design portfolio 2016 (press quality)

PortfolioCallam Hele

[email protected]

07807860597

Summary

Hi, my name is Callam and I’m a product designer! During my time at university I have matured as an individual and evolved as a designer. I would like to work with a company that can continue to help me take steps forward both as a person and in the design world.

In this portfolio you will see a collection of different work, demonstrating the various skills and techniques I possess. This will include observation sketching, ideation sketching, modelling, 3D CAD work with both Rhino and Solidworks, using both in conjunction with Photoshop to provide high quality renders.

As well as my skills, I have also included some key projects which taught me invaluable information for use in industry such as working as part of a team, and playing to each others strengths, looking at the design process from initial briefing to a commercially resolved final design, and also working to strict deadlines and getting the work finished to a high quality.

Aircraft Wheel RackMy Individual Project is about the exercise rehabilitation for long term hospital patients. I noticed that after my dad had been discharged from hospital having finished his chemotherapy he was extremely weak, struggling to even climb the stairs. I realised that this was a real problem that is increasing as the NHS tries to discharge patients as early as possible to free up space and there needed to be a solution that helped patients engage with life after hospital.

“Health is a state of complete physical, mental and social well-being and not merely the absence of disease or infirmity.” After chemotherapy is completed cancer patients are left in very weak health. With no structure to the day and being able to do very little can often bring on depression which leads to a downward spiral.

After a broad range of ideas I was finally able to settle on a fun product that rewarded users for putting effort in. It is to encourage movement whilst patients are in the hospital to prevent muscle deterioration because they have nothing to do.

Aircraft Wheel RackThis was my major project at S2. It is a wheel storage rack that Airbus Military wanted for storing their A400M wheels. There have been many iterations of this rack and it has been designed in a modular way so that it can be produced to fit different sized wheels and still stack on top of each other to save on storage.

The wheel storage rack comes in 3 versions. The first version simply stores the wheels. This is used for short storage times. The second version stores the wheels and allows for individual wheel rotation whilst in storage. This is for small numbers of tyre storage. The third version stores the wheels and allows the rotation of all the wheels at once. This is for large numbers of tyre storage when it takes a long time to rotate each wheel individually. It also provides consistancy within the rotation.

The iterative process has been closely linked with Airbus Military who performed on-site testing so that we knew the end product was of the highest quality.

Wheel Bearing ProtectorDuring my time at S2 Aerospace, we designed and developed a bearing protection system for aircraft tyres. This was to tackle the problem of existing wheel hub protection costing too much, and requireing multiple engineers to attach and remove.

Our design can be quickly attached and removed by 1 engineer and has no metal parts. It is significantly cheaper to manufacture then existing products. It has been designed such that you can interchange the parts to fit any wheel bearings.

I have been lead designer throughout the project.

Oil Drainage TrolleyWhilst working at S2, we got a contract from GE Aviation to design and manufacture an oil drainage trolley for engine parts. There were specific dimensional requirements that needed to be followed closely so that parts would attach securely.

The design incorporated a stainless steel draining tray, a stand for holding the components, and a rack with a layout that would contain the parts in a symetrical way whilst maintaining maximum space efficiency.

I ran this project from its start through to its completion.

Wheel Transport TrailerThis wheel transport trailer was designed in conjuction with the wheel storage rack. It is for taking the wheels, wheel dolly and gas bottles from the storage hanger, to where the plane is on the airfield. It has been designed to have as low ground clearence as possible and large ramps to reduce the angle required for moving the heavy wheels and wheel dolly. It has been designed using materials that will not be damaged when left outside for long periods of time.

I managed the project and did all the design and development.

Individual Project

Individual ProjectMy Individual Project is about the exercise rehabilitation for long term hospital patients. I noticed that after my dad had been discharged from hospital having finished his chemotherapy he was extremely weak, struggling to even climb the stairs. I realised that this was a real problem that is increasing as the NHS tries to discharge patients as early as possible to free up space and there needed to be a solution that helped patients engage with life after hospital.

“Health is a state of complete physical, mental and social well-being and not merely the absence of disease or infirmity.” After chemotherapy is completed cancer patients are left in very weak health. With no structure to the day and being able to do very little can often bring on depression which leads to a downward spiral.

After a broad range of ideas I was finally able to settle on a fun product that rewarded users for putting effort in. It is to encourage movement whilst patients are in the hospital to prevent muscle deterioration because they have nothing to do.

HRQoL

Physical Fitness

Men

tal Stimulus P

roac

tivity

Social In

tera

ctio

n

Showing the idea generation stage.

Snapshot of the interactive function.

Contour - Lightweight SeatIn our final year we were able to work with a highly respected UK based company. They gave us a brief to work in a team of 5 to create a new front passenger car seat that reduced the weight by a large amount as well as looking lightweight and keeping the feeling of the companies ideals.

We performed extensive concepting taking inspiration from modern furniture and renowned architects such as Zaha Hadid. We ended up choosing a concept that revolutionised the way you actually sit on the seat by using flexible contact points. It also gave the seat a very lightweight and modern feel to it.

The design incorporated the use of modern manufacturing techniques such as selective laser melting (SLM) and had technical features that would welcome the user in and help maintain concentration when driving.

Modelling was a very important part of the process because we didn’t know if the concept would even work. We went through many design iterations based on ergonomic data we were able to collect and created a loadable model that prove our concept worked.

Concept Render done by another group member

Contour - Lightweight Seat

Citrus JuicerMy final year mechanical design simulation project was to design an electronic citrus juicer which would fit in with a chosen brand (I chose Braun).

We worked in groups of 4 for the research, which included current market trends, types of gears and motors, initial mechanism design, calculations and testing.

I worked on all the calculations and mechanism design which involved working out what gear trains we would need, what motors we would need, finding out what the output torque would need to be.

We than split to individual work for the shell design and how it would actually all come together whilst keeping the brand image. The CAD work is all my own and proven to work.

Citrus Juicer

eGrow & eGlow

eGrow & eGlow

Daniel Stuart-Cross

Christopher Ling

Neha Chaudhry

Callam Hele

Collapsible

Fanless

Expandable Incubator Capacity

Day 1 Day 15 Day 21 Day 28

12th May - Started Incubating eggs

Time to turn the eggs

Brown Sugar borned on 21st

Social Networking

- Encourages other people to start their incubating.

- Brand promotion.

- Encourages other users to share their experiences.

- Packs away flat when not in use.

- EffWicient shape for transport and packaging.

- Easy to clean.

- 4 to 12 egg capacity

- Expandable kit from beginner to pros.

- Personalised to the users needs.

- Silent heating

- Less electricity used

- Even heating around the entire unit

Social Networking

The Live project was our final 2nd year project and a culmination of all the skills we learnt throughout the year. It was a group project of 4 people and we worked for a UK based company called Omlet.

We were given a brief of designing a chicken incubator and run that fit into the Omlet brand and revolutionised incubating eggs and the first weeks of life for the chicks. We were tasked with the ideation, development, marketing, manufacturability and production within a 4 week project.

We all worked on the design and then split into different areas. I worked mainly on CAD work to make sure it was completely manufacturable for injection moulding. The Final model was also done mostly by myself and another member of the team.

Our candler, the eGlow (shown on the right), was a working model that lit up when an egg was placed on top. It would press down the spring loaded LED that would complete the circuit.

Social networking was an important side to the design also. We designed a system for creating a community and sharing experiences. We created booklets with the product to help encourage users to go online with their experiences.

BrandingWhilst at S2 aerospace i put a lot of work into rebranding and updating the face of the company. I helped redesign the website into something that was far more modern, easy to use, and make it clear what services the company can provide.

I also designed flyers and documentation about all the different services and products that S2 provided. This was to be taken to air shows, for clients that visit, and for our agents to pass around the world to increase our reach of client base.

It was important to have brand consistency yet instantly know what the different products and services were which is why i designed a template that could be reused throughout, whilst only needing the change the colour scheme to match the product.

S2 AEROSPACE

“All our A400M wheels will be stored this way” - Airbus Military

“Perfect for our A330 needs - space saving yet flexible” - Air Tanker

Multiple tyre storage per frame

Space saving stackable design

Forklift capable for maximum flexibility

Any commercial or military wheel type

Wheel rotation features enabled

Easy load / unload

Available in 4 configurations to suit our wheel rotation requirements.

Option 1: rotation disabled

Features 4 Configurations

A

Option 2: manual rotation featuresB

Option 3: mechanical rotation featuresC

Option 4: powered auto-rotation featuresD

S2 Wheel Storage System

How it Works

S2 Aerospace www.s2aerospace.com +44(0)117 9353126

Easy load - Roll the tyres up the ramps so they sit on both rollers.

Rotate the wheels each day, or as needed.

Easy remove - Simply lower the ramps again and access the tyres.

Release the ramps using the quick lock mechanism.

S2 AEROSPACEPatent Ref. GB1512710.3

“The S2 BPS system provides quality protection to aircraft wheel bearings during transportation, storage and cleaning” - Airbus Military

“Allows 1st phase pressure cleaning without water ingress” - British Airways

“Why has no-one thought of this before? It’s perfect” - Air Tanker

Protects against dust and water ingress

Simple and quick twist lock mechanism

No fitting tools required

Cost effective

Does not petrude beyond tyre width

Lightweight

Features

S2 Bearing Protection System

How it Works


Push the other half into place

Twist to tighten

Turn opposite direction to release

Place half of the system into the centre hole


Airbus Military Approved Design

British Airways Approved Design

AirTankerApproved Design

An innovative wheel bearing protection system that is simple and easy to use with a locking system which negates the need for any fitting tools.

Bearing Protection SystemS2 AEROSPACE

S2 Aerospace is the centre of excellence for pedestal manufacture. We are experienced at manufacturing pedestals for a wide range of engine types. Engines currently supported include the CFM56, CF6, RB211, Trent 500/700/1000, PWA4000, GP7000, LEAP, GE90 and GEnx. Contact us directly or via our website for enquiries.

Manufactured in accordance with OEM specificaaons.

25 years of manufacturing experience.

Adapters

Approvals

CF6 GP7000 GenxGE90 Trent 700

GEGE OEM Approval: S-523GE Wales: Vendor code 102139GE Celma: Vendor code S2UKGE Caledonian: Vendor code B86868GE Malaysia: S2UKGE CincinnGE Cincinnaa: Vendor B86868

PWA: Approval 130003IAE: Approval 130003UTC Aerospace Systems: Approval 102163Messier-Bugaa-Dowty: Supplier no. 16678

SNECMASnecma Services: Supplier code SSS6065Snecma Brussels: Supplier code SSS6065Snecma Morocco: Supplier code S2UKSSAMC: Supplier code S/330

AirbusAirbus DAirbus Defence & Space: Supplier 60000618Airbus Military: Supplier 60000618

S2 Pedestals & Adapters

Pedestals



S2 is the centre of excellence for pedestal manufacture.

GE90

T700 PW4000 CF6 Genx

GP7000CFM56V2500

RB211

T500

Pedestals & Adapters

Full engine kits or individual ped options

25 years of manufacturing experience

Proof / Load tested

Highest quality control

S2 offer a full refurbishment service. Available for a single tool to full engine tooling suite overhaul.

Regular repair agreements with OEMsRepeat recerrficaron and calibraron serviceUp-issue and upgrade opronsLoad/Proof test servicesPreventarve maintenance services

Manufacturer of quality engine tooling for over 25 years.

Experienced with a wide variety of engine typesExtensive manufacturing capabiliresTrusted and approved OEM partnerAchieving and exceeding OEM quality standards

We provide airframe and ground support equipment tooling for a wide variety of aircraa types.

Range from small rigging pins to bootstrap systemsTooling for your planned and A-O-G maintenance

S2 is now developing and expanding its design sector with a range of patented S2 products.

Mulrple collaborarve projects with Airbus Military UKCollaborarve validaron project with GECollaborarve project with University of the West of England and Government bodiesSpecialist design projects for GEBespoke design services

Engine Tooling

Repair & Refurbishment

Airframe Tooling & GSE Tooling

Specialist Design & Development

Approvals


GEGE OEM Approval: S-523GE Wales: Vendor code 102139GE Celma: Vendor code S2UKGE Caledonian: Vendor code B86868GE Malaysia: S2UKGE CincinnGE Cincinnaa: Vendor B86868

PWA: Approval 130003IAE: Approval 130003UTC Aerospace Systems: Approval 102163Messier-Bugaa-Dowty: Supplier no. 16678

SNECMASnecma Services: Supplier code SSS6065Snecma Brussels: Supplier code SSS6065Snecma Morocco: Supplier code S2UKSSAMC: Supplier code S/330

AirbusAirbus DAirbus Defence & Space: Supplier 60000618Airbus Military: Supplier 60000618

Manufacturing


Providing quality aircraft ground support equipment and aerospace tooling for over 25 years.

The aerospace team at our headquarters in Bristol, England, are able to deal with your enquiries and orders promptly and efficiently. We have direct contact with our in-house production team at all times.Our S2 representatives provide global coverage and will be eager to assist you at any time.WeWe are committed to supplying products of a consistently high quality that exceed expectations. Our versatile, fully skilled workforce is specialised in producing high importance tooling. Every component is issued with appropriate certification and all our customers benefit from the assurance that our products are manufactured in accordance with ISO procedures.

S2 AEROSPACE

Full and comprehensive refurbishment services

From a single tool to a full engine tooling suite overhaul

Regular repair agreements with OEMs

S2 Aerospace are experts at refurbishing used tooling. For repair, up-issue, upgrade, refurbishment, recalibration, recertification, planned maintenance, and testing requirements please contact us at our UK headquarters or via your regional representative (which can be found on our website under Global coverage).

S2 also carry a range of used and surplus stock in new and refurbished condition. Please enquire about parts direct or via our RFQ page.

Recertification and Calibration service

Up-issue and upgrade options

Load/Proof test services

Preventative maintenance

Services

S2 Tooling Refurbishment

Refurbishment



S2 offer a full refurbishment service. Available for a single tool up to a full tooling suite overhaul. With increasing budget constraints, why not upgrade your existing tools?

Tooling RefurbishmentS2 AEROSPACE


An Elegant and Robust Wheel Storage Solution.Stackable Any commercial or military wheel type

Easy Load / UnloadWheel rotation features enabled

Wheel Storage SystemS2 AEROSPACE

Rhino CAD & Render

Observational SketchingBeing able to draw what you picture in your head can sometimes be very difficult, so it is important that you can draw what you see. These skills can be transfered between mediums.

ModellingModelling is an important part of design development and can be done in many different mediums from simple 2D card, through to blue foam and clay. Each provide different levels of resolution that can help solve some problems and highlight others.

Callam Hele

[email protected]

07807860597

design portfolio 2016 (press quality)

Documents