm
080174 Std pkg 5Replacing 1463 161 319, 1463 461 306Plug
081104Replacing 2463 452 001Servicing VE-EDCPlug
090276Replacing 9461 624 676Servicing VE pumpsVax thermostatStart advance
090280Servicing Fiesta, FordBosch pumpStart advance assy
080825 Std pkg 10Replacing 1463 370 319Valve holder
081101Replacing 1467 010 053Servicing VE pumpsSpring kit
081102Replacing 1467 010 352Servicing VE pumpsSpring kit
VE Sundry Parts
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
37
Replacing BOSCH
VE Sundry Parts
080175 Std pkg 5Replacing 1464 651 008Spring
080176 Std pkg 5Replacing 1464 651 383Spring
080095 Std pkg 10Replacing 1460 283 301, -31017 / 28.1 x 6.9 mmOil seal
080097 Std pkg 10Replacing 1460 283 302, -307, -31120 / 31.1 x 6.9 mmOil seal
080114Replacing 1463 456 303M12-1.5, calibrated outlet 0.55 mmHollow screw
080950Replacing 1465 530 826, -857Servicing VE-PumpsFord Transit, Iveco, DailyFitting cover
081050Replacing 1463 218 303Servicing Alfa, Fiat, Iveco, Lancia, MAN,Renault, VWNylon bushing
081051Replacing 1463 305 305Servicing Fiat, Iveco, Lancia, MAN,Nissan, RenaultWire lock
081052Replacing 1460 342 311Servicing Fiat, Iveco, Lancia, MAN,RenaultMiddle piece
081053Replacing 1467 202 320Servicing Alfa, Fiat, Ford, Iveco, Lancia,Magirus-Deutz, Nissan, Perkins, RenaultThermostat
081054Replacing 1460 326 326, 1463 123 476Servicing Fiat, Iveco, MAN, Perkins,RenaultRod / Cable and washer kit
081058Servicing VE-EDC pumpsAudi, BMW, Seat, Skoda, VWHot starting device, this electronic device ishelping to start a hot engine
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
38
Replacing BOSCH
Cargo Replacing
1 Bushing ...................... 080161 ............... 1460 324 315Bushing ...................... 080162 ............... 1460 324 316Bushing ...................... 080163 ............... 1460 324 331Bushing ...................... 080164 ............... 1460 324 332Bushing ...................... 080165 ............... 1460 324 333Bushing ...................... 080232 ............... 1460 324 337
2 Gasket ....................... 080098 ............... 1460 206 303Gasket ....................... 080099 ............... 1460 015 300
3 O-ring ........................ 080420 ............... 1460 210 0084 Throttle shaft ............. 080115 ............... 1463 161 304
Throttle shaft ............. 080116 ............... 1463 161 308Throttle shaft ............. 080117 ............... 1463 161 312Throttle shaft ............. 080119 ............... 1463 161 325Throttle shaft ............. 080120 ............... 1463 161 329Throttle shaft ............. 080121 ............... 1463 161 342Throttle shaft ............. 080122 ............... 1463 161 359Throttle shaft ............. 080123 ............... 1463 161 366Throttle shaft ............. 080134 ............... 1463 161 545Throttle shaft ............. 080135 ............... 1463 161 592Throttle shaft ............. 080136 ............... 1463 161 644Throttle shaft ............. 080139 ............... 1463 161 725Throttle shaft ............. 080140 ............... 1463 161 390Throttle shaft ............. 080141 ............... 1463 161 377Throttle shaft ............. 080142 ............... 1463 161 581Throttle shaft ............. 080143 ............... 1463 161 379Throttle shaft ............. 080144 ............... 1461 161 381Throttle shaft ............. 080145 ............... 1463 161 383Throttle shaft ............. 080146 ............... 1463 161 523Throttle shaft ............. 080147 ............... 1463 161 729Throttle shaft ............. 080148 ............... 1463 161 733Throttle shaft ............. 080149 ............... 1463 161 778Throttle shaft ............. 080150 ............... 1463 161 809Throttle shaft ............. 080151 ............... 1463 161 845Throttle shaft ............. 080152 ............... 1463 161 846Throttle shaft ............. 080154 ............... 1463 161 597Throttle shaft ............. 080155 ............... 1463 161 703Throttle shaft ............. 080156 ............... 1463 161 704Throttle shaft ............. 080157 ............... 1463 161 710Throttle shaft ............. 080158 ............... 1463 161 712
Cargo Replacing
4 Throttle shaft ............. 080159 ............... 1463 161 716Throttle shaft ............. 080160 ............... 1463 161 722Throttle shaft ............. 080683 ............... 1463 161 404Throttle shaft ............. 080684 ............... 1463 161 568Throttle shaft ............. 080685 ............... 1463 161 773Throttle shaft ............. 080755 ............... 1463 161 596Throttle shaft ............. 080828 ............... 1463 162 104Throttle shaft ............. 080874 ............... 1463 162 111Throttle shaft ............. 080949 ............... 1463 162 225Throttle shaft ............. 080979 ............... 1463 161 807Throttle shaft ............. 081112 ............... 1463 161 875
5 Oil seal ....................... 080095 ............... 1460 283 301Oil seal ....................... 080097 ............... 1460 283 302
6 Spring ........................ 080176 ............... 1464 651 3837 Hollow screw ............. 080114 ............... 1463 456 3038 Bushing ...................... 080171 ............... 1460 400 004
Bushing ...................... 080172 ............... 1460 400 0149 Valve holder .............. 080825 ............... 1463 370 31910 Spring ........................ 080175 ............... 1464 651 00811 Fitting cover .............. 080950 ............... 1465 530 82612 Plug ............................ 080174 ............... 1463 161 319
Plug ............................ 081104 ............... 2463 452 00113 Washer ...................... 080697 ............... 2916 710 60314 Spring kit .................... 081101 ............... 1467 010 053
Spring kit .................... 081102 ............... 1467 010 35215 Stop solenoid ............. 080177 ............... 0330 001 015
Stop solenoid ............. 080178 ............... 0330 001 016Stop solenoid ............. 080994 ............... 0330 001 043Stop solenoid ............. 081000 ............... 0330 106 018Stop solenoid ............. 081001 ............... 0330 001 026Stop solenoid ............. 081002 ............... 0330 106 017
16 Wire lock .................... 081051 ............... 1463 305 30517 Middle piece ............. 081052 ............... 1460 342 31118 Nylon bushing ........... 080150 ............... 1463 218 30319 Thermostat ................ 080153 ............... 1467 202 32020 Rod/cable kit ............ 080154 ............... 1460 326 32621 Boostcontroler ........... 090214 ............... 1467 212 30122 Oil seal ....................... 080948 ............... 1460 280 301
VE - Pump
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
39
Replacing BOSCH
090024Replacing 1427 010 002Servicing RQ, RQVGasket kit
090093Replacing 1427 010 010Servicing PES . . M . M59, -MW.M59Gasket kit RSF Governor M59 type
090094Servicing PES . . M . M55, -MW.M55Gasket kit RSF Governor M55 type
080841Replacing 1423 450 900Servicing RQ, RQV, FlyweightScrew type
081103 Std pkg 4Replacing 1420 026 000Servicing RQVRubber
080842Replacing 2423 450 900Servicing RQ, RQV, FlyweightPin type
080072Replacing 1423 002 080Servicing RQVThrottle shaft L. 130 mm
080073Replacing 1423 002 084Servicing RQ, RQVThrottle shaft L. 109 mm
080074Replacing 1423 061 003Servicing RQVThrottle shaft L. 169 mm
080536Replacing 1422 003 008Servicing RQVThrottle shaft
080075 Std pkg 10Replacing 1420 301 002Servicing RQ, RQVBushing, 11 / 15 x 20 mm
080076 Std pkg 10Replacing 1420 301 006Servicing RQVBushing, 11 / 15 x 18 mm
Governor Parts
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
40
Replacing BOSCH
Governor Parts
080077 Std pkg 10Replacing 1420 283 001Servicing RQVOil seal, 11 / 17 x 4 mm
080078 Std pkg 10Replacing 1900 023 005Servicing RQV3 / 5 x 12.5 mmKey
080079 Std pkg 10Replacing 1420 560 004Servicing RQVPlug adjustment
080537 Std pkg 5Replacing 1420 113 000Servicing RQV38 / 43 x 1.7 mmGasket for: Cargo 080079
080081Replacing 2422 120 052, -096Servicing RQVSteering leverLock pin: Cargo 080080
080082Replacing 2422 120 064Servicing RQVSteering leverLock pin: Cargo 080080
080083Replacing 2422 120 058Servicing RQVSteering leverLock pin: Cargo 080080
080592Replacing 2422 120 051Servicing RQVSteering leverLock pin: Cargo 080080
080593Replacing 1422 001 011, -111Servicing RQVSteering leverLock pin: Cargo 080080
080610Replacing 1421 332 000Servicing RQVSteering guide
080612Replacing 1421 332 049Servicing RQVSteering guide
080613Replacing 1421 332 077Servicing RQVSteering guide
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
41
Replacing BOSCH
Governor Parts
080619 Std pkg 10Replacing 2421 321 009Servicing RQVLock plate
080080 Std pkg 10Replacing 2917 540 081Servicing RQVPin 3 x 20.6 mm
080620 Std pkg 10Replacing 2917 500 095Servicing RQVPin 4 x 16.0 mm
Adjustment Shims
RQV
Std pkg 10Thickness Replacing
mm
080615 .......... 0.20 ......... 1421 036 010080616 .......... 0.30 ......... 1421 036 011080618 .......... 0.50 ......... 1421 036 013080617 .......... 0.80 ......... 1421 036 012
090147Servcing RSVGovernor 275 / 1200 - completew/ small flyweight
090360Governor 275 / 1150 Rpm - completew/ big flight weight
090361Governor Turbo 275 / 750 Rpm - completew/ big flight weight
090026Replacing 1425 621 010Servicing RSVCover
080086Replacing 1422 013 036Servicing RSVThrottle shaft, short type
080087Replacing 1422 013 044Servicing RSVThrottle shaft, long type
090195Replacing 1428 194 021Servicing RSVFlyweight - small
090258Replacing 1428 194 000, -019Servicing RSVFlyweight - big
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
42
Replacing BOSCH
090025Replacing 1427 010 003Servicing RSVGasket kit
090196Replacing 1420 322 028Servicing RSVBearing for flyweight
080533 Std pkg 10Replacing 1420 328 034Servicing RSVBushing
080534 Std pkg 10Replacing 2420 328 030Servicing RSV new typeBushing
080725Replacing 1424 650 005Servicing RSVSpring
080722 Std pkg 10Replacing 1420 500 005Servicing RSVPlug for stoplever
090164Replacing 1427 133 094Servicing MercedesShut off device
090364Replacing 1427 133 091Servicing MercedesShut off device
Governor Parts
090365Replacing 1427 133 093, 0928 400 271Servicing MercedesShut off device
090214Replacing 068 130 126, 1467 212 301Servicing VW Transporter T2Boostcontroler
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
43
Repl. CAV / ROTODIESEL
Feed Pump Parts Filter Parts
080070Replacing 9001-090A, 9041-144HHand primer
080071Replacing 6223-001Bore 14 mm, M14-1.5Hand primer
090159Replacing 9A384-AAServicing FordBore 14 mm, 1/2"-20 UNFHand primer
080703Replacing 9001-088For 8 mm hose I.D.Hand primer
090071Replacing 7111-353ASM14-1.5 in and outletFilter cover
090072Replacing 7111-353BV1/2"-20 UNF in and outletFilter cover
090319Replacing 7111-353BHM14-1.5 threadFilter cover - double
090320Replacing 7111-353BR1/2"-20 UNF threadFilter cover - double
090316Replacing 9001-742A, -742B, -742GM14-1.5 in and outletUniversal CAV filter cover w/ handpump
080783Servicing Cargo 090316Repair kit - handpump
080811Repair kit - handpump
080852Servicing 2-valvesValve repair kit
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
44
Repl. CAV / ROTODIESEL
0901941/2"-20 UNF in and outlet(M14-1.5 see page 15)Flow rate 150 Litre/h.Complete filter house
090203Servicing Ford Fiesta, Mondeo, TransitFor hose I.D. 8 mmComplete filter house
090213M14-1.5 in and outletFlow rate 150 Litre/h.W/ large glass bowlComplete filter house
090352Replacing 6350012Servicing Citroen (ZX, BX, Xsara, Xantia,C15, Berrlingo, Jumpy), Fiat, Lancia,Peugeot ( 205, 306, 406, 605, Partner,Expert), SuzukiComplet filter house
090345Replacing 7111-353BHM14-1.5 in and outletDouble filter kit
090346Replacing 7111-353BR1/2"-20 UNF in and outletDouble filter kit
090073Replacing 7111-429Glass bowl
090127Filter bottom, aluminium
080804Replacing 0995260Servicing PerkinsGlass bowl
090074Replacing 7111-403Glass bowl
090158Replacing 7111-680Filter bottom
090217Replacing 7111-541Servicing Cargo 090213Filter bottom
Filter Parts
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
45
Repl. CAV / ROTODIESEL
081007Replacing 7135-104Gasket kit
080701 Std pkg 10Replacing 7111-84380 / 88 x 3 mmGasket for glass bowl
080702 Std pkg 10Replacing 7111-85377 / 84 x 3 mmGasket for glass bowl
080805 Std pkg 1041.5 / 54 x 3 mmGasket for prefilter
080465 Std pkg 10Replacing 7111-43915 / 28 x 3 mmRubber drain for filter
080466 Std pkg 5Replacing 7111-860Servicing Cargo 090071, 090072Center bolt for filter 1/4 - 2" UNC
080862 Std pkg 5Servicing Cargo 090316Center bolt for filter cover 1/4"-3" UNC
080946 Std pkg 5Servicing Cargo 090213Center bolt 1/4 - 4" UNC
080718Replacing 7111-604Center bolt 1/4" UNC
080719Replacing 7111-800Extension for center bolt 1/4" UNC
080721 Std pkg 10Replacing 7111-700Plug for center bolt
080720 Std pkg 10Replacing 7111-4588 / 15.5 x 3 mmGasket for filter housing
Filter Parts
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
46
Repl. CAV / ROTODIESEL
080808 Std pkg 10Replacing 7023-99WM10-1.5Air drain screw
080809 Std pkg 10Replacing 7097-81MM14-1.5Plug for filter cover
080810 Std pkg 10Replacing 7111-3121/2"-20 UNFPlug for filter cover
0901461/2"-20 UNF in and outlet(M14-1.5 see page 15)Water separator
Filter Parts
090172Glass for water separator
090173Nut ring for water separator
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
47
Repl. CAV / ROTODIESEL
Diesel InjectorsPumps
Diesel Pump Parts
090299Replacing DPC Europe, R8445B334EServicing Citren
090045Replacing 7135-110RServicing DPA
090046Replacing 7135-111Servicing DPA
090047Replacing 7135-110, 9009-089AServicing DPA
090048Replacing 7135-112Servicing DPA
090050Replacing 7135-68Servicing DPASee also Cargo 090051, 090052
090051Servicing DPA, Hydraulik governorAs Cargo 090050 butw/ filter, piston and blades
090052Servicing DPA, Hydraulik governorAs Cargo 090050 butw/ filter, piston, blades and end plate
090053Replacing 7135-114Servicing DPA
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
48
Repl. CAV / ROTODIESEL
090162Replacing 7135-113Servicing DPA
090243Replacing 25935/4Servicing DPA w/ uprated drive
090054Replacing 9109-13AServicing DPC
090136Replacing 9109-210Servicing DPC "A" w/ boost control
090137Replacing 9109-220Servicing DPC "A"
090138Replacing 9109-230Servicing DPC "A"
090139Replacing 9109-240Servicing DPC "A"
090055Replacing 7135-124Servicing DPS
090369Replacing 7135-123Servicing DPS, Ford transit
090221Replacing 7135-237Servicing Lucas Epic Pumps
090294Replacing 9109-750VServicing Lucas Epic Pumps
090321Replacing 9109-760Servicing Mercedes Epic Pumps
Diesel Pump Parts
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
49
Repl. CAV / ROTODIESEL
080971Replacing 7123-515AServicing DPAGasket
080933 Std pkg 5Replacing 7167-496Servicing DPAGasket
081008Replacing 9107-501Gasket
080205 Std pkg 10Replacing 7123-287, 7180-451Servicing DPACover-gasket
Diesel Pump Parts
080738 Std pkg 10Replacing 9007-497LServicing DPCCover-gasket
080204 Std pkg 10Replacing 7174-491Servicing DPSCover-gasket
080932 Std pkg 5Replacing 7174-274AServicing DPSCover-gasket
080813Replacing 5393-252C, 5393-252RServicing DPAO.D. 35.1 mm, I.D. 21.1 mm, Th. 6.25 mmOil seal
080821Replacing 5393-252UServicing DPAO.D. 38.32 mm, I.D. 27.5 mm, Th. 6.5 mmOil seal
080823Replacing 5393-252A, -BServicing DPAO.D. 35.1 mm, I.D. 23.1 mm, Th. 7.0 mmOil seal
080817Replacing 9107-401Servicing DPCO.D. 38.24 mm, I.D. 27.6 mm, Th. 6.13 mmOil seal
080818Replacing 7174-856Servicing DPSO.D. 35.2 mm, I.D. 19.1 mm, Th. 5.26 mmOil seal
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
50
Repl. CAV / ROTODIESEL
Diesel Pump Parts
080819Replacing 7174-127Servicing DPSO.D. 35.2 mm, I.D. 19.1 mm, Th. 6.0 mmOil seal
081105Replacing 7174-127AServicing DP200O.D. 35 mm, I.D. 20 mm, Th. 6 mmOil seal
080775Replacing 7123-549Servicing DPAHub
080776Replacing 7123-980Servicing DPAHub
090063Replacing 7123-576LServicing DPAEnd plate, steel reinforced
090064Replacing 7139-344,BServicing DPAEnd plate
090149Replacing 7135-181Servicing DPAEnd plate, steel reinforced
090150Replacing 7135-180Servicing DPAEnd plate, steel reinforced
081094Replacing 7135-74HServicing DPASleeve piston
080814Replacing 7139-115Liner DPA
080815Replacing 7123-017, 7139-223Liner DPA
080816Replacing 7139-540Liner DPA
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
51
Repl. CAV / ROTODIESEL
Diesel Pump Parts
080774Replacing 9103-009, -A, -AN, -NLiner DPC
080983Replacing 7123-18Servicing DPARotor, right thread
080984Replacing 7123-18AServicing DPARotor, left thread
080614Replacing 7123-388Servicing DPA, DPCRotor vane set
080773Replacing 7123-19Servicing DPARotor vane set
080824Replacing 9102-929NServicing DPCRotor vane set
081108Replacing 7135-108Servicing DP200Transfer blade kit
Head and Rotor
Replacing
081009 ...... 7123-340R, 7180-550R081010 ...... 7123-340S, 7180-550S081011 ...... 7123-340U, 7180-550U081012 ...... 7123-345M, 7180-559M081013 ...... 7123-345N, 7180-559N081014 ...... 7123-345T, 7180-559T081015 ...... 7123-345U, 7180-559U081016 ...... 7123-345X, 7180-559X081017 ...... 7180-593M081018 ...... 7139-235N, 7180-593N081019 ...... 7180-10W, -613W081020 ...... 7180-650T081021 ...... 7180-655K081022 ...... 7180-19U, -668U081023 ...... 7180-722U081158 ...... 7139-235S, -858S (3 cylinder)
Camring
OEReplacing
081024 ...... 7123-308E081025 ...... 7123-308F081026 ...... 7123-308N081027 ...... 7123-309AA081028 ...... 7123-309C081029 ...... 7123-309D081030 ...... 7123-309E, 7139-783E081031 ...... 7123-309Q081032 ...... 7139-940E081033 ...... 7139-940D081034 ...... 7139-940Q081035 ...... 7139-949Q081036 ...... 7167-976D
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
52
Repl. CAV / ROTODIESEL
Roller and Shoes
Replacing
081043 ...... 7135-72081044 ...... 7135-72N081045 ...... 7135-249
080767Replacing 7123-490Servicing DPAMetering valve
080771Replacing 7123-930Servicing DPAMetering valve
080772Replacing 9002-258CServicing DPA
Metering valve
080848 Std pkg 10Replacing 7123-252A, 7123-252BServicing DPAAir screw for pump
080849Replacing 7139-177KNon-return valve
080167 Std pkg 10Replacing 7139-339Servicing DPAHollow screw for injection outlet
080675 Std pkg 10Replacing 7139-560AServicing DPA
Hollow screw for injection outlet
080352 Std pkg 50Replacing 5936-332CServicing DPA9.7 / 12.7 x 1.9 mmSteel gasket for injection outlet
080213Replacing 9100-191Servicing DPCOverflow valve
080754 Std pkg 10Replacing 7111-135AHollow screw, calibrated outletGasket: Cargo 080947
080947 Std pkg 10Replacing 9103-287Servicing DPCO.D. 18 mm, I.D. 11 mm, Th. 2.0 mmCU-washer
Diesel Pump Parts
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
53
Repl. CAV / ROTODIESEL
080969Replacing 9100-560SServicing DPCDiaphragm set for Boost Controller
080982Replacing 7123-975Servicing DPAAdvance bolt
080967 Std pkg 12Servicing DPCRivet
080968 Std pkg 12Replacing 7123-691Servicing DPC
Rubber buffers
080990Replacing 7135-243, 7182-398Servicing DPSCollector bolt w/ ball
080991Replacing 7135-243Servicing DPSFly press linkage
080992Replacing 7182-298Servicing DPS, Ford TransitLinkage set
081123Replacing 7174-842EServicing DPS
Diesel Pump Parts
Hollow screw: Cargo 080754
080038 Std pkg 10Replacing 7123-351A, -B, 7240-20BServicing DPAAir screw for cover
081131Replacing 9109-109Servicing DPCPlug kit
080752Replacing 7243-090, 9100-561AServicing DPCDiaphragm
080757Replacing 7182-580AServicing DPSDiaphragm
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
54
Repl. CAV / ROTODIESEL
Diesel Pump Parts
Latch valve
081124Replacing 7182-333AServicing DPSLatch valve
090248Replacing 7139-748AServicing DPACover plateGasket: Cargo 080971
090350Replacing 7139-159AServicing FiatDamper
090351Replacing 7139-159BServicing Perkins
Damper
090277Servicing Citroen, Peugeot, Renault,TalbotCold start advance assy
090278Servicing Citroen, PeugeotCold start advance assy
090279Servicing FordCold start advance assy
O-Rings
Std pkg 10
I.D. O.D. Thick CAV080203 .... 4.40 ... 8.00 .. 1.80 ... 5855-30B080196 .... 6.00 ... 9.20 .. 1.60 ... 5855-30GA080194 .... 6.00 ... 9.60 .. 1.80 ... 5855-30080195 .... 7.00 .. 10.20 .. 1.60 ... 5855-30FZ080198 .... 9.15 .. 12.71 .. 1.78 ... 5855-30K080206 .... 9.20 .. 12.80 .. 1.80 ... 5855-30GB080197 .... 9.40 .. 12.92 .. 1.76 ... 5855-30DQ080200 .. 11.00 .. 14.20 .. 1.60 ... 5855-30GC080201 .. 11.00 .. 14.50 .. 1.75 ... 5855-30FR080202 .. 14.85 .. 18.45 .. 1.80 ... 5855-30BB
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
55
Repl. CAV / ROTODIESEL
090056Replacing 7123-888AServicing DPACover
090057Replacing 7123-888DServicing DPACover
090058Replacing 7123-888HServicing DPACover
090059Replacing 7123-888C, -888EServicing DPA
Cover
090060Replacing 7123-887Servicing DPACover
090229Replacing 7180-873AServicing DPACover
090230Replacing 9100-296Servicing DPCCover
090231Replacing 9100-296AServicing DPC
Cover
090232Replacing 9100-474FServicing DPCCover
090233Replacing 9100-319Servicing DPCCover
090234Replacing 9100-320Servicing DPCCover
090363Replacing 7182-501LServicing DPS
Diesel Pump Parts
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
56
Repl. CAV / ROTODIESEL
Diesel Pump Parts
Cover
080753 Std pkg 5Servicing DPCBushing for cover
081090Replacing 7990-31, NU9-841Nut
081089Replacing 5334-267A, -DBolt
080596 Std pkg 10Replacing 7123-527Servicing DPABolt for cover
Gasket: Cargo 080031
080981 Std pkg 2Replacing 5330-344Servicing DPANutGasket: Cargo 080031
080963 Std pkg 10Replacing 7182-8348 x 4 x 6 mmRubber gasket
080964 Std pkg 10Replacing 7167-74610.5 x 6.5 x 6 mmRubber gasket
080965 Std pkg 10Replacing 7167-746A10.5 x 7.5 x 6 mmRubber gasket
090061Replacing 9109-25Servicing DPC
Bearings
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
57
Repl. CAV / ROTODIESEL
Throttle Shafts
080186Replacing 9100-178Servicing DPC
080187 AReplacing 7174-828EServicing DPS
080188 AReplacing 7123-770Servicing DPAShort type
080189 AReplacing 7123-770DServicing DPA
080190 AReplacing 7123-770EServicing DPA
080191 AReplacing 7123-770AServicing DPALong type
080192 AReplacing 7139-791A,CServicing DPA
080193 AReplacing 7139-791, -DServicing DPA
081106Replacing 7123-770QServicing DPA
081107Replacing 9100-221HServicing DPC
080194 Std pkg 10Replacing 5855-306.0 / 9.6 x 1.80 mmO-ring for throttle shaft
080985Replacing 7123-724Servicing DPAThrottle lever
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
58
Repl. CAV / ROTODIESEL
080986Replacing 7123-724DServicing DPAThrottle lever
080987Replacing 7123-725AServicing DPAStop lever
080988Replacing 7123-325BServicing DPAStop lever
080940Replacing 9108-154BServicing Fiat
080941Replacing 9108-153AServicing Ford
080942Replacing 9108-147CServicing Renault
081117Replacing 9108-152A
081118Replacing 9100-328D
081119Replacing 9100-976N
081120Replacing 9100-898B
081121Replacing 9100-827F
Throttle Shafts Advance Solenoids
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
59
Repl. CAV / ROTODIESEL
080207 AReplacing 9009-041, -049, -07312 V.
080208Replacing 9009-05024 V.
080209 AReplacing 9145-040D12 V.
080210 AReplacing 7180-49C, -49D24 V.
Solenoids Stops
080211Replacing 7180-49A, -49B24 V.
080212 AReplacing 7167-620C, -620D12 V.
080595 AReplacing 7167-620A, -620B, 7185-900W12 V.
080929Replacing 9109-262Servicing DPC12 V.
080995Replacing 9185-900G12 V.
080996Replacing 9185-900H24 V.
080998Replacing 9108-073A12 V.
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
60
Repl. CAV / ROTODIESEL
DPA - Pump
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
61
Repl. CAV / ROTODIESEL
DPA - Pump
Cargo Replacing
1 Hollow screw ............. 0808122 Protecting tube .......... 1913923 Protecting cap l ......... 1918584 End plate .................... 090063 ............... 7123-576L
End plate .................... 090064 ............... 7139-344BEnd plate .................... 090149 ............... 7135-181End plate .................... 090150 ............... 7135-180
5 Transfer blades ........ 080614 ............... 7123-388Transfer blades ........ 080773 ............... 7123-19
6 Rotor .......................... 080983 ............... 7123-18Rotor .......................... 080984 ............... 7123-18A
7 Liner ........................... 080814 ............... 7139-115Liner ........................... 080815 ............... 7123-017Liner ........................... 080816 ............... 7139-540Liner ........................... 080774 ............... 9103-009-A
8 Steel gasket .............. 080352 ............... 5936-332C9 Non return valve ....... 080849 ............... 7139-177K
Hollow screw ............. 080167 ............... 7139-339Hollow screw ............. 080675 ............... 7139-560A
10 Cover plate ................ 090248 ............... 7139-748A11 Lead seal ................... 081006
Nylon seal .................. 08075012 Gasket ....................... 080971 ............... 7123-515A13 Air screw ................... 080038 ............... 7123-351A, -B
Air screw ................... 080848 ............... 7123-252A, -B14 Throttle lever ............. 080985 ............... 7123-724
Throttle lever ............. 080986 ............... 7123-724D15 Nut ............................. 080981 ............... 5330-34416 Lead seal ................... 081006
Nylon seal .................. 08075017 Gasket ....................... 08003118 Stop lever .................. 080987 ............... 7123-725A
Stop lever .................. 080988 ............... 7123-325B19 Governor cover ........ 090056 ............... 7123-888A
Governor cover ........ 090057 ............... 123-888DGovernor cover ........ 090058 ............... 7123-888HGovernor cover ........ 090059 ............... 7123-888C, -EGovernor cover ........ 090060 ............... 7123-887
20 O-ring ........................ 080194 ............... 5855-3021 Bolt ............................. 080596 ............... 7123-52722 Stop shaft .................. 080186 ............... 9100-17823 Throttle shaft ............. 080188 ............... 7123-770
Throttle shaft ............. 080189 ............... 7123-770DThrottle shaft ............. 080190 ............... 7123-770EThrottle shaft ............. 080191 ............... 7123-770AThrottle shaft ............. 080192 ............... 7123-791A, -CThrottle shaft ............. 080193 ............... 7123-791DThrottle shaft ............. 081106 ............... 7123-770Q
24 Air screw ................... 080848 ............... 7123-252A, -B25 Metring valve ............. 080767 ............... 7123-490
Metring valve ............. 080771 ............... 7123-930Metring valve ............. 080772 ............... 9002-258C
26 Protecting cap ........... 19185827 Hub ............................ 080775 ............... 7123-549
Hub ............................ 080776 ............... 7123-98028 Oil seal ....................... 080813 ............... 5393-252C, -R
Oil seal ....................... 080821 ............... 5393-252UOil seal ....................... 080823 ............... 5393-252A, -B
29 Gasket ....................... 080993 ............... 7167-49630 Gasket ....................... 080205 ............... 7123-287
Cargo Replacing
31 Head and Rotor ......... 081009 .... 7123-340R, 7180-550RHead and Rotor ......... 081010 .... 7123-340S, 7180-550SHead and Rotor ......... 081011 .... 7123-340U, 7180-550UHead and Rotor ......... 081012 .... 7123-345M, 7180-559MHead and Rotor ......... 081013 .... 7123-345N, 7180-559NHead and Rotor ......... 081014 .... 7123-345T, 7180-559THead and Rotor ......... 081015 .... 7123-345U, 7180-559UHead and Rotor ......... 081016 .... 7123-345X, 7180-559XHead and Rotor ......... 081017 .... 7180-593MHead and Rotor ......... 081018 .... 7139-235N, 7180-593NHead and Rotor ......... 081019 .... 7180-10W, -613WHead and Rotor ......... 081020 .... 7180-650THead and Rotor ......... 081021 .... 7180-655KHead and Rotor ......... 081022 .... 7180-19U, -668UHead and Rotor ......... 081023 .... 7180-722UHead and Rotor ......... 081158 .... 7139-235S, -858S
32 Camring ..................... 081024 .... 7123-308ECamring ..................... 081025 .... 7123-308FCamring ..................... 081026 .... 7123-308NCamring ..................... 081027 ........ 7123-309AACamring ..................... 081028 ........ 7123-309CCamring ..................... 081029 ........ 7123-309DCamring ..................... 081030 ........ 7123-309ECamring ..................... 081031 ........ 7123-309QCamring ..................... 081032 ........ 7139-940ECamring ..................... 081033 ........ 7139-940DCamring ..................... 081034 ........ 7139-940QCamring ..................... 081035 ........ 7139-949QCamring ..................... 081036 ........ 7167-976D
33 Roller and Shoes ...... 081043 ........ 7135-72Roller and Shoes ...... 081044 ........ 7135-72NRoller and Shoes ...... 081045 ........ 7135-249
34 Bolt ............................. 081089 ........ 5334-267A, -D35 Nut ............................. 081090 ........ 7990-31, NU9-84136 Sleeve piston ............. 081094 ........ 7135-74H37 Damper ...................... 090350 ........ 7139-159A
Damper ...................... 090351 ........ 7139-159B
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
62
Repl. CAV / ROTODIESEL
DPC - Pump
Cargo Replacing
1 Transfer blade ........... 080614 ............... 7123-388Transfer blade ........... 080824 ............... 9102-929N
2 Liner ........................... 080774 ............... 9103-009,-A3 Stop Solenoid ............ 080207 ............... 9009-049
Stop Solenoid ............ 080212 ............... 7167-620,-C4 Stop Solenoid ............ 080929 ............... 9109-2625 Metring Valve ............ 080772 ............... 9002-258,A6 Throttle shaft ............. 080190 ............... 7123-770E
Throttle shaft ............. 081107 ............... 9120-221H7 Linkage set ................ 080992 ............... 7182-2988 Gasket ....................... 080738 ............... 7174-4919 Advance bold ............ 080982 ............... 7123-97510 Bearing-set ................ 090061 ............... 9109-2511 Governor cover ........ 090230 ............... 9100-296
Governor cover ........ 090231 ............... 9100-296AGovernor cover ........ 090232 ............... 9100-474FGovernor cover ........ 090233 ............... 9100-319Governor cover ........ 090234 ............... 9100-320
12 Overflow valve .......... 080698 ............... 7111-767Overflow valve .......... 080699 ............... 7111-768Overflow valve .......... 080700 ............... 7111-775
13 O-rings ...................... 080194 ............... 5855-3014 Stop lever .................. 080186 ............... 9100-17815 Calibrated Screw ...... 080754 ............... 7111-135A16 Cu-washer ................. 080947 ............... 9103-28717 Oil seal ....................... 080817 ............... 9107-40118 Advance solenoid ..... 080940 ............... 9108-154B
Advance solenoid ..... 080941 ............... 9108-153AAdvance solenoid ..... 080942 ............... 9108-147C
19 Plug kit ....................... 081131 ............... 9109-109
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
63
Repl. NIPPONDENSO
Diesel Pump Parts VE Pump Parts
090067Replacing 096010-0010Servicing VE, Mazda, ToyotaHard rubber buffer
090068Replacing 096010-0020Servicing VE, Mazda, ToyotaSoft rubber buffer
090069Replacing 096010-0030Servicing VE, ToyotaW/ Turbo
090070Servicing VE 20 mm,Isuzu, Nissan, Toyota
090157Servicing Isuzu, Kubota, Nissan, ToyotaI.D. 20 mm, O.D. 30 mmGasket kit with oil seal
080098 Std pkg 10 ACover-gasket O-ring
080953 Std pkg 5Replacing 096039-004020 x 30 x 7 mmOil seal
090236Replacing 096440-0590Servicing ToyotaCover for Fuel Injection Pumps
080972 AReplacing 096446-0100Servicing Bosch, Nippondenso, ZexelVE cover gasket
090212Replacing 1466 004 620Servicing Bosch EDCGasket kit
090347Replacing 31974-44000Servicing Mitsubishi, ToyotaFilter top
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
64
Repl. NIPPONDENSO
080220 AReplacing 096450-0170Servicing VE, Toyota
A: 42.5, B: 6.0, C: 20.0, D: 33.0, E: 15.5 mm
080221 AReplacing 096450-0180Servicing VE, Toyota Hi-Ace
A: 42.1, B: 6.0, C: 20.0, D: 31.0, E: 13.5 mm
080222 AReplacing 096460-0132Servicing VE, Toyota Camry
A: 35.0, B: 3.0, C: 15.0, D: 58.0 mm
080223 AReplacing 096460-0141Servicing VE, Toyota Camry Turbo
A: 35.3, B: 3.0, C: 15.0, D: 57.5 mm
080420 Std pkg 10 A6.5 / 10.5 x 2 mmO-ring for throttle shafts
Throttle Shafts Solenoids Stops
080177Replacing 096030-007012 V.
080178Replacing 096030-017024 V.
080680Replacing 096010-050012 V.W/ filter
080681Replacing 096010-051024 V.W/ filter
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
65
Diesel Pump
PartsBearings
Replacing SIMMS
Governor Parts
090222Replacing 506800, -801Servicing Ford Tractor / MarineSimms Minimec 4 cyl.Gasket kit
090223Replacing 506806, -807Servicing Ford Tractor / MarineSimms Minimec 6 cyl.Gasket kit
Delivery Valves
Replacing
Cargo Cav / Lucas
080973 .......... 507468-1080974 .......... 507503-1080975 .......... 507511-1080976 .......... 507504-1080977 .......... 505912080978 .......... 504661
080861 Std pkg 2Replacing 2008420 / 47 x 12 mm.
090244Replacing 506791Fly weight kit
080956Replacing Cav 500745Servicing MinimecFly weight
080957Replacing Cav 501112Servicing MinimecPlate
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
66
Replacing STANADYNE
090242Replacing 24370AServicing DB 2Gasket kit
090341Replacing 24371Servicing DB JDBGasket kit
090342Replacing 22508, 24373Servicing DB 2, IndustrialGasket kit
090343Replacing 24370VServicing DB 4, DM, JD, AgricultureGasket kit
090344Replacing 33702Servicing DB 4Gasket kit
080966Replacing 20511, 21192Servicing DB-GF typeTransfer-pump blade
081140Replacing 20512, 20512S, 21191, 21193Transfer-pump blade - oversize
081141Replacing 20803, 21798Transfer-pump blade - low viscosity fuel
081142Replacing 20804, 33500Transfer-pump blade - low viscosity fuel,oversize
Diesel Pump Parts
080873Replacing ST2621412 V.
080926Replacing ST2638724 V.
Solenoid Stops
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
67
Replacing YANMAR
Diesel Pump Parts
Diesel Injection Pumps -
Single
090303Servicing Yanmar air cooled single cylinderEngine type YDLL, YPFE-MElement O.D. 5.5 mmDelivery valve O.D. 4.1 mm
090304Servicing Yanmar air cooled single cylinderEngine type YDLL, YPFE-MElement O.D. 6.5 mmDelivery valve O.D. 4.5 mm
Injectors
100597Servicing Yanmar air cooled singlecylinderEngine type YDLL, YPFE-MFitted with a nozzle DLLA 150P224,opening pressure 196 bar.
100598Servicing Yanmar air cooled singlecylinderEngine type YDLL, YPFE-MFitted with a nozzle DLLA 150P224,opening pressure 196 bar.
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
68
090237Replacing 104780-7250Servicing Hyundai 33103-42980Code VE 4/10 F 2000 RNP 2155
090238Replacing 104745-4890, -7940, -9070Servicing Hyundai H1, 33103-42360Code VE 4/10 F 2100 RNP 1837
090065Replacing 146600-1120Servicing VE, Isuzu, Nissan, Toyota
090066Replacing 145099-0520Servicing EP/VM, Kubota, Mazda,Nissan, Toyota, Yanmar
090077Replacing 146600-2420Servicing VE, Mazda
080098 Std pkg 10 ACover-gasket O-ring
080215 AReplacing 146513-2020, 9461 613 632Servicing VE, Nissan
A: 39.0, B: 6.0, C: 16.0, D: 59.3 mm
080218 AReplacing 146510-1720, 9461 610 261Servicing VE, Mitsubishi Shogun
A: 35.1, B: 3.0, C: 15.0, D: 58.5 mm
080420 Std pkg 10 AServicing VE6.5 / 10.5 x 2 mmO-ring for throttle shafts
Repl. ZEXEL / DOOWON
Throttle ShaftsDiesel InjectionPumps
Diesel PumpParts
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
69
Repl. ZEXEL / DOOWON
Solenoid Stops
080177 AReplacing 146650-0720, -1220,9461 610 53012 V.
080178 AReplacing 146650-0820, -132024 V.
08068012 V.W/ filter
08068124 V.W/ filter
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
70
MISCELLANEOUS
080853Repair kit for vacuum pumps
Vacuum Pump Parts
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
71
Pressure Conversion
Table
Bar PSI Column ColumnFuel Diesel
0.50 .......... 7.2 .......... 6.7 mtr. ........ 5.6 mtr.0.45 .......... 6.4 .......... 6.0 mtr. ........ 5.0 mtr.0.40 .......... 5.7 .......... 5.4 mtr. ........ 4.5 mtr.0.35 .......... 5.0 .......... 4.7 mtr. ........ 3.9 mtr.0.30 .......... 4.3 .......... 4.0 mtr. ........ 3.4 mtr.0.25 .......... 3.6 .......... 3.3 mtr. ........ 2.8 mtr.0.20 .......... 2.9 .......... 2.7 mtr. ........ 2.2 mtr.0.15 .......... 2.2 .......... 2.0 mtr. ........ 1.7 mtr.0.10 .......... 1.4 .......... 1.3 mtr. ........ 1.1 mtr.0.05 .......... 0.7 .......... 0.7 mtr. ........ 0.6 mtr.
Suction Pumps
To be mounted in engine compartment.The pump is self-priming and stops whenno fuel demand exists.W/ electronic contacts.Fitting instruction included.
070019Universal, 12 V.Fuel terminal:2 screw terminals R-1/4"at an angle of 60.Fuel delivery capacity:Max. 120 Litre/h.Pressure head:Max. 0.10 bar = 1.3 mtr.
Suction head:Max. 0.20 bar = 2.7 mtr.
Servicing Bobcat etc.
070021Universal, 12 V.Fuel terminal:2 tube terminals O.D. 8 mm. swivellingapprox 220.Fuel delivery capacity:Max. 120 Litre/h.Pressure head:Max. 0.10 bar = 1.3 mtr.
Suction head:Max. 0.20 bar = 2.7 mtr.
W/ waterproof electrical connections.VW approved for oil drain on marineengines.
070184Universal, 12 V.Fuel terminal:2 tube terminals O.D. 8 mm. swivellingapprox 220.Fuel delivery capacity:Max. 120 Litre/h.Pressure head:Max. 0.1 bar = 1.3 mtr.
Suction head:Max. 0.2 bar = 2.7 mtr.
Electrical Pumps
UNIVERSAL
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
72
UNIVERSAL
Pressure Pumps
To be mounted near the tank.The pump is self-priming and stops when nofuel demand exists.W/ electronic contacts.Fitting instruction included.
070032Universal, 12 V.Fuel terminal:2 tube terminals O.D. 8 mm. swivellingapprox 220.Fuel delivery capacity:Max. 120 Litre/h.Pressure head:Max. 0.25 bar = 3.3 mtr.
Suction head:Max. 0.10 bar = 1.3 mtr.
070078Universal, 12 V.Fuel terminal:2 tube terminals O.D. 8 mm. swivellingapprox 220.Fuel delivery capacity:Max. 125 Litre/h.Pressure head:Max. 0.35 bar = 4.7 mtr .
Suction head:Max. 0.12 bar = 1.5 mtr.
070107Universal, 24 V.Fuel terminal:2 tube terminals O.D. 8 mm. swivellingapprox 220.Fuel delivery capacity:Max. 125 Litre/h.Pressure head:Max. 0.35 bar = 4.7 mtr.
Suction head:Max. 0.12 bar = 1.5 mtr.
070143Servicing Thermo King, Carrier.Universal, 12 V.Fuel terminal:2 tube terminals O.D. 1/8 NPSF in andoutlet.
Fuel delivery capacity:Max. 155 Litre/h.Pressure head:Max. 0.7 bar = 7.3 mtr.Suction head:Max. 0.12 bar = 1.5 mtr.
Accessories for Cargo 6103W
070183Replacing Thermo King 10-262.Filter kit.
07016112 V. 1.4-5.7 Psi. (0.1-0.4 kg.)Fuel delivery capacity: 80-150 Litre/h.8 mm. hose connection.
Interrupter Pumps
UniversalBuilt in Pressure Relief: assures animmediate return to zero pressure whenthe ignition is turned off.Prevents flooding and assures satisfactoryrestarting on the hottest days.Vertical mounting near tank is preferred.The pump is self-priming and stops whenno fuel demand exists.To 1.1 mtr. fuel lift.Tube terminal 6 mm.Fitting instruction included.
Fuel delivery capacity:113.5 Litre/h.
Tested at:+60 C.
If higher fuel deliveries are required,two or more pumps can be manifoldedin series and/or parallel hook-ups.
070003Universal.12 V. 4-5 Psi.
070004Universal.24 V. 4-5 Psi.
070134Servicing New Holland.Universal.12 V.Inlet / outlet 3/4" thread.
070058Servicing Thermo King etc.12 V. 7-9.5 Psi.
Electrical Pumps
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
73
070169Universal.12 V. Max. 7.5 Psi.Inlet / outlet 1/8"-27 thread.
070176Universal, high performance.12 V.Red dot marked.Fuel delivery capacity: 173 Litre/h.
Accessories
070177Filter.Servicing 070003, 070004, 070134,070058, 070169, 070176.
070076Servicing Refrigeration units etc.12 V. 8.5-12.5 Psi. (0.6 - 0.9 kg.)W/ integral filter.Fuel delivery capacity: 94 Litre/h.
UNIVERSAL
Electrical Pumps
Solid State Pumps
Universal.Built in Pressure Relief: assures animmediate return to zero pressure, whenthe ignition is turned off. Prevents floodingand assures satisfactory restarting on thehottest days.For cars w/ fuel-pressure. Not injection.To be mounted near the tank.The solid state pump is self priming to30 cm. fuel lift.Tube terminal O.D. 6 mm.W/ electronic contacts.Fitting instruction included.
070056Servicing Caterpillar, IH/Case etc.24 V. 4-6 Psi. (0.3 - 0.45 kg.)Fuel delivery capacity: 113.5 Litre/h.
070057Servicing Thermo King etc.12 V. 10 Psi. (0.7 kg.)Fuel delivery capacity: 30 Litre/h.
Fuel Pumps Posi-Flo
(Solid state pumps).Universal.Built in Pressure Relief: assures animmediate return to zero pressure, when theignition is turned off. Prevents flooding andassures satisfactory restarting on the hottestdays.For cars w/ fuel-pressure. Not injection.To be mounted near the tank.The solid state pump is self priming to30 cm. fuel lift.W/ electronic contacts.Fitting instruction included.
07018712 V. 1.5-4 Psi. (0.1 - 0.3 kg).Fuel delivery capacity: 95 Litre/h.Inlet / outlet 1/8"-27 threadIncluded Hose nipples Cargo 070009
07018812 V. 4-7 Psi. (0.3 - 0.5 kg).Fuel delivery capacity: 132 Litre/h.Inlet / outlet 1/8"-27 threadIncluded Hose nipples Cargo 070009
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
74
Electrical Pumps
UNIVERSAL
07018912 V. 1.5-4 Psi. (0.1 - 0.3 kg).Fuel delivery capacity: 95 Litre/h.Inlet / outlet 8 mm hose I.D.
07019012 V. 4-7 Psi. (0.3 - 0.5 kg).Fuel delivery capacity: 132 Litre/h.Inlet / outlet 8 mm hose I.D.
07019112 V. 7-10 Psi. (0.5-0.7 kg).Fuel delivery capacity: 139 Litre/h.Inlet / outlet 8 mm hose I.D.
Diesel Pump kit
07016212 V. pump self primingFuel delivery cap. : 40 L/min.Pressure: Max 1.1 BARMotorspeed 2800 Rpm 16 AmpSupplied with: 2 m wire w/ clip,2.5 m suction tube w/ filter, 2.5 m delivertube w/ pistolCE marked
070175Same as Cargo 070162 but 24 V.
070009 Std pkg 100 A1/8"For 6 mm hose I.D.
070077 Std pkg 25 A1/8"-27 NPTF.For 6 mm. hose I.D.
080955 Std pkg 10 A1/8"-27 NPTF.For 8 mm hose I.D.
070067 Std pkg 25 A1/4".For 10 mm. hose I.D.
Hose Nipples
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
75
080857 Std pkg 101/2"-20 UNFFor 8 mm. hose I.D.
080960 Std pkg 10 A1/2"-20UNFFor 10 mm hose I.D.
080855 Std pkg 10 A1/2"-R20For 10 mm. hose I.D.
080954 Std pkg 10 AM14-1.5For 6 mm hose I.D.
080854 Std pkg 10 AM14-1.5For 8 mm. hose I.D.
080959 Std pkg 10 AM14-1.5For 10 mm hose I.D.
080858 Std pkg 10 AM16-1.5For 8 mm. hose I.D.
070070 Std pkg 25 AM16-1.5For 10 mm. hose I.D.
080875 Std pkg 10M16-1.5For 11 mm. hose I.D.
080958 Std pkg 10 AM18-1.5For 10 mm hose I.D.
07018190.1/8"-27 NPTF.For 8 mm. hose I.D.
Hose Nipples
UNIVERSAL
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
76
080601 Std pkg 10Replacing 507674Servicing DAFO.D. 126 mm, I.D. 66 mm, Holes 12.1 mm
080598 Std pkg 10Replacing 4531680Servicing FiatO.D. 78 mm, I.D. 38 mm, Holes 10.5 mm
080602 Std pkg 10Replacing 4538013Servicing IVECOO.D. 100 mm, I.D. 48 mm, Holes 10.5 mm
080603 Std pkg 10Servicing LeylandO.D. 100 mm, I.D. 48 mm, Holes 12.8 mm
080600 Std pkg 10Replacing 1410 136 005Servicing Mercedes, ScaniaO.D. 94 mm, I.D. 44 mm, Holes 11.1 mm
080597 Std pkg 10Replacing 2411 098 074Servicing ScaniaO.D. 115 mm, I.D. 52, Holes 15.1 mm
080599 Std pkg 10Replacing 1410 136 007Servicing ScaniaO.D. 110 mm, I.D. 52 mm, Holes 13.1 mm
080604 Std pkg 10Replacing 3410 190 500Servicing ScaniaO.D. 114 mm, I.D. 62 mm, Holes 12.8 mm
080749 Std pkg 10Replacing 4882440Servicing FiatO.D. 108 mm, I.D. 40 mm, Holes 14 mm
080801 Std pkg 10Servicing VolvoO.D. 116 mm, I.D. 64 mm, Holes 12.1 mm
080605Replacing 946470, 945408Servicing VolvoBolt for coupling
080606Servicing VolvoBolt for coupling
UNIVERSAL
Coupling Parts
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
77
080607Replacing 2410 322 502, 103500Servicing Scania10 x 13/19 x 4.4 mm, Guide bushing
080608Replacing 2410 320 076, 202023Servicing Scania12 x 15/21 x 5.3 mm, Guide bushing
080609Servicing Volvo8 x 12/24 x 8 mm, Guide bushing
Coupling Parts
UNIVERSAL
-
O.E.M. names and numbers are used for reference purposes only.
DIESEL PARTS
78
Externally Switched
Each kit contains all of the necessaryparts: solenoid, mounting bracket,hardware, linkage, complete installationdrawings, instructions and parts lists.
090095Servicing Bosch RSV 12 V.Left mounted
Pull current: 46 Amp.Hold current: 1.1 Amp.Pull rating: 89 Newtons at 25.4 mmHold rating: 178 Newtons
090096Servicing Bosch RSV 12 V.Right mounted
Pull current: 46 Amp.Hold current: 1.1 Amp.Pull rating: 89 Newtons at 25.