osi electronics manufacturing services brochure

8
_rill Electronics Manufacturing Services Operations in Southern California, New England, Mexico and Southeast Asia A Global Company

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Page 1: OSI Electronics Manufacturing Services Brochure

_rill ElectronicsManufacturing Services

Operations in Southern California, New England, Mexico and Southeast Asia

A Global Company

Page 2: OSI Electronics Manufacturing Services Brochure

Our Mission Statement

Understanding and successfully addressing each customer's needs

is the overriding mission, that drives

OSI Electronics Manufacturing Servicesbusiness relationships.

Providing highly reliable solutions for medical, military/aerospace and commercial industries

The group combines more than 30 years of electronics engineering and manufacturing experience with offices and

production facilities in more than a dozen countries to implement a strategy of expansion into selective end product

markets.

OSI Systems Inc is publicly traded on NASDAQ under the OSIS symbol. OSI SYSTEMS is a STABLE, SOLIDLY

BASED company with a strong balance sheet.

Our operations in Southern California, Boston, Mexico and Southeast Asia offer our customers the flexibility to optirnceproduct solutions.

• Medium to high mix and low volume production

• Local NPI with the ability to transition to a lower cost region

• Critical applications of highly complex assemblies

• Local manufacturing

• Multi-site volume fulfillmentOperations in Southern California, New England, Mexico,

and Southeast Asia OSI Electronics is part or OSI System

Inc which is a vertically integraLed designer and manufac-

turer of specialized electronic systems and components

for critical applications in the security, healthcare, defense,

aerospace and commercial industries.

0710SI Electronics Manufacturing Services

Page 3: OSI Electronics Manufacturing Services Brochure

:~9' "!.:,=: / r'ec"'rnn,·cs=- e =: ~Ij IIUManufacturing Services

Whether designing and building prototypes, determining pre-production quantities or

transferring mature products to a lower cost environment, OSI has the answer.

Our expertise in Medical, Aerospace / Military, and Commercial product

manufacturing board assemblies to complete systems, establishes a framework of high quality that

encompasses all products we manufacture. With OSI, you have a manufacturing partner you can

depend on to meet the needs of your market in the 21st century.

Company Services

Globally positioned to handle thevarying demands of our customers.

Pre ProductionMeeting

Design Review

. .

Design forManufacturing andDesign for Test

Engineering Review

___________________________________ A Global Company I 03

Page 4: OSI Electronics Manufacturing Services Brochure

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Manufacturing Capabilities

Our expertise in Medical, Aerospace/Military, and Commercial product manufacturing board assemblies tocomplete systems, establishes a framework of high quality that encompasses all products we manufacture.

Complete Product ManufacturingOSJ'slong history of vertical integration plus 15 years of operations in Asia has positioned us well to supportcomplete product manufacturing needs:

• Global procurement, logistics and supply chain management

• Electro-mechanical and Box-build capabilities

• Product test development, programming and fixtures PCBAssembly

• Custom cable assembly

• Over molding of printed circuit card assemblies

Page 5: OSI Electronics Manufacturing Services Brochure

e; i -=se I t='ectli'nn'·Cs== =--- = ; ~Ij uManufacturing Services

PCBA and Box Build Capabilities

With an attention to details, 051'sboard assembly operations are tailored to allow exceptional flexibility to handlethe varying process demands that our customers require. At the same time, our continuing ISOcertifications dem-onstrate our commitment to quality in all products and processes.

051'sexperienced engineers provide all levels of design/product build, from the smallest PCBassemblies to largeform populated box build assemblies.

: ~~'~{~~:r.~:._?:i.:~>• 0 • (' ~ I • n." -.

Our systems are built around the following capabilities:

• Automated Surface-Mount Technology

• Fine-pitch, BGA and uBGA component placement

• Automated Optical inspection equipment

• ICT HP3070, Teradyne and Flying Probe

·0201 size components to 2" x 2" QFP's

• Rapid Prototyping and Product Launch

• Design for Manufacturability Analysis

• Custom functional test development

• Hybrids and Custom Micro-Electronics Assemblies

• Custom cable assembly

• Molded cable assembly

• Over molding assembly of PCBA'sassemblies

• Seamless transfer to low cost operations

Medical circuit boards

Package on PackageIPC Class II andIII Assembly in

accordance withAS91 00 and ISO 13485

______________________________________ A Global Company] 05

Page 6: OSI Electronics Manufacturing Services Brochure

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Cable Assembly and Over Molding

OSIECableTechnologies meets customers engineering require-ments in custom cable assemblies. Serving the OEM market-place, we specialize in custom cable assemblies, assembly ofcomplex printed circuit boards and over-molded embeddedelectronics. OSIEhas an excellent 20-year track record of sup-plying manufacturing services to a diverse group of OEM'sthroughout North America.

OSIECable Technologies targets both mid-size OEM customersand small to mid-size divisions of large companies, and excelsin lower volume and high - mix business segments. State of theart equipment and modern production capabilities combinedwith seasoned management, the company is well positioned toservice the needs of the commercial electronics marketplace.

OSIECable Technologies manufactures a wide range of customcable assembly products. OSIE provides simple discrete, com-plex wire harness and molded cable assemblies. OSIE has fulldimensional, vertically integrated mold tool design, tool fabrica-tion and high end cable assembly capabilities.

OSIECable Technologies provides in-house molding in Boston,Southern California and Mexico.

• Custom Molded

• Discrete, Complex Wire Harness

• High Density

• Flexible High Performance Coax

• RFCables

• Round Cable

• Over molded PCBA

• 100% Testing

• Design Support

• Tooling design and development

• Ribbon and Flat Cable

• Braiding

Page 7: OSI Electronics Manufacturing Services Brochure

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t=~ !r'ect'rnn,·csa; == c; ~I~ , u--~~~~~~~~~-Manufacturing Services

CertificatesQuality Systems and Process Control

The heart of OSl'ssuccess is found in our commitment to quality in all aspects of our operations.Eachoperation is guided to attain the highest lev.elsof system certification needed to support their

customer and product base.

Highlights of our global quality strategy include:

Full ISOcertification

Camarillo AS9100 and 13485' Boston 13485' Batam 13485' Singapore 13485 • Mexico AS9100

Full compliance to MIL-I-45208, MIL-PRF-19500,and MIL-STD-883

Extensive and continuous employee training and certification programs.

Design reviews, product launch, product and process improvement teams activities are enhanced by strategically

applied statistical process control techniques.

Value PropositionWe rank as one of the largest Tier 3 EMS providers in the world, with a competitive differen-tiation and manufacturing advantage.• Strategic market focus ensures the right partnerships, execution and responsiveness.

• Product optimization approach provides the best solution for the customer

• Global footprint with a single P&Lfor cohesive customer support and a seamless transition to our offshorefacilities.

• Stateside program management is your central point of contact regardless of the manufacturing location.

• Our manufacturing sweet-spot is the low to medium volume with medium to high mix.

• Circuit Card assembly to full system integration for medical, military, aerospace,and industrial industries.

VisionA passion for customer service and integrity- Agile, responsive and focused on the execution of quality in all areas of our operations.Whether designing and building a prototype or building a pre-production quantity or transferringmature products to a lower cost region, we fulfill a high caliber service.

________________________________________ A Global Company 107

Page 8: OSI Electronics Manufacturing Services Brochure