design of a 31-level single-phase voltage source inverter

15
Journal of Babylon University/Pure and Applied Sciences/ No.(5)/ Vol.(19): 2011 4012 Design of a 31-Level Single-Phase Voltage- source Inverter Producing almost Sinusoidal Voltage Waveform Abdul-Kareem M. Obais Department of Electrical Eng, College of Engineering, University of Babylon Abstract In this paper a single-phase voltage-source inverter of 31 non-zero levels is designed. These levels follow a sinusoidal path and are constructed by using only five dc voltage sources instead of thirty-one as traditionally employed in multilevel technology of voltage-source inverters. Consequently, the total numbers of switching devices and electronic circuitries are largely reduced. The output voltage of this inverter has sinusoidal form and is almost free from harmonics associating conventional types of inverters. No type of conventional Pulse-Width-Modulation is introduced here and the technique is applicable for both resistive and inductive loads. The complete system was designed and implemented on Pspice. صة الخيم تصمل تم في هذا العمقوم بتوليد عاكس لمفولتية ي فولتية أحادي ة الطور ذات واحدثين وث مستو ى متساويةر صفري غي خمسة مصادر لفولتيةستخدام تشكيمها با تموياتذه المستشكل. هبي ال ا جيد وتتبع مسارلتباع ا مناشر بدر المبلتيا اينن إحدى وت كما ا مصدرة التي تتبنىدي التقميقنياتستخدم في الت هو م إنتاجويات. المتعددة المستيات الفولت وض في عددحب هذا التخفي صالمصادر ا تخفيض ار في عدد كبيلمفتاحيةجهزة ا ازمة لها.لكترونية ال والدوائر ابي وخاليس ذات شكل جيلعاك اج لهذا اخر فولتية ات المفقيا من التوا تقريبا زمةدي. النبضة التقميديل عرض تع أنواعوع منلنظام أي نستخدم في هذا ادية. لم ي التقمي لمعاكسات وذه هلبرنامستخدام اختباره بايم وا اء التصمة النقية. تم إجرلمقاومل ذات احما الحثية واحمالئمة ل التقنية م ج( هي ألتشبيPSpice ) . 1. Introduction Inverters are the most efficient means of dc to ac power conversion and have an important role in variable ac drive industries. They witnessed an excessive hierarchy of developments throughout the recent years. The multilevel technology is one of those developments where the shaping of the output voltage waveforms of inverters has been assigned as the main target of this technology. Efforts were exerted to construct sinusoidal voltage waveforms at the output of voltage source inverters. The space-vector techniques had adopted the achievement of output voltages constituting sinusoidal envelopes with their average values (Teodorescu et al 2002, Mailah et al 2009). Those techniques had employed intelligent gate drive to design microcontrollers for triggering the switching devices of voltage-source inverters. Researchers, who are interested in multilevel techniques, aspire to approach sinusoidal voltage waveforms at the output of voltage-source inverters (Tolbert et al 1999, Mekhilef and Masaoud 2006, Pandian and Reddy 2008), but this requires large numbers of dc voltage sources and switching devices, in addition to the complex circuitry associating them. Since the number of voltage levels is restricted by the complexity of the inverter circuitry, designers tend to accept limited levels and treat each level by a certain Pulse-Width-Modulation technique besides a proper harmonics elimination technique (Manguelle and Rufer 2001, Kumar et al 2008). Here in the adopted design, thirty-one non-zero levels were constructed for each half cycle of the single-phase voltage at the output of the voltage-source inverter using only five separate dc voltage sources and no type of conventional Pulse-Width-Modulation was employed.

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Journal of Babylon University/Pure and Applied Sciences/ No.(5)/ Vol.(19): 2011

4012

Design of a 31-Level Single-Phase Voltage-source Inverter Producing almost Sinusoidal

Voltage Waveform

Abdul-Kareem M. Obais

Department of Electrical Eng, College of Engineering, University of Babylon

Abstract In this paper a single-phase voltage-source inverter of 31 non-zero levels is designed. These

levels follow a sinusoidal path and are constructed by using only five dc voltage sources instead of

thirty-one as traditionally employed in multilevel technology of voltage-source inverters.

Consequently, the total numbers of switching devices and electronic circuitries are largely reduced. The

output voltage of this inverter has sinusoidal form and is almost free from harmonics associating

conventional types of inverters. No type of conventional Pulse-Width-Modulation is introduced here

and the technique is applicable for both resistive and inductive loads. The complete system was

designed and implemented on Pspice.

الخلاصةغير صفري متساوية ى مستو وثلاثين واحدالطور ذات ةأحادي فولتية عاكس لمفولتية يقوم بتوليدفي هذا العمل تم تصميم

إحدى وتلانين التيار المباشر بدلا من التباعد وتتبع مسارا جيبي الشكل. هذه المستويات تم تشكيمها باستخدام خمسة مصادر لفولتيةصاحب هذا التخفيض في عدد و الفولتيات المتعددة المستويات. إنتاجهو مستخدم في التقنيات التقميدية التي تتبنى مصدرا كمافولتية الإخراج لهذا العاكس ذات شكل جيبي وخالي والدوائر الالكترونية اللازمة لها. الأجهزة المفتاحيةكبير في عدد اتخفيضالمصادر

هذه و لمعاكسات التقميدية. لم يستخدم في هذا النظام أي نوع من أنواع تعديل عرض النبضة التقميدي. زمةتقريبا من التوافقيات الملا .(PSpiceألتشبيهي ) جالتقنية ملائمة للأحمال الحثية والأحمال ذات المقاومة النقية. تم إجراء التصميم واختباره باستخدام البرنام

1. Introduction Inverters are the most efficient means of dc to ac power conversion and have

an important role in variable ac drive industries. They witnessed an excessive

hierarchy of developments throughout the recent years. The multilevel technology is

one of those developments where the shaping of the output voltage waveforms of

inverters has been assigned as the main target of this technology. Efforts were exerted

to construct sinusoidal voltage waveforms at the output of voltage source inverters.

The space-vector techniques had adopted the achievement of output voltages

constituting sinusoidal envelopes with their average values (Teodorescu et al 2002,

Mailah et al 2009). Those techniques had employed intelligent gate drive to design

microcontrollers for triggering the switching devices of voltage-source inverters.

Researchers, who are interested in multilevel techniques, aspire to approach

sinusoidal voltage waveforms at the output of voltage-source inverters (Tolbert et al

1999, Mekhilef and Masaoud 2006, Pandian and Reddy 2008), but this requires large

numbers of dc voltage sources and switching devices, in addition to the complex

circuitry associating them. Since the number of voltage levels is restricted by the

complexity of the inverter circuitry, designers tend to accept limited levels and treat

each level by a certain Pulse-Width-Modulation technique besides a proper harmonics

elimination technique (Manguelle and Rufer 2001, Kumar et al 2008). Here in the

adopted design, thirty-one non-zero levels were constructed for each half cycle of the

single-phase voltage at the output of the voltage-source inverter using only five

separate dc voltage sources and no type of conventional Pulse-Width-Modulation was

employed.

4012

2. Construction of a 31-nonzero level unidirectional voltage supply The system employs five dc voltage sources to construct thirty-one nonzero

voltage levels. Fig. 1 states the technique that achieves the above strategy. The

multilevel voltage Vmlt is simply the resultant of the activated voltages of the five dc

sources, which are controlled by the logic of the five most significant digits of an 8-bit

analog-to-digital converter (8-bit ADC). The dc voltage sources are weighted

according to the weights of digits controlling them.

If the input of the ADC is the positive half cycle of a sinusoidal voltage signal

having amplitude of 10 volts and frequency of 50Hz, then the voltage Vmlt will

exhibit the voltage waveform shown in Fig. 2. Here, Vb represents the voltage step,

which is simply the difference between two adjacent levels and is denoted by the base

voltage. The five dc voltage sources will be Vb, 2Vb, 4Vb, 8Vb, and 16Vb according to

the weights of the five most significant digits controlling their switches Z1, Z2, Z3,

Z4, and Z5. For example, DB3, DB4, DB5, DB6, and DB7 control the voltage sources

Vb, 2Vb, 4Vb, 8Vb, and 16Vb respectively, while the switches Z1*, Z2*, Z3*, Z4*, and

Z5* are controlled by the complements DB3*, DB4*, DB5*, DB6*, and DB7*

respectively. Consequently, when a certain Z switch is in OFF state, then the

corresponding Z* switch will be in ON state and vice versa. Table (1) shows the truth

table of the controlling logic, the status of the switching devices, and the

corresponding values of Vmlt.

Fig . 1 The multilevel voltage production circuit.

-

+

Vmlt

DB7

DB6

DB5

DB4

DB7*

DB3

DB3*

DB4*

DB5*

DB6*

Z3

Z3*

Z2

Z2*

Z1

Z1*

16Vb

8Vb

Z5*

2Vb

4Vb

Vb

Z5

Z4*

Z4

32Vb

24Vb

16Vb

Time

0s 5ms 10ms

V(U4:OUT)

0V

5V

10V

15V

Volt

age

lev

el

Journal of Babylon University/Pure and Applied Sciences/ No.(5)/ Vol.(19): 2011

4012

Table (1) The truth table of the 31- level voltage supply. DB7 DB6 DB5 DB4 DB3 Z5 Z4 Z3 Z2 Z1 Z5* Z4* Z3* Z2* Z1* Vmlt

0 0 0 0 0 OFF OFF OFF OFF OFF ON ON ON ON ON 0

0 0 0 0 1 OFF OFF OFF OFF ON ON ON ON ON OFF Vb

0 0 0 1 0 OFF OFF OFF ON OFF ON ON ON OFF ON 2Vb

0 0 0 1 1 OFF OFF OFF ON ON ON ON ON OFF OFF 3Vb

0 0 1 0 0 OFF OFF ON OFF OFF ON ON OFF ON ON 4Vb

0 0 1 0 1 OFF OFF ON OFF ON ON ON OFF ON OFF 5Vb

0 0 1 1 0 OFF OFF ON ON OFF ON ON OFF OFF ON 6Vb

0 0 1 1 1 OFF OFF ON ON ON ON ON OFF OFF OFF 7Vb

0 1 0 0 0 OFF ON OFF OFF OFF ON OFF ON ON ON 8Vb

0 1 0 0 1 OFF ON OFF OFF ON ON OFF ON ON OFF 9Vb

0 1 0 1 0 OFF ON OFF ON OFF ON OFF ON OFF ON 10Vb

0 1 0 1 1 OFF ON OFF ON ON ON OFF ON OFF OFF 11Vb

0 1 1 0 0 OFF ON ON OFF OFF ON OFF OFF ON ON 12Vb

0 1 1 0 1 OFF ON ON OFF ON ON OFF OFF ON OFF 13Vb

0 1 1 1 0 OFF ON ON ON OFF ON OFF OFF OFF ON 14Vb

0 1 1 1 1 OFF ON ON ON ON ON OFF OFF OFF OFF 15Vb

1 0 0 0 0 ON OFF OFF OFF OFF OFF ON ON ON ON 16Vb

1 0 0 0 1 ON OFF OFF OFF ON OFF ON ON ON OFF 17Vb

1 0 0 1 0 ON OFF OFF ON OFF OFF ON ON OFF ON 18Vb

1 0 0 1 1 ON OFF OFF ON ON OFF ON ON OFF OFF 19Vb

1 0 1 0 0 ON OFF ON OFF OFF OFF ON OFF ON ON 20Vb

1 0 1 0 1 ON OFF ON OFF ON OFF ON OFF ON OFF 21Vb

1 0 1 1 0 ON OFF ON ON OFF OFF ON OFF OFF ON 22Vb

1 0 1 1 1 ON OFF ON ON ON OFF ON OFF OFF OFF 23Vb

1 1 0 0 0 ON ON OFF OFF OFF OFF OFF ON ON ON 24Vb

1 1 0 0 1 ON ON OFF OFF ON OFF OFF ON ON OFF 25Vb

1 1 0 1 0 ON ON OFF ON OFF OFF OFF ON OFF ON 26Vb

1 1 0 1 1 ON ON OFF ON ON OFF OFF ON OFF OFF 27Vb

1 1 1 0 0 ON ON ON OFF OFF OFF OFF OFF ON ON 28Vb

1 1 1 0 1 ON ON ON OFF ON OFF OFF OFF ON OFF 29Vb

1 1 1 1 0 ON ON ON ON OFF OFF OFF OFF OFF ON 30Vb

1 1 1 1 1 ON ON ON ON ON OFF OFF OFF OFF OFF 31Vb

When a precision full-wave rectifier for a 10V peak sinusoidal waveform,

produces the analogue input to the 8-bit ADC, the path of thirty-one voltage levels of

Vmlt will follow the shape of the positive halves of a sinusoidal voltage waveform as

shown in Fig .3a. The multilevel voltage Vmlt will actually be the main supply of a

somewhat modified single-phase voltage-source inverter bridge to form the sought

inverter. Since the conventional single-phase voltage-source inverter is characterized

by reversing the current and voltage through the load, its output will attain sinusoidal

form as shown in Fig.3b.

4012

2.1 The fundamental component of the inverter load voltage A seven nonzero-level voltage is suggested here for simplifying the derivation

of the fundamental component of any N-level load voltage. Fig. 4 shows this voltage.

Vmsinωt is the voltage desired to be generated. It is a sinusoidal voltage of amplitude

Vm and angular frequency ω. VL is the multilevel voltage, which is built of seven-

nonzero levels. Note that the total number of voltage levels (including the zero level)

is eight and the voltage step (Vb) is Vm/8. If a multilevel voltage of N-nonzero

levels is required to be constructed, then the voltage step will be {Vm/(N+1)}.

Substituting for ωt by θ, the height of the shaded rectangular in Fig. 4 is given by:

kb VmkV sin ……………………………………….. (1)

Where K is the number of a certain voltage level and varies from 0 to N. θk is equated

to be:

Mult

ilev

el v

olt

age

Supply

, V

lmt

32Vb

24Vb

16Vb

8Vb

0Vb

Time

0s 5ms 10ms 15ms 20ms

V(U4:OUT)

0V

5V

10V

15V

(a)

Time

0s 5ms 10ms

V(U4:OUT)

0V

5V

10V

15V

Time

0s5ms10ms

V(U4:OUT)

0V

5V

10V

15V

32Vb

16Vb

0Vb

-16Vb

-32Vb

Time

0s 5ms 10ms 15ms 20ms

V(U4:OUT)

0V

5V

10V

15V

Inver

ter

Load

volt

age

(b)

Fig. 3 (a) The 31-level voltage supply, (b) the inverter load voltage.

Journal of Babylon University/Pure and Applied Sciences/ No.(5)/ Vol.(19): 2011

4012

VmkVb

k

1

sin

1sin

1

Nk

……………………………… (2)

Where Vm/Vb = N+1.

The fundamental component a1 of the load voltage VL is determined by using

Fourier series as follows (Wylie 1975):

dVa L2

01 sin1

dkV

k

kb

Nk

k

1

sin4

0

1

0

coscos4

kk

Nk

k

bkV

22

01

11

11

4N

kN

kkVNk

k

b

....... (3)

The ratio (a1/Vm) is computed for values of N from 3 to 255 and then plotted

against these values as shown in Fig. 5. It is obvious that this ratio tends to unity

while N is increasing. Table (2) shows the numeric variations of a1/Vm and Vb

against N when Vm is 320 volts. It is recommended here to mention that the operating

frequency of VL is unlimited, but it is obviously understood to be within the usual ac

drive ranges.

Time

0s 5ms 10ms

V(R7:2) V(U1:+)

0V

5V

10V

Time

0s5ms10ms

V(R7:2)V(U1:+)

0V

5V

10V

Vm=(N+1)Vb

NVb

θk

θk+1

kV

b

π/2 π 0

3π/2 2π

θ

Vmsinθ

VL

Fig . 4 Seven-level voltage construction.

Fig. 5 The ratio (a1/Vm) against the number of nonzero voltage

levels.

0.7

0.720.74

0.760.78

0.80.82

0.840.86

0.88

0.90.92

0.940.96

0.981

1.02

0 20 40 60 80 100 120 140 160 180 200 220 240 260

Number of nonzero voltage levels

Th

e r

ati

o (

a1/V

m)

4012

Table (2) The variations of load voltage fundamental with nonzero levels.

3.

The proposed inverter design scheme The schematic diagram of the proposed inverter is shown in Fig. 6. The 50Hz

signal having amplitude of 10V is full-wave rectified and fed to the 8-bit ADC, which

converts it to digital at a frequency of 100 KHz. The five most significant digits of the

8-bit ADC are employed with their complements to control the Z and the Z*

switching devices which are insulated-gate-transistors driven by proper electrically

insulated electronic circuits. The positive and negative half cycles of the load voltage

are demonstrated according the voltage-source bridge performance constructed by S1,

S2, S3, and S4.

Number of nonzero

voltage levels, N Fundamental

component, a1 (volts) Base voltage, Vb

(volts) Percentage (a1/Vm)

(100%)

3 254.34 80 79.17

7 289.41 40 90.44

15 305.55 20 95.484

31 313.13 10 97.85

63 316.74 5 98.98

127 318.49 2.5 99.52

255 319.34 1.25 99.79

Z3*

Z3

Z2*

Z2

8-bit

analog-to-digital

converter

Zero-crossing

detector

50Hz

sinusoidal

generator

100KHz

square-wave

generator

Start of

conversion

Analogue input

(0 to 10V)

DB2

DB3

DB4

DB5

DB6

DB7

Least signifigant digits

Most signifigant digits

DBo

DB1

1 2

3 4

5 6

9 8

11 10

Driving

circuit of Z5*

Driving

circuit of Z4

Driving

circuit of Z4*

Driving

circuit of Z3

Driving

circuit of Z3*

11 10

Driving

circuit of Z2

Driving

circuit of Z2*

Driving

circuit of Z1

Driving

circuit of Z1*

Driving

circuit of S1

Driving

circuit of S3

Driving

circuit of S4

Driving

circuit of S2

Z1

Z1*

Controlling circuit Driving circuit Power circuit

16Vb

Driving

circuit of Z5

8Vb

Z5*

0

4Vb

S1

S4

2Vb

Vb

S3

S2

Z5

Z4*

Z4

0

Full-wave

precision

rectifier

Load

Fig. 6 The proposed inveter schematic design.

Journal of Babylon University/Pure and Applied Sciences/ No.(5)/ Vol.(19): 2011

4001

The 31-non-zero levels inverter circuit diagram: Fig. 7 shows the whole system circuit diagram which is designed on PSpice.

All the datasheets of the electronic parts were taken into account during the design

process. It is recommended here to concern the circuits of this diagram separately for

the sake of stating the system performance. The circuit diagram follows the schematic

diagram shown in Fig. 7 and hence there are three main circuits to be identified here.

V16

15v

U1

7

A4

N2

5A

VL

Q16

Q2

N3

90

4

A

Q17

Q2

N3

90

4R

41

1k

R4

250

0

Vs

R4

35

GS

1Q

18

Q2

N3

90

6

U1

8A

CL

C4

28

/CL

OU

T1

V+

8

V-

4

+3

-2

-5v

+5v

R4

45k

R4

55k

R4

6

22

V17

15v

U1

9

A4

N2

5A

iFWC

GS

1

GZ

3*

GS

2

SL

C1

Z5*

IRG

BC

40

F

Z4*

IRG

BC

40

F

DS

2

HF

A2

5TB

60

3 1

Z3*

IRG

BC

40

FDS

4

HF

A2

5TB

60

3 1

Z2*

IRG

BC

40

F

Z1*

IRG

BC

40

F

L2

5uH

S1

IRG

BC

40

F

S4

IRG

BC

40

F

C5

FW

D2

HF

A2

5TB

60

31

GZ

2*

S2

IRG

BC

40

F

Smoothing circuit

GZ

1*

Compensating voltage

C4

GZ

5

GS

4

0

GZ

4

GS

3

GZ

2

GZ

3

GZ

1

V1

10v

Driving circuit of Z*5

S3

IRG

BC

40

F

V2

20v

V3

40v

Q19

Q2

N3

90

4

V4

80v

Q20

Q2

N3

90

4R

47

1k

L

C4

1uF

C3

R4

850

V5

160v

DS

1

HFA25TB60

3 1

Vs

*

Driving circuit of Z5

0

DS

3

HFA25TB603 1

R4

95

GS

4

RPower circuit

Q21

Q2

N3

90

6

Z1

0

IRG

BC

40

F

A

Z2

IRG

BC

40

F

U2

0A

CL

C4

28

/CL

OU

T1

V+

8

V-

4

+3

-2

-5v

+5v

R5

05k

R5

15k

C2

Z3

IRG

BC

40

F

R5

2

22

B

V18

15v

Z4

IRG

BC

40

F

U2

1

A4

N2

5A

GZ

5*

Z5

IRG

BC

40

F

GZ

4*

0

C2

150uF

Load

Driving circuit of Z2

Driving circuit of Z3

Driving circuit of Z4

Driving circuit

Freewheeling circuit

iSm

C1

10uF

DS

M

HFA25TB60

3 1

0

L1

10uH

FW

D1

HF

A2

5TB

60

31

Driving circuit of S2

Driving circuit of S3

Driving circuit of Z1

DB

6

0

Vs

Q22

Q2

N3

90

4

C5

Q23

Q2

N3

90

4R

53

1k

R5

450

DB

7

0

R5

55

Analog-to-digital converter

GZ

5Q

24

Q2

N3

90

6

U2

2A

CL

C4

28

/CL

OU

T1

V+

8

V-

4

+3

-2

-5v

+5v

R5

65k

R5

75k

U3

AD

C8

bre

ak

DB

716

DB

615

DB

514

DB

413

DB

312

DB

211

DB

110

DB

09

AG

ND

8

IN1

CN

VR

T2

STA

T3

OV

ER

4

RE

F5

R5

8

22

V19

15v

0

R5

5k

U2

3

A4

N2

5A

R6

5k

DB

6*

V11

10v

0

00

0 CLK

DS

TM

1

OF

FT

IME

= 5

us

ON

TIM

E =

5u

sD

EL

AY

= 0

STA

RT

VA

L =

0O

PP

VA

L =

1

0

+5v

R1

01k

+15v

0-1

5v

U4

LM

67

5

+1

-2

V+

5

V-

3

OU

T4

DB

5

0

R7

10k

R8

1k

R9

1.2

k

D5

BA

W6

2

D6

BA

W6

2

Driving circuit of S4

-5v

0

V7

5v

+5v

V8

5v

-5v

Vs

*

V9

15v

V10

15v

-15v

+15v

0

0

+15v

-15v

V26

FR

EQ

= 5

0H

zV

AM

PL

= 1

0v

VO

FF

= 0

-15v

+15v

R1

1k

R4

1k

R2

1k

D2

BA

W6

2

D4

BA

W6

2

0

U1

LM

67

5

+1

-2

V+

5

V-

3

OU

T4

U2

LM

67

5

+1

-2

V+

5

V-

3

OU

T4

D1

BA

W6

2

D3

BA

W6

2

Q25

Q2

N3

90

4

C4

Q26

Q2

N3

90

4R

59

1k

R6

050

DB

6

0

R6

15

GZ

4Q

27

Q2

N3

90

6

U2

4A

CL

C4

28

/CL

OU

T1

V+

8

V-

4

+3

-2

+5v

-5v

DB

4

R6

25k

R6

35k

R6

4

22

V20

15v

U2

5

A4

N2

5A

Zero-crossing detector

Driving circuit of S1

DB

3

Q28

Q2

N3

90

4

C3

Q29

Q2

N3

90

4R

65

1k

R6

650

DB

5*

0

DB

5

R6

75

GZ

3Q

30

Q2

N3

90

6

Driving circuit of Z*4

Driving circuit of Z*3

Driving circuit of Z*2

Driving circuit of Z*1

U2

6A

CL

C4

28

/CL

OU

T1

V+

8

V-

4

+3

-2

-5v

+5v

R6

85k

R6

95k

R7

0

22

V21

15v

U2

7

A4

N2

5A

Q31

Q2

N3

90

4

C2

Q32

Q2

N3

90

4

Precision full-wave rectifier

R7

11k

R7

250

U5

A

CL

C4

28

/CL

OU

T1

V+

8

V-

4

+3

-2

DB

4

0

R7

35

GZ

2Q

33

Q2

N3

90

6

U2

8A

CL

C4

28

/CL

OU

T1

V+

8

V-

4

+3

-2

+5v

-5v

R7

45k

R7

55k

R7

6

22

V22

15v

iL

U2

9

A4

N2

5A

U6

A

7404

12

U6

B

7404

34

U6

C

7404

56

DB

4*

U6

D

7404

98

U6

E

7404

11

10

U6

F

7404

13

12

DB

7

Q34

Q2

N3

90

4

C1

Q35

Q2

N3

90

4R

77

1k

R7

850

V6

10V

DB

3

0

R7

95

GZ

1Q

36

Q2

N3

90

6

U3

0A

CL

C4

28

/CL

OU

T1

V+

8

V-

4

+3

-2

-5v

+5v

R8

05k

R8

15k

R8

2

22

V23

15v

U3

1

A4

N2

5A

Q1

Q2

N3

90

4

C5

Q2

Q2

N3

90

4R

14

1k

R1

550

DB

7*

0

R1

65

GZ

5*

Q3

Q2

N3

90

6

Q37

Q2

N3

90

4

U8

A

CL

C4

28

/CL

OU

T1

V+

8

V-

4

+3

-2

+5v

B

Q38

Q2

N3

90

4

-5v

R8

31k

R1

25k

R1

35k

R8

450

R1

1

22

V12

15v

Vs

*

U9

A4

N2

5A

0

R8

55

GS

3Q

39

Q2

N3

90

6

U3

2A

CL

C4

28

/CL

OU

T1

V+

8

V-

4

+3

-2

-5v

+5v

R8

65k

R8

75k

R8

8

22

V24

15v

U3

3

A4

N2

5A

Q4

Q2

N3

90

4

DB

3*

C4

Q5

Q2

N3

90

4R

17

1k

R1

850

DB

6*

0

R1

95

GZ

4*

Q6

Q2

N3

90

6

U1

0A

CL

C4

28

/CL

OU

T1

V+

8

V-

4

+3

-2

+5v

-5v

R2

05k

+

R2

15k

0

R2

2

22

V13

15v

U1

1

A4

N2

5A

-Q

40

Q2

N3

90

4

Q41

Q2

N3

90

4R

89

1k

R9

050

0

Vs

R9

15

Fig. 7 The circuit diagram of the 31-level single-phase voltage-source inverter.

GS

2

Q7

Q2

N3

90

4

Q42

Q2

N3

90

6

C3

Q8

Q2

N3

90

4R

23

1k

U3

4A

CL

C4

28

/CL

OU

T1

V+

8

V-

4

+3

-2

-5v

+5v

R2

450

R9

25k

R9

35k

R9

4

22

0

DB

5*

V25

15v

R2

55

U3

5

A4

N2

5A

GZ

3*

Q9

Q2

N3

90

6

U1

2A

CL

C4

28

/CL

OU

T1

V+

8

V-

4

+3

-2

-5v

+5v

R2

65k

R2

75k

R2

8

22

V14

15v

U1

3

A4

N2

5A

Q10

Q2

N3

90

4

C2

Q11

Q2

N3

90

4R

29

1k

R3

050

DB

4*

0

R3

15

GZ

2*

Q12

Q2

N3

90

6

U1

4A

CL

C4

28

/CL

OU

T1

V+

8

V-

4

+3

-2

-5v

+5v

R3

25k

R3

35k

R3

4

22

V15

15v

U1

5

A4

N2

5A

Q13

Q2

N3

90

4

C1

Q14

Q2

N3

90

4R

35

1k

R3

650

D7*

DB

3*

0

R3

75

GZ

1*

R3

1k

Q15

Q2

N3

90

6

U1

6A

CL

C4

28

/CL

OU

T1

V+

8

V-

4

+3

-2

-5v

+5v

R3

85k

R3

95k

R4

0

22

Controllring circuit

4000

4. 1 The controlling circuit This circuit is shown in Fig. 8. It consists of three sub circuits, which are the

precision full-wave rectifier, analog-to-digital converter, and the zero-crossing

Journal of Babylon University/Pure and Applied Sciences/ No.(5)/ Vol.(19): 2011

4004

detector. The full-wave rectifier precision circuit is a standard one and its function is

the full-wave rectification of a sinusoidal voltage having amplitude of 10 volts and

frequency of 50 Hz (Malmstadt et al 1981). The rectified voltage, which is varying

between 0 and 10 volts, is exerted at the input of the 8-bit ADC. The ADC outputs

DB7, DB6, DB5, DB4, DB3, DB2, DB1, and DBo will be all high when its input is

10 volts and all low at zero input. Only the most five significant digits DB7, DB6,

DB5, DB4, and DB3 are used. Consequently, the above action reveals the behavior of

a 5-bit ADC. The zero-crossing detector prepares the square waveforms required for

operating a conventional voltage-source inverter. Fig. 9 shows the signal waveforms

of this circuit.

The latter circuit is the triggering circuit, which consists of six digital

inverters. The outputs of them are the logic compliments of DB7, DB6, DB5, DB4,

DB3, and Vs, which will be used later for triggering the power circuit switching

devices. The circuit diagram of Fig .8 states the function of this sub circuit.

Time

0s 5ms 10ms 15ms 20ms

V(V26:+)

-10V

0V

10V

Time

0s 5ms 10ms 15ms 20ms

V(R90:2)

-10V

0V

10V

Time

0s 5ms 10ms 15ms 20ms

V(D4)

0V

2.0V

4.0V

Time

0s 5ms 10ms 15ms 20ms

V(D3)

0V

2.0V

4.0V

Time

0s 5ms 10ms 15ms 20ms

V(D2)

0V

2.0V

4.0V

Time

0s 5ms 10ms 15ms 20ms

V(D1)

0V

2.0V

4.0V

Time

0s 5ms 10ms 15ms 20ms

V(DO)

0V

2.0V

4.0V

Time

0s 5ms 10ms 15ms 20ms

V(VS)

0V

2.5V

5.0V

Vsin

Vin

DB7

Triggering circuit

DB7

DB7*

Vs*

Vin

Fig. 8 The controlling circuit

Vs

U6A

7404

1 2

DB6

U6B

7404

3 4

DB5

U6C

7404

5 6

U6D

7404

9 8

DB4

U6E

7404

11 10

DB3

U6F

7404

13 12

Vsin0

Analog-to-digital converter

U3

ADC8break

DB716

DB615

DB514

DB413

DB312

DB211

DB110

DB09

AGND

8

IN1

CNVRT2

STAT3

OVER4

REF5

0

R55k

R65k

V1110v

000

CLK

DSTM1

OFFTIME = 5usONTIME = 5usDELAY = 0STARTVAL = 0OPPVAL = 1

+5v

0

+15v

R101k

-15v0

U4LM675

+1

-2

V+5

V-3

OUT4

0

R7

10kR81k

R9

1.2k

D5

BAW62D6

BAW62

0 -5v

V75v

-5v+5v

V85v

V915v

V1015v

+15v -15v

0

+15v

0

-15v

V26

FREQ = 50HzVAMPL = 10vVOFF = 0

-15v

+15v

R11k

R41k

R21k

D2BAW62

D4BAW62

0

U1LM675

+1

-2

V+5

V-3

OUT4

U2LM675

+1

-2

V+5

V-3

OUT4

DB6*D1

BAW62

D3BAW62

Zero-crossing detector

Precision full-wave rectifier

U5A

CLC428/CL

OUT1

V+8

V-4

+3

-2

DB5*

R31k

DB4*

DB3*

4002

4. 2 The driving circuit The diving circuit includes fourteen identical sub circuits as obviously indicated

in the whole circuit diagram shown in Fig. 7. Each sub circuit is designed according

to the datasheet of the switching device to be driven which is an insulated-gate bipolar

transistor (IGBT) of the type IRGBC40F. Fig. 10 shows the driving circuit of the

IGBT Z5. The resistance RON is chosen to be greater than ROFF for forbidding the

instantaneous commutation of toggling IGBT’s by completing the turning off for a

certain IGBT before the conduction of the other (Rashid 2001). For example the

IGBT’s Z1 and Z1* are two toggling switching devices and hence when one of them

Fig. 10 The driving circuit of the IGBT Z*5.

Q1

Q2N3904

C5

Q2Q2N3904R14

1k

RON50 ohms

DB7*

0

ROFF5 ohms

GZ5*Q3

Q2N3906

U8A

CLC428/CL

OUT1

V+

8V

-4

+3

-2

-5v

+5v

R125k

R135k

R11

22

V12 15v

U9

A4N25A

Journal of Babylon University/Pure and Applied Sciences/ No.(5)/ Vol.(19): 2011

4002

is required to be ON the other must be OFF and vice versa. Fig. 11 shows the gate

currents of Z1 (iGZ1) and Z1* (iGZ1*). Note that iGZ1 is the IGBT input capacitance

(CGS) charging current flowing through RON, while iGZ1* is the discharging current

flowing through ROFF. When this capacitance charges to more than 12 volts, the

device will be fully conducting and when its voltage falls to below 5 volts; this means

that the device is completely OFF. Note that the charging process takes more time

than discharging process.

4. 3 The power circuit This circuit is shown in Fig. 12 and it consists of two sub circuits. The first sub

circuit is the most important one, since it builds the multilevel voltage shown in Fig. 1.

The switching devices of this sub circuit are functioning according to Table (1). It is

required for this inverter to supply a sinusoidal voltage of amplitude of 320 volts and

frequency of 50Hz. The base voltage Vb is calculated to be 10 volts and hence the

maximum voltage level (31Vb) shown in Fig. 3b, will exhibits 310 volts in the

neighborhood of t=5msec. The second sub circuit is a modified single-phase voltage

source bridge (Skvarenina 2001). It consists of three parts; a smoothing circuit, a

freewheeling circuit, and an inverter bridge assigned by S1, S2, S3, and S4.

The inverter bridge is conventional and is operating according to the sequence

that S1 and S2 are ON when the status of the controlling signal Vs, is high and S3 and

S4 are ON when the controlling signal Vs* is high. Note that Vs* is the logic

complement of Vs.

The smoothing circuit consists of a capacitor C1 in series with the parallel

combination of L1 and DSM. C1 helps to smooth the load voltage envelope while L1

serves as a current limiter and DSM serves as a freewheeling path for the energy

stored in L1 (Millman and Halkias 1983).

The freewheeling circuit is a series combination of C2, the two anti-parallel

freewheeling diodes FWD1 and FWD2, and the parallel combination of C4 and L2.

When the load is inductive, this circuit is operated manually by using the switch SL.

During resistive loads, SL is open. The value of the capacitor C2 is decided by the

value of the reactive load current. L2 is a current limiter and C4 is a limiter of rapid

voltage changes. The IGBT used is characterized by VCEmax (Maximum collector to

emitter voltage) =600V, ICmax (Maximum collector current) =49A, PCMAX (Maximum

collector dissipation) =160W, VCEsat (Collector to emitter saturation voltage) <1.8V,

and CGS (input capacitance) =1.04nF. The voltage source V6 is employed to

4002

iFWC

GS1

GZ3*

GS2

SL

C1

Z5* IRGBC40F

Z4* IRGBC40F

DS2

HFA25TB60

31

Z3* IRGBC40F

DS4

HFA25TB60

31

Z2* IRGBC40F

Z1* IRGBC40F

L2

5uH

S1

IRGBC40F

S4

IRGBC40F

C5

GZ2*

FWD2

HFA25TB60

3 1

S2

IRGBC40F

Smoothing circuit

GS4

GZ1*

iL

C4

GZ5

Compensating voltage 0

GZ4

GS3

GZ2

GZ3

GZ1

V110v

S3

IRGBC40F

V220v

V340v

V480v L

C3

C4

1uF

V5160v

DS1

HF

A2

5T

B6

0

31 DS3

HF

A2

5T

B6

03

1

Fig. 12 The power circuit of the 31-level single-phase voltage source inverter.

R

+

Z10

IRGBC40F

-

A

Z2IRGBC40F

VL

C2

Z3IRGBC40F

B

Z4IRGBC40F

GZ5*

Z5IRGBC40F

GZ4*

C2

150uF

Load

Freewheeling circuit

iSm

C110uF

DSM

HF

A2

5T

B6

0

31

0

L1

10uH

FWD1

HFA25TB6031

V6 10V

0

Vlmt

+

-0

The 31-level voltage supply modified single-phase voltage source inverter

compensate for the total voltage drop across the conducting IGBTs (seven IGBTs are

conducting at the same time). Ten volts for this source is sufficient for compensation.

5. Results The system was tested on PSpice at 27C

o for both resistive and inductive loads.

For resistive loads, the inverter operating frequency was 50Hz, the rms load voltage

required was 220 volts, and the rated load impedance was 10 ohms. For inductive load

loads, the inverter frequency was changed in the range of 25Hz to 75Hz and the load

voltage was changed in such a manner that a constant voltage to frequency ratio was

guaranteed during ac drive applications, which required constant torques. The load

voltage value can be controlled by adjusting the value of the base voltage Vb within

voltage sources V1, V2, V3, V4, and V5. This action can be achieved automatically,

if controlled rectifiers produce these five sources. Fig. 13 shows the voltage and

current waveforms associating two different resistive loads. Fig. 14 shows two

inductive loads operating at nominal frequency (50Hz) and rated voltage (220 volts

rms) with a power factor of 0.8. The first load is running at full load while the second

is running at half-full load.

Time

0s 10ms 20ms 30ms

V(A,B)

-400V

0V

400V

Time

0s 10ms 20ms 30ms

V(C1)

0V

200V

400V

Time

0s 10ms 20ms 30ms

I(R)

-40A

0A

40A

Time

0s 10ms 20ms 30ms

-I(C2)

-40A

0A

40A

Time

0s 10ms 20ms 30ms

V(A,B)

-400V

0V

400V

Time

0s 10ms 20ms 30ms

I(R)

-20A

0A

20A

Time

0s 10ms 20ms 30ms

-I(C2)

-40A

0A

40A

Time

0s 10ms 20ms 30ms

V(C1)

0V

200V

400V

Vmlt Vmlt

VL VL

Journal of Babylon University/Pure and Applied Sciences/ No.(5)/ Vol.(19): 2011

4002

Fig. 15 shows voltage and current waveforms for a load running at 25Hz, 50Hz,

and 75Hz. For the three load conditions, voltage to frequency ratio was kept constant

by changing Vb for each case. Vb was adjusted to 5 volts, when the required frequency

f was 25Hz and adjusted to 15 volts when f was 75Hz. The load impedance ZL in that

Time

0s 10ms 20ms 30ms

V(C1)

-400V

0V

400V

Time

0s 10ms 20ms 30ms

V(A,B)

-400V

0V

400V

Time

0s 10ms 20ms 30ms

I(R)

-40A

0A

40A

Time

0s 10ms 20ms 30ms

-I(C2)

-10A

0A

10A

Time

0s 10ms 20ms 30ms

-I(C1)

-25A

0A

25A

50A

Time

0s 10ms 20ms 30ms

V(C1)

-400V

0V

400V

Time

0s 10ms 20ms 30ms

V(A,B)

-400V

0V

400V

Time

0s 10ms 20ms 30ms

I(R)

-20A

0A

20A

Time

0s 10ms 20ms 30ms

-I(C2)

-10A

0A

10A

Time

0s 10ms 20ms 30ms

-I(C1)

-20A

0A

20A

VL VL

Vmlt Vmlt

iL iL

iSM iSM

iFWD iFWD

(a) (b)

Fig. 14 Voltage and current waveforms for a 0.8 p.f inductive load, (a) ZL=10Ω,

(b) ZL=20Ω.

4002

Fig. 16 voltage to frequency rato under ac

drive operation.

0

1

2

3

4

5

6

7

0 10 20 30 40 50 60 70 80

Frequency

Vo

ltag

e t

o f

req

uen

cy

rati

o

case had R=8.5Ω and L=16.8mH. Consequently, ZL was calculated to be 8.9Ω for

f=25Hz, 10Ω for f=50Hz, and 11.61Ω for f=75Hz. The power factor values for those

cases were 0.955, 0.85, and 0.732.

The voltage to frequency ratio was calculated and plotted against frequency as

shown in Fig. 16. It is obvious that this ratio is almost constant.

5. Conclusion The new approach has succeeded in the production of a sinusoidal voltage

waveform for high power purposes. In addition, it offers the possibility of the

extension to high voltage dc transmission technology where pure sine waves are the

Time

0s 20ms 40ms

V(A,B)

-200V

0V

200V

Time

0s 20ms 40ms

I(R)

-20A

0A

20A

Time

0s 20ms 40ms

V(A,B)

-400V

0V

400V

Time

0s 20ms 40ms

I(R)

-40A

0A

40A

Time

0s 20ms 40ms

V(A,B)

-500V

0V

500V

Time

0s 20ms 40ms

I(R)

-50A

0A

50A

Fig. 15 Voltage and current waveforms for a load having R=8.5Ω and

L=16.8mH under variable ac drive operation.

VL

VL

VL

iL

iL

iL

f=25Hz, Vb=5V

f=50Hz, Vb=10V

f=75Hz,

Vb=7.5V

Journal of Babylon University/Pure and Applied Sciences/ No.(5)/ Vol.(19): 2011

4002

utmost aspirations. The three-phase configuration is possible and it will certainly be

the future work of this approach. The fundamental component of the produced voltage

in Table (2) leads to the conclusion that, the best numbers of nonzero levels are

rounded by 15 and 31, which are revealing a good compromise between quality and

economical cost. Since the fundamental component of the 31-level voltage is very

close to the desired voltage amplitude, the harmonic components associating the

generated voltage are almost negligible. The current waveforms for both resistive and

inductive loads reflect sinusoidal behaviors.

This technique is characterized by the reduction of numbers of power voltage

sources and switching devices. The number of voltage sources is reduced to log2 (N+1)

instead of N. Consequently, the number of switching devices will be reduced in the

same manner. It is obvious that this technique is economically utilized.

References Kumar J., Das B., and Agarwal P. (2008) Selective harmonic elimination technique

for a multilevel inverter. Fifteen National Power Systems Conference (NPSC),

December 2008, Bombay, pp 608-613.

Mailah N. F., Bashi S. M., Aris I., and Mariun N. (2009) Neutral-point-clamped

multilevel inverter using Space Vector Modulation. European Journal of

Scientific Research ISSN 1450-216X, 28: 82-91.

Malmstadt H. V., Enke C. G., Crouch S. R. (1981) Electronics and instrumentation for

scientists. Th Benjamin/ Cumming Company, Inc, pp 543.

Manguelle J. S. and Rufer A. (2001) Asymmetrical multilevel inverter for large

induction machine drives. Electrical Drives and Power Electronics International

Conference, October 3-5, Slovakia pp 101-107.

Mekhilef S. and Masaoud A. (2006) Xilinx FPGA based multilevel PWM single

phase inverter. Online at http:#ejum.fsktm.um.my © 2006 Engineering e-

Transction, University of Malaya, 1: 40-45.

Millman J. and Halkias C. (1983) Integrated electronics: analogue and digital circuits

and systems. McGraw-Hill, Inc, pp 911.

Pandian G. and Reddy S. R. (2008) Implementation of multilevel inverter-induction

motor drive. Journal of Industrial Technology, 24: 1-6.

Rashid M. (2001) Power electronics handbook. Academic Press, pp 892.

Skvarenina T. (2001) The power electronics handbook. CRC Press, pp 626.

Teodorescu R., Blaabjerg F., Pedersen J. K., Cengelci E., and Enjeti P. N. (2002)

Multilevel inverter by cascading industrial VSI. IEEE Transactions on Industrial

Tolbert L. M. and Habetler T. G. (1999) Novel multilevel inverter-carrier based PW

Mmethod. IEEE Transactions on Industry Applications, 35: 1098-1106.

Wylie C. R. (1975) Advanced engineering mathematics. McGraw-Hill, Inc, pp 937.