devices for electronics manufacturing and wiring …devices for electronics manufacturing and wiring...

Catalog 2006

Devices for electronics manufacturing and wiring loom operating

We were absolutely delighted with the positive response to the first full catalogue which we issued in 2003.

This 2005 edition provides you with an updated overview of our product range. It contains systems for the application of vapour phase technology and wave soldering. All of the other sections were revised and updated.

In addition to our product range, we also offer you consultation and service all over Germany with our seven regional sales offices and our efficient Customer Service Department.

Peter FarrenkopfManaging Director

� www.aston.de · Tel. +49 (0) 911/3� 66-0

How to reach us

Sales

Region Name Telephone no. Town

Coast and Berlin Dieter Mailand +49 (0) 4174 / 46 45 Stelle

North Rhine-Westphalia Karl-Heinz Palatzky +49 (0) 2391 / 93 99 21 Plettenberg

Hesse, Rhineland Palatinate, Saar

Hans-Peter Schütz +49 (0) 6028 / 48 68 Leidersbach

Northern Bavaria Thomas Knecht +49 (0) 911 / 32 66 265 Nuremberg

Uli Aures +49 (0) 911 / 32 66 238 Nuremberg

Southern Bavaria Karl-Heinz Krüger +49 (0) 8161 / 14 87 68 Freising

Baden- Württemberg Stefan Kurz +49 (0) 7041 / 86 38 02 Mühlacker

AAT Aston GmbHKonradstraße 790429 Nuremberg

Tel. +49 (0) 911 / 32 66 -0Fax +49 (0) 911 / 32 66 -299

[email protected] email address: [email protected]

ManagementPeter FarrenkopfBarbara Farrenkopf Secretary’s office Eva Killian -218Susanne Mayer -242

Accounting DepartmentBarbara Farrenkopf -263Irmgard Stierhof -245 EDPStephan Müller -235

AdvertisingGünter Ziegler -215 Customer ServiceHermann Groß, Head -252Jan Bäuerlein -250Richard Schnappauf -250Frank Curian -250

Sales (indoor service)

Soldering and repair technology/Dummy components Soldering metals and pastes

Harald Girstl -225

Adhesive technology, tools, EGB/ESD and expendables

Maik Rackl -224

Assembly, dispensing and workplaces Armin Riedel -246

Soldering technology Manfred Wolff -234

Automatic serial cable production Thomas Uhlherr -233

Semi-automatic serial cable production Uli Aures -238

Spare parts for serial cable production Christian Schmidt -239

Order Processing Helga HaasYvonne Curian

-241-237

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Soldering technology • LP repair • Extraction

Assembly • LP handling

Printing and Dispensing

Electronic chemicals • Consumables • Dummy components

Screwdriving technology • Tools

Worktables • ESD equipment • Inspection

Trimming and Stripping

Crimping and testing technology

Unwinding and coiling systems

Printing systems for cables

Index

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ESD-compliant materials

Lead-free materials, materials suitable for lead-free soldering

Request demo software.

You will find respective data sheets on our website under www.aston.de

Accessories

Spare parts

Applications

Symbols

You will find our General Terms and Conditions of Sale and Services under www.aston.de

01Soldering technology • Extraction

• Reflow soldering systems

• Wave soldering systems

• Selective soldering systems

• Determining soldering profiles

• BGA repairs and inspection

• Soldering and unsoldering tools

• Extraction units

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Reflow Soldering Systems

DIMA Solano671-SWRO0500The DIMA Solano reflow oven is the latest

addition to the DIMA reflow oven line. It

is the result of yearlong experience in the

construction of reflow ovens - and it is

available at an extremely favourable price.

Technical data

Controller Microprocessor controls with an RS 232 interface for heating and cooling zones. The transport speed and temperatures are indicated on an integrated LCD display or by means of optional software (PC required).

Transport systemRO-500RO-510

500-mm wide link chain. Transport speed of 50 to 800 mm/min.An additional 3 mm pin chain for assemblies of up to 450 mm in width

DimensionsRO-500RO-510

2500 x 1000 x 1500 mm2700 x 1000 x 1500 mm

Typical transport speed for lead-free soldering approx. 40 cm/min.

Process reliability and thermal stability, even for complex assembliesIn the Solano heat is transferred solely by means of a full convection

process. In this latest reflow oven model particular attention was paid to the

construction of the tunnel. In respect of materials used, the structure of the

convection cartridges and flow, this oven can hold its own among other

premium class reflow ovens at any time. The result is a reflow oven which

can be used for soldering even complex assemblies with a lower Delta T.

Assembly temperatures and air temperatures are virtually the same. Many

more assemblies can be soldered safely and reliably at comparatively low

process temperatures thanks to the fact that these temperatures are far

more consistent than in other systems. This extends the process

window, particularly to state-of-the-art, lead-free assemblies.

OperationThe Solano can be programmed on the standard LCD display-target

values and actual values of significant parameters are clearly presen-

ted. Optional software offers the additional possibility of being able

to present reflow profiles graphically, to compare them or to

evaluate and print process data.

Maintenance required, ease of maintenanceAll of the significant sets, transducers and sensors are easily

accessible once the hood has been opened. This reduces to a

minimum any repair or service work that may become necessary.

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Tel. +49 (0) 911/3� 66-0 · [email protected]


DIMA Passaat671-SWRO0405

Technically sophisticated convection/full convection oven for

assemblies of up to 400 mm in width.

Eight adjustable soldering, transport and cooling units designed for

faster transport speeds than the Breeze model.

Options: additional pin chain transport and nitrogen gas

injection for soldering zones.


Active heater length of 140 cm

Electrical power 380 volts, 6,000 (max. 17,000) watts

Overall length 250 cm

The oven is supplied with a cabinet stand as illustrated. Software for

controlling the oven, recording profiles and for documentation is

available as an option.

DIMA Breeze671-SWRO0403

Convection/full convection oven which produces exceptional

soldering results for this category. Eight controllable heating zones

solder even complex assemblies of up to 400 mm in width.

Options: additional pin chain transport and nitrogen gas

injection for soldering zones.


Active heater length of 90 cm

Electrical power 380 volts, 2,500 (max. 8,100) watts.

Overall length 166 cm

A cabinet stand and software for oven control, recording profiles and

for documentation are also included.

CIF FT04 Batch reflow oven for very small quantities and prototypes670-FT04

CIF is a manufacturer of compact reflow units for laboratory samples

and very small series. The soldering process can be observed through

a window.

The following are programmed:

• Stand-by temperature

• Pre-heating time and pre-heating temperature

• Soldering time and soldering temperature

The high proportion of convection enables assemblies of varying

volumes to be soldered without any great effort and expense when

determing soldering profiles. Lead-free soldering materials can also

be used. With the nitrogen option (670-N2), the FT-04 provides the

possibility to enlarge the soldering «process window» by means of

flooding the process space with nitrogen. Software for determining

and processing profiles is also available.

Max. assembly dimensions 350 x 400 mm

Heating power 4 x 1 KW

Rated voltage 230 volts

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Reflow soldering in the IBL vapour phase

All of the soldering procedures are in a position to attach components to specified base materials. When it comes to process quality, process sa-

fety and reliability we come out tops. Fact is: vapour phase soldering, also termed VP or vapour phase reflow, is currently the most universal, the

simplest and the most reliable soldering procedure. It is perfectly suited to any type of SMD component and any type of base material. All of the

components can be processed without any complicated determining or maintaining of temperatures.

20 advantages over other soldering procedures

1. No temperature profiles need to be set.

2. Extremely large volumes can be reliably heated up to soldering temperature.

3. The operating temperature of the soldering unit is defined by the boiling point of the working fluid.

For eutectic SnPb soldering metal a boiling point of 200°C is sufficient.

4. The components of an assembly are not heated up to a higher temperature than that of the vapour.

5. The circuit board is reliably prevented from delimination.

6. 100 % inert gas atmosphere through inert steam.

7. All components (including area array packages of any type, such as BGA etc.) can be soldered safely.

8. The risk of a popcorn effect on BGAs is limited.

9. Safe and simple unsoldering of QFPs, PLCCs and BGAs with the patented «ReSy» system.

10. Even temperature distribution over the entire assembly. The DT moves towards zero.

11. Lead-free solders can also be safely soldered at a maximum temperature of 230 °C.

12. The soldering procedure can be closely observed through an inspection window.

13. Fully reproducible process conditions even over long periods.

14. Flexible production. Even batch size 1 can be soldered safely and reliably.

15. Simultaneous soldering of electrical and mechanical components, also bulky components.

16. Soldering can commence as early as 15 minutes after the unit has been switched on.

17. Patented rapid-cool system (RCS).

18. Requires little space.

19. Environmentally-friendly soldering procedure since little flux vapour occurs.

20. Cost-effective soldering procedure thanks to low operating costs.

The typical boiling point temperature of the lead-free SMD reflow soldering metals is 230°C.

Structure of the IBL Premium unit

Inspection window

Temperature gradientcontrols

Discharge Pre-heater Discharge

No-jolt transport system

Workpiece holder

Cooling

Oxygen-free steam

Filtersystem

Rapid cooling

MachinesIBL offers a comprehensive range of different vapour phase soldering units for any type of application.

With four product lines in varying sizes a range of 16 different standard unit sizes for small to large-scale series is available. The machines come

as batch, batch inline or inline models.

Economy and Premium units are available. These models provide varying degrees of soldering convenience, depending on user requirements.

Variable energy control system

The heating power of the units is easy to regulate with a variably-adjustable energy control

system. If the unit is to operate in the heating power mode three adjustable heating levels are

sufficient to alter the temperature gradients required for soldering within certain limits. This

simple version of vapour phase soldering generates varying, almost linear temperature

profiles and is sufficinet in itself for many applications.

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1. The assembly is right above the steam.

Boiling fluid to generate a steam blanket

2. The assembly moves into the steam zone.

3. The steam condenses onto the solder module and transmits its heat.

4. The solder module does not become hotter than the steam.

5. The condensate still present on the solder module evaporates and leaves no residue.

Various reflow profiles are

realisable.Simple, cost-effective introduction to vapour phase soldering

The SV 260 (desk-top model) and SV 360 units in the Economy line were designed for

pragmatic users who wish to solder simply and conveniently. The units operate solely in the

heating power mode. They do not have any additional IR heating station. The entire heating

process is carried out in the steam phase. The steam blanket serves as an indicator of whether

the assemblies have been soldered or not.

230 °C

230 °C

230 °C

Steam zonetemperature 230 °C

Automatic mode

The units may be operated in the automatic mode. They will then react automatically to

varying load conditions of the work carrier. Soldering times are thus adapted

fully-automatically to the load condition.

IBL SV 260 with a cabinet stand

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The SLC and BLC units of the Premium line were designed for users who wish to be

able to universally handle any assembly production requirements, from small-scale to

large-scale series. They are equipped with everything that state-of-the-art vapour phase

soldering technology has to offer. In addition to what the Economy unit has to offer,

the option of equipping the unit with IR radiators extends the possibilities of vapour

phase soldering, for example by independent use for hardening adhesives or by

additional pre-heating of the assemblies. Patented procedure variants such as SVP (see

below) enable different soldering profiles to be varied, according to user requirements.

For example, so-called plateau profiles can also be set. Temperature gradients of

between 1 and 6 K/sec. are feasible and can easily be reproduced. The patented RCS

rapid-cool system makes it possible to realise fast cooling down procedures after

soldering has been completed. The Premium line units are tops in the development of

vapour phase soldering technology. They provide maximum process reliability and high

throughput accompanied by consistent quality for in inline operation.

IBL SLC 300

IBL SLC 500 with inline extension

IBL VAC 665 – soldering in a vacuum

IBL LV 600 Inline with cycle times of up to > 13 sec./BG

Automatic mode

The units may be operated in the automatic mode. They react independently to varying

load conditions of the work carrier. Times required for soldering are adapted

fully-automatically to the load condition.

IBL SLC 300 – IBL BLC 800

For assemblies from 340 x 300 mm to 840 x 540 mm, inline extension optional.

The IBL LV 600 inline soldering system

with intervals of up to 13 seconds per assembly.

The unique patented transport system makes it possible to react to

changing production needs. The LV 600 hence combines the numerous advantages of

smaller models with flexible, smooth inline transport.

SVP, procedure principle for adjusting temperature gradients.

With the help of the patented process control system it is possible to set temperature

profiles for various requirements extremely flexibly. Possibilities for purely regulating

heating power are far exceeded here. Best-possible reproducibility of the increase in

temperature in an assembly is guaranteed. It is particularly when it comes to adjusting

temperature gradients and preventing the so-called tombstone effect for passive

components that the possibilities of SVP control prove their worth. Since it is also

possible to react to awkward or new secondary conditions (for example special

components, new soldering paste), flexible adaptation to problematic circuit board

layouts is quite easy. Depending on requirements, an assembly can be heated up in

such a manner that the soldering points remelt within approx. 2 seconds or so that this

procedure takes 30 seconds.

Determining solder profiles withSolderstar®

Solderstar profiling systems enable more than the simple

recording of temperature curves. They make it possible to compare

temperature profiles recorded with the thermal target pre-settings

for solder pastes made by various manufacturers. Influencing variab-

les stipulated prior to measurement, such as the type of reflow oven

and settings, the circuit board and solder paste, are tested graphically

on measuring to determine whether the solder profile complies with

the target pre-settings of the solder paste. With the optional "Pro-

file Seeker" software tool a changed oven setting can then be simu-

lated. Finding suitable process parameters can be carried out on a PC

in a matter of only a few minutes, hence saving time.

Name Art no.

Temperature profiling systems

Solderstar Neptune 4 (4-channel), full kit 695-1000



Solderstar Saturn 6, full kit 695-1002

Solderstar Wave Shuttle (Standard) full kit 250 mm x 350 mm 695-1004

Kit comprising: data logger, heat-protection cartridge, thermal elements, RS232 connection cable, software, manual and suitcase

Data logger specificationsNeptuneSaturn

up to 4, 6 or 12 K-type thermal elementsup to 8 K-type thermal elements

Tact rate 0.1 sec. to 1 hr.

Precision +/- 1 °C

Resolution 0.02 °C

Capacity 60,000 dots, optional + 120,000 dots

Download time < 10 sec.

Battery Neptune: 2 lithium cells CR2450 Saturn: 9 V

Life spanBattery > 1,500 test cycles

Operating temp. -20 °C to 85 °C

Profile evaluation

Three systems are available:Solderstar Neptune

As a 4, 6 and 12 channel data logger with data storage

while measuring.

Solderstar Saturn

As a 6-channel data logger with direct data output.

Solderstar Wave Shuttle

As a 12-channel data loger with data storage for wave soldering

units. The following are measured: transport speed, wave contact

time, pre-heating and molten metal bath temperature, parallelism

of the transport and the figures for six freely-connectible thermal

elements.

Demo software is available free-of-charge!

Profile optimisation

11Tel. +49 (0) 911/3� 66-0 · [email protected]

Determining solder profiles

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epm Wave Soldering Units

Since it was founded in 1972, epm AG, located in Switzerland, has been operating worlwide with wave and selective soldering units. The

company quickly established itself on the market as a competent supplier of machines and equipment for soldering circuits automatically. More

than 2,000 epm soldering machines have been sold and installed so far all over the world. It can be assumed that more than 1,400 machines are

in operation every day.

epm systems are renowned for their process stability and efficiency. They are extremely reliable and easily accessible when maintenance work

becomes necessary.

Since 2003 epm has been offering modular wave soldering systems. Depending on their budget and their requirements, users can

retrospectively adapt their machines to respective increased demands. For example, it is possible to extend the epm Premium system to the epm

CIG WX standard.

The epm Economy is the basic machine in the modular system. The

atmospheric system is suitable for the use of lead-free soldering

metals. The solder wave can be assembled with a cover blanket of

nitrogen as an option.

Fluxer Foam/spray fluxer Small-series production Approx. 8 h/day

Pre-heating For fluxes on an alcohol basis Batch volume < 100 printed circuit

modules

Solder bath Double wave, for lead-free solders Dimensions L x W x H 3,400 x 950 x 1,100

Transport Chain or finger Frame width 300 mm/400 mm

Complete with PC controls and printer

Options, e.g. frame coding, nitrogen hood

The epm Premium is the second unit in this modular cons-

truction.

The atmospheric unit is suitable for using lead-free soldering

metals. It has been designed for producing medium-volume

series. The solder wave can be assembled with a cover blanket

of nitrogen as an option.

Fluxer Spray fluxer, also double fluxer Series production Approx. 8 h/day

Pre-heating For fluxes on an alcohol basis and on a water basis Batch volume > 100 printed circuit

modules

Solder bathDouble wave, for lead-free solders 300 mm/400 mm

Dimensions L x W x H

3,800 x 950 x 1,100

Transport Chain or finger Frame width 300 mm/400 mm


Options, e.g. frame coding, nitrogen hood, angle adjustment, pyrometer

Pre-heating

Spray fluxer

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epm Wave Soldering Units

The epm CIG Compact is the third unit in this modular construction system.

The closed nitrogen system is suitable for the use of lead-free solders and is intended for series production. The fluxer is located at the

entry to the machine. The active discharge system minimises the consumption of nitrogen and effectively lowers O2levels.

Fluxer Spray fluxer, also double Series production Approx. 8 to 16 h/day

Pre-heating For fluxes on an alcohol and water basis Batch volume < 1,000 printed circuit

modules

Solder bathDouble wave, for lead-free solders 300 mm/400 mm/500 mm

Dimensions L x W x H

5,200 x 1,200 x 1,100

Transport Chain or finger Frame width 300 mm/400 mm/500 mm


Options, e.g. frame coding, angle adjustment, pyrometer measurement

The epm CIG WX is the fourth and final unit in this modular construction system.

The system is suitable for the use of lead-free solders and is intended for series production. The system is nitrogen-flooded. Even high-mass

assemblies can be safely soldered. An active discharge system ensures an extremely low consumption of nitrogen. Power consumption is lower

Than that of other systems thanks to a sophisticated energy-management concept.

Fluxer Spray fluxer, also double Series production "365/24/7" application

Pre-heating For fluxes on an alcoholand water basis Batch volume > 1,000 printed circuit

modules

Solder bathDouble wave, for lead-free solders 300 mm/400 mm/500 mm

Dimensions L x W x H 7,300 x 1,200 x 1,100

Transport Chain or finger Frame width 300 mm/400 mm/500 mm

Complete with angle adjustment, pyrometer measurement, PC controls and printer

Options, e.g. frame codingTransport and handling units are available.

Lead-free molten metal bath

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Selective soldering systems EBSO SPA 250/ SPA 400Selective mini-wave soldering systems for plugs, edge connectors

and other wired components.

You will be able to replace several manual jobs with this inexpensive

machine. The mini-wave soldering systems SPA 250/SPA 400 are

suitable for the fast, first-class, reproducible soldering of

conventional components in a nitrogen atmosphere. Programming

is particularly easy and time-saving with the SPA Offline Editor in

Windows.

Basic system with a frame profile for holding the x, y, z axle system.

Universal holder for circuits boards with maximum dimensions of

250 x 260 mm (SPA 250) and 400 x 410 mm (SPA 400). With the

customer-specific solder mask of the SPA 250 system, dimensions of

up to 290 x 285 mm are possible. Solder module for lead-free

solders and a standard rapid-change nozzle in a round or square

design and N2 cover.

Selective spray or MicroDropfluxer for an automatic supply from the

reservoir. The unit is operated with a touch panel. The

system has a low-maintenance structure. It is recommended that the

system be operated with nitrogen (approx. 1 to 3 m³/h).

Operating processAssemblies (either individually or as panels) are mounted in the circuit

board holders. After the start button has been pressed the entire unit

is fluxed and then pre-heated (optional) and soldered. The solder

joints can be processed as dots or as lines during the fluxing or

soldering process. Fast cycle times and at the same time consistent

soldering results can be realised. There should be a minimum

clearance of approx. 2 to 3 mm to adjacent components, which in

turn should not be higher than approx. 35 mm.

Solder pot, pre-heater and spray fluxer

Soldering procedure

Various applications

Selective soldering systems

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Handling system for the EBSO SPA 250/ SPA 400

Extension to simultaneous soldering and assembling. The system can

be conveniently operated from where it is assembled.

Manual frame handling. The operator unloads and loads the unit.

Selective soldering systems

SPM10-LF/10-A-LF Selective Unsoldering System�4�-SPM10LF

The SPM10 is an ideal unsoldering/soldering system for high-pole

THT components. The assembly with the edge connectors to be

unsoldered, PGAs, base, etc. is put onto the height-adjustable

assembly holder. A laser point from the top positions the component

towards the unsoldering nozzle in the solder bath. The

soldering/unsoldering program is started with a foot pedal. When the

program has been completed the component can be lifted upwards.

With the SPM10-A-LF model the feed-throughs are also blown free

with compressed air after the components have been removed. The

solder pot is suitable for lead-free solders. Gas injection with nitrogen

for the solder bath surface is available as an option.

The controls regulate:

• Solder temperature

• Wave height

• Flow rate of the solder

• Volume of air blown out (SPM10-A-LF)

• 10 soldering profiles can be stored

• Position between component and nozzle recognised with laser

• Rapid-change bayonet nozzles

Blowing out the feed-throughs with the SPM10-A-LF

Connection 230 V, 8 AMaximum solder temperature 300 °CHeating-up period 30 to 40 minSolder quantity 20 kg (lead-free)Air supply SPM10-A-LF 4 barDimensions W x D x H 406 x 660 x 432 mm

Various nozzle sizes and shapes

(incl. Multijets) are available.

Optional drive for assembly holder acc.

to customer speciifications.

EBSO SPM10-LF

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BGA Repairs and Inspection

Computer-controlled hot-air repair systems TF1500/TF2500

Inexpensive hot air station thanks to a modular structureThe control unit and programmability of this reliable process hot air

station are exactly the same as those of the ST350 system. It differs

in that it has a modular structure. The structure makes for an extre-

mely inexpensive system without any limits on process reliability. The

system comprises the following components:

• ST325 control unit, Art. no. 480070432

• ST500 stand with z-axle controls, Art. no. 469930258

• ST550 circuit board holder for boards up to 460 mm x 460 mm

in dimension, Art. no. 69930254

• ST450 bottom heater, Art. no. 480070434

With this easy-to-operate rework system any type of area array

components up to a pitch of 0.4 mm and other high-pole SMDs up

to an edge length of 45 mm can be exactly positioned with a

precision prism and then reproducibly soldered. The

software-controlled operator guidance device enables the solder

profiles to be easily determined and adjusted during the soldering

procedure.

Other highlights

• In the solder profile the clearance between the lower edge of the

nozzle and the circuit board are stipulated. This guarantees

consistent profiles and the reproducibility of enabled processes,

particularly problematic assemblies.

• No vacuum pipette disrupts the component from heating up

smoothly during the soldering/unsoldering process. The vacuum

pipette is lowered onto the top of the component only shortly

before the cycle ends.

• The system also helps to reduce costs for nozzles. Using a

motorised vacuum pipette enables our hot gas jet nozzles to be used

universally for all of the component types (BGA, PLCC, QFP ...),

irrespective of their height. Costs for nozzles can be reduced by

almost a third and little effort is required for retooling.

• Precision prisma with a high-resolution CCD-Kamera. Enlargement of

up to 74-fold. Calibration is virtually unnecessary, unlike for

mirror optics.

• Other video ports for optional XR3000 2D x-ray and LS3000

optical inspection system (endoscopy).

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X-ray Inspection System XR3000This X-ray unit can make BGA components and other concealed

solder points visible. The unit can be used for reworking, for

small-series production and for samples. The open, but

nevertheless completely safe, full protection system is easy to

operate. It can be checked immediately without any

warming-up phases.

Hot Air System ST350Compact, z-axle-controlled hot air system for any type of SMD

component and for BGAs. Four-stage temperature profiles can

be set and up to 20 solder profiles can be stored. Micrometer

adjusting screws enable x and y to be set exactly. Entering

temperature, time and blow-out speed enables solder profiles to

be precisely defined. The component can be safely lifted with an

integrated vacuum pipette after it has been unsoldered.

Optical Inspection System LS3000The optical inspection system makes it

possible to see under BGAs.

A prisma photographs the soldering points

with the help of a camera system. They are

then shown on a screen.

The following can be seen:

• Solder bridges

• Solder ball meniscuses

• Solder ball melting behaviour

• Foreign matter

Solder bridges Missing globule

BGA Repairs and Inspection

Cold soldering points, Popcorning

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BGA Repair Systems

Reballing Kit150-KITXXX

The BGA reballing set can be used to provide BGAs with new solder

balls after unsoldering - fast, safely and at little expense. The set

comprises all the components necessary to reball one or several types

of BGA. Remelting can be carried out in a reflow oven, in a vapour

phase or on a heated plate. An applications video is available free of

charge. It can be downloaded from our website.

Standard equipment case:

• Flux pen

• Solder balls (50,000 balls) a choice of

20 mil, 25 mil or 30 mil

• Alloy Sn63/Pb37 or Sn10/Pb90

• 1 standard holder of your choice (list available)

• 1 standard stencil of your choice (list available)

Reballing Kit large150-5000

For application see 150-KITXXX, but including the following:

• Case

• Flux pen

• Solder balls, 50,000 balls each (20 mil + 25 mil + 30 mil)

• Alloy Sn63/Pb37 or Sn10/Pb90

• 9 standard holders (BGA15/19/21/23/27/31/35/40/42.5)

• 90 standard stencils

Flex Tac BGA Repair Stencil Kit183-�0131�0

With these BGA stencils solder paste can be applied simply and at

little expense. The stencils comprise an anti-static polymere material

which was laser-cut and is extremely flexible. The stencils are coated

on both sides in a residue-free adhesive film. Each side can be used

several times. The adhesive enables positioning to be carried out

quickly and easily. Once the paste has been applied the stencil can be

removed quickly and safely, without smearing the paste.

The Flex Tac kit comprises:

• 1 ESD-compliant case

• 20 different stencils

• 1 squeegee holder

• 3 different squeegee attachments

• 1 spatula

Application

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Hot Air Systems

Hot air station ST3004800704�8

Hot air station for soldering and unsoldering SMD components,

analogue controls. Temperature and air volume can be adjusted. A

motor pump means that no additional compressed-air supply is

necessary.

The hot-air jet nozzles are available in a variety of designs for any

type of application. Please request written information on the nozz-

les.

Hot air station ST32548007043�

Hot air station for soldering and unsoldering SMD components,

digital programming. Optional software for this station enables

4-stage temperature profiles to be entered. A motor pump means

that no additional compressed-air supply is necessary. The hot-air jet

nozzles are available in a variety of designs for any type of

application. Please request written information on the nozzles.

Other hot air systems, including semi-automatic systems, can be found from Page 16 on!

Pre-heating systems

PACE ST 400 Infrared pre-heating system480070436

Pre-heating infrared system, analogue controls, for pre-warming

assemblies. The pre-heating device is equipped with a 400-W

radiator. The adjustable temperature range is 37 °C to 205 °C. The

effective heating surface measures 140 mm x 140 mm.

PACE ST450 Hot air pre-heating system480070434

Pre-heating hot air system, analogue controls, for pre-warming

assemblies. The preheating device is equipped with a 1,500-W

heating element. The adjustable temperature range is 37 °C to

205 °C. Three nozzles are available with a length of 38 mm, 76 mm

and 114 mm.

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Pre-heating Systems

Pre-heating system VHP01150-VHP01

The pre-heating plate offers users diverse possibilities for warming

electronic assemblies, circuit boards and components. The effective

heating surface is equipped with an infrared dark radiator which has

an integrated thermal element for regulating temperatures. This

ensures that modern materials are heated up quickly and at the same

time evenly and gently. A programmable electronic control unit

guarantees precise temperature settings.

Five-stage temperature profiles and up to six different profiles can be

stored. The heating plates are available in various sizes and power

levels.

The following heating plates are available as standard models:

• VHP01, heatable area of 160 x 100 mm, power 1 x 650 W

• VHP02, heatable area of 160 x 100 mm, power 1 x 1,000 W

• VHP03, heatable area of 350 x 250 mm, power 3 x 650 W

• VHP04, heatable area of 350 x 250 mm, power 3 x 1,000 W

PACE MBT250480070�07

The MBT250 central unit can be operated with up to three tools at

the same time. The temperatures can be set and regulated exactly.

Switch-off times and temperature limits are programmable.

As a standard the system is supplied with a PS90 soldering iron,

SX80 unsoldering iron, TT65 unsoldering tongs and a TP65

unsoldering device.

PACE soldering and unsoldering unitsThe powerful SensaTemp PACE MBT systems make it possible to connect several tools at the same time. A reliable electric vacuum pump

which is integrated in the system is regulated by a microprocessor. The vacuum therefore increases extremely rapidly and the suctioning

effects are better. Automatic feeding after the unsoldering process prevents the unsoldering nipple from becoming blocked. A hot-air tool

can be connected to the adjustable pressure exit.

PACE MBT201480070�01

Up to two SensaTemp tools can be connected to the MBT201 central

unit at the same time and operated simultaneously. Temperatures

are set with a rotary potentiometer. As a standard the system is sup-

plied with a PS90 soldering iron and an SX80 unsoldering iron.

Repair Systems

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Soldering and Unsoldering Tools

PACE repair systems soldering and unsoldering toolsContact heat transmission is far more effective and faster for generating heat than any other related process. With the exclusive SensaTemp

temperature control device all of the various models of SMD and THT components of any size can easily be soldered and unsoldered at low

temperatures. This ensures consistent results without any thermal damage, even for large and high-mass components. You will hardly find a

more diverse, more reliable and more powerful system on the market. All of the tools can be operated on the various PACE central units.

PACE SX80 unsoldering iron460100106

What distinguishes this thermally powerful unsoldering iron is the

fact that it is low on maintenance. A full cleaning cycle can be carried

out in a matter of only a few seconds. It is generally only the solder

reservoir that needs to be exchanged. Any other form of care is

virtually unnecessary. There is a choice of unsoldering tips of various

dimensions and shapes for any type of application.

• HighMass, for heavy multilayer assemblies

• Standard, for the majority of THT aplications

• FinePoint, for tightly-assembled components

• SuperFinePoint, for removing solder bridges and residual solder

on SMD-Pads

PACE TT65 unsoldering iron470�50001

This allround unsoldering iron can be used to gently unsolder chip,

SOIC, SMD plugs, SOJ, PLCC and QFP elements at low temperatures.

Even the tiniest 0402 or 0201 chip components can be unsoldered

with the PACE TT65. The tongs are thermally powerful in order to

unsolder fine-pitch components and PLCCs up to an edge length of

43 mm in only a few seconds.

Unsoldering inserted components

Unsoldering a PLCC SMD Unsoldering a chip SMD

PACE TP65 unsoldering iron470�40001

Unsoldering tool with mould inserts for QFPs. The component is held

by a vacuum during the unsoldering procedure.

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Soldering and Unsoldering Tools

Hot air soldering iron TJ8046010014�

This handy hot-air pen is used for soldering and unsoldering small

components, such as 0201 and 0402, through to SOTs or SOICs. The

soldering iron is operated with a foot pedal or it can be operated

continuously on the ST125 and ST145 stations with a small

pneumatic pump. Three nozzle attachments are available.

Universal soldering iron PACE PS90460100131

Like all of the PACE tools, the two soldering irons have a high degree

of thermal efficiency and diversity. More than 100 different sldering

and unsoldering tips are available. The self-locking Permaground™

solder tips are a special feature. They simply need to be inserted to

engage and they are 100% earthed. Fine pitch soldering tasks are

particularly easy to perform with the mini-wave fillet tips which is

available in several shapes and sizes. When filled up with solder the

fillet is sufficient to solder a QFP-80 in one process.

Also available:

Short, standard and long solder tip models ranging from 0.2 mm to

4.8 mm in width and ThermoDrive solder tips for thermally

demanding soldering tasks and a consistently high tool life. SMD

unsoldering tips for SOICs and PLCC sockets are also available.

Soldering iron with mini-wave nozzles

High-power soldering irons TD10046010013�

The performance features of these high-power soldering irons are:

• Extremely high degree of thermal efficiency

• Heating-up in seconds

• Hardly any drop in temperature, not even for high-mass

assemblies

• Extremely lightweight

This soldering iron can be connected to the HW50 , TW100 and

HW200 stations.

More than 50 soldering inserts and 30 SMD unsoldering inserts are

available for this soldering iron.

Mini unsoldering stick MT100460100140

This handy unsoldering stick can be used to remove small SMD

components quickly and reliably. The stick can be connected to the

HW50, TW100 and HW200 stations.

Up to 10 unsoldering inserts are available.

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Soldering Stations

Master station ST1254800704��

Unsoldering station, analogue controls, with a built-in vacuum

pressure pump. Progressively-adjustable temperatures of between

204 °C and 454 °C can be set. An additional Lo-Flo pump enables

a TJ80 hot-air soldering iron to be operated continuously. The tools,

e.g. an SX 80 unsoldering iron and accessories, are seperately

available.

Master station ST1454800704�4

Unsoldering station, digital controls, with a built-in vacuum pressure

pump. The temperature can be set exactly at between 204°C and

482°C.

In addition the following functions can also be selected in the

programming mode:

• Specific temperature ranges

• Stand-by when not in use (extends the tool life of the inserts)

• Full switch-off

• Password

An additional Lo-Flo pump enables a TJ80 hot-air soldering iron to be

operated continuously. The tools, e.g. an SX80 unsoldering iron and

accessories, are seperately available.

Soldering station ST25 with PS90 soldering iron480070446

Soldering station, analogue controls, with a PS90 soldering iron. Pro-

gressively-adjustable temperatures of between 204°C and

454°C can be set. Highmass assemblies can also be soldered thanks

to rapidheat feeding. The power supply is max. 80 W.

The soldering tips can be ordered separately.

Soldering station ST45 with PS90 soldering iron480070448

Soldering station, digital controls, with a PS90 soldering iron. The

temperature can be set exactly at between 204 °C and 482°C. The

following functions can also be set in the programming mode:

• Specific temperature ranges

• Stand-by when not in use (extends the tool life of the inserts)

• Full switch-off

• Password

Highmass assemblies can also be soldered thanks to a rapidheat.

The power supply is max. 80 W.

The soldering tips can be ordered separately.

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Soldering Stations

High-power soldering systems HW100, TW100 and HW200A special advantage of these soldering systems is a high degree of thermal efficiency and process controls. The tools will have reached

operating temperature within only a few seconds. As soon as heat is conducted away through the solder point, the systems react quickly

and heat up to the target temperature again. No drop in temperature as in the case of conventional soldering stations is perceivable - not

even for high-mass assemblies. The consistent temperature at the solder point ensures that first-class, reproducible quality is generated

here.

High-power soldering station HW504800704�6

The thermal energy required is provided by coding plugs for the

HW50 stations. These coding plugs comprise high-capacity

resistances and are available with 8 different heating settings. They

ensure that it is no longer necessary to carry out complicated

calibration procedures to maintain quality requirements in alignment

with ISO 9000. Every soldering tip can be operated with all of the

eight power settings (see too HW200).

Scope of delivery:

• Station

• Soldering iron

• Deposit station for soldering irons

The soldering tips can be ordered separately. A tool deposit station

with an automatic stand-by function is available as an option. When

the soldering iron has been put down the appliance will shift into

the stand-by mode. The MT100 mini unsoldering tong can also be

connected.

460190071 - Deposit station with stand-by mode for

TD100 soldering irons

As soon as the soldering iron is put down the heat supply is reduced to

176 °C. This helps to extend the useful life span of the

solder tips. This deposit station can only be connected to the HW50

station.

Accessories

High-power soldering station TW100480070390-B

The TW100 station provides precise temperatures and a high degree

of thermal stability. Temperatures can be freely selected at between

260 °C and 425 °C. The appliance can easily be re-calibrated in the

programming mode at any time for ISO 9000 purposes.

No complicated procedures such as those needed for conventional

soldering stations are required for this unit.

Scope of delivery:

• Station

• Soldering iron

• Deposit station for the soldering iron

The soldering nozzles can be ordered separately.

MT100 mini unsoldering tongs can be connected as an option.

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Soldering Stations

Soldering station WS 51 53�30699

Soldering station, analogue, 50 W, 230 V

• Analogue electronic control unit for soldering tools up to 50 W

• Temperature range 150 °C to 450 °C

• Temperature setting with a rotary potentiometer

• Automatic tool recognition

Scope of delivery:

• PU 51 supply unit

• Soldering iron LR 21, 50 W, 24 V with ET B soldering nozzle

• KH 20 safety deposit station

Control unit HW200480070408

The TD100 and MT100 hand tools can be simultaneously connected

to the HW200 double channel station. The thermal energy required

is provided through coloured coding plugs. These coding plugs

comprise high-capacity resistances and are available with 8 different

heating settings. They ensure that it is no longer necessary to carry

out complicated calibration procedures to maintain quality

requirements in alignment with ISO 9000. Every soldering tip can be

operated with all of the eight power settings.

The heating levels are available as follows:

• Heating level 5, green, no. 412070362-01

• Heating level 5.5, blue, no. 412070362-02

• Heating level 6, orange, no. 412070362-03

• Heating level 6.5, gold, no. 412070362-04

• Heating level 7, red, no. 412070362-05

• Heating level 7.5, purple, no. 412070362-06

• Heating level 8, black, no. 412070362-07

• Heating level 8.5, silver, no. 412070362-08

460100132 - High-power soldering iron TD100

460100140 - MT 100 mini unsoldering tong

Accessories

Soldering station JBC AD 2700 kit65-�700�30

Efficiency and precision are distinguishing features of the JBC

soldering stations. They are also suitable for lead-free soldering too.

Constant temperatures enable lead-free assemblies to be soldered at

low temperatures, which in turn has a positive influence on the

useful life span of the solder tips. The temperature also switches to

the stand-by mode as soon as a tool is placed in the deposit

station. With its numerous soldering and unsoldering tools JBC

provides solutions for all types of soldering tasks. We will gladly

provide you with more information.

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Soldering Stations

Hot-air station WMD 3K5330�675

Hot-air station, multi-digital, 310 W, 230 V, with a built-in pump

• Digital electronic control unit for hot air, soldering and

unsoldering up to 150 W

• Touch-button temperature control


• Air volume 5 to 10 ltr./min

• Triple-digit digital display

Scope of delivery:

• WMD 3 supply unit

• Hot-air soldering iron HAP1, 100 W incl. two nozzles and

KH 27 safety deposit station

• Soldering iron WSP 80, 80 W incl. solder nozzle LT B and

WPH 80 safety deposit station

• Unsoldering iron DSX 80, 80 W incl. unsoldering nozzles DX

113HM, DX 112 and DX 113

• AK 20 safety deposit station

• Cleaning tools

Unsoldering station WMD 1D5333�699

Unsoldering station, multi-digital, 175 W, 230 V, with a built-in

pump

• Digital electronic control unit for unsoldering, soldering and

hot-air soldering irons up to 150 W



• Max. vacuum -0.7 bar

• Triple-digit digital display for actual and target values

• Optional input unit available for time function and

locking function

• Also available as a hot-air station: WMD 1A, Art. no. 53330699

Scope of delivery:

• WMD 1S supply unit

• Unsoldering iron, 80 W, 24 V incl. unsoldering nozzles DX

113HM, DX 112 and DX 113

• AK 20 safety deposit station

• Cleaning tools

Soldering station WSD 8153�60699

Soldering station, digital, 80 W, 230 V

• Digital electronic control unit for soldering tools up to 80 W



• Triple-digit digital display for actual and target values

• Optional input unit available for time function and

locking function

• Also available as a favourably-priced analogue version:

WS 81, Art. no. 53250699

Scope of delivery:

• Supply unit PUD 81

• Soldering iron WSP 80, 80 W, 24 V with LT B soldering tip

• WPH 80 safety deposit station

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Soldering Stations/Soldering Station Cleaning

Tip Tinner4110�0016Ideal for processing old soldering tips which can no longer be mois-

tened. Even stubborn caking can be removed.

Not recommendable for new tips.

Soldering wire feed LV0219�-�9XXXX01

This soldering wire feed is available for all of the standard soldering

irons. Wires from 0.7 mm to 2.0 mm can be processed. The feed

process is triggered direct on the soldering iron at the press of a

button. As an option the feed can be triggered with a food pedal.

The volume of tin can be controlled exactly with a timer and by

means of the transport speed. When placing orders please indicate

the soldering nozzle and the diameter of the wire. The soldering iron

deposit station can be ordered separately.

Dimensions L x W x H 160 x 80 x 160 mmWeight 1 kgConnection 230 V

Soldering tip cleaner clean-o-point 16�-0001

A clean soldering point must be made with a clean soldering

tip!

• Effective thanks to its simple handling - solder, dip, solder

• Cleaning principle: counter-rotating sponge roller

• Cost reduction through time-saving

Various versions can be offered, depending on where they are to be

used.

Dimensions L x W x H 132 x 92 x 65 mmWeight approx. 550 gConnection 230 V

Version Article number ESD/EGB Stop & Go1 162-0001 no no

2 162-0007 yes no

3 162-0002 no yes

4 162-0008 yes yes

162-0003 - Sponges; 8 units

162-0004 - Holder

162-0005 - Tin vessel incl. transmission shafts

Accessories

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Tin Solder Baths

Spare parts

Small solder bath ASTON 270109-1000

The Aston 270 solder bath is for dip soldering metal parts such as

strand ends or copper parts. The temperature of the solder bath can

be set exactly by means of an LCD control panel. The square shape

of the solder pot makes it easy to use and also easy to clean. The

casing and the tin bath are made of stainless steel. A cover for the

solder bath is available as an option.

Small solder bath dimensions L x W x H 270 x 145 x 150 mmSolder pot dimensions L x W x H 100 x 110 x 50 mmConnection 230 V, 425 ATemperature range 0 °C to 400 °CRecommended 250 °CSolder quantity approx. 4.5 kg

Small soldering bath W 101 H56109399

Small solder bath, temperature regulated by means of the

solder bath insert. Scope of delivery incl. solder bath insert for 330 °C

and horizontal holder.

Dimensions solder pot H x D 22 x 17.4 mmTemperature range 285 °C to 450 °CTemperature control by means of various solder bath inserts

Small soldering bath ASTON T 400 P188-0003

This small solder bath is ideal for soldering work requiring high

thermal power. Wires and other parts are dipped into the small

solder pot (opening: 30 mm). The temperature of the solder bath can

be regulated up to 600 °C, making it ideal for soldering

enamelled copper wires. The solder pot is made of stainless steel.

Small solder bath dimensions L x W x H 230 x 100 x 90 mmSolder pot inner dimensions H x D 50 x 65 mmConnection 230 V, 500 ATemperature range 250 °C to 600 °CWeight 2.4 kg

188-0840221 - Heating element 250 W

109-1002 - Temperature sensor

109-1003 - Heating element

51170699 - Solder bath insert for 285 °C



Accessories

Spare parts

As of spring 2005 lead-free solder baths (small solder baths) will be available!

Please request detailed information if required.

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Extraction units and filters for hazardous materials

The ULT units feature:

• Extremely quiet operation

• Flexibility

• Mobile application (some models with wheels)

• Filters easily exchanged and automatically cleaned

• Individual solutions for each application

Depending on the task in question, various

serials with different volume flow rates from

150 m³/h to 10,000 m³/h are available.

• Laser processing(labelling, applying and removing material,

cleaning, sintering and cutting)

We will help you to find the ideal solution for your extraction and filter needs.

Mobile extraction station

Exhaust booth for fumes and gases

Triple-joint arm with a slit nozzle

Extraction Units and Filters

• Soldering(manual soldering, wave soldering units, reflow soldering units,

selective soldering units)

• Welding(WIG, MIG, MAG and laser welding)

• Gases and steams(adhering, casting, varnishing, coating and cleaning)

• Dust and fine dust(grinding, cutting)

• Oil and emulsion mist(e.g. when processing metals, turning, milling, drilling and grinding)

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Solder Smoke Extraction

Dangerous vapours at workplaces result in declines in efficiency or even non-productive working times. Medical research has shown that

asthma attacks, chronic bronchitis, allergic reactions, contact-related dermatitis and other effects on the health of human beings are

directly related to flux vapours. When fluxes are heated a chemical irritant gas is produced and this is the main cause of these illnesses.

PACE ArmEvac solder smoke extraction systems help to remove vapours effectively from workplaces.

The systems have a highly-efficient, three-phase filter system:

• Preliminary filter, filters dust and coarse volatile solids in soldering smoke.

• Main filter (HEPA), filters particles of fine dust

• Purafil filter, filters most of the gases from the solder smoke

• (Various models available)

We supply a large range of suction arms and suction hoods for the PACE ArmEvac extraction systems.

The following is a list of the most popular air collectors from our range.

Arms and hoods are generally connected with flexible suction hoses.

This ensures that the entire PACE extraction unit is ready to use within a very short time.

PACE ArmEvac 200E488890�00

Solder smoke extraction system with a three-phase filter system. The

unit is equipped with a maintenance-free, brushless asynchronous

motor. The unit has two openings each with a diameter of 75 mm.

The suction power is greater than that of the ArmEvac 105E. A

sound absorber with an underwagon can be installed if required.

PACE ArmEvac 250E488890�50

Solder smoke extraction system with a filter level monitoring system

and volume flow controls. The unit is equipped with a

maintenace-free, brushless asynchronous motor. It has two openings,

each 75 mm in diameter. The filter level is indicated with LEDs.

Other features include the possibility to calibrate the filter system

to connected air collectors and a data communication system (ISO

14000) between system and PC by means of an RS 232 interface

(software optional).

PACE ArmEvac 500E488890500

Ideal as an island solution. Extremely strong extraction system for up

to six workplaces. The system has the same fittings as the ArmEvac

250E, but it has no speed control. The durable filter concept was

adapted to the higher extraction power.

200E 250E 500EExtraction power for individual feeding 288 m³/hour 288 m³/hour 451 m³/hour

Multiple feed per entry 170 m³/hour 170 m³/hour 283 m³/hour

Hose connections 2 x 75 mm 2 x 75 mm 3 x 75 mm

Max. hose length 5 m 5 m 5 m

Noise level 58 dBA 58 dBA 61 dBA

Dimensions in mm 393 x 282 x 365 393 x 282 x 365 640 x 400 x 365

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PACE ArmEvac 50488890050

Low-price workplace extraction system with an extremely efficient

filter system and filter saturation display. The extraction rate is

progressively adjustable. Two 30-mm suction arms can be connected.

Extraction rate Adjustable up to 152cbm/hour.Extraction rate with suction arms 60 cbm/hour per connectionDimensions W x D x H 215 x 330 x 315 mmNoise level 54 dBA

Metal flexarm 45 mm incl. suction nozzle4888604�9

PACE metal suction arm

Antistatic, flexible metal suction arm, 45mm.

• Requires little space

• Sturdy

• Robust, 0.9 m long stainless steel

• Easy to move into position

As an option the arm can be attached to the workplace

with an external table holder, No. 488860552.

PACE metal suction hood488860366Ideal when solder smoke and other fumes are to be extracted over a

wide area. The anti-slip hood can be set up at the workplace without

any extra fastening. It is supplied with a 2.5-m flexihose.

Dimensions W x D x H 130 x 460 x 130 mm

ESD suction arm kit488860765

This ESD-compliant plastic arm is extremely flexible. It is 75 mm in

diameter. The arm can be extended or shortened with the individual

hinged links. The standard length is 915 mm.

The set comprises the following parts:

• ESD arm, flexible, incl. a round nozzle

• Table top holder

• Hose, 2.5 m in length

Other optional nozzles can be used.

Accessories

488860055 - Kit with two suction arms

Suction arms of 30 mm each for attaching to the ArmEvac 50.

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Solder fume absorber EBSOMAT 10-1139-1000

Solder fume extraction system with charcoal filters to remove

harmful fumes. The Ebsomat 10-1 has two high-power filters and

ensures that workplaces are lit up without any glare.

The clamp stand supplied enables the absorber head to be freely placed.

Connection 230 VAir flow rate max. 180 m3/hNoise level approx. 43 dBFilter Charcoal filter change after approx. 150 h of operationLighting 2 cold light fluorescent tubes 9 WDimensions L x W x H 260 x 270 x 230 mm

139-1001 - Replacement charcoal filters (units)

139-1003 - Replacement fluorescent tubes 9 Watt

Solder fume absorber ASTON FUME139-0001

Small solder smoke extraction device with a smoothly-running,

powerful axial fan. The integrated suction head markedly enhances

efficiency.

The unit can also be used to absorb harmful gaseous air pollutants

and odours (solvents, paints, varnishes, adhesives, cleaning agents,

etc.). The unit can be installed easily and quickly at any workplace.

The favourably-priced system is supplied with a hinged stand and a

table mounting device.

Connection 230 VAC/50 Hz/18 WAir flow rate 160 m3/hNoise level approx. 43 dBCharcoal filter PES matCharcoal layer 85 g/mTotal pore surface 800 m²/g, DIN 55350-T12-78Dust filtration efficiency 85 %Casing Black/white plasticDimensions L x W x H 265 x 210 x 120 mm

139-0005/21 - Cold light lamp, rotatable, 9 W

139-0007 - Magnifying glass Ø 180 mm, 2 dioptres

139-0003R - Replacement charcoal filters (pack of 6)

139-0006 - Replacement lamps for the cold lighting 9 W/21

Accessories

Spare parts

Spare parts

0�Assembly and Handling

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• SMD placement automation

• SMD manipulators

• Manual placement

• Board handling

• Circuit board and component handling

• Component preparation

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Key Features• Inline 88 placement points for 8 mm or 1� mm feeders or offline 13� placement points• No reduction in feeder placement points with 1� mm feeder• Standard with � component cameras for checking and aligning components• Automatic reference mark recognition• 4,600 components/hour with IPC• Dual placement pipettes• Intelligent feeder• DIMAsoft® one-key user software• Linear encoder technology with a 0.001 mm resolution• Licence-free work scheduling software• Offline programming and optimisation• Inline or offline model available

Dual component camera for 0�01, µBGA and CSP recognition;max. component dimensions: 4� x 4� mm

DIMAsoft® Windows XP®

provides users with programming software which is far better than

any other software currently available on the market. Its unique

abilities enable fast, simple and clear one-key operation, thus

drastically reducing programming time. A demo version is available on

request. All of the DIMA machines use DIMAsoft® as user software.

SMD Hybrid Placement Line for High Mix + Low Volume

SMD Hybrid placement line for High mix + low volume

All of the software-operated DIMA machines enable projects

which frequently recur in production to be used. Whether for stencil

printing, dispensing, assembling or soldering - the D-pos®concept

(see Page 38) is always up-to-date. It will inform you online on

current data. With D-pos® it is also possible to prepare, plan and

check a large volume of data offline.

SMD placement line comprising two Hybrid HP-110s, a board handling system and a SOLANO reflow oven.

www.smt-zentrum.de

www.smt-zentrum.de35

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Intelligent feeders for all of the DIMA machines. These feeders

are equipped with a programmable microprocessor which offers a

great deal of management information. For example, the current

number of components, component data, component name,

component value, casing information or a signal before the feeder

empties. We supply full SMD production lines.Our technology centre in Nuremberg is equipped to deal with your entire series production.

SMD Hybrid Placement Line for High Mix + Low Volume

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Stand-alone model Inline model


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www.aston.de · Tel. +49 (0) 911/3� 66-0

SMD Dymaxion Placement Machine

DIMAsoft® Windows XP® provides users with programming software

which is far better than any other software currently available on the

market. Its unique abilities enable fast, simple and clear one-key

operation, thus drastically reducing programming time. A demo

version is available on request. All of the DIMA machines use

DIMAsoft® as user software.

All of the software-driven DIMA machines can be used for recurring

production projects. Whether for stencil printing, dispensing,

assembling or soldering - the D-pos®concept (see Page 38) is always

up to date and informs you online on current data. With D-pos® it

is also possible to prepare, plan and check a large volume of data

offline.

x and y direction linear motors.

Motor-adjustable circuit board holderwith a tray holder.

Key Features• Maximum precision, speed and flexibility• Feeder can be retooled for a new batch during the production process • No down times• Intelligent feeder, can be set up in the machine as required• Optimal feeder assignment account if several circuit boards are to be populated• Bar code recognition of components and circuits• Linear x and y motors• Can be upgraded for up to 212 units of 8 or 12 mm feeders• Up to 54 trays can be upgraded without any loss of feeder space

SMD Dymaxion placement machine with 200 feeder placement points


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SMD Dymaxion Placement Machine

Tray changer for �5 trays withoutany loss of feeder space.

Intelligent feeders for all of the DIMA machines. These feeders

are equipped with a programmable microprocessor which offers a

great deal of management information. For example, the current

number of components, component data, component name,

component value, casing information or a signal before the feeder

empties.

We supply full SMD production lines.Our technology centre in Nuremberg is equipped to deal with your entire series production.


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D-pos®Data Management

Reliable assembly thanks tocomponent barcodes.

Full retraceability of all the circuits boards andcomponents with batch traceability software.

Conversion software for all DIMA machines. All of the CAD formats can be converted.

Stock management of allthe components in your SMD production department with component barcodes.

All of the software-driven DIMA machines can be used for

recurring production projects. Whether for stencil printing,

dispensing, assembling or soldering - the D-pos® concept is

always up-to-date and will inform you online on current data.

With D-pos® it is also possible to prepare, plan and check a

large volume of data offline.

The feeders can all be programmed offline with offline feeder placement

points, hence keeping downtimes to a minimum.

Components, quantity and collection position are stored in the feeder.

The feeder offline point is also used for stock management.

www.aston.de · Tel. +49 (0) 911/3� 66-0

FP-�00 with FL-�00 manual placement point

FP-700

Modular manual placement point

Arm support

with a PC-controlled circuit board holder

with optional feeders,

camera and screen

with circuit board holder, feeder and rotary plate

The large triangular arm support means that

users can position their whole arm when

assembling.

Product ideaSimple handling and an ergonomic concept are the basis of the

Fineline series product concept. The systems are available either as a

full workplace or as a modular system in various states of

construction with options for extension.

Sensatip feeder headThe Sensatip pick & place head runs extremely smoothly. Its

ergonomic design guarantees fatigue-proof component placement.

The vacuum switches on automatically on contact with the

components and switches off when placed on the circuit. The FP full

system can take up to 13 feeders.

Fineline SMD Manual Placement Points


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www.aston.de · Tel. +49 (0) 911/3� 66-0

Manual Placement

Fineline FP-500671-FP500

The Fineline FP-500 offers all of the functions of a modern, manual

assembly system. It is equipped with a DIMA Easyglide x/y guide

system and a Sensatip placement head, which ensures safe uptake

and assembly, even for problematic components. The Fineline FP-500

is supplied as a full unit for up to 90 different types of component,

including an arm support, circuit holder and feeder holder for tape or

stick feeders.

Circuit board dimensions max. 280 x 220 mmFeeder holder max. 13 feedersDimensions L x W x H 900 x 760 x 300 mmConnection 230 V/70 WCompressed air 6 bar/1.5 ltr./min


The Fineline FP-600 is also equipped with a dispensing unit for

dispensing solder paste, SMD adhesive and other media. An embedded

digitally-controlled timer and a pneumatic fine-print control unit

enable precisely-reproducible dot dispensing, accompanied by

automatic clock pulse controls. In addition a counter-vacuum in the

cartridge can be set and regulated. This means that even

low-viscosity media can be dispensed.


The Fineline FP-700 comprises all modules of the FP-500 and FP-600

and it also has a digitally-controlled hot-air soldering iron for solde-

ring and unsoldering small components.

671-FA1000 - Universal motor drive with a food pedal

For automatically driving the rotary plate

671-FA1100 - Colour camera

With a pivot holder on the Sensatip feeder head

For placing fine-pitch components and small

components

Fineline FP-100 modular671-FP100

The modular Fineline FP-100 is equivalent to the Fineline FP500 and

comprises all the components of the Fineline full system, excluding

an arm support, circuit board holder and feeder holder. Instead there

is a choice of various circuit board holders, including

PC-controlled holders, and other accessories.

Circuit board dimensions up tp 530 x 330 mmFeeder holder up to 20 feedersDimensions L x W x H 500 x 760 x 300 mmConnection 230 V/70 WCompressed air 6 bar/1.5 ltr./min

Fineline FP-200 modular671-FP�00

As article 671-FP100, including a dispensing unit equivalent to the

FP-600.

Fineline FP-300 modular671-FP300

As article 671-FP200, including a digitally-controlled hot-air soldering

iron equivalent to the FP-700.

Accessories

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Manual Placement

671-FL2200 - LED bar

LED bar with 20 light emitting diodes for displaying

the components required from the tape or stick feeder

671-FL2020 - Additional bar

For holding a second set of circuits

671-FL2250 - LED bar

LED bar for up to 20 SMD boxes

671-FL2400 - Rotary plate drive

The rotary plate drive with 2 light-emitting diodes

automatically provides the component to be

assembled and indicates which component is to be

removed, even for divided cups.

Generic post-processor CAD2DIMA2000 671-SWCD0300�50

The generic post-processor is

used to make any CAD data,

irrespective of the format, readable

for the FL-200.

Please request a DEMO version

(see D-pos® Page 38).

FL-200 circuit board holder, PC-controlled671-FL�00

A program-controlled x and y laser dot guide prevents faulty

placement. It indicates the correct placement position quickly and

easily. The motor-driven rotary plate automatically provides the

correct component; the LED bar shows the component to be

assembled in the tape. With this system 800 components per hour

can be processed, even in difficult procedures. If required the FL-200

can be used with a Fineline unit from the modular series, either with

feeders or as a stand-alone unit.

The assembly data can either be taught or assumed direct from

available CAD data with the CAD2DIMA2000 conversion program.

Max. circuit board dimensions 390 x 250 mmMax. assembly area 290 x 210 mmDimensions L x W x H 820 x 300 x 70 mmConnection 230 VLight source Laser 0.5 mWPC required IBM-compatible, with an RS232 interface

Circuit board holder FM-150671-FM150

The circuit board holder assists the user in assembling

SMT components. The circuit board engages firmly into the holder.

It is also possible to place several circuits next to one another. The

triangular arm support makes it possible to place the rest arm

during the assembly procedure. This also means that the solder paste

on the circuit board does not smear.

Max. circuit board dimensions 330 x 145 mm

Circuit board holder FM-200671-FM150

As article 671-FM150

Max. circuit board dimensions 330 x 240 mm

Accessories

671-FM0150 - Additional bar for FM-150/FM-200

For holding a second set of circuit boards

Accessories

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www.aston.de · Tel. +49 (0) 911/3� 66-0

Manual Placement

Rotary plate for SMT components671-FC450

Rotary plate with 45 ESD cups and a cover. The rotary plate can be

used at any workplace together with the holder.

Basic plate for feeder671-FB100

Basic plate for up to 20 tape or stick feeders.

Tape feeders available are suitable for all of the Fineline systems

Article number Type of feed Width671-FT0807 7“ tape roll 8 mm

671-FT0814 14“ tape roll 8 mm







671-FS0100 Stick SO 6.2/15.2 mm

671-FS2000 Stick PLCC-20





Pen Vac vacuum pen136-500�

The Pen Vac vacuum pen is ESD-compliant and is supplied with

two straight and two curved 1/8“, 1/4“, 3/8“ and 1/2“ needles.

The vacuum rubbers are made of black silicone and are also suitable

for use at high temperatures.

Length 130 mmWeight 12 g

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Manual Placement

Handy Vac vacuum pipette183-HVKIT

The Handy Vac vacuum pipette is made of an ESD-compliant

material. It is extremely practical in use due to its small size.

The scope of supply includes four needles and three vacuum rubbers.

The vacuum rubbers are 1/8“, 1/4“ and 3/8“ in size.

Vacuum cup, black, 1/4“183-V90�5-B

ESD-compliant vacuum cup, 1/4“

(10 units per package)

Vacuum cup, black, 3/8“183-V9038-B

ESD-compliant vacuum cup, black, 3/8“


Vacuum cup, black, 1/2“183-V9050-B

ESD-compliant vacuum cup, black, 1/2“


Automatic pipette671-DP�000

The DP-2000 pipette switches the vacuum on and off automatically

when the tip makes contact. The component can also be turned

at 360°. A DV-200 or DV-210 vacuum control is used for this pipette.

Vacuum control device DV-200 (not illustrated)671-DV�00

With the DV-200 vacuum control it is possible to switch the vacuum

on or off as required by means of a foot pedal or with the automatic

DP-2000 pipette.

Connection 230 VCompressed air 6 bar

Vacuum control device DV-210671-DV�10

As article 671-DV200. Including an integrated vacuum pump. No

external compressed air supply is required.

Connection 230 V

ASTOFIX placement frame106-100X

For assembling leaded components. The circuit board is mounted and

can then be assembled. The ESD-compliant foam rubber holds the

circuit board, which can hence be turned by 180° for manual

soldering. It is also possible to mount several circuit boards

simultaneously.

Article number Type Max. circuit board dimensions

106-1005 Size 0 210 x 185 mm

106-1006 Size 1 280 x 220 mm

106-1007 Size 2 510 x 220 mm

106-1008 Size 3 760 x 220 mm

106-1009 Size 4 510 x 350 mm

Article number Type Max. circuit board dimensions

106-101084.A Size 0 220 x 210 x 30 mm

106-101085.A Size 1 290 x 280 x 35 mm

106-101086.A Size 2 520 x 280 x 35 mm

106-101087.A Size 3 770 x 280 x 35 mm

106-101089.A Size 4 520 x 420 x 35 mm

Replacement foam rubber


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The BH modules are flexible, robust, universal and of first-class

quality. They are ready to load und unload your production

lines and to link your machines.

The SMBH-1000 loading station transfers circuit boards direct from

the cartridge to the next machine. Sensors ensure that the cartridge

is not moved until the transport cylinder is in the neutral position.

The SMBH-2000 is equipped with an additional input tape and a

manual width-adjustment device. The unloading station uses

transport belts to transport circuit boards from the previous machine

partly into the cassette. As soon as the complete circuit board has

passed the sensor, the pneumatic slide pushes the circuit board right

into the tray. During the final procedure a stopper prevents faults

from being caused by other circuit boards.

Final moduleAn SMBH-51 final module is used at the end of a line on which no

unloading station is used. This module, which is not motor-driven,

uses rolls arranged in two rows. It is thus able to buffer several

boards in accordance with the lengh of the module.

Loading and inspection moduleThe SMBH-54 loading and inspection modules are fitted with

microprocessor-controlled touch panels for programming and

controlling. Components can be ergonomically re-assembled with

an optional arm support and a pedal start/stop function. Can also be

used as a loading station.

Buffer moduleThe SMBH-55 and SMBH-56 buffer modules can buffer up to two or

three circuit boards simultaneously. All of the modules can be tooled

with the arm support.

SMBH-1000 Loading station for 50 circuit boards

SMBH-2000 Unloading station for 50 circuit boards

SMBH-5105 Final module with rolls, length 500 mm

SMBH-5110 Final module with rolls, length 1,000 mm

SMBH-5115 Final module with rolls, length 1,500 mm

SMBH-5405 Loading/inspection module, length 500 mm

SMBH-5410 Loading/inspection module, length 1,000 mm

SMBH-5415 Loading/inspection module, length 1,500 mm

SMBH-5510 Buffer module, length 2 x 500 mm

SMBH-5615 Buffer module, length 3 x 500 mm

Board Handling System

www.aston.de · Tel. +49 (0) 911/3� 66-0

SMBH-1000

SMBH-2000

SMBH-�000SMBH-1000

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Circuit Board and Component Handling

Circuit board magazine�78-100XX

Compile your own magazine as you require.

The magazines can be assembled quickly and easily. They are sturdy

and distortion-free, can be stacked and can also be used upright.

Three different ribbed panels for varying circuit board dimensions are

available. These panels can be slid onto the connecting moulded rails.

The connecting moulded rails are available in any dimension required

up to a length of 2,000 mm. The magazines are ESD-compliant and

are thermally stable up to temperatures of 70 °C.

Material PolypropyleneContinuous operating temperature 70 °CSurface resistance 104 to 108 ohms

Ribbed panel 100�78-10050

Two moulded rails are required for connecting two or more

ribbed panels.

Dimensions L x W 359 x 100 mmWeight 0.28 kg

The length of the rails (dimension X) is calculated on the basis of the followingDimension D = circuit board width

Dimension X = length of the moulded rail

X = 36 + D1 X = 5� + D1 * D� X = 69 + D1 + D� + D3 X ≥ 73 + D1 + D� X ≥ 110 + D1 + D� * D3

Ribbed panel 180�78-10060

Two moulded rails are required for connecting two or more

ribbed panels.


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www.aston.de · Tel. +49 (0) 911/3� 66-0


278-12004 - Bearing rail for the ribbed panel 100

The bearing rail secures heavy circuit boards



278-10009 - Clamp

For documents, a set with fastening screws

Profiled rail�78-1XXXX

The profiled rails are cut according to your requirements. The

maximum length for a 600 x 400 mm box is 547 mm. Please inform

us which length you require.

Accessories

Ribbed panel 300�78-1�049

Four profiled rails are required for connecting two or more

ribbed panels.


278-12007 - Handle for the ribbed panel 100

Including material for attachment

278-10097 - Handle for the ribbed panel 180/300

Including material for attachment

Example�78-10547

Profiled rail 547 mmWeight 0.24 kg

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TESTSET 100 circuit board magazine�78-10063

With four 100 mm ribbed panels, two 369 mm profiled rails and

a clamp.

Weight 1.4 kg


With four 180 mm ribbed panels, two 369 mm profiled rails,

a clamp and a set of handles

Weight 2.5 kg


With two 300 mm ribbed panels, four 269 mm profiled rails, a clamp

and a set of handles.

Weight 2 kg

SERIE 700 circuit board magazine�78-8913XXX

The series 700 circuit board magazine for automatic assembly lines

offers a high degree of dimensional accuracy and precision. The

zero-backlash arrangement of the precision spindles ensures that the

side panels are parallel. They prevent the occurence of deviations.

The magazines can be stacked. They are equipped with captive

transport retentions for the circuit boards.

Material PolystyreneContinuous operating temperature 50 °CSurface resistance 108 to 109 ohms

Article number PCB widthin mm

max. PCB lengthin mm

DimensionsL X W X H in mm

Weightin kg

278-8913071 10 to 250 342 355 x 320 x 563 5.5

278-8913072 10 to 250 387 400 x 320 x 563 5.9

278-8913073 10 to 310 387 400 x 380 x 563 6.4

278-8913074 10 to 330 447 460 x 400 x 563 7.8

278-8913075 10 to 310 522 535 x 380 x 470 8.3

278-8913076 10 to 390 522 535 x 460 x 570 9.1

278-8913077 10 to 460 522 535 x 530 x 570 9.3

278-8913266 10 to 400 522 535 x 470 x 570 9.2

278-8913359 10 to 510 522 535 x 580 x 570 9.6

Sizes available:

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www.aston.de · Tel. +49 (0) 911/3� 66-0


Small-parts carousel ASTON 220140-000�

To be able to store and easily remove small parts. The carousel can

be turned 360° for easy access to all of the bowls. It has four levels,

each with 10 ESD-compliant bowls, and a handle.

Also available without ESD-compliance. Art.-no. 140-0001

Dimensions H x Ø 300 x 470 mmØ 300 x 470 mm 300 x 470 mmWeight 3.7 kg

140-0004 - Bowl, ESD-compliant

Spare part

Assembly frame BGST-50�79-0001

The BGST 50 serves to store circuit boards easily and quickly

(up to 50 boards) at the workplace.

Dimensions L x W x H 425 x 175 x 45 mmWeight 750 gContinuous operating temperature 70 °C

Transport and storage box�78-100XX

The boxes can be used universally. They are extremely sturdy thanks

to a double-walled base. The box system has been designed for use

in slot-in shelving units and assembly lines. Holders for lifting

equipment have been provided for on the front and on the sides.

Drawing mechanisms can be placed onto the gripping ribs. Bar

handles and undergrip handles on the front facillitate manual

handling. The circumferential, smooth base guarantees safe

transporting capacities in a lengthwise and crosswise direction.

Material PolypropyleneContinuous operating temperature 70 °CSurface resistance 105 to 1010 ohms

Bar handle Article number

Undergrip handle Article number Dimensions L x W x H mm Weight Contents

not available 278-10081 600 x 400 x 120 2.14 kg 18.10 kg

278-10082 278-10088 600 x 400 x 220 2.97 kg 38.90 kg

278-10083 278-10089 600 x 400 x 270 3.26 kg 49.30 kg

278-10086 278-10090 600 x 400 x 320 3.61 kg 59.70 kg

278-10087 278-10091 600 x 400 x 420 4.40 kg 80.50 kg

278-10072 - Top

Accessories

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Component Preparation

CUTBEND forming and cutting unit (axial)�18-XXXX

The Cutbend cuts and forms taped axial components. It can be

adjusted easily and quickly to various modular dimensions and

lengths. The unit can process up to 40,000 components per hour.

Slightly staggered processing of the two wire ends prevents the

component body from being subjected to axial tensile loads, hence

protecting sensitive components. Implementing several units for

varying wire thicknesses does away with retooling, which in turn

enhances productivity. The unit is supplied with a component box,

a screw clamp for fastening it and an adjusting star.

Dimensions L x W x H 175 x 145 x 160 mmWeight 1.9 kg

Accessories

218-101101 - Unwinding device CB-109

For one component roll

218-101135 - Feeding device

For feeding loose components

Article number Wire diameter Raster dimensions Bend on body Length218-109213 0.3 to 0.5 mm 4.7 to 40 mm min. 1.0 mm 2,6 to 15 mm

218-0002 0.5 to 0.8 mm 6.0 to 40 mm min. 1.3 mm 3.6 to 15 mm

218-101046 0,9 to 1.0 mm 6.0 to 40 mm min. 1.8 mm 3.6 to 15 mm

218-101121 1.1 to 1.2 mm 6.0 to 40 mm min. 2.0 mm 3,6 to 15 mm

EBSOMAT 40 forming and cutting unit (axial)�4�-40-X

The Ebsomat 40-2/40-3 units offer a variety of applications for

processing axial components and jumpers. The snap-on pins can be

cut and formed with equal and unequal angles. The raster

dimensions and the length can be simply set with the help of the

manually-operated spindle drive. The unit requires virtually no

maintenance thanks to its robust construction.

Dimensions L x W x H 240 x 165 x 210 mmWeight 9 kgManual output approx. 40,000 components/hMotor-driven output approx. 70,000 components/h

Accessories

242-40-1-49 - Motor drive

CE-certified

242-40-21 - Unwinder


242-40-47 - Feed

For feeding loose components

242-40-31 - Screw clamp

For fastening the unit

Article number Wire diameter Raster dimensions Bend on body Length242-40-2 0.3 to 0.8 mm 6,5 to 50 mm min. 1.3 mm 3.0 to 15 mm

242-40-3 0.3 to 1.3 mm 8.0 to 50 mm min. 2.1 mm 5,5 to 15 mm

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Article number Length of cut242-20-1/20 2 mm

242-20-1/30 3 mm

242-20-1/40 4 mm

242-20-1/50 5 mm

Standard cutting plates for the EBSOMAT 20-1/20-3

EBSOMAT 20-1 cutting unit�4�-�0-1

The Ebsomat 20-1 unit cuts loose, radial components to the required

length. It operates pneumatically. The cutting procedure is started

with the foot pedal supplied. Various standard cutter plates

(2, 3, 4 and 5 mm) with the most commonly-used perforations

(d = 1.1 mm) in a 2.54, 1.27, 1.8 und 2.5 raster are available. Two

plates with the same hole patterns are placed on top of one another.

When the foot pedal is operated the bottom plate moves and shears

off the inserted components. This system has an extremely long

service life since no blade is used. The unit is supplied without the

cutting plate.

Wire diameter max. 1.0 mmDimensions L x W x H 192 x 120 x 80 mmWeight 3 kgCompressed air supply 6 barOutput approx. 2,000 components/hCutting power min. 1000 NPins per cut max. 6 pins

Accessories

218-101101 - Unwinding device CB-109


Accessories

242-40-1-49 - Motor drive

CE-certified

VARIOCUT component cutter (radial)�18-109�13

The tried-and tested VARIOCUT cutter (12.7 mm matrix) cuts

radially-taped components of any kind to the length required. The

lead wires will therefore not need to be recut after soldering. The

unit is based on the successful CUTBEND principle. It is distinguished

by easy handling, first-class performance and a favourable price.

The VARIOCUT is practical and can be screwed onto worktables with

the screw clamp supplied.

Also available with a 15.0-mm matrix: art.-no. 218-109214

Dimensions L x W x H 175 x 145 x 160 mmWeight 1.9 kgOutput 40,000 components/hCutting length 1 to 8 mmComponent wire length max. 35 mm

EBSOMAT 33-1 component cutter (radial)�4�-33-1

The Ebsomat 33-1 is a radial cutter for cutting taped components of

any kind to the required length. Lengths are progressively adjustable

and easy to set. The unit is supplied with a 12.7 mm

(standard) transporting wheel. It requires virtually no maintenance

thanks to its robust construction.

Wire diameter max. 1.3 mmLength of cut min. 2.0 mmComponent body Ø max. 19 mmØ max. 19 mm max. 19 mmDimensions L x W x H 240 x 165 x 210 mmWeight 6 kgManual output approx. 40,000 components/hMotor-driven output approx. 60,000 components/h

242-33-1/0100 - Transport wheel

For 15 mm tape perforation



Extra cutting plates on request

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Forming, cutting and/or bulging unit EBSOMAT 20-3�4�-�0-3

The Ebsomat 20-3 forms and/or cuts loose, radial components. The

basic unit operates pneumatically and is controlled with the foot

pedal supplied. If required, it can be fitted with a cutting plate

(see EBSOMAT 20-1) or a plate for holding tools for bulging.

The tools are tailor-made for forming and for bulging. More than 300

different bending shapes (transistors, capacitors, edge connectors,

etc.) have already been realised.

Wire diameter max. 1.0 mmPins/resolution max. 12Dimensions L x W x H 235 x 120 x 80 mmWeight 3 kgCompressed air supply 6 barCutting power min. 2000 N

Accessories242-20-3/1 - Holder plate

For adapting the basic unit for forming and bulging

tools.

242-20-3/XXXX - Tools for the Ebsomat 20-3

The tools are tailor-made according to your

requirements. Bulging, inverse polarity protection,

90° bends and other forms are all possible.

For production we require component samples and

a drawing of how the component is to be

processed.

Forming and/or bulging unit ASTON 2301�0-0001

The Aston 230 is a simple, pneumatically-operated tool for forming

radial components. It has exchangeable forming plates. The unit

operates with a blade and a forming device in the plate. Cutting is

triggered with the foot pedal supplied.

Dimensions L x W x H 235 x 120 x 80 mmWeight 3 kgCompressed air supply 6 barCutting power min. 100 N

Accessories

120-0020 - Tool for cutting transistors

max. 3 pins

120-0021 - Tool for cutting and bulging

transistors, max. 3 pins

120-0022 - Tool for cutting, bulging and expanding


120-0024 - Tool for cutting and expanding


120-0040 - Tool for cutting capacitors

2 pins

120-0041 - Tool for bulging capacitors

2 pins

120-0042 - Tool for cutting inline transistors

120-0040 - Tool for cutting IC

round shape, 8 pins

120-0062 - Tool for cutting IC

with 16 pins

120-0064 - Tool for cutting and expanding IC

with 8 pins, round shape



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IC-Butler 2178-60010

IC straightener for IC widths of between 0.3“ and 0.6“. The ICs are

simply pushed through the appliance. The pins are bent with rolls.

The conductive unit can be earthed with a deflection cable by means

of a 4 mm pushbutton.

Dimensions L x W x H 100 x 140 x 20 mmWeight 100 g

IC-Butler 5178-60001

As article 178-60010, but for all five IC widths


IC-Butler 3178-600�5

The IC Butler 3 straightens the ICs direct in the bar. The bars are

pulled through four ball-bearing rolls.

The width is progressively-adjustable.


Component counter EBSOMAT 30-1�4�-30-1

The Ebsomat 30-1 is suitable for counting radial, axial and SMD

components (option). The electronic appliance requires no mains

connection. It can be used wherever required.

Forwards and backwards counting of components with 1 to 8 pins

per component possible. Numbers are indicated on an LCD display.

An acoustic signal sounds when the number entered has been

reached.

The power supply unit/charger required must be ordered separately.

Art. no. 242-30-1/4928

Dimensions L x W x H 230 x 130 x 80 mmWeight 1.5 kgCharger, in 230 V, 50 HzCharger, out 9 V/300 mAOutput 10,000 components/s

Accessories

242-30-31 - Rewinder

With a crank handle and a pulling cone

242-30-21 - SMD counter adapter

For tapes of up to 44 mm in width

03Printing and dispensing

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03• Dispensing units

• Mixing and dispensing technology

• Dispensing accessories

• Stencil printers

Key Features• 10,000 drops/hour• Lines, curves and circles programmable• Dispensing coordinates are automatically optimised • CAD2DIMA (optional) for CAD data conversion• Circuit board quick mounting device• Optional automatic reference mark recognition• Optional boring head for prototype circuit boards• Optional precision dispensing pump with an Archimedes screw

The precision pump transports media mechanically by

means of a motor and an Archimedes screw. Droplet

sizes and line widths are therefore not affected by

surrounding temperatures and cartridge levels.

Applications

DIMAsoft® user interface

All of the software-driven DIMA machines can be used for

recurring production projects. Whether for stencil printing,

dispensing, assembling or soldering - the D-pos® concept

(see Page 38) is always up-to-date and will inform you

online on current data. With D-pos® it is also possible to

prepare, plan and check a large volume of data offline.

DD-500 Dotmaster incl. a camera and frame grabber, user software for dots, lines and circles, no PC

DD-5010 ESI vision system for automatically recognising reference marks, incl. computer and screen, only with DD-500

SMDU-5100 Precision pump

SMDU-5200 Drill motor

EL-04755 Industrial trackball

SWCD-0300/260 CAD2DIMA2000 generic post-processor conversion software for all CAD data formats

Dam and FillGlob TopUnderfillPouringSealingDots

www.smt-zentrum.de

Precision Dispensing Pump

Applications

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Dotmaster dispensing unit

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Hybrid HS-100 stencil printer

Key Features• Computer-controlled, DIMAsoft® user interface • All of the appliance parameters programmable and computer-controlled• Unlimited number of PCB parameters storable • Digitally-controlled squeegee print • ESI vision system for PCB setup with two CCD cameras • Quick-lock camera guide arm and ergo-grip camera fixture for precise positioning• Mylar sheet for easy registering

Register sheet Print head

The correct position of the circuit boards is established with the ESI

vision system self-learning mode. Once the correct position has been

learned, the user is warned if a circuit board is not in the proper

position. At the same time the software indicates to the user how the

circuit board needs to be moved. Once the position is within a

pre-defined tolerance range the navigation window will switch from

red to white and the buttons for activation will be released.

All of the pressure parameters and the vacuum controller of the

circuit board holder are software-controlled.

HS-100 Semi-automatic stencil printer incl. PC and software

HS-2000 ESI vision system with two cameras

HS-13092 Quattro-Flex universal stencil frame, dimensions: 584 x 566

HS-2010 Automatic wet/dry under-stencil cleaning device

HS-2032 Squeegee starter set 320 mm

HS-2045 Squeegee starter set 450 mm

HS-2600 Universal circuit board holder

HS-2020 Adapter for small stencil frames

HS-2500 Puck pack adapter

Software with automaticreference mark recognition.


www.smt-zentrum.de

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Dispensing units

Dispensing pistol for standard cartridges683-TS7XX

For the precise manual dispensing of flux pastes and soldering pastes,

SMD adhesives and viscose-related media.

Weight 130 g

Article number Cartridge size683-TS705 5 ccm

683-TS710 10 ccm

683-TS730 30 ccm

The dispensing units of the DD-200 to DD-400 series offer solutions for dispensing soldering paste, adhesive, flux paste, coating varnishes,

spacing materials and other viscose substances. The dispensing units are controlled by microprocessors to enable the dispensing time to be

precisely set.

The dispensing units are available in various models. The models start with a simple dispensing unit which is available either with or

without a vacuum pipette, through to a multi-valve dispenser for connecting several cartridges. All of the units are supplied with a wide

range of accessories. You will receive a full unit that is ready for immediate use.

DD-200 dispensing unit671-DD�00

The DD-200 dispensing unit is controlled by a microprocessor.

Dispensing time and the clock interval can be set on the display right

down to a millisecond. An adjustable antivacuum in the cartridge

prevents material from dripping. The extremely solid construction

prevents the units from being damaged by environmental effects.

The units are universally applicable.

Scope of delivery: per unit one 10-ccm cartridge adapter, cartridge

holder, foot pedal and an assortment of needles

Dimensions L x W x H 260 x 370 x 90 mmWeight 5.4 kgConnection 230 V/50 W, 6 bar

DD 400 dispensing and pick & place unit incl. hot-air soldering iron671-DD400

As article 671-DD200, including a vacuum pipette and

a digitally-controlled hot-air soldering iron. The hot-air soldering iron

is suitable for simple repairs and soldering work or it can also be used

for working on shrinkable plastic tubing.

Weight 7.0 kg

Accessories

671-DA1003 - Cartridge adapter

For connecting 3 ccm cartridges







671-DO3003 - Vacuum nipple

Diameter 3 mm, set of five units

671-DO3005 - Vacuum nipple

Diameter 5 mm

Set of five units.

671-DO2000 - Cartridge holder

For 5, 10 and 30 ccm cartridges

671-DO1500 - Foot pedal

DK-1000 dispensing kit671-DK1000

The DK-1000 dispensing kit is a full package with needles and

cartridges comprising:

• five cartridges each of 5 ml, 10 ml and 30 ml incl. cartridge

needles and plugs

• 25 units each of plastic and metal needles, length 12.7 mm,

inner diameter 0.3/0.5/0.6/0.8 and 1.4 mm

• 25 units each of plastic and metal needles, length 6.35 mm,

inner diameter 0.3/0.5/0.6/0.8 and 1.4 mm

• 25 units each of conical plastic needles,

inner diameter 0.4, 0.6, 0.8 mm

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Mixing and dispensing technology

Manual dispensing unit for 10cc standard cartridges683-A7045�1

Simple, cost-effective method of dispensing products such as

flux paste, soldering paste, SMD adhesive or viscose-related

materials. The 10 ccm cartridge is clamped into the dosing unit

which is then ready for immediate use.

2-K-DOS mixing and dispensing system571-1000

This unit mixes and dispenses two-component materials (silicones/

polyurethanes) quickly and reliably. A pre-determined, pre-set

mixing ratio (resin/hardener) ensures precise mixing at all times.

Mixtures are made available at any time precisely as required and

without any air bubbles. They can be released either by pressing the

push button or by operating the foot pedal (optional). With the help

of a teaching procedure the quantity per dosage can be stipulated

and released with the «PULSE» button. In a computer-controlled

procedure, the two components are transported from separate tanks

to the dispensing head where they are mixed with the help of a static

mixer. The tanks are available in various sizes and can easily be

exchanged. It is also possible to provide individual large containers

(tin boxes, cans, etc.) with a special screw top onto which hoses can

be inserted for drawing off the material.

We would recommend that you always carry out testing with your

material prior to delivery. We will gladly send you a list of materials

that have already been successfully tested!

Accessories

571-1001 - Foot pedal

571-XXXX - Various static mixer tubes

Applications

• Casting electronic circuits and components

• Producing forms for pattern-making and mould-making

• Moulding dentures in a dental laboratory

• Producing printing pads for pad printing works

Dimensions L x W x H 280 x 300 x 400 mmArm length 650 mmLength of handpiece 150 mmTank capacity (standard) 2 x 5 ltr.

Advantages in comparison to manual mixing

• Material immediately available at any time

• No air bubbles on mixing

• Precise mixing and dispensing

• No faulty mixes

• Quick amortisation as a result of a clear time advantage

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Mixing and dispensing technology

Mixing unit for Semkit®cartridges683-��1�44MCI

This pneumatically-driven mixing unit was developed for

automatically mixing Semkit®cartridges. All it requires is two hand

movements and the mixing procedure can be activated with the

starting button. The hardener, which is contained in the rod of the

Semkit® cartridge, is fully emptied and mixed with the other

components. If required, it is then possible to use the mixture in the

cartridge with the help of the «250-A» pneumatic dispensing pistol.

Article no. 683-250000

• Fully-automatic mixing of the cartridges

• Guaranteed uniform mixtures by means of superpositioning

of reciprocating and rotational movements

• Automatic filling level checks

• Simple, safe handling

• Reproduceable mixing results thanks to a lockable counter

• No air enters the cartridge during the mixing procedure

• Fully-pneumatic drive

Dimensions L x W x H 260 x 260 x 900 mmWeight approx. 30 kgCompressed air supply 6 to 7 barAir consumption 400 ltr./min

Semkit® System683-SKXXX

Fully-integrated cartridge system made of plastic for storing, mixing

and processing two-compound materials. It is ideal for epoxy resin,

polyurethane and silicone materials and is used primarily in the

industrial sectors of aircraft construction, automobiles, electronics,

shipping and telecommunications.

Advantages:

• Precise dosing

• No measuring and mixing

• No skin contact

• Protection against contamination

We will fill your two-component material cleanly and free-of-bubbles

into Semkit® cartridges.

Semco® 250-A dispensing pistolFor the noise-free, pneumatic application of various media

from Semkit® systems or Semco® single-use cartridges.

• Precise application of the material

• Lightweight

• Quick cartridge replacement

• Smooth operation

Art. number Article Art. number Article

683-250000 250-A dispensing pistol, no cartridge holder 683-231611 Cartridge holder (28.35 g.) for 250-A

683-232649 Air hose, universal, length: 3 m 683-220256 Cartridge holder (2.5 oz.) for 250-A

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Dispensing needlesAll of the dispensing needles have a Luerlock thread and can be used with any commercially-available cartridges and valves.

Article number Inner diameter Gauge Length Colour Package

683-DM01530 0.15 mm 30 0.5“/12.7 mm Lavender 25 units

683-DM02526 0.25 mm 26 0.5“/12.7 mm Beige 25 units

683-DM03323 0.33 mm 23 0.5“/12.7 mm Pale blue 25 units

683-DM04022 0.40 mm 22 0.5“/12.7 mm Black 25 units

683-DM05021 0.50 mm 21 0.5“/12.7 mm Pale green 25 units

683-DM06120 0.61 mm 20 0.5“/12.7 mm Yellow 25 units

683-DM06919 0.69 mm 19 0.5“/12.7 mm Brown 25 units

683-DM08418 0.84 mm 18 0.5“/12.7 mm Pink 25 units

683-DM13715 1.37 mm 15 0.5“/12.7 mm Orange 25 units

683-DM16014 1.60 mm 14 0.5“/12.7 mm Dark green 25 units

Plastic-metal needles (standard)

Empty cartridges

Pistons (straight plug)

Stoppers

Article number Size Package 683-KA05000 5 ml 25 units

683-KA10000 10 ml 25 units

683-KA30000 30 ml 25 units

Article number Size Package 683-ST05000 5 ml 25 units

683-ST10000 10 ml 25 units

683-ST30000 30 ml 25 units

Article number Size Package 683-VE01000 Caps 25 units

683-VE05000 5 ml 25 units

683-VE10000 10 ml 25 units

683-VE30000 30 ml 25 units

Article number Inner diameter Gauge Length Colour Package

683-DK04022 0.40 mm 22 1.25“/31.75 mm Blue 25 units

683-DK06120 0.61 mm 20 1.25“/31.75 mm Pink 25 units

683-DK08418 0.84 mm 18 1.25“/31.75 mm Green 25 units

683-DK11916 1.19 mm 16 1.25“/31.75 mm Green 25 units

683-DK16014 1.60 mm 14 1.25“/31.75 mm Beige 25 units

Plastic needles, conical

Dispensing accessories

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Dispensing accessories

Stencil printers

Article number Dimensions671-DT5144 14G/1.60 mm - 1“/25.4 mm

671-DT5154 15G/1.37 mm - 1“/25.4 mm

671-DT5184 18G/0.84 mm - 1“/25.4 mm

671-DT5194 19G/0.69 mm - 1“/25.4 mm

671-DT5204 20G/0.61 mm - 1“/25.4 mm

671-DT5214 21G/0.50 mm - 1“/25.4 mm

671-DT5224 22G/0.40 mm - 1“/25.4 mm

671-DT5234 23G/0.33 mm - 1“/25.4 mm

671-DT5264 26G/0.25 mm - 1“/25.4 mm

Metal needles1� units per package

Flux dispenser5KDS5�00LL

For manually dispensing flux materials, cleaning agents and

other low-viscosity media. The dispensing needle of the dispenser is

made of stainless steel and the container is made of polyethylene.

EGB/ESD safety is absent.

Contents 80 mlHeight (no needle) 100 mmPackage 10 units

Flux dispenser with a brush101-0009

For easy manual cleaning in general cleaning

tasks with a soft horsehair brush.

Contents 60 mlOverall height approx. 155 mm

Piccolo printer�44-�0100

The piccolo printer is a manual printing device for small-volume

printing orders, BGA reballing and development series.

Special features of the printer are a smooth-running squeegee,

easily-exchangeable stencils and easy handling.

Scope of delivery: stencil printer and squeegee, no stencils and

substrates.

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Stencil printers

SP-200 stencil printer671-SP�00

The SP-200 manual stencil printer is suitable for processing solder

paste, SMD adhesive and other materials. The printer is registered

by means of adjusting screws in an x, y and z direction. The height

of the stencil and hence the drop height can also be adjusted. The

squeegee is manually guided over the stencil.

Dimensions L x W x H 600 x 340 x 140 mmPrinting area 250 x 350 mmWeight 22 kg

671-SP2750 - Metal squeegee

Length 250 mm671-SP2500 - SP-2500 stencil frame

Additional frame for

fast refitting

SPR-25 stencil printer673-SPR�5

The SPR-25 stencil printer was designed especially for small to

medium print series. Its linear-guided double-headed squeegee

guarantees procedures which are just as reliable as those of

automatic systems. The head is guided over the entire printing area

by means of two axles and an angled lock-in position. The printer is

registered by means of adjusting screws in an x, y and z direction.

The height of the stencil and hence the drop height can also be

adjusted.

Dimensions L x W x H 711 x 838 x 355 mmWeight 53 kgPrinting area max. 406 x 457 mmFrame dimensions max. 584 x 584 mm

SPR-25V stencil printer673-SPR�5V

As article 671-SPR25. Including vacuum receptacle.

Accessories

Accessories

673-SPRDNK - Receptacle for two-sided populated boards

Comprising adjustable magnetic feet

673-FF25 - Quick-release frame

For inserting stencils without a frame

Dimensions (W x H) 584 x 584 mm

673-SPRMSQ18 - Metal squeegee

Length 457 mm

673-SPRST - Cabinet for the SPR-25

Dimensions (L x W x H) 720 x 850 x 1,150 mm

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Section

63

04

04• Lead-free

• Soldering metals and pastes

• Fluxes

• Adhesives and casting resins (Emerson & Cuming)

• Application of adhesives and casting resins

• Dummy components

• Cleaning

• Material for circuit board assembly

Chemicals • Consumables • Dummy Components

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We will supply you with full solutions for the production of lead-free assemblies

Solder pastes Flux pastes

Flux on an alcohol and water basis

Flux pens

Electroconductive adhesives

Dummy components

Test circuits

Vapour phase soldering

Selective soldering

Wave soldering

Reflow soldering

BGA solder Solder wire

Bar solders

Lead-free

We deliver the machines and the corresponding consumables,

for example alloys

Sn95,5Ag3,8Cu0,7

Sn96,5Ag3,5

Sn99,3Cu

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Solder paste R256 – 250 g container136-R�56/�51

As article no.136-R256/501 but with a 9.5% flux proportion

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Soldering Metals and Pastes

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Solder paste Delphine 5502 Sn96,5Ag3Cu0.5, grain type 3, 500 g tin160-550�

This solder paste complies with all of the requirements for

lead-free soldering technology. The paste can be used in convection

and vapour phase soldering units in standard atmosphere or in

nitrogen.

The paste is completely free of halogen and has excellent printing and

wetting properties. It also maintains its stability over a long period.

Other lead-free alloys and grain sizes are available on request.

This paste is also available for dispensing in cartridges.

Sanwa SSP3232B138-SSP3�3�B

Sanwa SSP3232B is a low-price solder paste for stencil printing as of

a 0.4 mm pitch. This paste can be used in any reflow unit. It is

distinguished by its good print image and by its stable wetting

behaviour. Even problematic assemblies can easily be soldered thanks

to the RMA flux it contains.

Alloy 62/36/2Ag, fine grain 22 to 45 microns, 9.5 % flux proportion,

500 g tin.

Solder paste R256 – 500 g container136-R�56/501The R256 solder paste is a no-clean solder paste which can be

used in a standard atmosphere or in nitrogen. It has the widest

possible process window and is hence also suitable for robust reflow

applications. The activity and the printing properties of the R256

solder paste remain stable for at least eight hours.

Alloy 62/36/2Ag, fine grain 25 to 45 microns, 10 % flux proportion,

ROLO no-clean flux.

Other properties:

• Excellent print image

• Can still be used after a long interruption in the printing process

• High printing speed of up to 200 mm/sec.

• Pitch of up to 0.4 mm viable

• Good adhesive strength

• Little residue

R276 solder paste in a 10 cc cartridge 136-R�76-10

The R276 solder paste can be used in any type of dispensing

system. It is free of blow holes when it is filled in to guarantee an

even dispensing quantity. The excellent flowing properties of this

paste means that a large number of different needle sizes can be

used.

Alloy 62/36/2Ag, fine grain 25 to 45 microns, 13 % flux proportion,

ROLO no-clean flux.

Other properties:

• Excellent wetting on all substrates

including QSPs

• Good adhesive power for more than eight hours

• Can be used for hand dispensing as well as for

automatic high-speed processes

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Article number ø Alloy Spool636-100403 1.0 mm Sn96,5Ag3Cu0.5 1,000 g

636-070403 0.7 mm Sn96,5Ag3Cu0.5 500 g

636-050403 0.5 mm Sn96,5Ag3Cu0.5 500 g

Article number ø Alloy Spool630-100702 1.0 mm SnCuNi 1,000 g

630-070702 0.7 mm SnCuNi 500 g

630-050702 0.5 mm SnCuNi 250 g

Article number ø Alloy Spool636-100302 1.0 mm Sn63Pb37, Flux 2.5 % 1,000 g

636-070302 0.7 mm Sn63Pb37, Flux 2.5 % 500 g

636-050302 0.5 mm Sn63Pb37, Flux 2.5 % 500 g

636-030202 0.35 mm Sn62Pb36Ag2 250 g

Article number ø Alloy Spool

636-150001 1.5 mm Sn60Pb38Cu2, Flux 2.5% 1,000 g

636-100001 1.0 mm Sn60Pb38Cu2, Flux 2.5 % 1,000 g

Balver cored solder SN100C lead-free

Cored solder, lead-free

SMT cored solder wire with leadCored solder for wired technology and cable soldering

Article number Alloy Units150-30100 30 mil 63/37 (0.762 mm) 50,000

150-25100 25 mil 63/37 (0.635 mm) 50,000

150-20100 20 mil 63/37 (0.508 mm) 50,000

Balver solder SN100C in 1 kg bars, SnCuNi alloy630-0001

The lead-free SN100C solder is a nickel-reinforced zinc-copper

eutectic mixture which is well suited to motor-driven soldering

procedures. This solder is also excellent when used without nitrogen.

There is less bridge formation than with conventional SnCu soldering

metals. The recommended solder bath temperature is around 260°C.

The solder is also available in pellet form for the initial filling up of

units.

Solder in 1 kg bars, Sn63Pb37 alloy636-0008.1

Special high-purity, eutectic solder for less

oxidation formation.

Melting point 183 °C

We also supply other bar sizes. Please don’t hesitate to ask!

Pellet solder, Sn63Pb37 alloy636-0004

The pellets are perfect for filling wave soldering

units, partial soldering units and tinning stations.

Container capacity 1 kg

Solder balls

Also available as lead-free balls.

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Flux paste, incl. syringe 5 cc686-0003-05

The flux paste Multifix 450 is a no-clean flux. It is used for repair

work and for manual soldering. The integrated manual syringe

means that the cartridge can be used immediately.

Flux paste in 10 cc cartridges686-0001-10

The NC291 AX flux paste is particularly suitable for

circuit board repair work and for soldering BGA modular units. The

paste contains a synthetic flux and does not need to be cleaned.

RMA7 flux paste in 10 cc cartridges686-0001-11

The RMA7 flux paste is a no-clean paste. It contains a mildy-activated

flux on a resin-basis and has very good properties when it comes to

repair technology.

Alpha RMA7 flux paste in 5 cc cartridges686-000�-05

As art. no. 686-0001-11 but with a 5 cc cartridge

Flux 959T - 20 litre container136-00�8

The 959T flux is ideal for lead-free soldering and also for foaming

and spraying. The solid substance content is around 2.9%. The flux

can also be used in relatively short pre-heating units. It is

halogen-free and is classified as ORMO according to J-STD-004. It

does not require any cleaning thanks to extremely minimal residues.

Flux 950E - 20 litre container136-00�1

The 950E flux is ideal for foaming and for spraying. It can be used

in most soldering units, including inert gas units. The foam which is

produced has very fine pores and is extremely stable. It is

halogen-free and there is virtually no residue thanks to an extremely

low content of solid matter, namely < 2 %. The flux is ORLO-classi-

fied in accordance with J-STD-004.

Flux 979 VOC-free136-003�

The 979 flux is an organic no-clean flux without any solvent. It is

suitable for lead-free soldering processes. It is applied by means of

spraying. The high degree of activity results in very good wetting

properties. Very little residue remains and this does not need to be

removed. The 979 belongs to the ORLO category and, in contrast to

the 959T and 950E, it does not require any special storage since it is

non-flammable.

Self-fill flux pen136-FP001

This flux pen can be opened quite safely with a screwed plug. It is

intended to be filled with flux.

The flux is applied with a felt tip which can be replaced.

Flux pen 186136-FP186

This flux pen is very suitable for all SMD finishing and repair work.

The pen contains a mildly activated no-clean flux in accordance with

J-STD-004 as ROL1. Little residue is left behind after soldering.

Flux pen 950E136-FP950

This flux pen is suitable for reworking SMD circuit boards which

require an extremely mild flux. The pen contains a no-clean flux ac-

cording to J-STD-004 as ORLO. The proportion of solid matter

is < 2 %.

As a worldwide leading manufacturer of circuit assembly materials, Emerson & Cuming offer tried-and-tested, innovative technologies. The best

adhesives, casting resins, chip coating materials and protective varnish materials - all developed over a period lasting decades - are offered as

pastes and plastic sheeting. The product areas are based on epoxide, silicone and polyurethane resins and include light-hardening products.

These comprise materials which conduct both electrically and thermally and also insulating materials.

Stycast®

Eccobond®

Eccocoat®

More information and the selection of materials available, incl. data sheets, are to be found on our website.

Please request our product requirement profile for the best-possible choice of materials!

STYCAST®, ECCOBOND® & ECCOCOAT® are registered National Starch and Chemical Company trade marks)

Eccobond® type Art no. Container capacity

285 6-28550 1kg tin + a choice of hardener (catalyst 9 or 24LV)

57 C 6-57CPA10 + PC10 2x 50 g pot (part A + B)

45W1 6-45W/1510 2x 25ml twin cartridge for dispensing gun 6-808GUN50

286 6-286BL10 plus mixer tube, pack of 12 6-808NOZ12

2332-17 6-2332-1739 500 g container

104 6-104PA27 + PB20 500 g (part A = 303 g/part B = 197 g)

Eccobond industrial adhesive®

Adhesive technology is becoming more and more significant in

many areas of technology . In some cases it has already

become widely practised. The diversity of the

Emerson & Cuming Eccobond® power adhesives fulfils

a wide range of requirements in more ways

than one:

• Rigid or elastic (flexible)

• Thermal and/or electric

conductivity

• Insulating

• Resistant to chemicals

• For manual application through

to automatic production

processes

• Single-component or two-component

• For permanent bonding

We are official suppliers for Emerson & Cuming

Industrial adhesive

ProductChemi-

calSingle-comp.

Two-comp.

Curing up to 25°C

possible?

Viscosity at 25 °C Pa.s

Service temperatu-

re °C

Shore hardness

Thermal conduction 285 Epoxy X yesThixotrope

paste180 °C (catalyst

27-1)D 85

Electric conduction 57 C Epoxy X yes _ -45 °C to +120 °C _

InsulatingFlex. adjustable

45W1 Epoxy X yes 40 -55 °C to +95 °C D 65 (semi)

Insulating 2332-17 Epoxy X no 65 bis 85 -30 °C to 150 °C D 75 (at 25 °C)

Resistant to chemicals and for very high temperatures

104 Epoxy X noThixotrope

paste-55 °C to +230 °C D 90

Universal, standard 286 Epoxy X yesThixotrope

paste-55 °C to +95 °C D 80

Standard products*

Casting Resin Materials

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Stycast® casting resins (single-component or two-component) were

developed especially for electric and electronic areas of

application. The systems are based on epoxy resin, polyurethane and

silicone and have proven their worth as reliable insulation materials

in the electronics field thanks to the following advantages:

• Excellent stability at high temperatures and good

resistance to thermal shocks

• Hardly any shrinking and minimal stress for critical

components during the curing process

• Excellent electrical insulation properties, both at room

temperature and at higher temperatures

• A wide range of application properties and physical

properties, for example durability, curing procedure,

viscosity, heat conducting properties and hardness

Stycast casting material®

Product Chemical Two-componentFireproof

modelViscosity at 25

°C Pa.s

Service temperature

°C

Shore hardness

Thermal conductivity

W/m K

Permitivity at 1 MHz

Dielectric strength kV/mm

Thermal conduction

2850 FT/Cat 27-1

Epoxy X available 250 -55 to +175 94 D 1.1 5.8 21.7

Low viscosity2651-40W1/

Cat 27-1Epoxy X available 4 -55 to +175 85 D 0.5 3.9 17.7

For sealing W 67 Epoxy X 0.25 -40 to +230 89 D not applicable 3.3 17.8

Mechan. protection

4952/Cat 50N Silicone X 35 -65 to +260 70 A 1.0 5.2 21.6

Low viscosity, flexible

U2500 Polyurethane X 6 -40 to +125 75 A 0.6 5.5 15.0

Hardener Catalyst 9 Catalyst 27-1 Catalyst 24 LV

Processing time (100 g at 25°C) 45 min 2 h 30 min

Curing 16 to 24 h at RT or 2 h at 65 °C 4 h at 120 °C 8 to 16 h at RT or 2 h at 65 °C

Service temperature 120 °C 175 °C 90 °C

Possible curing systems

* The results indicated here for the various properties are based on measuring carried out in accordance with standard methods and may not be applied for drawing up any other specifications.

In this case results must be gained and confirmed through individual measurings taken.

Stycast® type Art no. Container capacity

2850 FT 6-2850FT50 1 kg tin + choice of hardener

6-2850FT59 8 kg tin, no hardener

2651-40W1 6-2651-40W50 1 kg tin + choice of hardener

W67 6-67PA40 + PB38 541 g tin + 459 g tin

4952 6-495250 1 kg tin + catalyst 50N

U2500 6-2500PA50 + PB13 1 kg tin + 70 g tin

Casting Resin Materials

Standard products*




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SMD adhesive Amicon®

Emerson & Cuming offer a wide range of adhesives for surface

mounting. Depending on the material, the products are designed for

high-speed application with a dispenser (up to 40,000 dots/h), stencil

application or needle application. All of the adhesives have excellent

wet adhesive strength properties (the components will not shift) and

also low hygroscopic properties. Amicon® SMD adhesives also

provide sufficient adhesion for critical components such as SOTs,

large MELFs and small components such as capacitors and resistors.

Suitable for lead-free applications!

(Amicon® is a registered Millipore trade mark)

ProductApplication method Typical

dispensing timeChoice of component

Colours available

Setting time at 120 °C in an IR

Brookfield viscosity at

Plastic viscosity

Amicon D 125 F

DispensingPin transfer,

stencil printing30 to 120 ms

Passive: all

Yellow, dark red 2.5 min 300 to 400 Pa.s30 to 44 Pa.s

(Bingham)Active: depending on the total volume

Amicon D 125 F3

DispensingPin transfer,

stencil printing60 to 150 ms Mainly SO Yellow, dark red 2.5 min 550 to 650 Pa.s

45 to 75 Pa.s (Bingham)

All of the Amicon® SMD adhesives in any of the

cartridges are generally available for any machine

currently on the market.

Our standard products are:

Material type Art no. Container size

D 125 F For general standard applications, manual dispensingand high-speed dispensing application.

684-0510021 Colour: yellow, standard cartridge, 5g

684-1010021 Colour: yellow, standard cartridge, 10g

D 125 F3 For use in stencil printing.

684-0010032 Colour: yellow, plastic pot, 100g

Cleaning agent for cleaning unset epoxy SMD adhesives

184-BGA 340 g container

Standard products*

CIRCUIT ASSEMBLY MATERIAL – Material for assembling circuit boards



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“Pasting instead of soldering”

With the new Emerson & Cuming adhesives a genuinely easy-to-use

alternative to polymeres has at last been created. These rapid-setting

adhesives replace soldering tin and at the same time fulfil all of the

requirements concerning thermal, electrical and mechanical proper-

ties without showing any of the disadvantages associated with lead.

The products can be used without any problems at all for the

majority of surface assembly procedures.

The stress-absorbing adhesives have a beneficial dot-adhesive pattern

and can be applied by means of stencil or screen printing or with

dispensers.

Typical applications• Applications which require electrical conductivity and low

setting temperatures.

• Assembling and bonding components onto rigid substrates

in SMD technology.

• Assembling components onto ceramics.

• Creating circuits and assembling components onto

flexible substrates.

• Applications which require a high degree of heat

conductivity.

Product Application Suitability Chemical 1 KViscosity at 25°C Pa.s

Processibility at 25°C

Recommended curing process

Volume resistance ohm.cm

Tensile strength (Mpa)

Service temperature

CE 3103 WLV Dispensing Sn or Sn/Pb Epoxy/Ag X 15 to 25 3 days3 min at 150 °C or

0,0008 13 -45 °C to +150 °C10 min at 120 °C

CE 3104 WXL Printing Sn or Sn/Pb Epoxy/Ag X 65 3 days3 min at 150 °C or

0,0007 9 -45 °C to +150 °C5 min at 125 °C

CE 3516Dispensing

PrintingSpecial surfaces Epoxy/Ag X 65 to 75 1 week

30 min at 140 °C or0,0003 7 -45 °C to +150 °C

120 min at 120 °C

Standard products*

Material type Art no. Container capacity

CE 3103 WLV 6-3103WLV69 75 g syringe; MOQ = 5 units

CE 3104 WXL 6-3104WXL69 75 g syringe; MOQ = 5 units

CE 3516 6-351604 12.5 g syringe; MOQ = 20 units


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“Glob Top” chip coating material

The Emerson & Cuming Glob Top products are used for coating chips on circuit boards of any kind. They are distinguished by their differing flow

properties. They are comprised of epoxy resin or silicone. They set rapidly at low temperatures and adhere superbly to numerous substrates. The

products are particularly suitable for large ICs and weak substrates.

ProductChemi-

cal

Substrate

Viscosity at 25 °C Pa.sProcessibility at

25 °CRecommended setting conditions

Thermal coefficient of expansion 10-6/°C

Glass transition temperature °C

Polymere Ceramic

50300 HT Epoxy X2.5 rpm # 6: 120 to 140

10 rpm # 6: 55 to 757 days

2 h at 150 °C or1 h at 120 °C + 1 h at 150 °C

18 165


50300 HT 6-50300HT09 Glob Top; 40g (30cc) syringe (MOQ = 5 units)

Standard products*


The Amicon® Glob Top materials are used in a large number of

applications, for example in HiRel and MIL circuits,

telecommunications, automobile electronic systems, in computers

and in many sensors.



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Product Properties/benefits ChemicalViscosity at 25 °C

Pa.sProcessibility at

25 °CRecommended setting

conditionsThermal coefficient of

expansion 10-6/°CGlass transition temperature °C

E1172A Flows and cures rapidly Epoxy 20 2 days6 min at 135 °C or

3 min at 150 °C30 125

E1216Flows and cures rapidly,

reflow processEpoxy 6 4 days 10 min at 130 °C or

3 min at 165 °C34 115

Standard products*


E1172A 6-1172A67 15 g (10cc) syringe (MOQ = 5 units)

E1216 6-1172A67 75 g (55cc) syringe (MOQ = 10 units)

Underfill

Underfill materials are highly flowable. Their capillary property enables them to get under chips.


50500 D 6-50500D09 Dam; 40 g (30cc) syringe (MOQ = 10 units)

50500-2 6-50500-209 Fill; 40 g (30cc) syringe (MOQ = 5 units)


Standard products*

ProductChemi-

cal

Substrate

Viscosity at 25 °C Pa.sProcessibility at

25 °CRecommended setting conditions

Thermal coefficient of expansion 10-6/°C

Glass transition temperature °C

Polymere Ceramic

50500 D Epoxy X Xγ = 1.5 s-1 : 120 to 140

γ = 15 s-1 : 20 to 403 days

2 h at 150 °C or

1 h at 100 °C + 1 h at 150 °C70 78

50500-2 Epoxy X X#6 at 2.5 rpm : 20 to 25

#6 at 20 rpm : 4 to 64 days

2 h at 150 °C or

1 h at 100 °C + 1 h at 150 °C70 78




Dam-and-Fill

These materials are used wherever conventional glob top materials

cannot be used. For example in the case of large components, such

as multi-chip modules or when wire profiles are extremely compact.

The flow properties of the individual “dam” and “fill” products differ

greatly. The products have been designed so that they can be cured

together.

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An ever-increasing number of high-performance components is to be

found on the circuit boards of today’s electronic equipment. Some

of these components generate extremely high temperatures which

need to be conducted away in order to avoid defects from occuring.

Emerson & Cuming have developed a number of products which are

ideal for fulfilling this task.

Product ChemicalSingle-comp.

Two-comp.Termal conductivity

W/m.KCuring up to 25°C

possible?Recommended

curing procedures Service temperature °C

2850FT Epoxy X 1,1 yes24 hours at 25 °C (Cat. 9) or 2 hours at 120 °C (Cat. 27-1)

-55 °C to 180 °C (catalyst 27-1)

285 Epoxy X 1,3 yes 24 hours at 25 °C (Cat. 9) or 2 hours at 120 °C (Cat. 27-1)

-55 °C to 180 °C (catalyst 27-1)

E3503-1 Epoxy X 1,0 no 30 min at 100 °C -45 °C to +125 °C


Casting compound 2850FT 6-2850FT50 1 kg tin + a choice of hardener (catalyst 9, 11, 27-1 or 24LV)

Adhesive 285 6-28550 1 kg tin + a choice of hardener (catalyst 9, 11, 17 or 24LV)

LED adhesive E3503-1 6-3503-103 10 g syringe; (MOQ = 15 units)

Film 550K 6-550K Various sizes available

CoatingsEccocoat® protective varnish

The Eccocoat® protective varnishes are used for insulating circuit

boards or for protecting electronic components.

The single-component coating materials can be applied by means of

immersing, spraying or daubing.

• Protects against environmental impact and chemicals

• Rapid hardening

Eccocoat PC 355 Eccocoat S 7001

Chemical Polyurethane Silicone

Single-comp. X X

Two-comp.

Viscosity at 25°C mPa.s 250 to 450 200 to 400

Service temperature C° -30 to +130 -55 to +155

Resistance ohm.cm 1015 minimum 2.4 x 1014

Dielectric strength kV/mm 75 30

Standard products*

Standard products*


PC 355 6-355PC50 1kg tin (MOQ = 5 units)

S 7001 6-700150 1kg tin (MOQ = 4 units)

Thermal Management – Eccocoat® Protective Coating

Thermally-conductive materials



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Semkit® System• Reproducibility with

SemKit® mixers (see too Page 58)

• Precise dosing

• No measuring and mixing

• No skin contact

• Protection against contamination

We will gladly make you an offer

for SemKit® systems with your own

materials!

Art. number Description

① 683-220538 Standard nozzle

② 683-220540 Standard nozzle

③ 683-220542 Standard nozzle

④ 683-220550 Standard nozzle

⑤ 683-232500 Fillet weld nozzle

⑥ 683-232502 Fillet weld nozzle

⑦ 683-220572 Ribbon nozzle

⑧ 683-220588 Ribbon nozzle

Easy application of Emerson & Cuming materials with the SEMKIT® System

Semco® 250-A dispensing pistolFor noise-free, pneumatic application of various media from

Semkit® systems or Semco® single-use cartridges.

• Precise application of the material

• Lightweight

• Quick cartridge replacement

• Smooth operation

You will find more nozzles on our website!

Semco®nozzles for the 250-A dispensing pistol

Art. number Article Art. number Article

683-250000 250-A dispensing pistol, no cartridge holder 683-231611 Cartridge holder (28.35 g.) for 250-A

683-232649 Air hose, universal, length 3 m 683-220256 Cartridge holder (2.5 oz.) for 250-A

The Semkit® System enables the materials to be precisely dispensed

since they are already pre-apportioned in separate parts of the

cartridge. Time-consuming measuring and mixing is a thing of the

past. At the same time skin contact and fumes are avoided. All of the

material in the two-component Semkit® System is mixed inside the

cartridge and can be completely pressed out. The compond is also

protected against contamination, rejects are significantly reduced

and the mixing ratio is always just right. Mixing can be carried out

manually, semi-automatically or fully automatically. The cartridge

system can be fitted with a special nozzle and used in a pneumatic

Semco®dispensing gun. The nozzles and the cartridges are intended

for one-time use in order to reduce labour and production costs.

The Semkit® System can be used to mix the most diverse range of

substances with varying degrees of viscosity. No special storage is

necessary.

Application of Adhesives and Casting Resins

Air hoses for operating the appliance must be ordered separately.Respective cartridge holders required for the various cartridge dimensions (1, 2.5, 6, 8 and 12 oz.) are available.

①

②

③

④

⑤

⑥

⑦

⑧

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We supply dummy components, test boards and practice kits. We also supply lead-free models!

Dummy Components

What are dummy components?

• Functioning components from a solder point of view, but

without an electronic function.

Where are dummy components used?

• For testing/optimising pick & place machines

• For pre-series production

• For process optimisation

• For training courses and machine demonstrations

• For developing new layouts

How can I recognise that my machine has soldered

properly, for example for a ball grid array?

• Many of our dummies and test boards have daisy-chain

connections.

This means that the contacts are all linked to one another. After

soldering, it is possible to determine whether solder bridges or

open

solder connections are present.

What advantage do dummies have over electronic

components?

• Dummies save up to 75% of the costs resulting for

electronic components

Please request our full dummy catalogue!

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Please request our full dummy catalogue!

We supply:

Which dummy components and test boards are available?We supply all of the standard elements for SMT production on rolls, bars or in trays.

Standard alloys and lead-free.

Micro BGA in a chip scale package

Pitch 0.5 mm, 0.75 mm and 0.8 mm

Flip chips in various sizes and pitches from

0.1 mm

Also available on wafers!

BGACBGACABGAFCCSPCTBGAFlexBGAStackedCSPSuperBGA

QFPTQFPTSOPTSSOPSSOPSOICSOJ, PLCCMLF

Resistance components andcapacitors as of 0201

Tantalum capacitors

Transistors and diodes

Flip chips

Micro BGA

Lead Frames

Laminates

Test boards

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Practice circuit boards PC003, incl. components183-PC003

The PC003 double-sided practice circuit boards are for manual

soldering seminars. They contain 13 different components. Manual

soldering seminars are ideal when carried out with the THT module

and 12 different types of SMD components.

Lead-free practice circuit board PC003183-PC003LF

As art. no. 183-PC003 but in a lead-free design.

Practice circuit boards PC009, incl. components183-PC009-01

The PC009 mixing technology kit contains 7 different THT modules

and 11 SMD modules. Two extra BGA modules with 1.27 mm and

0.8 mm pitches enable universal application in manual and repair

soldering.

Lead-free practice circuit board PC009183-PC009-1LF

As art. no. 183-PC009-01 but in a lead-free design.

Lead-free practice set PC030, incl. components183-PC030-�4

This universal practice set comprises 24 circuit boards, incl.

components, in a lead-free model. Various chip construction

elements as of 0201 through to Finepitch QFP256 are present on

this circuit board. It also comprises three different BGA modules and

a micro lead frame. The circuit board is available with various alloys,

e.g. ENTEK, immersion silver or ENIG. The Gerber data and assembly

data are available free of charge.

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SMD test board, incl. components183-PC009-01

The double-sided test board kit has a large number of

different SMD components: It was developed for test assembly and

for machine soldering. On the top there are QFPs, SOIs, SSOPs, LCCs,

TSOPs and MLFs from pitch 0.65 mm to 0.4 mm. On the bottom

there are 500 pads each for 0 ohm resistances 0805 and 1206.

SMD lead-free practice board183-PC0�0-01L

As art. no. 183-PC020-01 but as a lead-free model.

SMD practice board, incl. components183-PC011-01

The BGA PC011 kit comprises six different BGA modules with 0.5

mm, 0.8 mm and 1.0 mm pitches. The kit includes a total of 33 BGA

modules. This board will enable users to familiarise themselves with

handling BGA modules. The board and the components are daisy

chain. After soldering a check can be made to see whether solder

bridges or open solder connections are present.

BGA lead-free practice board183-PC011-01L

As art. no. 183-PC011-01 but as a lead-free model.

Flip chip test board183-PB18-�50

The flip chip test board kit comprises a test board and

10 PB18-250x250 flip chips. The module measures 250 x 250 mil

and the bump pitch is 18 mil. The number of bumps is 48. The board

and the components are daisy chain. After soldering a check can be

made to see whether solder bridges or open solder connections are

present.

Flip chip lead-free test board183-PB18-�50L

As art. no. 183-PB18-250 but as a lead-free model.

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Area of application Optimal choice Art no. Other possibilities Art no.Fluxes/pastes on a colophonium basisStrongly activated, need to be cleaned SuprClean 184-SPR Flux Remover C

ProClean184-FRC184-PRO

No-clean fluxes/pastesVarious fluxes/pastes VeriClean 184-DC1

Flux Remover CAxarel 2200ProClean

184-FRC184-AXL184-PRO

Water-based fluxes/pastes Flux Remover C 184-FRC Axarel 2200ProClean

184-AXL184-PRO

Organic dirt such asoils, fats, lubricants Heavy Duty Degreaser C 184-HDC Reflow oven cleaner 184-ROC

Epoxies and chip adhesives(not cured),Coating (acrylic)

ExPoxy Remover(damp cloths) 184-EPXY

SuprCleanVeriCleanBGA stencil cleaner

184-SPR184-DC1184-BGA

Silicone adhesive, silicone residue VeriClean 184-DC1 Bioact EC7M 184-EC7M

Ink, marking ProClean 184-PRO

Kapton tapes/dots, labels,Adhesives TidyPen 184-PO1 Bioact EC7M 184-EC7M

General surface cleaning Plastic, metal and glasscleaner 184-PMG StatMat ESD cleaner

IsoClean184-MAT184-BAC

Cleaning ovens, wave soldering units Reflow oven cleaner 184-ROC

Cleaning stencils BGA stencil cleaner 184-BGAExPoxy Remover(damp cloths)Axarel 2200

184-EPXY184-AXL

Contact cleaning Contact Cleaner C 184-CCC

Recommended cleaning agents

184-P40C - Replacement tip for the TidyPen

Chisel shape, 25 units/pack

TidyPen184-PO1

Pen with environmentally-friendly cleaner comprising strong lemon

hydrocarbons. The cleaning agent immediately gets to work on the

majority of adhesives. Ideal for removing labels, stickers and residual

adhesive tape. Pleasant lemon aroma. Also available in large

containers. Available (see Bioact EC7M).

Accessories

SuprCleanVery powerful cleaner. Suitable for clean fluxes and pastes.

Evaporates very rapidly and is not flammable; hardly any bad smells.

Limited application on plastic.

VeriCleanVery diverse cleaner for all types of fluxes and pastes on a

colophonium basis and No Clean, silicone adhesive and silicone

residues. Dries quickly, mild smell, suitable for plastic, inflammable.

ProCleanCleaning agent suitable for plastic. Can be used for all types of

fluxes, including No Clean. Inflammable, dries slowly, inexpensive.

Low-pressure tin, �84 g

Low-pressure tin, 340 g

Container �.7� kg

Container 4.50 kg

Container 14.50 kg

Container ��.68 kg

SuprClean 184-SPR 184-SPRG 184-SPRP

VeriClean 184-DC1 184-DC1G 184-DC1P

ProClean 184-PRO 184-PROG 184-PROP

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Contact Cleaner CMild, highly-efficient contact cleaner. Suitable for plastic, not

flammable, dries very quickly, hardly any bad smells.

Suitable for steam cleaning.

Flux Remover CVery good for No Clean, R, RAS, RMA fluxes. Ideal for BGA

components, non-inflammable, non corrosive, very little smell, dries

very quickly, suitable for steam cleaning.

Heavy Duty Degreaser CVery powerful cleaner for organic dirt, removes oil, grease,

fingerprints and lubricants off metal, ceramics and plastic,

non-inflammable, non-corrosive, very little smell, dries very quickly,

suitable for steam cleaning.

Low-pressure tin �84 g Container 4.54 kg Container ��.68 kgContact Cleaner C 184-CCC 184-CCCG 184-CCCP

Flux Remover C 184-FRC 184-FRCG 184-FRCP

Heavy Duty Degreaser C 184-HDC 184-HDCG 184-HDCP

Pump spray 340 g Container 3.18 kg Container 14.51 kgBGA stencil cleaner 184-BGA 184-BGAG 184-BGAP

Reflow oven cleaner 184-ROC 184-ROCG 184-ROCP

StatMat ESD cleaner 184-MAT 184-MATG 184-MATP

BGA stencil cleanerWater-based stencil cleaner for any kind of solder paste, uncured

epoxies (SMD adhesive) and inks, very suitable for use in ultra-sound

washing facilities. Can dissolve water-based reference markings and

adhesives, non-inflammable, suitable for plastic, refillable.

Reflow oven cleanerHighly efficient, water-based oven cleaner for any kind of

residue, cleans best at higher temperatures (approx. 40°C). The oven

does not need to have completely cooled down prior to cleaning.

Non-inflammable, not suitable for plastic, refillable.

StatMat ESD cleanerESD surface cleaner, protects surfaces from drying out, contains no

spirits, detergents or caustic agents, pleasant smell, non-inflammable,

suitable for plastic, refillable.

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Micro Blast “canned air”Air cleaner for removing dust and tiny particles

of any kind.

184-DST Low-pressure tin – 284 g, for stronger pressure184-AIR Low-pressure tin – 400 g, for stronger pressure184-AIRZ Low-pressure tin - 400 g

Micro FreezeCoolant for inspecting solder points, functional tests for components

or when searching for hairline cracks. Cooling takes place in seconds,

down to < -40 °C. Non-inflammable.

184-FRZ Low-pressure tin 284 g

Micro Freeze anti-static184-FRZA

As art. no. 184-FRZ, with only 1% isopropyl alcohol for ESD

compliance. In contrast to Micro Freeze, this medium does not

produce ice; instead it produces a thin film of alcohol.

184-FRZA Low-pressure tin 284 g

Beginner kit Value Pak 3184-SPEZ1 (as long as stocks last)

Comprising:

• 184-ESD Trigger grip (handle with a hose) ESD-compliant

• 184-DC1 VeriClean, low-pressure tin, 284 g

• 184-RBNB Brush with natural bristles, standard, brush with short bristles

• 184-W66 Wipes, 15 x 15 cm, pack of 50

• 184-BK Table clamp for tins and Trigger Grip

IsoCleanIsopropyl alcohol, suitable for plastic.

Axarel 2200A reliable, diverse powerful cleaner,

removes fluxes and pastes, adhesives, fats, oils and inks,

standard evaporation, inflammable, generally suitable for plastic.

Bioact EC7M label removerStrong cleaning effect, removes fluxes, tar, oil and silicone, also

suitable for protective coatings, adhesives, adhesive lables, tags,

moderate evaporation, limited application with plastic, inflammable.

Low-pressure tin Container �.7� kg Container 14.50 kg

IsoClean 184-BAC (340 g)

Axarel 2200 184-AXL (284 g)

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Trigger Grip ESD-compliant184-ESD

Moisten, brush, rinse and dry all in one!• Faster and more efficient method of working

• Reduced consumption of cleaning agents

• As a result more cost-effective and gentler on users

The Trigger Grip system is an effective method of making manual

cleaning better, faster and safer. The use of various types of brushes

and needles means that the cleaning agent can be applied

specifically to the dirty area, and then clean it and rinse it. The Trigger

Grip is connected direct to a low-pressure tin containing cleaner. It

can also be replaced quickly and easily with other types of

low-pressure tins. The cleaning medium will therefore not get dirty.

Scope of delivery: Trigger Grip and natural bristle brush,

standard RBN.

Cleaning needles184-SR12 - inner ø 0.3 mm

184-SR20 - inner ø 0.5 mm

184-SR35 - inner ø 0.9 mm

SMD cleaning brushesBrush width 0.6 cm, brush length 0.9 cm

184-SQB - Soft brush, camel hair

184-SQB2 - As art. no. 184-SQB,

but reduced outflow volume

(no illustration)

184-SMB - Natural bristle brush, standard

184-SMB2 - As art. no. 184-SMB,

but reduced outflow volume

(no illustration)

184-STF - Brass brush, for rugged work

Brushes with long bristlesBrush width 1.3 cm, brush length 2.5 cm

184-LNB - Natural bristle brush,

ESD-compliant

184-LNN - Nylon brush

Brushes with short bristlesBrush width 1.3 cm, brush length 1.0 cm

184-RBNB - Natural bristle brush,

Standard, ESD-compliant

184-RBNB2 - As art. no. 184-RBNB,

but with a reduced

outflow volume

184-RBN - Nylon brush

184-BK - Table clamp for tins and Trigger Grip

The holder ensures that tins do not fall

over. Tins empty themselves almost completely.

The hose of the Trigger Grip is hence better protected

against possible heat sources.

Cleaning rolls for cleaning stencils

The cleaning rolls, made of the latest cleaning material produced by

DuPont, Sontara® CleanmasterTM FP, were developed especially for

fine-pitch applications. They raise the print throughput while at the same

time reducing the number of printing errors.

Available for many standard stencil printers.

Article number System Width, approx. Length, approx. Quantity184-101DF MPM 450 mm 9.1 m Pack of 10 rolls

184-105DF DEK 510 mm 9.0 m Pack of 10 rolls

Accessories

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CleaningC

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Clean-room buds, cylinder-shaped tip184-WS301 - large, 50 per pack

184-WS302 - medium, 50 per pack

184-WS303 - small, 50 per pack

Cotton buds184-WS501 - long, 1,000 per pack

184-WS502 - short, 1,000 per pack

ProClean184-PROW

Cleaning agent suitable for plastic. Can be used for all types of fluxes,

including No Clean, dries slowly.

184-PROWR - ProClean refill pack

Refill pack with 100 sheets per bag

ExPoxy184-EPXY

For removing uncured adhesive, very suitable for surfaces with faulty

prints, average evaporation.

MultiClean184-MLCW

Mild cleaner, removes No Clean and OA fluxes, suitable for plastic.

Accessories

Wet wipesResistant to tear, inflammable, ESD-compliant plastic box, 100 sheets/tin, 12 x 19 cm

ESD buds, netted foam rubber, finest pores

184-WS101 - large, 100 per pack


Foam-tipped buds, paddle-shaped tip184-WS201 - wide, 50 per pack

184-WS202 - medium, 50 per pack

Foam-tipped buds, cylinder-shaped tip184-WS203 - medium, 50 per pack


184-WS205 - small, 50 per pack

184-WS206 - extra large, 50 per pack

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Cleaning

Material for Circuit Board Assembly

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WONDERMASK P masking material177-0004

For masking solder points on a circuit board prior to soldering. These

may be individual dots or holes, or even entire surfaces. A layer of

between 0.50 and 0.75 mm of the ammonia-free, non-corrosive

material is applied. After it has dried, under normal circumstances

(room temperature) this will take approx. 60 min. and at 82°C

approx. 20 min., it can be removed and will not leave behind any

residue. The colour of the latex mask will change during the drying

process from opaque pink to transparent red.

Contents 258 g

633- 5 413 4�7 B or S

"CDM" basic material for producing masks633-XXXX

The "CDM" material was designed especially for using as a solder

mask, solder frame or product carrier. It has proven its worth with

its first-class properties at temperatures up to 300°C. The material is

typically used as a carrier for circuit boards prior to wave soldering.

No solder or flux residues remain on the circuit boards. The "CDM"

basic material is available in a standard design (blue) and in an ESD-

compliant version (black).

The order numbers for respective pre-cut parts are as follows:

(e.g. order no. 633-5413427S for a pre-cut part with a length of

427 mm, width 413 mm, 5 mm thick, ESD).

We will gladly draw up a personal offer for you. Please don’t hesitate to ask.

Article number Dimensions Quantity184-W66 15 x 15 cm Pack of 50

184-W99 23 x 23 cm Pack of 300

184-W11 22 x 29 cm Pack of 100

Dry wipesA combination of natural and synthetic materials for residue-free

cleaning, with great absorption and retaining properties,

tear-resistant, non-fuzzing.

Thick-ness

in mm

Widthin mm

Lengthin mm

Standard ESD/EGB

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Temperature limit in °C 180

Short-term load, approx. 1 hour, in °C 350

Stress test No breakdown

Breakdown voltage VDE 0303 in Veff > 6,000

Adhesive power in N/cm 40 to 60

Elongation at break in % 40 to 70

Kapton®polyimide masking materialFor masking various surfaces on circuit boards when high temperatures are required. The range of application is -80 °C to + 350 °C.

The adhesive is easy to remove after application. No residual material will be left behind. Dots and tapes are available in various dimensions

Special dimensions can be produced on request.

Base material Kapton® Polyimide

Colour Yellow/brown transparent

Film thickness in mm 0.025 ± 10%

Overall thickness in mm 0.065 ± 10%

Type of adhesive Polysiloxane

Adhesive power in N/cm 2 to 3

Adhesive tapes178-80XX

Masking and insulation adhesive tapes with considerable mechanical

strength (resistance to tear) and excellent resistance properties. The

tape is ideal for masking gilded edge connectors during wave

soldering and for insulation purposes when temperatures need to be

high, etc.

33 m/roll.

Masking tape Width 3 mm 178-8003









Adhesive dots178-90XX

For masking small and minute points on circuit boards prior to

wave soldering and for insulation purposes when high temperatures

are required, etc.

1,000 dots/roll

Adhesive dots ø 4 mm 178-9004







Other dimensions/shapes on request!

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Dispensers (for adhesive tapes, etc. incl. Kapton®)To facilitate working with pieces of adhesive tape on a textile or sheeting basis. A convenient solution, to enable Kapton® polyamide tapes

to be pre-cut, hence enabling adhesive tapes to be processed both rapidly and rationally.

Dispenser 7000178-7000

For cutting pieces of adhesive tape of 4 mm to 20 mm in length,

with an infinitely-variable setting of the length of tape to be cut (19

to 60 mm) by means of an adjusting screw. The pieces of tape are

stuck onto a rotary plate on which they can easily be grasped when

they need to be removed. The spacing between the pre-cut pieces of

tape can also be set with the adjusting screw in accordance with the

width of the tape. The appliance is equipped with a patented

electrical safety device.

Dimensions L x W x H 300 x 180 x 180 mmWeight 3.5 kgConnection 230 V/50 Hz 1-ph

Dispenser 7100178-7100

For cutting pieces of adhesive tape of 8 mm to 50 mm in width. The

length of tape (30 mm to 999 mm) can be programmed as required.

During operation, the electrical drive and the automatic feed ensure

that a pre-cut piece of adhesive tape is always available for

processing. As a standard, the appliance is fitted with a photoelectric

cutting device, an integrated, leading finger guard, a digital display

and a length storage device (buffer).

Dimensions L x W x H 210 x 135 x 150 mmWeight 2.7 kgConnection 230 V/50 Hz 1-ph

Dispenser 7200178-7�00

For pre-cutting adhesive tapes, hoses and films of 6mm to 50 mm in

width. The length of tape (10 to 999 mm) is continuously

programmable. The integrated double photo cell enables two rolls

(core no longer required) to be processed simultaneously. The electrical

drive and the feed which operates automatically on operation mean

that a pre-cut piece of adhesive tape is always available for processing.

A pre-set number of units, a counter function and a tape jam

recognition device provide process reliability.

Dimensions L x W x H 215 x 115 x 140Weight 2.8 kgConnection 100 to 240 V/50 Hz

We will gladly test your adhesive tapes on one of the dispensers presented above.

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Fastening devices for clamping circuit boards into workpiece carriers We have in our range a number of fastening devices for clamping circuit boards into workpiece holders.

Stainless steel stop spring633-400004�

The spring pressure of these stop springs latches circuit boards into

place. Circuit boards can be mounted and removed quickly.

Screw fastening with a female thread633-4000016

A 4.2 mm drill hole is provided for in the mask and an M3

countersunk head screw fastens the board from below.

Screw fastening VD 3.5 with a male thread633-40004�9

An M3 thread is cut into the soldering mask and a screw is then

screwed into the mask from the top.

“Comfort” titan clip, 4 mm634-0003

A titan clip for securing of circuit boards quickly and securely in a

workpiece holder. The clip is simply clamped onto the holder material

for safe, fast attachment. No additional fastening material is needed.

This clip is suitable for 4-mm thick masking material. Other clips are

available for the various thicknesses.

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“Basic” titan clip63�-0005

Titan clip for holding the circuit board down on the mask. This model

also requires a titan disc and a blind rivet for fastening.

Titan disc and blind rivet

Unsoldering braid1�5-000X

For absorbing solder tin during the unsoldering process, even for

hard-to-access points. The plastic rolls into which the copper braid is

wound are colour-coded according to various widths.

Standard braid length 1.5 m orArt no. Name Width (Art no.) m

125-0004 Unsoldering braid OO 0.8 mm 125-0004.25 25 m

125-0001 Unsoldering braid AA 1.5 mm 125-0001.25 25 m

125-0002 Unsoldering braid AB 2.2 mm 125-0002.20 20 m

SMD Double Splice Tape689-3074000

The ready-to-use, pre-cut SMD double splice tape has a row of knobs

on the outer edges. These knobs are pressed into the perforation of

the component belt when the protective film is pulled off. This

enables two belts to be connected to one another simply and exactly.

Dimensions 22 x 40 mmPackage Pack of 500

SMD tape blister extension689-3�50500

Using SMD tape blister extensions avoids a loss of components for

cut-off rolls or for rolls filled right up to the front. The strong adhesive

capacity prevents the adhered blister extension from being sheared

off, even after the machine has been used for a long time.

Dimensions 5 x 396 mmPackage Pack of 500

Titan disc Corresponding blind rivetArt no. Art no.

632-0007 With counterbore 632-0009 Counterbore L=5.5 mm

632-0008 No counterbore 632-0010 Panhead L=7.0 mm

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Copper wireFor connecting strip conductors on circuit boards, e.g. for parts on which no component is required. Can be supplied on a roll or cut to length

according to your requirements.

Jumper rolls1�1-000X-LF

Tin-plated copper wire taped on both sides, on a 10,000 roll.

The tape spacing is 5 mm.

Temperature range Package Article number 77 °C to 116 °C Pack of 10 125-1001

121 °Cto 160 °C Pack of 10 125-1002

88 °C to 110 °C Pack of 10 125-1003

116 °Cto 138 °C Pack of 10 125-1004

Pre-cut wire bridges1�1-XXXX-LF

Cut to size, i.e. pre-cut, bent copper wires.

We will gladly draw up a personal offer for you. In order to do so we

require information on the wire thickness, the length of cut, the

raster and the required number.

“CELSI STRIP” temperature strips1�5-100X

For measuring, recording, monitoring and identifying temperatures.

The self-adhesive labels have a temperature-sensitive indicating

surface which is insensitive to moisture, oil, water, grease, steam

and solvents.

Temperature range 77 °C to 254 °C

Temperature range Package Article number199 °C to 224 °C Pack of 10 125-1005

88 °Cto 132 °C Pack of 10 125-1006

199 °C to 254 °C Pack of 10 125-1007

Article number Wire thickness Wire length (overall) Wire length (visible)121-0002-LF 0.6 mm 65 mm 52.5 mm

121-0007-LF 0.7 mm 65 mm 52.5 mm

121-0004-LF 0.8 mm 65 mm 52.5 mm

121-0001-LF 0.6 mm 65 mm 72.5 mm

121-0006-LF 0.7 mm 65 mm 72.5 mm

121-0003-LF 0.8 mm 65 mm 72.5 mm

05Tools • Screwdriving Technology

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Section

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05

• Screwdriving technology

• Cutting pliers

• Tweezers

• Circuit board cutters

• Tools for producing electronic components and assemblies

• Tool inserts

• Hot-air blowers

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Electric Screwdrivers

Electric screwdrivers and cordless screwdriversFor industrial-scale serial production from 0.03 to 40.0 Nm. The screwdrivers have excellent torque repeatability properties. They operate on

9.6 V (rechargeable battery), 24 V or 34 V motors.

As an option a pre-set speed device, a soft start (slow-speed start) device and an ESD model are available.

Series DLV-73X1 electric screwdrivers with DLC-1213 controls DLC-1213 functions:

• Auto-stop

• Soft start

• Speed controls

Series DLV-75X0/85X0 electric screwdrivers with DLC-4510 controls

DLC-4510 functions:

• Auto-stop

• Soft start

• Speed controls

Model DLV-73�1 BKE DLV-7331 BKEArticle number 153-0001 153-0007Input voltage 24 V 24 V

Torque setting Continuous Continuous

Torque range 5 to 49 Ncm 29 to 118 Ncm

Repeatability ± 3% ± 3%

Speed 700 to 1,000 RPM

500 to 700 RPM

Grip diameter 32 mm 32 mm

Energy consumption 26 W 26 W

Weight 350 g 350 g

Bit type (standard) 1/4“ hexagon, E 6, 3

1/4“ hexagon, E 6, 3

Bit type (optional) 4 mm round 4 mm round

Bit earthing yes yes

ESD protection yes yes

Screw dimensions

Metric 1.0 to 3.0 mm 2.0 to 3.5 mm

Model Lever startDLV-7530

Push-to-startDLV-8530

Lever startDLV-7540


Lever startDLV-7550


Article number 153-0050 153-0053 153-0051 153-0054 153-005� 153-0055Torque setting Continuous Continuous Continuous

Torque range 49 to 167 Ncm 118 to 265 Ncm 195 to 441 Ncm

Repeatability ±3 % ±3 % ±3 %

Speed 880 to 1,100 RPM 560 to 700 RPM 400 to 500 RPM

Grip diameter 39.5 mm 39.5 mm 39.5 mm

Energy consumption 36 W 36 W 36 W

Weight 650 g 650 g 650 g

Bit type ¼” hexagon, E 6.3 ¼” hexagon, E 6.3 ¼” hexagon, E 6.3

Bit earthing yes yes yes

ESD protection On request On request On request

Screw dimensions

Metric 2.5 to 4.0 mm 3.5 to 5.0 mm 4.5 to 6.0 mm

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Cordless Screwdrivers

Folding cordless screwdriver, modelThese screwdrivers can be folded and can hence be converted to a

pistol grip version in no time at all. They are ideal for use in

production lines, for assembly work and in series production.

Electricians, industrial fitters and service technicians are also “typical”

users.

Model EY-6��0 EY-6��5Article number 153-0008 153-0106Input voltage 2.4 V 3.6 V

Torque setting 21 settings 21 settings


Repeatability ±5 % ±5 %

Speed, Setting 1 400 RPM 600 RPM

Setting 2 200 RPM 200 RPM

Weight 400 g 520 g

Bit type (standard) ¼“ hexagon ¼“ hexagon

Screw dimensions


Self-cutting 2.0 to 3.5 mm 2.0 to 4.0 mm

Accessories supplied

Rechargeable battery EY-9021 2.4 V EY-9025 3.6 V

Battery charger EY-0020 2.4 V EY-0225 3.6 V

Cordless screwdriverThe drill drivers have a "new generation" high-power Ni-MH"new generation" high-power Ni-MHnew generation" high-power Ni-MH

rechargeable battery which allows for up to 50% more operations

to be carried out. The drill drivers are ideal for general construction

work, for carpentry assemblies and for fitting tasks.

Model EY-6409 EY-643�Article number 153-6409 153-6431Input voltage 12.0 V 15.6 V

Torque setting 19 settings 19 settings


Drill torque 22.6 Nm 31.9 Nm

Repeatability ±5 % ±5 %

Speed, Setting 1 180 to 1,300 RPM 200 to 1,450 RPM

Setting 2 50 to 400 RPM 65 to 450 RPM

Weight 1.800 g 2.000 g

Bit type (standard) ¼“ hexagon ¼“ hexagon

Screw dimensions


Self-cutting 2.3 to 5.0 mm 2.3 to 5.0 mm

Accessories supplied

Rechargeable battery + spare battery EY-9200 EY-9230

Battery charger EY-0230 EY-0230

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Electric Screwdriver Accessories

Quicher screw dispenserThis robust, powerful appliance - developed to perfection -

guarantees that screws will always be available. Its task is to handle

small crosshead screws and inner torx screws as well as top-heavy

screws and screws with captive washers. Individual screws are

removed with a screwdriver fitted with a magnetic bit. With the help

of a sensor the appliance switches off when a certain filling level has

been reached. With only a few hand movements, the rail, the baffle

and the guide for the screwhead can be exchanged to retool the

dispenser for another screw size within one of the lines of

models (12-XX, 23-XX and 45-XX).

Supplied with the basic appliance:

• Rail

• Guide for screwhead and power supply unit

Connection Power supply unit 230 V, 50 Hz/12 V, 500 mADimensions L x W x H 215 x 130 x 136 mmWeight approx. 3.5 kg

Art no. Type Max. schaft ø Max. schaft length

153-0114 NJ-12-12 1.2 mm 10 mm

153-0116 NJ-12-14 1.4 mm 10 mm

153-0117 NJ-12-17 1.7 mm 10 mm

153-0113 NJ-23-20 2.0 mm 18 mm

153-0105 NJ-23-23 2.3 mm 18 mm

153-0101 NJ-23-26 2.6 mm 18 mm

153-0102 NJ-23-30 3.0 mm 18 mm

153-0118 NJ-45-35 3.5 mm 18 mm

153-0119 NJ-45-40 4.0 mm 18 mm

153-0120 NJ-45-50 5.0 mm 18 mm

Art no. Type Screw dimensions No. of holes

153-DLW-001 DLW-3401 1.7 to 2.0 mm 13 x 21

153-DLW-002 DLW-3601 2.0 to 2.6 mm 13 x 21

Model HP-10 HP-�0 HP-100Article number 153-0048 153-0049 153-0038

Measuring system Smoothed bending rod with strain gauges

Measuring range 0.015 to 1.0 Nm 0.015 to 2.0 Nm 0.15 to 10.0 Nm

Measuring precision ±0.5 % (full scale) ±0.5 % (full scale) ±0.5 % (full scale)

Measuring unit (choice) Nm, kgfcm, lbf.in Nm, kgfcm, lbf.in Nm, kgfcm, lbf.in

Operation time Approx. 20 hours Approx. 20 hours Approx. 20 hours

Shaking screenSimple device to facilitate the removal of screws with the help of a

magnetic bit on a screwdriver.

Dimensions L x W 142 x 94 mm, stackable

TorquemetersFor setting and monitoring screw and articulated wrench torques.

The devices are fitted with an LCD display, a charge adapter, an

analogue output and an interface for connection to a dispensing

system (e.g. DP-1HS).


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Electric Screwdriver Accessories

Mini-processor DP-1HS153-0041

For connection to the interface of an HP torquemeter. The

measurement chart of the processor lists test screw fittings with an

integrated printer and stores the data in accordance with ISO 9000.

The data can be transferred direct to a PC via the interface.


Gibbet (rod-mounted pivot arm)3�0-044XXXX

For fastening the balancer at different heights. If required additional

rotating arms can be added.

.

Balancer BLD1153-0515

Weight utilisation 0.5 to 1.5 kgRope length 2 m

Balancer BLD2153-0035

Weight utilisation 1.0 to 2.0 kgRope length 2 m

Gibbet: Arm 630 mm

Gibbet: Arm 1,000 mm

Height 1,600 mm 1,600 mm

Article number 320-044612 320-044612100

Extra arm 320-044602630 320-044602100

Rod material Greycoated steel

Greycoated steel

BalancerFor inserting the screwdriver tool holder, for ergonomic,

efficiently-designed workplaces.

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Pneumatic Wire Cutters

Mechanical Wire Cutters

Mechanical Wire CuttersOur professional wire cutters are made of plain stainless steel and

are heat-treated in a controlled atmosphere. A special,

reflection-free phosphate coating guarantees safe use without any

glare. The two parts which make up the tool are accurately joined

together with precisely-drilled holes and ground and polished

surfaces, guaranteeing exact movement when cutting.

All of the wire cutters have newly-developed ergonomic grips to

ensure fatigue-free operation.

Pneumatic wire cutters ASTON MR104-MRXXXX

The pneumatic wire cutters in the "MR" line can process copper,

steel or stainless steel wire and also various plastic materials. The

cutting procedure is started with a lever located right on the

handpiece.

Article number Type Material Up to max. Ø Spare blades104-MR10KS MR 10 KS Copper/steel 1.6 mm/1.0 mm 104-MR10S4

104-MR10PL MR 10 PL Plastic 4.0 mm 104-MR10F3

104-MR20K MR 20 K Copper 2.6 mm 104-MR20S5

104-MR20ES MR 20 ES Stainless steel 2.0 mm 104-MR20P6

Application

Type Opening Cutting power Weight Length DiameterMR 10 KS 5.0 mm 588 N 200 g 124 mm 36 mm

MR 10 PL 5.0 mm 588 N 200 g 124 mm 36 mm

MR 20 K 7.0 mm 1.372 N 340 g 140 mm 45 mm

MR 20 ES 6.5 mm 1.372 N 340 g 140 mm 45 mm

Technical data

Art no.Wire thick-ness

Cutting power

Safety clip Length Weight Model Application/features

179-0030ERG 1.6 mm 8.5 kg 140 mm 85 g 751 Processing materials containing iron

179-0031ERG 1.6 mm 8.5 kg x 140 mm 85 g 752 Processing materials containing iron

179-0047ERG 2.0 mm 11.0 kg 140 mm 85 g 741 Processing materials containing iron;strong cutters

179-0048ERG 2.0 mm 11.0 kg x 140 mm 85 g 742 Processing materials containing iron;strong cutters

179-0052ERG 2.6 mm 15.0 kg 160 mm 115 g 721 Processing very hard materials

179-0053ERG 2.6 mm 15.0 kg x 160 mm 115 g 722 Processing very hard materials

With a facet bladeA bevelled cut which is particularly gentle on the blades. This allows for a virtually unlimited number of cuts, even for hard materials.

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Mechanical Wire Cutters

Small Pliers

Art no.Wire thick-ness

Cutting power

Safety clip Length Weight Model Application/features

179-0024ERG 1.3 mm 3.0 kg 135 mm 75 g 700 Electronic components and assemblies; light; easy handling

179-0025ERG 1.3 mm 4.0 kg x 135 mm 75 g 750 Electronic components and assemblies; light; easy handling

179-0032ERG 1.3 mm 5.0 kg 140 mm 75 g 710 Electronic components and assemblies; light; strong cutters

179-0033ERG 1.3 mm 6.0 kg x 140 mm 75 g 720 Electronic components and assemblies; light; strong cutters

179-0034ERG 1.3 mm 5.5 kg 140 mm 85 g 730 Electronic components and assemblies; light; very strong cutters

179-0035ERG 1.3 mm 5.5 kg x 140 mm 85 g 740 Electronic components and assemblies; light; very strong cutters

179-0038ERG 1.3 mm 5.0 kg 140 mm 75 g 790 Electronic components and assemblies; light; cut from the top; 48°

179-0060ERG 0.8 mm 3.0 kg 135 mm 65 g 810Extra-fine electronic components and assemblies; difficult applications;small cutter

179-0061ERG 0.8 mm 3.0 kg x 135 mm 65 g 820Extra-fine electronic components and assemblies; difficult applications;small cutter

179-0044ERG 1.0 mm 3.5 kg 140 mm 75 g 850Extra-fine electronic components and assemblies; difficult applications;very small cutter

179-0045ERG 1.0 mm 3.5 kg x 140 mm 75 g 860Extra-fine electronic components and assemblies; difficult applications;very small cutter

179-0036ERG 2.6 mm 1.5 kg 160 mm 115 g 760 Electronic applications and other areas;strong cutters

No facetFor a straight, precise cut, ideal for cutting thin lead wires and also for applications requiring an exact cut.

Aston 707S179-0050

Sale!!! Special price (only as long as stocks last!!!)

As art no. 179-0050ERG, as an inexpensive standard model, not ESD-compliant.

Small pliers P-1B133-0003

Small pliers with serrated gripper jaws and curved,

grooved handles made of plastic. The tension brackets are

exchangeable. Also available as an ESD version. Art.-no. 133-1003

Our professional small pliers are made of special plain stainless steel and are heat-treated in a controlled atmosphere. A special,

reflection-free phosphate coating guarantees safe use without any glare. The two parts which make up the tool are accurately joined

together with precisely-drilled holes and ground and polished surfaces, guaranteeing exact movement when cutting. All of the wire cutters

have newly-developed ergonomic grips to enable fatigue-free operation.

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Small Pliers

Small pliers 2001179-�001ERG

Pointed pliers with serrated jaws, tip width 1.2 mm.

Small pliers 2005179-�005ERG

Pointed pliers with long serrated jaws, tip width: 1.2 mm

Small pliers with long, rounded jawsRecommended for tasks in tightly-packed areas in order to avoid

causing any damage while working. The pliers are available with

serrated or smooth jaws.

Length approx. 155 mmWeight approx. 85 gTip length 32 mm

Small pliers with short jawsRecommended for any kind of component. The pliers are available

with serrated or smooth jaws.

Length approx. 145 mmWeight approx. 80 gTip length 20 mm

Small pliers with long, square jawsRecommended when electronic work needs to be carried out at

inaccessible points. The pliers are available with serrated or smooth

jaws.

Length approx. 115 mmWeight approx. 85 g

Small pliers 2015, pointed179-�015ERG

With long serrated jaws that are rounded on the outside, tip width:

1.2 mm.

Small pliers 2006179-�006ERGPointed pliers with long smooth jaws, tip width: 1.2 mm.

Small pliers 2007179-�007ERGFlat-nose pliers with long serrated jaws, tip width: 3.0 mm.

Small pliers 2008179-�008ERGFlat-nose pliers with long smooth jaws, tip width: 3.0 mm.

Small pliers 2002179-�00�ERGPointed pliers with smooth jaws, tip width 1.2 mm.

Small pliers 2003179-�003ERGFlat-nose pliers with serrated jaws, tip width 3.0 mm.Small pliers 2004179-�004ERG

Flat-nose pliers with smooth jaws, tip width 1.2 mm.

Small pliers 2016, pointed179-�016ERGWith long smooth jaws that are rounded on the outside, tip width:

1.2 mm.Small pliers 2017, flat-nosed179-�017ERGWith long serrated jaws that are rounded on the outside, tip width:

3.0 mm.Small pliers 2018, flat-nosed179-�018ERGWith long smooth jaws that are rounded on the outside, tip width:

3.0 mm.

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Tweezers

Tweezers AASA-ESD135-3616

Very popular universal tweezers, no serration.

Material Corrosion-free, anti-magnetic chrome nickel stainess steelLength 130 mm

Tweezers D13SA135-9709

Nickel-plated, corrosion-free jeweller’s tweezers


Tweezers 13SA-SMD-ESD135-360�

Special tweezers for SMD components, for horizontal grip.


Tweezers 12SA-SMD-ESD135-3601

Special tweezers with a 45°-angle bent tip for SMD

components.


Tweezers 19SA-SMD135-6619

Special tweezers with a bent, milled (0.5 mm ø) tip for SMD

components.


Tweezers 59SA-SMD-ESD135-3603

Special tweezers for mini-MELFs with a 35°-angle bent tip

(ø = 0.8 mm, width = 2 mm).


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Circuit Board Cutters

Strip separator Hektor 2178-893�145

For separating milled PCBs quickly and efficiently. The strips are

separated neatly and smoothly. Mounting or replacing blades of

varying widths is easy with the help of the two-part matrix. The

separator is operated pneumatically. The punching procedure is

triggered with a foot pedal.

Separation principle Punching bladesCircuit board thickness max. 2.5 mmCompressed air connection 1/4” coupler socketOperating pressure standard 4 barWeight 2.7 kg

Circuit board cutter MAESTRO 2M, motor-driven, with circular blades�78-8930599

For separating assembled/not assembled circuit boards with two

rotating circular blades, an upper blade and a lower blade. The lower

blade is motor-driven. The upper blade is adjustable in order to be

able to precisely set the distance between the two blades. The

circular blades, which are made of special steel, and the

corresponding blade holders guarantee a long service life. The

separator can be operated at three different speeds for achieving

optimal separation. It is also available as an inexpensive first-time

model without a motor drive: MAESTRO 2, Art. no. 278-8930500

Separation length 15 to 300 mmCircuit board thickness 0.8 to 3.2 mmScored groove depth 0.3 to 0.8 mm (remnant material)Angle of the scored groove 30°Dimensions L x W x H 620 x 195 x 330 mmMAESTRO 2M weight 19 kgMAESTRO 2 weight 16 kg

278-8930501 - Circular blade, top

Spare

278-8930513 - Circular blade, bottom

1.5 mm �.0 mm �.5 mm 3.0 mmT-shaped blade 178-8932137 178-8932138 178-8932139 178-8932144

L-shaped blade 178-8932122 178-8932123 178-8932124 178-8932125

Blades available

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Circuit Board Cutters

Circuit board cutter MAESTRO 4M, motor-driven, with circular and linear blades�78-8930800

Motor-driven circuit board cutter for separating large and small PCBs

with the help of a circular blade (top) and a linear blade (bottom).

The space between the blades can be adjusted with the upper

adjustable blade to ensure precise cutting. The lower blade, which is

also adjustable, will adjust itself horizontally. Both sides of the circular

blade are protected in compliance with safety requirements. The

blades are made of special steel, hence guaranteeing a long service

life.

Separation length max. 450 mmCircuit board thickness 0.8 to 3.2 mmScored groove depth 0.3 to 0.8 mm (remnant material)Angle of the scored groove 25° to 30°Dimensions L x W x H 702 x 540 x 434 mmWeight 38.0 kg

278-8931240 - Conveyor belt

The circuit boards which have been separated are lead out of the side

on the optional conveyor belt. A light barrier at the end of the

conveyor belt serves to stop the oncoming circuit boards which

arrive.

Weight 14 kg

PLCC Extractor178-�0001

The reliable extraction tool for any PLCC component. The handles

are made of electrically-conductive plastic (surface resistance < 105

ohm in accordance with DIN 53482). The two extraction brackets are

fabricated in V2A steel and polished. Short-circuit proof thanks to

separate extraction bracket bearing points.

Dimensions L x W x H 100 x 80 x 15 mmWeight approx. 20 kg

Circuit board cutter MAESTRO 3E, manual, with circular and linear blades�78-8931��0

Both large and small PCBs can be separated with the MAESTRO 3E

circuit board cutter. The scored groove of the circuit board is placed

onto the linear blade and the circular blade is drawn over the circuit

board manually. The gap between the linear blade and the support

plate can be adjusted so that the strips fall through and are hence

sorted. The table and the support plate can be progressively adjusted

to the optimal working position.

Separation length max. 450 mmCircuit board thickness 0.8 to 3.2 mmScored groove depth 0.3 to 0.8 mm (remnant material)Angle of the scored groove 30°Dimensions L x W x H 700 x 350 x 455 mmWeight 22.0 kg

278-8930668 - Linear blade, 450 mm

Spare


Spare part

Option

278-8930668 - Linear blade, 450 mm


Tools for Electronic Components and Assemblies

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Tools for Producing Electronic Components and Assemblies

Knife with set of interchangeable blades181-0001

For a variety of tasks, for example in the field of electronics or for

precision work. The set comprises a milled finger gripper with a

collet attachment and five different blades.


181-0002 - Spare blades (five different blades)

Small drilling machine ASTON 50 N130-3337

Hand tool for drilling, milling, sawing, cutting, polishing and

engraving. The machine is used in the field of electronics, in precision

engineering, in laboratories and in numerous other areas too. It is

excellent for circuit board reworking. Table-top power supply with

machine holder and a tool holding fixture, shape, dimensions and

operation details - everything has been designed for use as a

precision tool. A balanced distribution of weight enables tools to be

precisely guided. The right-angled exit of the helix cable prevents the

tool holder from rolling away. The machine is manually released.

Small drilling machine ASTON 50 M130-3335As art. no. 130-3337, with a larger torque and a faster speed. This

makes the tool ideal for grinding, drilling and milling work. The

bearing was greatly reinforced or to absorb the side forces

during the milling and grinding procedures. The foot pedal supplied

as a standard makes the machine convenient to handle. An electronic

current-limiting device protects the machine from becoming

overloaded.

Handpiece 50 N 50 MWattage max. 6 W max. 12 W

Idle speed 13.000/pm 22.000/pm

Chuck Ø 2.35 mm 2.35 mm

Dimensions L x Ø 135 mm x 30 mm 142 mm x 30 mm

Weight approx. 150 g approx. 230 g

Power supply 50 N 50 MDimensions L x W x H 185 x 87 x 65 mm

Weight 1.2 kg

Input 230 V/46 VA

130-3328 - ASTON 50 N tool storage

130-3353 - ASTON 50 M tool storage

130-3362 - Chuck for 3 mm inserts for ASTON 50 N/50 M

(not illustrated)

130-3315 - Power supply for ASTON 50 N/50 M

(see accessory illustration)

130-3351 - ASTON 50 N handpiece

130-3326 - ASTON 50 M handpiece

130-3327 - ASTON 50 M foot pedal

Spare part

Accessories

Spare part

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Tool Inserts

Hot-Air Blowers

Twist drill (HSS) Twist drill (WS) Spherical cutterMaterial Hard metal Tool steel Steel

Art no. 122-15XX 122-10XX 122-20XX

Sizes available in mm 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6

0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.4 1.5 1.6 1.8 2.1 2.3

0.4 0.6 0.8 0.9 1.0 1.2 1.4 1.6 1.8 2.1 2.5 3.1 3.5 4.0

4.5 5.0 6.0

Other tool inserts

are also available!

The Steinel® professional hot-air blowers are extremely diverse in application. Areas of application include butt-welding with heat reflectors,

flat welding and forming plastics.

Hot-air blower HG 2300 E170-�300

Powerful electronic hot-air blower with infinitely-variable tempera-

ture and air volume controls. The blower is lightweight and has a

streamlined design. This enables fatigue-proof operation and

application of the blower in places which are difficult to access. An

additional benefit is the easily-exchangeable heating element.

Dimensions L x Ø 355 x 100 mmVoltage 230 V/50 HzWattage 2.300 WTemperature 50 °C to 600 °C; infinitely-variableAir volume max. 600 ltr./minWeight 850 g

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Hot-Air Blowers

Suitcase (empty)170-3003

Ideal for storing and transporting the hot-air blowers of the “HG”

line.

Hot-air blower set of accessories170-3004

12-piece set of accessories for the “HG” hot-air blower comprising:

Wide jet nozzle 75 mm

Radiation nozzle 75 mm

Reducing nozzle 14 mm

Reducing nozzle 9 mm

Wide slot nozzle

Welding shoe

Reflector nozzle

Colorant scraper set (spatula, scraper handle, 3 spare blades)

Accessories

Hot-air blower HL 1910 E170-1910

Low-price hot-air blower with infinitely-variable electronic

temperature controls. The blower is regulated separately with the

operating switch which has 3 power levels. The appliance can be

hand-operated or utilised from an operator’s stand.

Dimensions L x W x H 260 x 90 x 205 mmVoltage 230 V/50 HzWattage 2,000 WTemperature Stage 1 50 °C Stage 2/3 50 °C to 600 °CAir volume Stage 1 150 ltr./min Stage 2 300 ltr./min Stage 3 500 ltr./minWeight 850 g

Hot-air blower HG 2310 LCD170-�310

Powerful electronic hot-air blower with infinitely-variable

temperature and air volume controls. The data is shown in an LCD

display. Various programs can be stored. The appliance can be

hand-operated or utilised from an operator’s stand.

Dimensions L x W x H 260 x 90 x 205 mmVoltage 230 V/50 HzWattage 2,300 WTemperature Stage 1 50 °C Stage 2 50 °C to 650 °CAir volume Stage 1 150 to 250 ltr./min Stage 2 50 to 500 ltr./minWeight 940 g

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06• Modular workstation systems

• ESD clothing

• ESD workstations

• Lynx Stereo Dynascope

• Inspection units

• Stereo microscopes

• Magnifying lamps/Lamps

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06

Worktables • ESD Equipment • Inspection

Modular production and office workstation systemFlexible - stable - extendable

The stable worktables and workbenches produed by ARLINK are

available in three different heights and in four different widths. A

diverse range of accessories enables you to design and extend your

workstation according to your requirements and needs.

The ARLINK system enables you to adapt worktables

to changing requirements - easily, very quickly and

without needing any tools.

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Modular Workstation Systems

Width 91 cm 122 cm 152 cm 183 cm

Height 137 cm x x x x

183 cm x x x x

213 cm x x x x

Please request detailed information on ARLINK, incl. price examples.

Workstation modules

1 Coloured trim bar

2 Support

3 Lamp fastening bracket

4 Lamp

5 Storage rack

6 Mounting bracket

7 Socket strip

8 Table top

9 Extension module

10 Mounting bracket

11 Stabilising bar

12 Stabilising bracket

13 Footrest, pivoted

14 Support stand

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CAD detailed drawingsWe will gladly produce for you, free-of-charge and with no

obligation on your part, detailed CAD drawings of worktable

combinations in accordance with your instructions, ideas and the

space you have available.

ARLINK – 8000 SeriesThe 8000 series modular system can be fitted with numerous

standard parts and extended as required. The versatile system

adapts to ongoing changes in everyday working life.

ARLINK – 6800 SeriesModular system to extend current tables Vertical Space IntegratorsWith the 6800 series "vertical space integrators" your present

workbenches and worktables can be expanded. The table can then

be fitted with parts from the 8000 series.

ARLINK – 8000 Series

ARLINK – 6800 Series

Please request detailed information on ARLINK, incl. price examples.

Modular Workstation Systems

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ESD Clothing

ESD finger stallsPowder-freeTo avoid damaging components through

static charging.

190-470050X

Black, conductive, latex

Pack of 1,440 stalls

ESD glovesWe offer various ESD gloves made of

polyester or nylon fibres, incl. gloves for

assembly work

190-345�00XX

Model "200"

Fingertips PU-coated

ESD UNISEX overallfor ladies and men

60 % polyester, 37% cotton, 3 % filling fibre

Design: ¾-length with lapel and collar, concealed

press-stud fastening down the front, 1 breast pocket with the ESD logo,

2 side pockets

Typical surface resistance: 105 to 107 ohms

190-41305XXModel “UNISEX” White

190-41308XXModel “UNISEX” Blue

ESD shoesThe shoes shown here are a small selection

from our range of ladies & mens electrostatic

dissipative shoes.

ESD polo shirt for ladies & men89% polyester, 8% cotton,

3% filling fibre

Design: 1/2 length with a collar,

1 breast pocket with the ESD logo;

Typical surface resistance: 105 to 107 ohms

190-41765XX Grey

190-41760XX Blue

ESD T-shirt for ladies & men190-41744XXBlue; 100% cotton

ESD sweatshirt for ladies & men(not illustrated)

190-41748XXBlue; 100% cotton

MONTANAClogLadies & menMicrofibre (washable)Black, white

190-4738XXX

Sizes: 35 to 47

PLÖNClogLadies & menCowhide leatherBlack, blue, white

190-4�1�XXX

Sizes: 35 to 48

NIEBÜLLMuleLadies & menCowhide leatherBlack, blue, white

190-4�43XXX

Sizes: 35 to 48

CHICOLace-up shoeMenCowhide leatherBlack

190-4574XXX

Sizes: 39 to 47

ATLANTALace-up shoeMenCowhide leatherBlack

190-4533XXX

Sizes: 39 to 47

CHICAGOSafety shoeMenCowhide leatherBlack

190-5333XXX

Sizes: 36 to 47

Please request our ESD catalogue!

You will find more detailed information on our website!

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ESD Workstation Equipment

Smooth cablewith an integrated 1MW protective resistor

Length: 1.5 m

190-3800585 Snap fastener 10 mm –

Snap fastener 10 mm

190-3800581 Snap fastener 10 mm – eyelet

190-3800580 Snap fastener 10 mm –

banana plug/eyelet

Earthing modulesFor table-top or under-table attachment

190-38301�4 Connections: 3 snap fasteners 10 mm

190-38301�7 Connections: � banana plugs,

1 snap fastener 10 mm

190-3830104 Connections: 1 banana plug;

� snap fasteners 10 mm

Table covers; rubber CTR/CTM 500Bleeder resistor: RA 105 to 107 ohms

Ready-cut to 600 x 1,000 x 2 mm with

two press stud fasteners (10 mm) and one discharge cable

190-31�00�0/1 Grey

190-31�00�5/1 Beige

190-31�0035/1 Blue

Rolls: (10 x 1.22 m)

190-31�0000 Grey

190-31�0010 Beige

190-31�0015 Blue

ESD chairsCA 243; electrically-conductive

removable cover, seat height adjustment

42 to 57 cm

190-3644300 Brown

190-3644400 Charcoal

190-3644500 Steel blue

Wristbands

190-3800060

Special elastic material;

anti-allergic; snap fastener – 10 mm

190-3800090

Adjustable metal link band;

anti-allergic; snap fastener – 10 mm

Floor covering;CB 412 rubberBleeder resistor: RA < 106 ohms

Ready-cut to 1,200 x 2,000

x 2.5 mm with two press-stud fasteners

(10 mm) and a discharge cable

190-3010096 Dust grey

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3

6

Spiral cable

with an integrated 1MW protective resistor

Length: 2.4 m

190-3800540 Snap fastener 10 mm – snap fastener 10 mm

190-3800510 Snap fastener 10 mm – banana plug/

alligator clamp

190-38005�5 Snap fastener 10 mm – banana plug/

adapter snap fastener 4 mm

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ESD full workstations190-3900600

Comprising:

190-31�00�0/1 ESD table mat; grey

190-3010096 ESD floor mat; dust grey

190-3800060 Wrist band; adjustable

190-3800540 Spiral cable

190-3830104 Earthing module; � snap fasteners

10 mm/1 banana plug

190-3801015 Smooth cable; snap fastener

10 mm – snap fastener 10 mm

Rolls: (12 x 1.22 m)

190-3010060 Dust grey

190-3010040 Water blue

190-3010010 Light grey

190-3010030 Platinum grey

190-3010080 Jade green

Magnified approx. 30-fold - oblique view (3D) Magnified approx. 50-fold - vertical with ring

light

Magnified approx. 30-fold - oblique view (3D)

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Lynx widens light paths to greatly relieve the strain on your eyes and give you freedom of head and body movement.

Applications for• Inspecting soldering points, material surfaces

• Reworking or assembly work

• Measuring and documentation

Advantages• Best resolution and contrast

• Freedom of head and body movement

• Glasses can be worn without any impairment

• Enhanced performance

• Fewer inspection errors

This breakthrough is achieved with a rotating disk which has a

surface comprising more than 3.5 million lenticular reflectors. With

this structure, light paths are widened 64 times more than with

conventional ocular microscopes.

The resulting radial and axial freedom of head movement and

unrestricted use for those wearing glasses or contact lenses are great

advantages in terms of operator comfort efficiency, work

performance and operator throughput, even during prolonged

periods of work.

LYNX® Stereo Dynascope

Solder points Damaged conductor line Feedthrough

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Inspection Units

LYNX® inspection systemLYNX® inspection units are available in four different models:

LYNX® A – with a table stand

LYNX® B – with a table stand and an oblique viewer (SMD view)

LYNX® C – with a boom mount

LYNX® D – with a boom mount and an oblique viewer (SMD view)

Article number Magnification Working distance

191-C-055 0.5 x 175 mm

191-C-051 0.7 x 127 mm

191-C-052 1.0 x 85 mm

191-C-053 1.5 x 45 mm

191-C-054 2.0 x 26 mm

Front lenses available

LYNX® A LYNX® B LYNX® C LYNX® DStereo head 191-L-001 191-L- 001 191-L-001 191-L-001

Zoom/focus 191-C-003 191-C-003 191-C-146 191-C-146

Table stand 191-C-010 191-C-010

Universal (boom) mount 191-C-145 191-C-145

Microscope slide platform 191-C-011 191-C-011

Base plate 191-C-155 191-C-155

10 point ring lamp 191-C-181 191-C-181

Lighting, 250 W/24 V 191-C-028 191-C-028 191-C-028 191-C-028

Power supply unit, 250 W/24 V 191-C-029 191-C-029 191-C-029 191-C-029

The chart shows the basic units with the respective accessories required.

191-IS-014 - Light transmission unit 20 W/12 V

For stand 191-C-010

191-C-070 - Slide

100 x 100 mm for table stand

191-C-069 - Camera arm for photo adaptor

To connect the photo adaptor

(video camera or digital camera)

191-C-063 - CCTV photo adaptor

For CCTV cameras with a C mount

Accessories

191-VECEXXX - Digital camera

For connection to the DIGITAL photo adaptor.

We will inform about the latest model on enquiry.

191-VECE5100-1 - ArchiVE photo archiving software

For storing and administrating

photos on a PC.

Also available for laptops:

Art.-no 191-VECE5100-2

191-VECE5102 - Measuring and marking

images

For ArchiVE software

191-C-XXX - DIGITAL photo adaptor

LYNX® D

Oblique viewer, manual 34° 191-C-182 191-C-182

Front lens, 1.0x 191-C-052

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Inspection Units

MANTIS® inspection systemBridges the critical area between magnifying glass and microscope.

The patented 3D optical system with its impressive picture quality has

established itself as an international industrial standard for

inspection work in the lower magnifying range. The good depth of

field combined with perfect colour reproduction make it particularly

easy to carry out inspection and manipulation work on surfaces and

small assemblies. The stereo optic system can be adjusted to

2, 4, 6, 8, and 10-fold magnification. Two lenses each can be used in

the rotating nosepiece.

Dimensions 750 x 600 mmWeight 12 kg

MANTIS® A MANTIS® B

MANTIS® head 191-M-001X 191-M-001X

Table stand 191-M-002

191-M-007 - Dust protection cover

191-M-005 - Spare lamp (pack of 4)

191-M-010 - Protective glass covers for the lenses, 2-fold to 8-fold,

(pack of 4)

191-M-011 - Protective glass covers for the lenses, 10-fold,

(pack of 4)

AccessoriesArticle number Magnification Working distance191-M-014 2-fold 171 mm

191-M-015 4-fold 86 mm

191-M-004 6-fold 55 mm

191-M-008 8-fold 41 mm

191-M-009 10-fold 41 mm

Magnifying lenses available

ISIS Microscope191-ISIS1

The ISIS microscope is a full system which offers up to ten times more

freedom of head movement than traditional microscopes.

ISIS technology widens paths of light by means of an optical

multi-lens disk to ensure a distance of more than 38 mm between

the operator’s eyes and the ISIS eyepiece.

Standard magnification 7-fold to 40-foldDimensions L x W x H 150 x 490 x 1,127 mmWeight 12 kg

LYNX® B

LYNX® A

Two different models are available:

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Inspection Units

VIEW inspection and archiving systemEasy-to-handle system for visualising and storing items.

• Live image

• Individual images

• High resolution (depending on the type of camera)

• Lamp can be dimmed

• Very large working distance

• Archiving on a PC

• Operational test measurement software as an option

• Can be combined with any inspection unit (C-mount)

VIEW A VIEW B

Camera, 1/2“ AVT digital; 0.46 million pixels 197-02317

Camera, 1/2“ AVT digital; 1.45 million pixels 197-02318

Zoom lens, macro; F 2.5 / 18 to 108 mm 197-47144 197-47144

Diode ring light, can be dimmed; 66 / 40 197-02341 197-02341

Copying stand: Base plate + column 197-02342 197-02342

Full PC system: PC + 17“ TFT screen 197-02320 197-02320

Full versions available

COMEF 4.0 operational test measurement software(distance, angle, length, areas and a lot more) 197-02340 197-02340

Colour printer, digital, 325 dpi, Mitsubishi 197-02272 197-02272

Optional

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Stereo Microscopes

DIMA stereo microscopesThe microscopes are fully modular and can

be configured for any application. Retrofitting to extend the system

can be carried out at any time. No tools are required. A camera port

enables a camera and a screen to be connected.

A full microscope unit comprises:

• A stereo microscope head

• A stand

• Lighting

Art no. Magnification Working distance

Camera connection

671-MH210 5x and 10x 200 mm

671-MH220 10x and 20x 110 mm

671-MH520 10x and 20x 110 mm X

671-MH240 20x and 40x 63 mm

671-MH540 20x and 40x 63 mm X

671-MHZ40 Zoom 7x to 45x 93 mm

671-MHZT0 Zoom 7x to 45x 93 mm X

Standard microscope stand671-MB100

No illumination integrated. The visible centre of the column extends

120 mm. Maximum rotation of the side view adaptor 80%.

Dimensions 240 x 150 x 250 mm

Pole microscope stand671-MB�00

No illumination integrated. The visible centre of the column extends

600 mm. Rotation of the side view adaptor 100%.


Microscope stand with illumination671-MB�00

With integrated illumination. The intensity of illumination

is progressively-adjustable and it can be used individually from the

top or the bottom or together. The visible centre of the column

extends 130 mm.

Maximum rotation of the side view adaptor 60%.


Stereo microscope heads

Microscope stands

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Stereo Microscopes

Magnifying lamps/Lamps

Cold light source671-MA0�10

No fibre-optic cable, the 100 W halogen lamp is

progressively-adjustable.

Colour temperature max. 3,100 °Kelvin.

Swan neck fibre-optic cable671-MA0�14 Self-supporting, 50 cm long, with a 4-mm diameter glass fibre

(two condenser lenses are also required for focusing).

Ring lighting671-MA1861Colour temperature 5,200 °Kelvin for microscope heads with

switchable magnification (not for the 671-MH520).

Accessories

Magnifying lamp WAVE180-0001.X

On the one hand this lamp offers the possibility to generate

three-dimensional magnification with a light source either on the left

or on the right, and on the other hand it enables shadow-free

magnification in the case of lighting on both sides. The 7-watt

compact fluorescent lamps have been provided with a cover for

safety reasons. The standard 3.0 diopter lens (double magnification)

measures 175 mm x 108 mm.

WAVE WAVE BIG WAVE ESDArticle number 180-0001.1 180-0001.2 180-0001.3

Lens 3 diopter 3 diopter 3 diopter

Weight approx. 5 kg approx. 5 kg approx. 5 kg

Models

Article number Diopter Magnification180-0862 4 Approx. 3-fold

180-0863 8 Approx. 4-fold

180-0864 10 Approx. 5-fold

Optional add-on lens

Illuminator A comprising:

1 cold light source, 1 fibre-optic cable and 2 focus condenser lenses

Focus condenser lens671-MA��4

Illuminator B

Illuminator CRing lighting671-MA1863Colour temperature 5.200 °Kelvin for microscope heads with

zoom magnification.

671-MA1839 - Micrometer eyepiece

With 10 mm micrometer in 100 parts and

reticule.

671-MA3010 - Camera CCD

CCD colour camera with

horizontal resolution

of 350 lines,

Photosensitivity 3 lux

at F = 1.4, fitted with C-mount thread.

671-MA0018 - C-mount adaptor

With built-in lens. The adaptor is installed

into the photo port of the microscope (camera

connection essential). The image in the microscope

and on the screen will be simultaneously focused.

671-MA1940 - Side view adapter

Rotating SMD device

for zoom microscope heads,

with a built-in

front lens 0.3 x for

slanted inspection and 0.44 x

for vertical inspection,

working distance 110 mm and 80 mm respectively.

671-MA3015 - Colour screen

With a 35 mm screen and a resolution of

350 lines.

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Lamps

Magnifying lamp LFM 101/102180-000�

The 22-watt energy-saving fluorescent tube provides strong light.

The lamp also generates very little heat. The lens coverage for the

3-diopter (2-fold magnification) glass lens is 127 mm. The extension

length is 1,040 mm.

Weight approx. 8.5 kg

Article number Diopter Magnification180-86099 4 Approx. 3-fold

180-86199 8 Approx. 4-fold

Optional replacement lenses

Magnifying lamp Magnifique180-0003

Magnifique is the first magnifying lamp to have a built-in electronic

ballast as a standard. The advantages of this are an immediate start,

light which does not flicker and less energy consumption. The

free-standing insertable lens with a lens coverage of 175 mm x 108

mm is easy to exchange. Magnifique is supplied with a 3-diopter

(double magnification) acrylic lens and an extension length of max.

1,040 mm.

Workstation lamp FL 101180-0400

For perfect workstation lighting with a total extended length of

120 cm, fitted with two fluorescent lamps of 15 W each.

Weight approx. 4 kgDimensions L x W x H 480 x 60 x 60 mm

Magnifying lamp WE 440180-WE440

Inexpensive, square magnifying lamp with two 9-watt fluorescent

light tubes. The three-diopter lens measures 180 mm x 150 mm. The

fully-extended length is 700 mm.

Magnifying lamp WE 430180-WE430

Inexpensive round magnifying lamp with a 22-watt ring fluorescent

light tube and a three-diopter lens. The lens coverage diameter is

approx. 120 mm. The fully-extended length is indicated at

1,200 mm.

Article number Diopter Magnification180-0003.1 4 Approx. 3-fold

180-0003.2 6 Approx. 3.5-fold

180-0003.7 10 Approx. 5-fold

Optional replacement lenses

07Stripping and Cutting

• Laser stripping

• Cable processing machines

• Cutting machines

• Wire stripping machines

• Cable stripping machines

• Stripping tools

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Stripping Machines

Komax Kappa �10

Komax Kappa ��5

Komax Kappa ��0

Komax Kappa �35

Machines from the Komax Kappa line offer you:

• Best value for money

• Shortest retooling times thanks to rapid-change adapters

• User-friendly, identical, simple handling for all of the Kappas

• First-class inkjet solution

• Two-step double sheath processing

• Concurrent processing of several strands (not Kappa 240)

• PC software for WIN95/98/XP/2000 NT4.0 (as of Kappa 220)

• Control ports for unwinding, inserting and coiling systems

Komax Kappa 210• Applications

- Strands of 0.05 to 3 mm² / also of 4 and 6 mm², depending on

the lead

- Solid wire up to 1.5 mm²

- Flat cables up to 12 mm in width

- Double sheath processing, 2-step

• Transport speed 1.3 m/sec.


- Strands of 0.05 to 6 mm²








• Coordinating length measurement with an encoder measuring

system


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Stripping Machines

Komax Kappa �40

Excel chart

Excel converter

Stripping Machines

Komax Kappa 235• Very flexible range of processes



- Sheathed cables of up to approx. 16.5 mm

- Flat cables of up to 40 mm in width

- Stripping lengths of up to 10 m on both ends

• Rapid-change blade system

• More flexibility with additional options:

- Integrated slitting unit

- Inner conductor processing for sheathed cables

• Coordinating length measurement with an encoder

measuring system


Komax Kappa 240• Large range of processes


- Diameter up to 30 mm

- Stripping lengths of up to 10 m on both ends

• Very short retooling times without blade changes

• Coordinating length measurement with an encoder

measu ring system

• More flexibility with an integrated slitting unit

• Transport speed �.0 m/sec.

PC software KappaWin Importing all of the cutting data and print texts

PC software Kappa Win• Sequence processing

• Controlling an inkjet printer

• Managing cable types

• Data import with an optional Excel converter

• Drawing up and administrating cable looms

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Stripping MachinesWire Stripping MachinesStripping Machines

Sienna 55 Sienna 100 Sienna 400

Cross-section/diameter 1.1 mm to 6.3 mm AWG 50 to AWG 8 AWG 50 to AWG 1

Stripping procedure Rotating Two-sided laser Two-sided laser

Number of axes none one two

Programmable

travelnone 68 mm 94 mm

Power 5 W 10/25 or 50 W 25 or 50 W

Weight 16 kg 30/35/60 kg 243/288 kg

Laser category 1 1 1

Sienna laser stripping machines

Laser stripping has many advantages over conventional stripping methods:

• No damage to the wire• 99% of all insulation materials can be processed• Highest-possible stripping standards• Processing an extremely wide range of products• Processing various types of cables• Maintaining extremely close tolerance levels• Variable stripping patterns

Processed insulation materials

• PTFE / Teflon®

• Silicone

• PVC

• Kapton®

• Mylar®

• Kynar®

• Fibre glass

• ML

• Nylon

• Polyurethane

• Formvar®

• Polyester

• Polyesterimide

• Epoxy

• Enameled

coatings

Sienna laser stripping machines are controlled by a

microprocessor. They were developed especially for

insulation materials that are difficult to handle and for

tricky stripping tasks.

The areas of application are diverse, for example laser

strippers are used in the computer and electronics

industries, in the medical sector and in the aviation and

communications industries.

The laser stripping process can be carried out without damaging the wire. The laser beam

is reflected by the wire and the insulation material is evaporated by the laser beam. This

means that the machines are ideal for highly demanding, critical applications

in which the individual wires may not be damaged in any way.

The Sienna laser stripping machines reduce effort and costs for essential

quality checks and enable extremely narrow tolerance levels to be maintained when using

extremely thin wires. Reproducible results are guaranteed and at the same time

costs are reduced.

Sienna 55

Window stripping

Microcoax

Fibre glass

Sienna 110

Sienna 400

Since laser stripping is carried out without any direct contact and

since the beam can be precisely controlled, it is possible to carry out

various types of stripping with the laser beam:

• End strip

• Cross cut

• Jumper

• Windows

• Miniature windows

• Angled cuts

• Programmable windows at any point

Multi-core sheathed cables

• DVDF

• ETFE / Tefzel®

• Milene

• Polyethylene

• Polyimide

• PVDF and other

hard, soft and

temperature resistant

materials

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Cable Stripping Machines

Sim

ple

x E

Sim

ple

x S

Du

ple

x D

2

Sim

ple

x 30

AK

M-4

20

AM

-1

AM

-2

AM

-2V

AM

-500

AM

-Allr

ou

nd

Stra

nd

Cross-section/ diameterSemi-strip

6.0 to 70 mm²

170 mm

0.5 to 15 mm

65 mm

1.0 to 25 mm

120 mm

1.0 to 25 mm

235 mm

1.0 to 30 mm

500 mm

2.0 to 24 mm

160 mm

Cross-section/ diameter

Full strip

3.0 to 10 mm

170 mm

3.0 to 15 mm

150 mm

3.0 to 30 mm

150 mm

6.0 to 70 mm²

170 mm

0.5 to 15 mm

65 mm

1.0 to 25 mm

120 mm

1.0 to 25 mm

235 mm

1.0 to 30 mm

500 mm

2.0 to 24 mm

160 mm

Out-of-line stripping Bipolar Bipolar

Flat

cab

le

Max. width

Max. stripping length

20 mm

65 mm

35 mm

120 mm

35 mm

235 mm

35 mm

500 mm

Max. width2-stage

stripping length

20 mm

65 mm

35 mm

120 mm

35 mm

235 mm

35 mm

500 mm

Shea

thed

cab

le Diameter

Stripping length

3.0 to 10 mm

170 mm

3.0 to 15 mm

150 mm

3.0 to 10 mm

170 mm

3.0 to 30 mm

150 mm

4.0 to 15 mm

170 mm

0.5 to 15 mm

65 mm

1.0 to 25 mm

120 mm

1.0 to 25 mm

235 mm

1.0 to 30 mm

500 mm

2.0 to 24 mm

160 mm

Max. Cross-sectionCable strip +

wire strip

3 x 1.5 mm²

170 mm

Wire Stripping MachinesA

sto

n 2

0

Ast

on

20-

3

AV

G-0

160

AV

-Tw

ist

15

Elm

a-20

AM

-015

AM

-020

AM

-040

Stra

nd

Cross-section/ diameterSemi-strip

0.5 to 8.0 mm1.0 to 35 mm

0.15 to 4.0 mm²

1.5 to 15 mm

0.05 to 6.0 mm²

3 to 20 mm

2.5 to 16 mm²

3 to 20 mm

Cross-section/ diameterFull strip

0.14 to 6.0 mm²

1.5 to 29 mm

0.5 to 8.0 mm1.5 to 20 mm

0.15 to 4.0 mm²

1.5 to 15 mm

0.05 to 6.0 mm²

3 to 20 mm

2.5 to 16 mm²

3 to 20 mm

Cross-section/ diameter

Stripping + twisting

0.14 to 4.0 mm²

1.5 to 20 mm

0.14 to 4.0 mm²

1.5 to 20 mm

0.14 to 6.0 mm²

1.5 to 29 mm

0.15 to 4.0 mm²

1.5 to 15 mm

Flat

cab

le

Max. widthS t r i p p i n g

length

10 mm1.0 up to 35

mm

8 mm1.5 to 15 mm

Max. width2-stage

s t r i p p i n g length

10 mm1.0 up to 35

mm

8 mm1.5 to 15 mm

Stripping Machines

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Cutting Machines

Cutting machine FS-100378-8930�00

Electric cutting machine with microprocessor controls for AWG 22-32

flat cables, shrinkdown plastic tubing to 30 mm with a wall thickness

of 2.5 mm, foil, paper carton to 250 g/m², etc. All of the settings are

programmed on the double-digit display.

Width of cut max. 100 mmLength of material 10 mm to 10 mDimensions L x W x H 390 x 344 x 200 mmWeight 10.5 kg

378-8930201 - Roll holder

For rolls of up to 600 mm

in diameter and

max. 20 kg in weight

378-8930202 - Feed unit

Electric feed unit

with connection to the

FS-100.

Recommended for rolls

starting at approx. 4 kg

Cutting machine Komax 206 S300-064937

Electric-pneumatic cutting machine for flat cables, round cables, foil,

paper, material, etc. Easy handling, roller-driven, reproducible contact

pressure, integrated cable monitoring system, interface for printing

systems.

Round cable up to 16 mm in diameter (max. 35 mm²)Flat material up to 28 mm in widthDimensions L x W x H 325 x 300 x 320 mmWeight 20 kg

Cutting machine Komax 206300-06180�

Electric-pneumatic cutting machine for ribbon cables, round cables,

foil, paper, material, etc. Easy handling, tape-driven, reproducible

contact pressure, integrated cable monitoring system, interface for

printing systems.

Round cable up to 16 mm in diameter (max. 35 mm²)Flat material up to 82 mm in widthDimensions L x W x H 320 x 390 x 320 mmWeight 25 kg

300-069280 - Active cable transport to the K 206 incl. guide

Accessories

Accessories

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Cutting Machines

Wire Stripping Machines

Cutting machine Aston 15376-1000

Electric-pneumatic cutting machine, tape-driven, for PVC hoses, cloth

hoses, round cables, flat cables, wires, foils, PVC profiles, etc.

Processing height 15 mmProcessing width 150 mmLength resolution 1 mmDimensions L x W x H 600 x 350 x 600 mmWeight 60 kg

376-1400 - Version 30, cut width 300 mm

376-4000 - Version II, increased capacity to max. 30 mm

376-5000 - Version P, pneumatic upper band raising device

Option

Wire stripping and twisting machine Aston 20U319-�001

The Aston 20U is suitable for stripping and twisting strands. Even

very short strands are twisted during the stripping process. Electric

permanent operation.

Cross-section 0.14 to 4 mm²Stripping length 1.5 to 20 mmInsert depth 5 mm + stripping lengthDimensions L x W x H 280 x 220 x 160 mmWeight 9.7 kg

Wire stripping and twisting machine Aston 20-3319-�00�

Technically equivalent to the Aston 20U. The arrangement of the

three stripping heads next to one another means that one machine

can also cut multicore cables or wire harnesses.

Dimensions L x W x H 330 x 250 x 210 mmWeight 20 kg

Accessories

319-2003 - Stripper head under 1 mm stripping diameter with steel

cutting blades

319-2004 - Stripper head under 1 mm stripping diameter with hard

metal blades

319-2005 - Stripper head over 1 mm stripping diameter with steel

cutting blades

319-2006 - Stripper head over 1 mm stripping diameter with hard

metal blades

319-2009 - Steel stripper cutters

319-2010 - Hard metal stripper cuttersStripping and twisting machine AVG-0160374-1000

Machine with rotating blades for fibre glass, teflon, rubber, PVC and

other insulated cables. As an option twisting springs can be

retrofitted for twisting strands. The machine is activated with a foot

switch.

Cross-section 0.14 to 6.0 mm²Stripping length 1.5 to 29 mmInsert depth 20 mm + stripping lengthDimensions L x W x H 230 x 140 x 150 mmWeight 5.65 kg

Accessories374-1001 - Spare pair of blades

374-1002 - Set of twisting springs

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Stripping and twisting machine AV-TWIST 15311-AVTWIST

Electric wire stripping and twisting machine with rotating blades for

strands with different types of insulating materials. The machine is

triggered with an electric sensor. The machine is fitted with flat

blades as a standard.

Cross-section 0.15 to 4.0 mm²Stripping length 1.5 to 15 mmExterior diameter max. 4.5 mmDimensions L x W x H 242 x 261 x 127 mmWeight 8 kg

Enamelled wire stripping machine Aston 22U319-��000

Electric rotating stripping machine for round enamelled wires from

0.4 to 1.8 in diameter. The built-in blade gripper is

progressively-adjustable.

Dimensions L x W x H 300 x 220 x 160 mm

Enamelled wire stripping machine Aston 22U319-��001

As art. no. 319-22000, for wire diameters of 1.8 mm to 3.0 mm only.

Accessories

Wire stripping machine AM-015311-4000

Pneumatic wire stripping machine for all of the standard wire

insulation materials. The machine is fitted with V-shaped stripping

blades as a standard. Round cables up to a maximum outer

dimension of 5 mm can be stripped and flat cables of up to a max.

width of 8 mm can be processed. Sensor release, high clock

power.

Cross-section 0.15 to 4.0 mm²Stripping length 1.5 to 15 mmExterior diameter max. 5 mmInsert depth 9 mm + stripping lengthDimensions L x W x H 95 x 280 x 165 mmWeight 3.5 kg

Accessories

311-4000.01 - Pneumatic maintenance unit

311-4280060 - Set of V-shaped stripping blades

311-4280063 - Set of flat stripping blades of up to 8 mm in width

319-2201 - Blade gripper for enamelled wires of 0.4 to 1.8 mm

319-2207 - Blade gripper for enamelled wires of 1.8 to 3.0 mm

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The AM-020 wire stripping machine is driven by an electric motor.

Strands of an outer diameter of up to 5 mm can be stripped. The

conductor cross-section can be adjusted without any retooling.

Cross-section 0.05 to 6.0 mm²Stripping length 3 to 20 mmExterior diameter max. 5 mmInsert depth 22 mm + stripping lengthDimensions W x D x H 180 x 294 x 190 mmWeight 8 kg


As art. no. 315-1000. Outer diameters of up to 8 mm can be

stripped.

Cross-section 2.50 to 16.0 mm²Stripping length 3 to 20 mmExterior diameter max. 8 mmInsert depth 22 mm + stripping lengthDimensions W x D x H 180 x 294 x 190 mmWeight 8 kg

315-1002 - Pair of V-shaped blades for the AM-020 and AM-040

Accessories

ASTON ELMA-20 electric wire stripping machine311-ELMA�0

For all of the standard cable stripping processes, equipped with

V-shaped stripping blades as a standard. Adapted jet blades are used

for problematic insulation materials. Round cables with an exterior

diameter of 0.5 to 8.0 mm and flat cables of a max. width of 10 mm

can be stripped. Fast, easy blade change.

Diameter 0.5 to 8.0 mmStripping width up to 10 mmStripping length, full strip 1.5 to 20 mmStripping length, partial strip 1.0 to 35 mmInsert depth 14 mmDimensions L x W x H 450 x 253 x 200 mmWeight 14.9 kg

311-E960016 - Pair of V-shaped stripping blades for the ELMA-20

311-E960079 - Pair of jet stripping blades for the ELMA-20

311-E960080 - Pair of flat stripping blades for the ELMA-20

Accessories

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Coaxial wire stripping machine Komax BT 86300-068000

Programmable stripping machine for coaxial and triaxial cables.

Shielded cables of up to 7 mm in diameter can be stripped in 9

stages with the rotating stripping head. The maximum stripping

length is 30 mm and, like the diameter, speed and rotation time, it

is freely programmable.

99 different programs can be stored.

Cable diameter max. 7 mmStripping length min. 0.1 mm to max. 30 mmStripping stages max. 9Program memory max. 99 cablesDimensions L x W x H 410 x 175 x 170 mmWeight 10 kg

Unbraiding machine EF-2000319-8000

For quickly unbraiding shielded cables with an outer diameter of up

to approx. 8 mm. Two matching adjustable motor-driven bristle belts

enable the machine to be quickly adjusted to the respective cable

diameter.


319-8001 - Unbraiding steel belts (pair)

319-8002 - Unbraiding bronze belts (pair)

Accessories

Shield cutting unit Simec 200034�-1000

Thermal cutting device for shielding braid. A set of electrodes

adapted to the braid cuts the shield around the entire circumference

of the individual wires. The process takes approx. two seconds. Two

different models allow virtually any type of shield to be processed.

Consignment incl. 1 set of copper electrodes.

Power 1.5 KVA

Accessories

Shield cutting unit Simec 200034�-1100

As art. no. 342-1000, with 9 KVA.

342-1001 - Set of copper electrodes

342-1002 - Set of tungsten electrodes

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Cable stripper Duplex D2316-1000

Manual cable stripper for multicore cables, e.g. 3 x 1.5 mm²,

Stripping length of up to approx. 170 mm. The cables and wires are

stripped in one process. Supplied without cable stripper blades.

Accessories

Cable stripper Simplex S316-3000

Manual cable stripper for cables and strands up to 15 mm

in diameter, stripping length up to approx. 100 mm.

316-3001 - Pair of cable stripper blades Ø 2/3/4/5 mm


316-3003 - Pair of cable stripper blades Ø 10/11 mm

Simplex S

Accessories

Cable stripper Simplex E316-�000

As art. no. 316-1000, for stripping cables only

Cable stripper Simplex 30316-4000

Manual cable stripper for cables and strands up to 30 mm

in diameter, stripping length up to approx. 150 mm.

316-4001 - Pair of cable stripper blades acc. to the cable pattern


316-10015 - Pair of cable stripper blades Ø 2.5/3.5/4.5/5.5 mm


316-10025 - Pair of cable stripper blades Ø 6.5/7.5/8.5/9.5 mm

316-1003 - Pair of stripper blades

Simplex 30 accessories

Cable stripper AM-1311-1000

Pneumatic semi-automatic unit for stripping round cables and ribbon

cables as well as wires. The stripping length is 65 mm. An option for

stripping lengths of up to 250 mm for partial stripping is available.

The unit is started with a foot pedal.

Cable diameter 0.5 to 15 mmFlat cables up to 20 mm in widthDimensions W x D x H 340 x 340 x 150 mmWeight 19 kg

Accessories

Cable stripping machine AM-1 with a sensor release311-1100

As the standard AM-1, with a sensor and a shortened stoke (55 mm),

no foot pedal.

311-1004.XX - Pair of jet blades acc. to cable pattern

311-135127 - Extended stop for stripping lengths of up to 250 mm

311-130215 - Plexiglass pane "raised" (for extended stop)

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Cable stripper AM-2311-�000

The AM-2 is a pneumatic semi-automatic unit for stripping round

cables and ribbon cables as well as wires. The stripping length is

120 mm. An option for stripping lengths of up to 420 mm for partial

stripping is available. The unit is started with a foot pedal.

Round cables of 1.0 to 25 mmFlat cables up to 35 mm in widthDimensions W x D x H 430 x 550 x 200 mmWeight 29 kg

Accessories

Cable stripping machine AM-2 with a sensor release311-��00

As the standard AM-2, with a sensor and a shortened stoke

(110 mm), no foot pedal.

Cable stripper AM-2V311-��35

As art. no. 311-2000, for stripping lengths of 235 mm.





Cable stripper AM-1000311-5�00

As art. no. 311-2000, for stripping lengths of 1,000 mm.

AM-Allround cable stripping machine311-6000

Electric-pneumatic cable stripping machine with rotating blades for

processing extremely problematic round cables without a change of

blades, stripping length of up to 160 mm. The stripping length can

easily be increased with an extended stop. The machine works with

a sensor release and can be adjusted for a new cable within a matter

of seconds. Incl. a set of flat stripping blades.

Cable diameter 2 to 24 mmDimensions W x D x H 380 x 635 x 260 mmWeight approx. 29 kg

311-6001 - Pair of V-shaped blades (1 to 16 mm)

311-6002 - Pair of V-shaped blades (8 to 25 mm)

311-6390080 - Pair of flat stripping blades

311-6003 - Foot pedal for an extended stop

311-6005 - Extended stop for larger stripping lengths,

partial stripping up to 300 mm

Accessories

311-240100 - Special pair of centering plates acc. to cable pattern

311-2004.XX - Pair of jet blades for AM-2 and AM-500 acc. to the

cable pattern

311-240207 - Plexiglass pane "raised" for AM-2 (required for

extended stop)

311-245127 - Stop extended to 420 mm for AM-2

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Stripping Tools

Cable stripper AKM-420374-5�0100

Pneumatic cable and wire stripping unit for cables of 4 mm to

15 mm in diameter (i.e. 6 to 70 mm²). Easy operation and a precise

cable guide enable cables and wires to be stripped exactly. Complies

with the CE norm.

Basic equipment:

• Pneumatic foot pedal with a protective cover

• Safety covers acc. to CE standards

• Three sets of blades: 4 blades of 4 mm to 15 mm per set

• 6 centering guide sleeves

• Pneumatic connection hoses of à 2 m each

• Set of tools

Round cables of 4 mm to 15 mm in diameter (i.e. 6 to 70 mm²)Stripping length max. 170 mmDimensions L x W x H 510 x 240 x 200 mmWeight 20.5 kgOperating pressure max. 6 bar/90 PSI

Thermal wire stripper SV001400001000

The SV001 thermal wire stripper was developed for the purpose of

also being able to strip material which melts at higher temperatures,

e.g. teflon. The power setting can be adjusted with a potentiometer.

The current flow is triggered with a foot pedal. This handy wire

stripper is also ideal for processing small wires.

The following parts are supplied:

• Power supply unit incl. a foot pedal, art. no. 40000001

• Wire stripper TS15, art. no. 470120002

• Connection cable, art. no. 470000023

Thermal wire stripper 1/T2109-0001

For thermally stripping strands or solid wires covered in PVC

insulation material. Low temperatures prevent cutting points from

charring and also prevent smoke from developing.

Connection 230 V/2 x 9 WWeight 420 gLength 215 mm

109-0004 - Standard stripping inserts (pair)

109-0004 - V-shaped stripping inserts (pair)

109-0002 - Heating elements (pair)

109-0003 - Handles (pair)

109-0005 - Rubber cap for the main cable

Accessories

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Stripping Tools

Model Microstrip Aston 1/F Maxistrip Megastrip Powerstrip Safe StripArt no. 102-0008 102-0001 102-0025 102-0027 102-0011 102-0030

Range 0.08 to 1.5 mm² 0.25 to 4 mm² 0.5 to 10 mm² 1.0 to 25 mm² 0.25 to 6 mm² 0.08 to 6 mm²

Weight 75 g 240 g 440 g 680 g 150 g 150 g

Length 155 mm 170 mm 240 mm 270 mm 175 mm 180 mm

Spare blade art no. 102-0009 102-0002 102-0026 102-0028 102-0016 102-0031

Length stop Yes Yes Yes Yes Yes Yes

Full strip max. 6 mm 6 mm 6 mm 6 mm 6 mm 6 mm

Aston 1/F

Maxistrip

Microstrip

Megastrip

Powerstrip Safe Strip

Pneumatic wire stripper Aston 101/F10�-0018K

For pneumatically stripping strands and solid cables covered in PVC

insulation material of 0.25 to 1.5 mm². The appliance is suitable for

stripping lengths of up to 10 mm. It has self-adjusting blade jaws and

a length feed stop. It is supplied with a handpiece, foot pedal, table

mounting device and 1.5 m of connection air hose.

Weight 375 gLength 250 mm

Wire stripper Aston 101/F10�-0018

As art. no. 102-0018K, no table mounting device and foot pedal.

Accessories

102-001825 - Spare blade 101/F

Spare part for the Aston 101/F wire stripper

Mechanical wire strippers

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Separators for Twin Leads

Separator 5250313-0001

Separator for twin leads, 1.27 mm raster with 13 pairs of rolls, ribbon

cable width up to 32 mm, with a clamp and a crank handle. Special

models for other rasters possible.


Separator 4250313-000�

Separator for twin leads, 1.27 mm raster with 30 pairs of rolls, ribbon

cable width up to 75 mm, with a clamp and a crank handle. Special

models for other rasters possible.


313-0004 - Separator roll, raster 1.27 mm

313-0004.A - Separator roll, raster 1.27 mm, flattened for

centrical separation

313-1000.4 - Separator roll, raster 0.635 (0.025")

313-1000.2 - Separator roll, raster 1.0 mm

Separator 4250/5250 accessories

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Length Measuring Devices

Length measuring device CM-15330-3000

With built-in guillotine shears, up to a max. cable diameter of

35 mm, holes for fastening present.

Measuring range max. 9,999.9 mMeasuring unit cmMeasuring precision ±1,2 %Weight 6 kg

Length measuring device OD330-4000

With built-in guillotine shears, up to a max. cable diameter of

20 mm, holes for fastening present.

Measuring range max. 9,999.9 mMeasuring unit cmMeasuring precision ±1,2 %Weight 3 kg

08Crimping and Testing Technology

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• Testing systems

• Crimping presses for taped contacts

• Crimping presses for wire ends

• Crimping presses for loose piece contacts

• Dies

• Hand crimping tools

• Peel force testers

Testing Systems

Testing equipment for cable harnesses

Gammeter test modules enable cable harnesses to be tested for:

• Through connection

• Use of the right plugs

• Correct installation of plugs

• Leaks

• Locking

Precision-machined contours ensure the

correct alignment of enclosures.

Spring-loaded test pins ensure a low

insertion force and prevent terminals

from being damaged.

All of the modules are independent of the

testing system and the tester and can be

supplied compatible to the products of various

manufacturers such as TSK or WEE.

• A universal system

• A modular system

• Perfect ergonomics

• Easy to exchange

Plugs are released either automatically by the

test system or manually by pressing the release

switch (LED).

Module featuresThree standard sizes:

50 x 50/50 x 100/100 x 100 mm

• Custom-made sizes can also be supplied

• Small, compact construction

• Only a few different parts

• Easy on maintenance

• Reliable function

• Standard components

• With an LED switch

B-Module• Mechanical locking

• Pneumatic or manual

release

• High-voltage models

available for ABS, airbags, etc.

D-Module• Pneumatic locking and unlocking

• Manual unlocking with an LED

switch

• Mobile level for enclosures with

more than 50 test points

Special modules

Hand module

In-line module

C-Module• Automatic locking and unlocking

• Manual unlocking with an LED switch

• High-voltage models available for ABS,

airbags, etc.

E-Module• Pneumatic locking and unlocking

• Manual unlocking with an LED switch

• Mobile level with a push back test for

lock testing

For enclosures without secondary

locking, the terminals should be tested

for locking.

Easy, flexible handling

enables effective application for

inaccessible plugs on ready-made

assemblies direct in production lines if

these assemblies are difficult to access.

Locking system• Compact, adjustable

locking units

• Good retention force

Test desksIf required full test desks including test

software can be supplied.

Sample plug

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Testing Systems

Plug enquiriesVarious tests are possible on plugs and enclosures

Coding• Distinguishing similar plugs

Connector locking

Side query

Secondary locking• Test to determine whether secondary locking is present

Mechanical secondary locking• Test to determine whether the lock has engaged properly

Holder clip

Leak test• Pressure and vacuum• Test to determine whether the seal is in position

Hole mask• Test for twisted male connectors

Angle query

SL

SLM

CC

CL

BÜSLS

HC

FM

LM

WA

Switchpin query• Test to ensure that the switchpin is in the correct position

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Crimping Presses for Taped Contacts

Crimping press Komax BT 722300-073030

Programmable benchtop press with an integrated crimp force

monitoring device and automatic crimp height adjustment for

processing taped crimp contacts. Extremely short set-up times and

easy operation thanks to a touchscreen. All of the data, such as the

crimp force and crimp height, are allocated to a specific article. When

changing the cross section of a conductor the article is called up

direct from the list. Any commercially-available crimping tool can be

used.

Cross section range Up to 6 mm² (AWG 10)Crimping force 20 kNProgrammable crimp height +0.2/-0.8 mmResolution crimp height 0.01 mmProgrammable stroke 10 to 40 mmDimensions L x W x H 700 x 500 x 750 mm

Crimping press Komax BT 722 with a Digistripper300-065348

As art. no. 300-073030, with a freely programmable stripping unit.

All of the stripping data is allocated to the indivdual articles.

In addition it is possible to simultaneously trim cable terminals and

cut off bad terminals. The residual stripping material and bad

terminals are collected in a closed box and reliably disposed of.

Cross-section strip max. 4 mm²Cross-section trim/ bad terminal cut max. 2.5 mm²Trimming length max. 5 mmInsert depth 25 mm

Accessories

300-053352 - Pressure controller set

300-061667 - Set of air feeder valves

Crimping press TT Benchtop 220 V35�-8H3730900

For processing taped crimping contacts incl. holder for standard

crimping tools, cross-sections of up to 6.0 mm² (contact-dependent)

can be processed.

All of the standard AMP-compatible crimping tools with longitudinal

and transverse transport (also with a pneumatic feed) and a stroke of

40 mm (height 135.8 mm) can be used.

Dimensions L x W x H 200 x 300 x 580 mmWeight 41 kgCrimping force 20 kN

Crimping press TT Benchtop 380 V35�-8H3700900

For processing taped crimping contacts incl. holder for standard

crimping tools, cross-sections of up to 6.0 mm² (contact-dependent)

can be processed.

All of the standard AMP-compatible crimping tools with longitudinal

and transverse transport (also with a pneumatic feed) and a stroke of

40 mm (height 135.8 mm) can be used.


Crimping press TT Benchtop

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Crimping press P107 Benchtop 220 V35�-863500000

For processing taped crimping contacts, incl. holder for standard

crimping tools, cross-section ranges of up to 10 mm²

(contact-dependent) can be processed, full system with a cover,

counter, foot switch and press illumination.


Crimping press P107 Benchtop 380 V35�-863640000

For processing taped crimping contacts, incl. holder for standard

crimping tools. Cross-section ranges of up to 10 mm²

(contact-dependent) can be processed. Full system with a cover,

counter, foot switch and press illumination.


Stripper unit SC-11 (basic unit)35�-790000016

External stripping unit for retrofitting to the TT, P100 and P107

presses, mounting kit required.

Cross-section 0.2 to 3 mm²Stripping length 2 to 12 mmInsert depth min. 25 mm

Accessories

352-30A010041 - SC-11 kit for mounting onto the TT press

352-871290003 - SC-11 kit for mounting onto the P107 press

TT press with SC-11

Stripper unit SC-1935�-790000030

Fixed internal stripping unit for TT or P107 Mecal presses.

Cross-section 0.2 to 2.5 mm²Stripping length max. 2 to 12 mmInsert depth min. 20 mm

Crimp force monitor Komax 326300-046513

For precise monitoring of the crimping procedure with good/bad

recognition also for asymmetric stress on the crimp tools, for

installation on P100/P107 Mecal presses.

• Triple-zone evaluation

• Detailled error data

• Drift compensation

• Illustration of the crimp curve

Crimp force monitor Komax 326300-053741

As art. no. 300-046513,

For installation on a Schäfer EPS2000 press.

Accessories

300-061185 - CFA cross-linking

For the centralised recording of CFA quality data for

up to ten appliances on a PC.

The software makes it possible to present each

appliance in its own graphic window.

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"Standard" crimping tool35�-MRFJ1

Longitudinal transport with a crimper head for taped contacts and a

unit counter.

The crimper head is adjustable for a 2/100 mm range.

"Standard" crimping tool35�-MRSJ1

Transverse transport with a left-hand intake and crimper head for

taped crimp contacts and a unit counter.

The crimper head is adjustable in a 2/100 mm range.

"Standard P" crimping tool35�-MRSPJ1

Transverse transport with a left-hand intake, incl. pneumatic feed,

crimper head for taped crimp contacts and a unit counter.


"Standard P" crimping tool35�-MRFPJ1

Transverse transport, incl. pneumatic feed, crimper head for

taped crimp contacts and a unit counter.


"Evolution" crimping tool35�-MEFJ1

Longitudinal transport with a crimper head for taped contacts and

a unit counter. LOW-COST model.


"Evolution" crimping tool35�-MESJ1

Transverse transport with a left-hand intake and crimper head for

taped crimp contacts and a unit counter. LOW-COST model.


Longitudinal transport crimping tool

Crimping tool "P" transverse transport

"Evolution" crimping tool, transverse transport

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Crimping Presses for Wire Ends

Stripping and crimping machine UNIC-G315-UNIC-G

Electro-pneumatic stripper & crimper for taped wire ends with a

plastic sleeve, cross section 0.5 to 2.5 mm² and a sleeve length of

8 mm. The crimping press adjusts itself automatically to the

respective cross section. No retooling is required; setting-up times are

reduced. The cycle time is approx. 1 sec.

Crimping quality according to DIN 46228.

Insert depth 22 mmDimensions W x D x H 390 x 310 x 415 mmWeight 23 kg

Stripping and crimping machine UNIC-GK315-UNIC-GK

As art. no. 315 UNIC-G, for taped wire ends with a plastic sleeve,

cross section 0.34 to 1.0 mm² and a sleeve length of 8 mm.

Art no. Size/length AWG Drum Colour315-0001 0.34 mm²/8 22 240 Ø mm Turquoise

315-0002 0.50 mm²/8 20 320 Ø mm Orange

315-0003 0.50 mm²/8 20 320 Ø mm White

315-0004 0.75 mm²/8 18 320 Ø mm White

315-0005 0.75 mm²/8 18 320 Ø mm Grey

315-0006 0.75 mm²/8 18 320 Ø mm Pale blue

315-0007 1.00 mm²/8 18 320 Ø mm Yellow

315-0008 1.00 mm²/8 18 320 Ø mm Red

315-0009 1.50 mm²/8 16 320 Ø mm Red

315-0010 1.50 mm²/8 16 320 Ø mm Black

315-0011 2.50 mm²/8 14 320 Ø mm Blue

315-0012 2.50 mm²/8 14 320 Ø mm Grey

Packaging unit per roll

Cross-section 0.34 to 1.5 mm² = 5,000 units

Cross-section 2.50 mm² = 3,000 units

Wire ends with a plastic sleeve Taped model

Stripping and crimping machine UNIC-L315-UNIC-L

Electro-pneumatic stripper & crimper for loose wire ends with a

plastic sleeve, sleeve length 8 mm. The crimping press adjusts itself

automatically to the respective cross section. No setting-up times.

The cycle time is approx. 1 sec. Incl. two vibrating pots for 0.5 to

2.5 mm², crimp quality according to DIN 46228.

Insert depth 22 mmDimensions W x D x H 390 x 310 x 415 mmWeight approx. 32 kg

Stripping and crimping machine UNIC-LS315-UNIC-LS

As art. no. 315-UNIC-L, for loose wire ends with a plastic sleeve, with

special sleeve lengths of 6 mm, 8 mm and 10 mm. UNIC-LS

Ultra-sound strand compressor EVA-900331-1000

Strand compressor for applications in switch cabinet construction als

an alternative to wire ends. Copper strands in the range of 0.5 to

4.0 mm² can be compressed without needing to retool. The ends are

compressed with ultrasound so that they can be screwed into any

terminal.

Cross-section 0.5 to 4.0 mm²Compression length 8 mmCompressed air max. 6 bar

UNIC-G

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Crimping Presses for Loose Piece Contacts

Pneumatic crimping unit Aston TT 1416374-�05000

For insulated pressed cable terminal ends of up to 6 mm²,

non-insulated tubular and crimp cable terminal end of up to 16 mm²,

wire ends of up to 50 mm², no pneumatic locking device, application

of all WDT dies, adapters and feed devices possible, complies with CE

standard.

Basic equipment:

• Safety cover

• Pneumatic foot pedal

• Connecting hoses

Dimensions L x W x H 270 x 120 x 240 mmWeight 15.2 kgOperating pressure max. 6 bar

Pneumatic crimping unit Aston TT 1416-CA374-�05000-CA

Crimping range and technical data as for art. no. 374-205000,

with a contact holder, no safety shield required.

Pneumatic crimping unit Aston CTR 16374-�100�0

For insulated pressed cable terminal ends of up to 6 mm²,

non-insulated tubular and crimp-type cable terminal ends of up to

16 mm² and wire ends of up to 50 mm², fitted with an electronic

unit counter, pneumatic locking device, pneumatic safety control

and transparent safety shield, precise repeatable positioning of the

crimping contacts thanks to a feed device (optional), complies with

CE standard.

Basic fittings:


• Safety shield


Dimensions L x W x H 270 x 120 x 240 mmWeight 15.2 kgOperating pressure max. 6 barCrimping force at 6 bar 1,930 kg

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Pneumatic crimping press FMP-20374-3�0000

Pressing of both insulated and non-insulated crimping contacts of

0.14 to 50 mm², pneumatic locking device, suitable for all WDT dies,

precise repeatablity of the positioning of loose crimp contacts by

means of an optional feed device with adapters.

Basic equipment:

• Electronic unit counter



• Set of tools

Dimensions L x W x H 280 x 160 x 280 mmWeight 14 kgOperating pressure max. 6 bar

Pneumatic crimping machine Aston FMP-20 BA374-3�0100

As art. no. 374-320000, incl. a contact holder.

The lever can be used on the left-hand side or on the right-hand side.

It opens the top half of the die for insertion of the contact. A safety

valve interrupts the air supply as soon as the opening of the crimp

die exceeds 5.9 mm. A finger guard is therefore not needed.

Complies with the CE standard.

Dimensions L x W x H 280 x 160 x 280 mmWeight 14 kgOperating pressure max. 6 bar

Pneumatic crimping press UP 42/N374-310010

Parallel forced pressing of insulated and non-insulated crimp contacts

of 0.14 to 95 mm², suitable for all WDT die. A feed device with guide

components can be adapted for precise repeatability of the positio-

ning of loose piece crimp contacts, .

Basic equipment:



• Set of tools

Dimensions L x W x H 380 x 165 x 400 mmWeight 25 kgOperating pressure max. 6.5 barCrimping force at 6.0 bar 2,700 kg

Accessories

374-1180 - Feed device for adapters

The adapters and the feed device ensure that every

crimping process is carried out safely and reliably; cable

terminal ends and flat plugs are held correctly and

precisely in the die.

Suitable for Aston 1125, EDP-50, FMP-20 and UP 42/P

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Crimper die holder374-310100

For Aston UP 42/N, FMP-20 and UP 55.

Indent crimping die set, 6 to 95 mm² UPD 6/95-D374-310150

For Aston UP 42/N and UP 55 for non-insulated tubular and crimp

terminal ends from 6 to 95 mm².

Comprising:

1 lower V-shaped die, 6 to 35 mm²


1 upper indent, 6 bis 95 mm²

1 setting gauge for crimp terminal ends, 6 to 95 mm²

1 setting gauge for tubular cable ends, 6 to 95 mm²

Universal pneumatic press Aston UP 55374-330000

Basic machine for various fittings. Parallel pressing

with a pneumatic locking device and a speed adjustment valve.

The press complies with the CE standard.

Basic equipment:

• Electronic unit counter



• Set of tools

Dimensions L x W x H 420 x 230 x 425 mmWeight 49 kgOperating pressure 6 to 7.5 barCrimping force at 7.0 bar 6,784 kg

Accessories

374-330001 - Pair of supports for the UP 55 die holder

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Indent crimping die for insulated connectors 10 to 35 mm²374-310153

For insulated connectors from 10 to 35 mm² comprising:


1 upper indent, 10 bis 35 mm²

1 setting gauge 10 to 35 mm²

Die holder for hexagon and double-W crimp dies374-33000�

Incl. finger shield (1 set = 2 shields)

UP/HD 55 Heavy-duty die holder for the UP 55374-330004

For holding double-W crimp dies of 70 to 120 mm²

Double-W crimp set for the UP 55 10 to 95 mm² (4 pairs)374-330019

For non-insulated tubular cable terminal ends from 10 to 95 mm²

Comprising:

1 die set 16 + 35 mm²

1 die set 25 + 50 mm²

1 die set 10 + 70 mm²

1 die set 95 mm²

Double-W crimp die 120 mm²374-3300�4

Cutting unit, compl., for the UP 55374-330003

Cutting unit, complete, incl. safety shield for flat material up to

32 mm in width and copper strands of up to 240 mm² (max. Ø 28

mm).

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Dies

Die I 0560 for insulated cable terminal ends374-1�00

Range:

0.50 to 1.50 mm²

1.50 to 2.50 mm²

4.00 to 6.00 mm²

Die I 2525 for insulated cable terminal ends374-1�01

Range:

0.25 to 0.75 mm²

0.50 to 1.50 mm²

1.50 to 2.50 mm²

Die for V-pressing, I 1500-1, insulated cable terminal ends374-1�0�

Range:

0.50 to 1.50 mm²

Die for V-pressing, I 2500-1, insulated cable terminal ends374-1�04

Range:

1.50 to 2.50 mm²

Die for tubular/crimp terminal ends RQ 0560374-1�30

Range:

0.50 to 1.50 mm²

1.50 to 2.50 mm²

4.00 to 6.00 mm²

Fitting adapters for die RQ 0560374-3365 - For ring terminals and fork terminals

Fitting adapters for die I 0560

374-3330 - For flat plugs 2.8 x 0.5 mm





Accessories

Accessories

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Dies

Die for tubular/crimp terminal ends RQ 10374-1�31

Range:

10 mm²

Die for tubular/crimp terminal ends RQ 16374-1�3�

Range:

16 mm²

Die RK 1060 for hexagon pressing374-1�40

Range:

1.00 to 1.50 mm²

2.50 mm²

4.00 mm²

6.00 mm²

Die AH 1425 for wire ends374-1�45

Range:

0.14 to 2.5 mm²


Range:

0.25 to 6.0 mm²


Range:

6.0/10.0/16.0 mm²

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Dies

Die RG 58/59 IL for BNC plugs374-1�55

Die for Walther connectors 0.5 to 2.5 mm²374-1�57

Die RG-DIF for BNC plugs374-1�59

RG 122-174-179-180-187-188-195 and Belden 8218

Die for twisted contacts GK 7540 0.75 to 4.0 mm²/4 nests374-1�60

Die RP 1475 roll pressing for 2.8/4.8 mm flat plugs, ring terminals and fork terminals374-1�70Range:

0.14 to 0.25 mm²

0.25 to 0.50 mm²

0.50 to 1.50 mm²

Accessories

Fitting adapters for die RP 1475374-3340 - For flat plugs 2.8 x 0.5 mm




374-3345 - For ring terminals and fork terminals


Range:

25 + 35 mm²

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Dies

Die RP 0560 roll pressing for non-insulated flat plugs374-1�71Range:

0.50 to 1.00 mm²

1.50 to 2.50 mm²

4.00 to 6.0 mm²

Die RPW 0515 roll pressing for non-insulated flat angle plugs 6.3 mm374-1�80

Range:

0.50 to 1.50 mm²

Die RPW 1525 roll pressing for non-insulated flat angle plugs 6.3 mm374-1�81

Range:

1.50 to 2.50 mm²

Die for insulated flat angle plugs I/W 0525 from 0.5 to 2.5 mm²374-1�8�

not illustrated

Special dies are available on request.

Accessories

Fitting adapters for die RP 0560






374-3355 - For ring terminals and fork terminals

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Hand Crimping Tools and Peel Force Testers

Crimping tool Aston 1000374-�000

Crimping tool for exchangeable WDT tools, basic tool for a number

of exchangeable tools with varying profiles, suitable for pressing

insulated cable terminal ends, flat plugs, tubular and crimp terminal

ends and tube connections, BNC plugs and flat angled plugs,

pressing range from 0.14 to 16 mm².

A pneumatic locking device guarantees that pressing procedures will

always be successful.


Parallel hand crimping tool Aston 190942374-130000

For use with exchangeable WDT crimping inserts, suitable for

pressing insulated cable terminal ends, flat plugs, tubular and crimp

terminals, tube connections, BNC plugs and flat angled plugs.

A pneumatic locking device guarantees that pressing procedures will

always be successful. The unique adapter system makes handling

easy.

Adapters and dies can be found from Page 144.


Accessories

374-130250 - Adapter `ZS´ compl.

Peel force tester AM 1050/500333-500.SSH

Digital peel force tester with a quick-action holder for crimped

contacts. For measuring peeling forces of up to 499 N using two

different methods. In the "peel mode" the required peeling force for

a specific crimp will be indicated. The "hold mode" for

non-destructive controls stipulates a minimum level which a contact

has to withstand. Delivery incl. PC software.

Measuring range 50 to 499 NCable diameter up to 7 mmPrecision ±3 %Dimensions L x W x H 120 x 220 x 80 mmWeight approx. 3.2 kg

Accessories

333-15.SSH - Peel force tester AM 1050/15

As art. no. 333-500.SSH, with a measuring

range of 15 to 350 N.

333-1000.SSH - Peel force tester AM 1050/1000

As art. no. 333-500.SSH, with a measuring

range of 100 to 999 N.

09Deposit systems • Unwinding systems

• Taping machines

• Active unwinding systems

• Cable reel machines

• Passive unwinding systems

• Cable deposit systems and coiling systems

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CABLE CAT The new CABLE CAT feeding system has been designed for

customers with a large assortment of cables and frequent cable

changes. Cables are processed extremely economically; the system is

also suitable for small series and even for individual cables.

Cable processing from a roll rack systemProcessing takes place direct from the roll frame. This enables even

the smallest lots or individual cables to be processed rationally and

economically. The ideal feed-in supplement for automatic cable

processing machines. The roll frame enables rolls to be exchanged

quickly. Rolls of up to 1,250 mm and max. 800 kg in weight can be

loaded. A cable-free remote control system enables the cable rolls to

be rolled backwards and forwards easily and conveniently for

mounting purposes. A pneumatic storage arm (up to a cable

diameter of 35 mm) automatically regulates cable feed. Other

storage systems are available on request.

The roll frame can be installed either on one side or on both sides

and, together with an optional traverser, it provides an optional

feeding possibility. The frame can be adapted to suit your

requirements.

FunctionThe CABLE CAT system stores and manages cable rolls

fully-automatically in a free storage space. The system can replace a

fork lift during the production process. Automatic commands enable

CABLE CAT to take rolls of cable from the store direct to a double

unwinding station. At this station two unwinding spindles operate in

alternation with an automatic cable processing machine. While a roll

is being produced with this system, CABLE CAT gets the next roll out

of the store and positions it on the vacant unwinder.

CABLE CAT, storage and feeding in an optional system to cut down

on both time and space. It couldn’t be more economical,

simpler or faster!

Technical dataThe machinery is adapted to suit customers’ respective production

requirements. What is decisive is space and volume available as well

as the size, the weight and the number of cable rolls. The necessary

cable production data is stored in a databank. The CABLE CAT sys-

tem can also be operated in a currently-available network.

Effective Cable Feed Systems

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Active Unwinding Systems

Taping Machine

Spirula taping machine394-1000

Taping machine for overlapping or individual taping, can be used as

a hand machine or mounted on a benchtop, with a foot pedal, flexi-

ble operation with storage batteries or connected to the mains.

Delivery includes:

• Storage battery + charging station

• Tape reel holder for 1.25"/1.5" and 3.0"

Max. roll diameter 140 mmStandard core diameter 1"/1.25"/1.5" or 3"Types of tape Plastic film, textile, PVC, etc.

394-1100 - Foot switch for the Spirula

incl. • Vacuum adapter for desktop mounting

• Power transformer, incl. connection cable

394-1200 - Power transformer for connecting the Spirula to the mains

Accessories

Reel unwinder R 800/300318-40300

Unwinding system for cable drums of up to 800 mm in diameter and

weighing up to 300 kg. A manual terminal makes operation

convenient and easy, for clamping and unclamping, lifting and

lowering cable drums and for turning them backwards and forwards.

Basic unit without a storage system.

Roll diameter 100 to 800 mmRoll weight max. 300 kg

300-044387 - Connection cable to the Komax Kappa

Accessories for reel unwinders R 800/300 and R 1000/600

Unwinder R 800/300 with line storage

Reel unwinder R 1000/600318-40600

Unwinding system for cable drums of up to 1,000 mm in diameter

and weighing up to 600 kg. A manual terminal makes operation

convenient and easy, for clamping and unclamping, lifting and

lowering cable drums and for turning them backwards and forwards.

Basic unit without a storage system.

Roll diameter max. 1,000 mmRoll weight max. 600 kg

Unwinder R 1000/600 with line storage

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Unwinder R 1260/1000 with storage arm "down"

Reel unwinder R 1260/1000318-41700

As art. no. 318-40600, for cable drums up to 1,260 mm and

weighing up to 1,000 kg. Basic unit without a storage system.

Roll diameter max. 1,260 mmRoll weight max. 1,000 kg

Pneumatic line storage318-43400

Suitable for all of the Ramatech unwinding systems.

• For thin flexible cables up to 18 mm in diameter

• Cable feed with low tensile load

• Cable storage approx. 7 m

• Rapid acceleration possible

Pneumatic storage system "down"318-4�300


• For cables up to 25 mm (800/300) in diameter or

35 mm in diameter (1000/600)

• Cable feeder for rigid cables

• Cable storage approx. 1 m

• Slow acceleration possible

Pneumatic storage arm "up"318-4�301


• For thin flexible cables up to 15 mm

• Cable feeder with extremely low tensile load

(fibre-optic cable)

• Cable storage approx. 2 to 6 m

• Rapid acceleration possible

318-43600 - Cable return stop 20 mm

Accessories for the pneumatic line storage and "up" storage arm

318-43601 - Cable return stop 35 mm

Accessories for the "down" storage system

Komax ads 123 cable unwinding system300-083�40

Active cable unwinding system with line storage up to 18 mm for

flexible strands and sheathed cables. Other storage systems on

request.

Max. reel diameter 1,000 mmMax. reel width 750 mmMax. reel weight 600 kgMax. cable diameter 18 mmMax speed 2.8 m/s

300-047270 - Pair of cones 48 mm




Accessories

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Komax ads 119 cable unwinding system300-08�999

Active cable unwinding system for cable drums with flexible strands

and sheathed cables.

Max. reel diameter 600 mmMax. reel width 500 mmMax. reel weight 100 kgMax. cable diameter 15 mmMax speed 4.2 m/s

Komax ads 117 cable unwinding system300-080554

Active cable unwinding system for cable drums with flexible strands

and sheathed cables.

Max. reel diameter 500 mmMax. reel width 480 mmMax. reel weight 50 kgMax. cable diameter 10 mmMax speed 4.2 m/s

Komax ads 115 cable feeding system300-074879

Compact benchtop unwinding system with a line storage for cable

drums and loose bundles.

Max. reel diameter 400 mmMax. reel width 250 mmMax. reel weight 20 kgMax. cable diameter 6 mmMax speed 3 m/s

Accessories

300-081780 - Retooling set for flat cables of up to 80 mm in width


376-DHS1000 - Slack control device DHS 1000

instead of a dancer arm

Unwinding unit ARG 30M376-9010

Motor-driven unwinding unit for holding coils and reels. The speed is

regulated with a dancer arm.

Max. reel diameter 570 mmCore diameter min. 120 mm/max. 400 mmMax. reel weight 50 kgMax speed 3 m/s

Accessories

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Cable Reel Machines

Cable reel machine Komax 102300-055348

Cable reel machine for round cables of 2 to 15 mm for installation

on the Komax 250 production bench. The machine is driven by

means of a connection cable installed right above the Komax Kappa

and above the dancer arm.

Max. drawing force 25 kgMax. cable diameter 15 mmMax. speed 2 m/s

300-046282 - Production bench for the Komax 102


Accessories

Cable reel machine ZG-200 B376-ZG�00B

Cable reel machine for round cables of up to 30 mm in diameter or

flat cables of up to 40 mm in diameter. Depending on the drawing

force and the speed, various motors with 250 W, 370 W, 550 W or

750 W are available.

Reel unwinder SAR 800376-8500

Active unwinding system for cable drums The system is driven by

four motor-driven drive wheels which roll the drums by means of the

spool flange. The unwinder is controlled by a slack control device.

Roll diameter 400 to 800 mmMax. roll weight 500 kgMax. speed 2 m/s

Reel unwinder SAR 800

376-8601 - Motor-driven axle adjustment

For the SAR 800, in combination with the pneumatic

lifting device it is possible to change the drums quickly.

376-8602 - Pneumatic lifting device

for cable drums up to 500 kg

Reel unwinder SAR 600376-SAR600

Active unwinding system for cable drums The system is driven by two

drive wheels which roll the drums by means of the spool flange. The

unwinder is controlled by a dancer arm.

Roll diameter 300 to 600 mmMax. roll weight 150 kgMax. speed 3 m/s


for the SAR 600, instead of a dancer arm

Accessories

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Cable Reel Machines

Passive Unwinding Systems

376-ZG200B.12 - Dancer arm, reinforced version

For cables of approx. 2 to 16 mm in diameter

376-ZG200B.01 - Stand for the ZG-200 B

Accessories

Motor power Transmission Drawing force Speed250 W 21:1 21.0 kg 0.64 m/sec

250 W 15:1 15.0 kg 0.90 m/sec

370 W 21:1 31.0 kg 0.64 m/sec

370 W 15:1 23.0 kg 0.90 m/sec

370 W 10:1 16.5 kg 1.35 m/sec

550 W 15:1 35.0 kg 0.90 m/sec

550 W 10:1 25.5 kg 1.35 m/sec

550 W 7:1 19.0 kg 1.93 m/sec

550 W 5:1 13.5 kg 2.70 m/sec

750 W 6:1 25.5 kg 2.25 m/sec

750 W 6:1 (Z=24) 18.2 kg 3.00 m/sec

750 W 6:1 (Z=28) 15.6 kg 3.50 m/sec

Passive unwinder Komax 104300-046�81

Passive unwinding system with a rope brake for cable drums and

loose bundles. For installation under the Komax 250 production

bench.

Max. reel diameter 500 mmMax. reel width 500 mmMax. reel weight 25 kgMax. cable diameter 15 mm

300-047037 - Return pulley

300-078909 - Holder for loose bundles

Cable drum unwinder Aston Rollprofi379-90101

Passive unwinding unit with two supported king rolls for cable drums

of up to 520 mm in width. Triple setting for the roller clearance,

extremely stable.

Carrying capacity 140 kgWeight 7.5 kg

379-90301 - Set of return rollers for the Aston Rollprofi

Aston Rollprofi Jumbo379-9010�

Passive unwinding unit for cable drums of 500 mm to 1,800 mm.

A special lever mechanism and a variable roller system facilitate the

positioning of the drums.

Carrying capacity 700 kg

Accessories

Accessories

376-ZG200B.11 - Connection cable to the Komax Kappa


instead of a dancer arm

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Passive Unwinding Systems

Unwinding unit ARG 600376-8000

Passive unwinding unit, incl. pedestal, with a mechanical brake for

taking loose bundles of 110 to 600 mm.

Unwinding unit ARG 600T376-8400

As art. no. 376-8000, as a benchtop unit.

Unwinding unit ARG 1000376-8100

Passive unwinding unit, incl. pedestal, with a mechanical brake for

taking loose bundles of 110 to 1,000 mm.

Unwinding unit ARG 1000T376-8101

As art. no. 376-8100, as a benchtop unit.

Air cushion Ramalix 800318-RAMA800

To facilitate moving and turning heavy cable drums. The air cushion

comprises a platform and four integrated air pads. A smooth,

air-tight base is required for using the cushion.

Carrying capacity at 1 bar approx. 300 kgMax. carrying capacity 500 kgDrum diameter 400 to 800 mmDimensions L x W x H 700 x 500 x 25 mm

Air cushion Ramalix 1000318-RAMA1000

As art. no. 318-RAMA800, but

Carrying capacity at 1 bar approx. 600 kgMax. carrying capacity 1,000 kgDrum diameter 500 to 1,000 mmDimensions L x W x H 800 x 500 x 25 mm

Air cushion Ramalix 1260318-RAMA1�60

As art. no. 318-RAMA800, but

Carrying capacity at 1 bar approx. 1,000 kgMax. carrying capacity 1,200 kgDrum diameter 500 to 1,250 mmDimensions L x W x H 1,000 x 600 x 25 mm

Drum cover for cable drums300-05868�

Up to a max. diameter of 350 mm.

Drum cover for cable drums300-058681

Up to a max. diameter of 560 mm.

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Cable Deposit Systems and Coiling Systems

Deposit system Komax 270300-044939

Cable deposit system for lengths of up to approx. 3.5 m, for round

cables of 2 to 15 mm in diameter, for mounting on a Komax Kappa.

Deposit system Komax 270, mobile300-075671

As art. no. 300-044939, mounted on a mobile frame.

Deposit system Komax 280300-053�67

Cable deposit system for lengths of up to approx. 3.5 m, for round

cables of 2 to 30 mm in diameter, for mounting on a Komax Kappa.

Cable deposit system AL 1500376-AL1500

Active cable deposit system, 1.5 m in length, with an active removal

belt for flexible cables of 2 to 15 mm in diameter. The deposit device

does not require any external impulse. It can be adapted to almost

any cable processing machine. Various lengths, e.g. 3/6/9 m, are

available on request.

376-AL1500ZA - Intermediate trough for the AL 1500

Accessories

Cable deposit system R 3000-18318-40500

Extremely quiet active cable deposit system, 3 m in length and with

an active removal belt for cables of 2 to 18 mm in diameter. The

deposit unit has an integrated SPS control system which makes it

ideal for connection to a Komax Kappa. It can, however, also be

operated as a stand-alone unit. Various lengths are available on

request.

Cable deposit system R 3000-35318-4�500

As art. no. 318-40500, for cables of 2 to 35 mm in diameter.

318-10041 - Guide tube to the Kappa 210/220/225

318-10040 - Guide tube to the Kappa 230/235

318-14790 - Encoder connection set

318-14538 - Guide tube for the Speedy and Kappa 240

Accessories

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Double-pot coiler Komax DPS 272300-068000

This double-pot coiler is ideal for wrapping long cables into coils in

combination with a Komax Kappa cable processing machine. The

automatic mobile cover allows coils to be removed without

interrupting the coiling process. The coiling speed and the processes

are fully synchronised. A total of 99 different cables, including coiling

parameters, can be stored.

Coil inner diameter 100 to 300 mmCoil outer diameter max. 400 mmCoil height max. 150 mmCoil weight max. 10 kgCable diameter max. 15 mmDimensions L x W x H 950 x 800 x 1,250 mmWeight 120 kg

300-075824 - Manual feed to the Komax DPS 272

Option

Cable coiler KRI 400-T318-40�0�

This coiler is ideal for the fast, effective coiling of long cables in

combination with a Komax Kappa cable processing machine. The

required coil diameter is programmed direct on the coiler by means

of the LCD display. On completion of the coiling process, the rods

will automatically be lowered so that the cable coil can easily be

removed.

Coil inner diameter 110 to 330 mmMax. cable diameter 15 mmMax coil weight 40 kgDimensions L x W x H 550 x 700 x 1.100 mmWeight approx. 80 kg

318-10061 - Guide tube KRI 400-T to the Komax Kappa

210/220/225/230/235


Accessories

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Cable coiler KRI 800-T318-41800

As art. no. 318-40202, for flexible cables of up to 30 mm

in diameter, for connection to Komax Kappa 240.

Coil inner diameter 250 to 600 mmMax. coil outer diameter 750 mmCable diameter max. 30 mmMax. coil weight 80 kgDimensions L x W x H 1,000 x 1,060 x 1,260 mmWeight approx. 180 kg

318-10060 - Guide tube KRI 800-T to the Komax Kappa 240


Accessories

Cable coiler KRI 400-R318-40�01

The stand-alone cable coiler is ideal for the fast, effective coiling of

long cables. Operation is carried out with an LCD display. Various

operation modes can be set. The "manual operation" mode is used

for cables which have already been. With the "cut to length" mode

in combination with the optional length measuring system, round

cables can be coiled direct from a cable barrel or a cable drum.

Coil inner diameter 110 to 330 mmMax. cable diameter 15 mmMax. coil weight 40 kgDimensions L x W x H 550 x 700 x 1,100 mmWeight approx. 80 kg

318-41100 - Cutting unit

Up to a max cable diameter of 20 mm

318-41102 - Installation unit for the KRI 400-R

For installing extensive lengths of cable

318-14689 - Pick-up frame for the KRI 400-R

For the length measuring system, the cutting unit and

the installation unit, length 700 mm

318-41001 - Length measuring device

Accessories

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Binders

Binder EMT-AXRO 3K3�4-80003905

With a flip switch, for coils with a min. inner diameter of 130 mm.

Binder EMT-AXRO C3�4-74504195

With a flip switch, for coils with a min. inner diameter of 130 mm.

Binder EMT-AXRO C3�4-87101056

With a foot switch, for coils with a min. inner diameter of 80 mm.

Binder EMT-AXRO Cable 3K3�4-74504�53

With a foot pedal, for coils with a min. inner diameter of 80 mm.

324-74504084 - Cylastik PC 1300 rubber cord (roll)

• Breaking load 6 kg

• Stretch 140%

Accessories for the EMT-AXRO C

324-74504200 - Cylastik 3K rubber cord (roll)

• Breaking load 11 kg

• Stretch 310 %

Accessories for the EMT-AXRO 3K and

EMT-AXRO C

EMT-AXRO 3K

10Printing Systems for Cables

• Manual cable printing systems

• Cable printing systems for cable processing machines

• Inkjet printers

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Manual Cable Printing Systems

Manual stamping tongs 2.1200314-�1�00

Full equipment for stationary or mobile applications. Stamping can be carried

out up to an outer dimension of approx. 25 mm.

Type height 1.6 to 2.3 mm max. 12 stamping wheelsType height 2.5 to 4.0 mm max. 8 stamping wheelsDimensions L x W 335 x 50 mmWeight 900 g

Mechanical benchtop stamping unit 3.1200314-31�00

As art. no. 314-21200, up to an outer diameter of approx. 15 mm.


Electro-pneumatic hot stamping machine 5.1200314-51�00

Activated with a foot pedal, with a time and pressure control unit, stamping

up to approx. 15 mm outer diameter.

Type height 1.6 to 2.3 mm max. 12 stamping wheelsType height 2.5 to 4.0 mm max. 8 stamping wheelsDimensions L x W x H 210 x 150 x 200 mmWeight 2.6 kg

Accessories for the 314-21200/31200/51200

Stamping foils314-51219.01 - Standard stamping foil, white

314-51219.02 - Standard stamping foil, black

314-51219.03 - Standard stamping foil, red

314-51219.04 - Standard stamping foil, yellow

314-51219.05 - Standard stamping foil, green

314-51219.06 - Standard stamping foil, blue

Stamping wheels for the 314-21200/31200/51200Type height: 1.2 - 1.5 - 1.6 - 1.7 - 1.8 - 2.0 - 2.3 mm

Number of characters per stamping wheel: min. 1/max. 20

Type height: 2.5 - 3.0 - 4.0 mm

Number of characters per stamping wheel: min. 1/max. 15

Please indicate the print symbols that you require for each

stamping wheel.

For 8 stamping wheels314-21218 - Stamping wheel holder

314-21236 - Tappet

314-21256 - Intermediate ring for filling


314-21237 - Tappet


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Manual Cable Printing Systems

Optimal cable diameterThe following list shows optimal cable diameters for respective type

heights. If the type height remains constant the cable diameter may

exceed or fall short of the diameter indicated.

The range depends on the insulation hardness of the cable.

Type size Outer diameter/cable1.2 V 1.4 mm

1.2 H 1.4 mm

1.5 H 1.8 mm

1.6 H 2.0 mm

1.6 V 2.0 mm

1.8 H 3.0 mm

1.7 H 4.0 mm

2.0 H 5.0 mm

2.1 H 6.0 mm

2.3 H 7.0 mm

2.5 H 8.0 mm

3.0 H 9.0 mm

4.0 H 12.0 mm

(H = horizontal, V = vertical)

Electro-pneumatic hot stamping machine 4.1200314-41�00

Activated with a foot pedal, with a time and pressure control unit, left and

right guide, stamping up to approx. 15 mm outer diameter.

Type height 1.2 to 2.3 mm max. 24 stamping wheelsType height 2.5 to 4.0 mm max. 16 stamping wheelsDimensions L x W x H 210 x 150 x 200 mmWeight 3.4 kg

Accessories for the 314-41200

Stamping foils314-Z283.200 - Stamping foil, white

314-Z283.201 - Stamping foil, black


314-41245 - Tappet



314-41246 - Tappet


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Cable Printing Systems for Cable Processing Machines

Hot stamping marker M03.1309-MT970104

Microprocessor-controlled hot stamping marker with a very short

cycle time. The basic unit is equipped with a control unit which is

operated by means of a membrane control panel. The print head is

adjusted into an optional holder or bench support, depending on the

repective application.

Parameters which have been set, such as temperature, printing time,

etc., can be placed on nine storage spaces. The appliance is fitted

with a foil end cut-out device and feedback on completion of

printing. The appliance is flexible in use and can also be used as a

dual-headed printer for applying colour markings.

Max. print area 30 x 50 mmDimensions L x W x H 307 x 243 x 160 mmCompressed air connection min. 2.5 to 6 barAir consumption approx. 0.16 l per print

309-MHK15B01 - Machine support

for the M03.1 single-head printer

309-XKLS00400 - Galley for print symbols

Single-line with a groove height of 2 mm – other

heights are also available.

309-M03.xxxx - Print symbol

Type height and symbol as required

309-M03.0008 - Dummy types for spacing

309-M03.xxxx - Stamping foil

for various materials and designs

black, white, red, etc.

309-M03.0013 - Connection cable to the Komax Kappa

Accessories

Hot stamping marker Komax 26300-0547�3

The electro-pneumatic hot stamping marker is suitable for printing

cables from 1.3 to 10 mm in diameter which are covered in PVC,

polyethylene and teflon-type insulation materials. The most impor-

tant retooling tasks, such as changing the foil, the cable or the text,

can be carried out without any additional tools. Stamping foils can

be changed with rapid-change cartridges and can be fitted outside

the printer. The hot stamping marker is ideal for connection to all

of the standard cable processing machines. Delivery includes a cable

guide 1.3 to 6 mm, foil winder and two cartridges.

Stamping foil, width 41 mm300-100201 - white

300-100202 - black

300-100203 - red

300-100204 - blue

Accessories

300-055098 - Prismatic cable guide 2 to 10 mm

300-055707 - Straightener

300-024351 - Connection cable for Komax 26 to the Komax Kappa

Stamping wheels with a 1.2 mm type height300-011046 - (A to Z, 0 to 9 ± earth)

300-055341 - (0 to 9 ± earth)

300-056205 - (A to Z)

Stamping wheels with a 1.7 mm type height300-011047 - (A to Z, 0 to 9 ± earth)

300-055340 - (0 to 9 ± earth)

300-056206 - (A to Z)

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Inkjet Printers

Alphajet C inkjet printer For the non-contact marking of a variety of materials, such as

cables, circuit boards, etc. The unit is operated by means of an

embedded terminal with a graphic user interface (WYSIWIG). The

printer operates as a stand-alone unit or its RS-232 interface can be

used to link it to a cable processing unit. For stand-alone operation

it is possible to enter several texts for printing direct at the terminal.

All of the necessary settings and service work can easily be carried

out with the menu control system.

Error diagnosis is carried out in clear text.

The unit is virtually emission-free. It is fitted with a solvent recovery

system, hence reducing the consumption of solvents to a minimum.

In combination with a Komax Kappa you will receive an optimised,

full PC-controlled cable processing system which will meet all of

your requirements.

Alphajet C single-head unit309-MI�511510

For non-pigmented black ink.

Alphajet C single-head unit309-MI�551710

For pigmented white, pale blue or yellow ink.

Alphajet C dual-head unit309-MI�5�15�0

For non-pigmented black ink, for connection to two

different production lines.

Alphajet C dual-head unit309-MI�5�17�0

For pigmented white, pale blue or yellow ink, for connection to two

different production lines.

Alphajet C accessories

309-MIPCAP004 - Logo software

for producing logos on a PC

309-MIH110070 - Slide

incl. a rotary encoder, no specific guides

309-MAA010060 - Conveyor belt

with a link to Alphajet C (for a single head).

For marking loose components, plugs, casings,

cartons, etc.

• Printing triggered with a photoelectric barrier

• Encoder for consistent print images

• Speeds controllable from 3 to 30 m/min.

309-MIHM0401O - Cable guide for round cables

up to 20 mm ø, no encoder

309-MIHM0401 - Cable guide for round cables

up to 20 mm ø, incl. encoder

1 head - 1 line

2 head - 2 line

Index

166 www.aston.de · Tel. +49 (0) 911/3� 66-0

from Page from Page

Absorbers solder fume 32 unsoldering braid 89Active unwinding systems 151 9Adhesive films 86 4Adhesive tape/dots 86 4AMICON® - SMD adhesive 70 4Axial component preparation 49 2

Balancer for screwdrivers 95 5Bar solder 66 4Basic materials for mask production 85 4Bench Extraction 29 1 Mats ESD 109 6 Workstations 106 6BGA Dummies 76 4 Inspection 16 1 Repair systems 16 1 Soldering systems 16 1Blank holder 4Blind rivets 89 4Blowers 103 5Board handling 44 2Brush attachments 83 4Bulging unit 51 2

Cable Deposit systems 157 9 Unwinders 151 9 Coilers 157 9 Cutters 122 7 Drum unwinders 155 9 Reeling machines 154 9Cable jacket slitting machines 127 7Cable stripping units 127 7Cameras 111, 115 6Cartridges Empty cartridges 59 3 Adapters 56 3 Holders 56 3Casting materials 69 4Chairs ESD 109 6Circuit boards Assembly 34 2 Holders 41 2 Magazines 47 2 Frames 43 2Cutters 100 5Clips 88 4Component counters 52 2Components (dummies) 76 4Component feeders 42 2Component forming tools 49 2Component mixing unit 57 3Component placement 34 2Component preparation 49 2Component unit counters 52 2Controlling systems 110 6

Convection oven 6 6Conversion software 34 2Cordless screwdrivers 93 5Cotton swabs 84 4Crimping units / presses 136 8Crimping tools / dies 138, 144 8Cutbend 49 2Cutting Cables 96 7 Machines 122 7 Pliers 96 5Cut-off tools Cable cutters 49, 96 7 Cutting tools 96 5

Dam and Fill 73 4Data conversion 38 2 Appliance adapters 3 Dispensers 65 3 4Dosing Machines 54 3 Needles 58 3 Pistols 56, 68, 75 3 4 Units 56 3 4Dies 144 8Dispenser Liquids 60, 75 3 Adhesive tapes 87 4Drum covers 156 9Dummy components 76 4Dummy kits 78 4

ECCOBOND® - adhesives 68 4ECCOCOAT® - protective varnishes 74 4Electric screwdrivers 92 5Empty cartridges 59 3ESD products 108Extraction booths 29 1Extraction devices 29 1Extraction units 29 1

Fastening mechanisms 88 4Feeding systems 153 9Films 86 4Filter systems 29 1Finger stalls ESD 108 6Flip chip underfill 73 4Fluxes Dispensers 60 4 Pastes 67 4 Pens 67 4Flux pen 67 4Floor mats (ESD) 109 6Folding screwdriver 93 5Forming and cutting units 51 2

Gibbets for tools 95 5Glob tops 72 4Gloves ESD 108 6

Index

167Tel. +49 (0) 911/3� 66-0 · [email protected]

from Page from Page

Hand crimping tools 148 8Heating plates 19 1Holders Cartridges 56 3Hot air Blowers 103 5 Oven 6 1 Accessories 104 5Hot gas soldering systems 16 1Hot stamping Systems 162 10 Tongs 162 10

IC straightener 52 2Immersion baths 28 1Indicators (temperature measuring strips) 90 4Industrial adhesive 68 4Inkjet 165 10Inspection 110 6Insets for drills, milling cutters and screwdrivers 103

Kapton adhesive tape/dots 86 4

Label remover 80 4Lamps 115 6Lead-free 64 Adhesives 71 4 Fluxes 67 4 Solder paste 64 1Length measuring devices 132 7Lighting 115 6Lynx® 114 6

Maestro 100 5Magazines for circuit boards 45 2Magnifying lamps 115 6Manual dispensing units 56 3 4Manual placement place 39 2Mantis® 112 6Manual assembly 39 2Marking units 162 ?Masking materials 85 4Material containers/boxes 48 4Metal Needles 59 3 Squeegees 61 3Microscopes 114 6Milling machine 102 5Milling tools 103 5Mini processor 95 5Mini soldering waves 14 1Mixing and dispensing unit 57 3

Needles Dispensers 59 3 Cleaning 83 4Nozzles Dosing 75 4 Hot air 104 5Oblique view 110 6

Oven cleaning 81 4

Partial mini wave 14 1Passive unwinding systems 155 9Peel force testers 148 8Pipette 43 ?Pivot arm 95 5Plastic needles 59 3PLCC extractor 101 5Practice circuit boards 76 4Printing systems 162 10Printing units for solder pastes/SMD adhesives 55, 60 3Processing axial/radial components 49 2Processor 95 5

Quicher 94 5

Radial component preparation 50 2Reballing system 18 1Reeling machines 154 9Reel unwinder 151 9Reflow oven 6 1Reflow oven cleaning 81 4 Cleaning Brushes 83 4 Solder tips 27 1 Materials 80 4 Needles 83 4 Rolls 83 4 Swabs 84 4 Pens 80 4 Wipes 82 4Repair 16, 18 1Repair systems 16, 18 1

Screwdriver holder 95 5Screwdriving technology 92 5Screw dispenser 94 5Selective soldering 14 1Separator 100, 131 5Shaking screen 94 5Shoes ESD 108 6Silver conductive adhesive 71 4Slitters for ribbon cables 118 7Small drilling machine 102 5Small-parts carousel 48 2Small solder bath 28 1SMD Assembly 34 2 Manual Placement 39 2 Adhesives 70 4 Counters 52 2Solder 66 4Solder absorbers 20 1Solder balls 64, 66 4Solder baths 28 1Soldering irons 21 1Soldering units 20 1Soldering wires 66 4Solder mask 85 4

Index

168 www.aston.de · Tel. +49 (0) 911/3� 66-0

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Solder mask materials 85 4Solder pastes 65 4Solder smoke extraction 30 1Solder tin 66 4Solder tin feeders 27 1Solder tip cleaner 27 1Solder vapour absorber 30 1Solder wire feed 27 1Spiral drills 103 5Spot mask 85 4Spray head (trigger grip) 83 4Squeegees 62 3Stamping 162 10Stencil frames 61 3Stencil printer Automatic 55 3 Manual 60 3Stencils Printer 55 3 Adhesive 70 4 Frames 61 3 Reballing 18 1 Cleaning 80 4Stereo microscope 114 6Swabs 84Storage boxes 48Stripping tools 129 7Stripping units / machines 118 7STYCAST® - casting resins 69 4Suction arms 31 1Suction hoods 31 1Suction pipe 29 1Surface cleaning 80 4

Temperature Measuring strips 90 4 Profile determination system 11 1Test circuit boards 76 4

Test systems 134 6Thermal wire stripping tongs 129 7Tin 66 4Tin solder baths 28 1Titan Clips 88 4 Discs 89 4Tongs 97, 130 5Transport Circuit board containers 45 2 System for cable drums 150 9Transport modules 44 2Tweezers 99 5Twisting machines 118 7

Underfill 73 4Unsoldering Units 21 1 Braid 89 1Unwinding systems 151 9

Vacuum pipettes 43 2Vapour phase 8 1Vapour phase soldering machines 8 1View 110 6

Wave soldering machines 11 1Wipes 84 4Wire bridges 90 4Wire ends 139 8Wire stripping and twisting machines 118 7Wonder mask 85 4Workbenches 106 6Workstation lamps 115 6Worktables 106 6

X-ray systems 17 1

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AAT Aston GmbHKonradstraße 7D-90429 Nürnberg

Phone.: +49-(0)911-3266-0Fax: +49-(0)911-3266-299Web: www.aston.deE-Mail: [email protected]

devices for electronics manufacturing and wiring …devices for electronics manufacturing and wiring...

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