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Design-Build QA/QC Plan Sample Selected pages (not a complete plan)
Part 1: Project-Specific Quality Plan
Part 2: Company Quality Manual
Part 3: Library of QA/QC Forms
Part 4: Inspection Forms
Contact: Ed Caldeira 410-451-8006
PROJECT-SPECIFIC DESIGN-BUILD QUALITY PLAN TABLE OF CONTENTS Background Information .......................................................................................................................... 7
Project Name .............................................................................................................................................. 7 Project Number .......................................................................................................................................... 7 Project Location .......................................................................................................................................... 7 Project Description ..................................................................................................................................... 7 Project Scope .............................................................................................................................................. 7
A. [CompanyName] Quality Policy ........................................................................................................... 8 B. Key Elements of the Design-Build Quality Plan .................................................................................... 9
Project Quality Assurance/Quality Control Plan Overview ...................................................................... 12
C. Project Quality Coordination and Communication ............................................................................. 13 D. Project QC Personnel ......................................................................................................................... 17
Project QC Job Position Assignments ....................................................................................................... 17 Project QC Organization Chart ................................................................................................................. 18
E. Duties, Responsibilities, and Authority of QC Personnel .................................................................... 19 F. Personnel Qualifications and Technical Certifications ........................................................................ 26 G. Qualification of Third Party Inspection/Testing Companies and Subcontractors And Suppliers ......... 28
Inspection/Testing Laboratory Qualification Requirements .................................................................... 28 Qualification ............................................................................................................................................. 28 Purchase Order Approval ......................................................................................................................... 29
H. Quality Training ................................................................................................................................. 31 I. Design-Build Project Quality Specifications ......................................................................................... 34
Local Building Codes ................................................................................................................................. 34
J. Design Control .................................................................................................................................... 36
Design Plan ............................................................................................................................................... 36 Design Reviews ......................................................................................................................................... 36
K. Material Inspection Traceability and Quality Controls ....................................................................... 41
Identification of Lot Controlled Materials ................................................................................................ 41 Material Receiving and Inspection ........................................................................................................... 41
L. Design-Build Inspection and Test Plan ................................................................................................ 46
Control of Inspection, Measuring, and Test Equipment ........................................................................... 46
M. Design-Build Work Task Quality Inspections ..................................................................................... 49
Identification of Quality Inspected Design-Build Work Tasks................................................................... 49 Required Inspections For Each Design-Build Work Task .......................................................................... 50 Additional Inspection Requirements for Process Work Tasks .................................................................. 50
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Special Process Inspections ...................................................................................................................... 51 Daily Quality Control Report ..................................................................................................................... 51
N. Control of Punch Items and Nonconformances .................................................................................. 55
Marking of Nonconformances and Observations ..................................................................................... 55 Control the Continuation of Work ............................................................................................................ 55 Recording of Nonconformances ............................................................................................................... 55 Quality Manager Disposition of Nonconformance Reports ..................................................................... 56 Corrective Actions .................................................................................................................................... 56 Nonconformance Preventive Actions ....................................................................................................... 57
O. Project Completion Inspections ......................................................................................................... 59
Punch-Out QC Inspection ......................................................................................................................... 59 Pre-Final Customer Inspection ................................................................................................................. 59 Final Acceptance Customer Inspection .................................................................................................... 60
P. Project Quality Records and Documents ............................................................................................ 63 Q. Quality Assurance Surveillance .......................................................................................................... 66
Project Quality Performance Surveillance ................................................................................................ 66 Project Quality Audits ............................................................................................................................... 66 Project Audit Plan ..................................................................................................................................... 67 Project Audit Requirements ..................................................................................................................... 67
R. Additional Quality Control Requirements .......................................................................................... 69
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I. DESIGN-BUILD PROJECT QUALITY SPECIFICATIONS Fulfilling customer contract expectations is a primary objective of the [CompanyName] Quality System. To ensure that customer expectations will be fulfilled, [CompanyName] clearly defines the requirements for each contract before it is approved.
The Project Manager ensures that the information in customer contracts clearly defines customer expectations and that the necessary details are provided to set requirements for construction.
[CompanyName] personnel, subcontractors and suppliers are accountable for compliance to standards-based written specifications.
To achieve expectations reliably and consistently, specifications are clearly spelled out, not only for results but also for processes. Specifications apply to materials, work steps, qualified personnel and subcontractors and suppliers, safe work rules, and environmental work conditions.
Standards ensure that materials, methods, and results are specified rather than left to discretionary practices.
All [CompanyName] construction activities comply with generally accepted good workmanship practices and industry standards.
COMPLIANCE WITH INDUSTRY STANDARDS Regulatory Codes that may apply to this project include those listed below.
Regulatory Codes and Industry Standards
Division Description Reference Standard No. Reference Standard Title
03 Construction and placement of forms, shoring and scaffolding
ACI MCP-2 Manual of Concrete Practice Part 2
03 Reinforcement fabrication shapes and dimensions
ACI 318M Building Code Requirements for Structural Concrete and Commentary
03 Reinforcement Placement ACI 318M Building Code Requirements for Structural Concrete and Commentary
03 Reinforcement Splices ACI 318M Building Code Requirements for Structural Concrete and Commentary
03 Reinforcement Splice Welds AWS D1.4 D1.4M Structural Welding Code - Reinforcing Steel
03 Fiber Reinforcement mixing ASTM C 1116/C 1116M
Standard Specification for Fiber-Reinforced Concrete
03 Installation details of stressing tendons and accessories.
ACI SP-66 and ACI 318M ACI 318
ACI Detailing Manual and Building Code Requirements for Structural Concrete and Commentary
03 Cold weather requirements ASTM C 494/C 494M
Standard Specification for Chemical Admixtures for Concrete
03 Hot weather requirements ACI 305R Specification for Hot Weather Concreting
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03 Prevention of plastic shrinkage cracking
ACI 305R Specification for Hot Weather Concreting
03 Finish formed surface tolerances ACI 117 Specifications for Tolerances for Concrete Construction and Materials and Commentary
05 Definitions of welding terms AWS A3.0M/A3.0 Standard Welding Terms and Definitions
05 Workmanship and techniques for welded construction
AWS D1.1/D1.1M Structural Welding Code – Steel
05 Welding standards AWS B2.1/B2.1M Specification for Welding Procedure and Performance Qualification
05 Framing and reinforcing openings through a steel deck
SDI DDP Deck Damage and Penetrations
05 Placement of concrete on a metal deck
SDI 31 Design Manual for Composite Decks, Form Decks, and Roof Decks
05 Minimum spacings and edge distances for screws
AISI SG02-KIT North American Specification for the Design of Cold-Formed Steel Structural Members
05 Installation of chimneys, vents, and smokestacks
NFPA 211 Standard for Chimneys, Fireplaces, Vents, and Solid Fuel-Burning Appliances
05 Install high-strength bolts RCSC's "Specification for Structural Joints Using ASTM A 325 or A 490 Bolts"
05 Installation of bracing and permanent bracing and bridging
CFSEI Field Installation Guide for Cold-Formed Steel Roof Trusses
26 Splicing and general conductor installation
NFPA 70 National Electrical Code
26 Mounting height of wall-mounted outlet and switch boxes
ICC/ANSI A117.1 Accessible and Usable Buildings and Facilities
26 Install Control devices and protective devices
NFPA 70 National Electrical Code
26 Grounding and bonding NFPA 70 National Electrical Code
26 Workmanship NFPA 70 National Electrical Code
26 Telecommunications grounding TIA-569 Commercial Building Standard for Telecommunications Pathways and Spaces
26 Telecommunications pathways TIA J-STD-607 Commercial Building Grounding (Earthing) and Bonding Requirements for Telecommunications
26 Warning Sign placement NFPA 70E Standard for Electrical Safety in the Workplace
26 Lightning Protection installation NFPA 780 Standard for the Installation of Lightning Protection Systems
31 Bedding for buried piping AWWA C600 Installation of Ductile-Iron Water Mains and Their Appurtenances
31 Welding lengths of pipe together for bore holes
AWS D1.1/D1.1M Structural Welding Code - Steel
31 Geotextile storing and handling ASTM D 4873 Identification, Storage, and Handling of Geosynthetic Rolls and Samples
31 Shoring installation EM 385-1-1 Safety and Health Requirements Manual
31 Precast prestressed concrete pile installation
PCI JR-382 Recommended Practice for Design, Manufacture and Installation of Prestressed Concrete Piling
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J. DESIGN CONTROL Design controls are in place to assure the quality of designs for this project. A design plan is used to document the design control process. The Design Plan is included as an exhibit in this subsection.
The first control point will be of the review of design inputs. The Design Manager will assure that all necessary information is available to perform the required design work. The Design Manager will also assure that expectations for design outputs are well defined.
Intermediate reviews will be carried out as indicated on the design control plan. The last review is the design output review.
A record of all reviews will be recorded on the Design Review form. A Design Review form exhibit is included in this subsection.
The President has appointed [DesignManagerName] as the Design Manager. [DesignManagerName] will control the design process with specific quality responsibilities, duties, and the authority to carry them out. A record of the Design Manager’s appointment appears in this plan.
DESIGN PLAN The Design Manager prepares a project-specific plan that includes:
• A listing of key project personnel, specific design responsibilities, and authority • Appointment and the qualification of key design personnel to perform assigned design
responsibilities • Who will verify and approve the design input specifications before design work begins • A listing of company and customer stakeholders, reviews they will participate in, and how their
input will be used to amended design requirements. The project organization chart Includes interfaces between various groups and personnel for producing and reviewing the design.
• Design output specifications, including required drawings, and engineering calculations • Identification of who will perform design output verification activities and the criteria they will
use. • The sequence of design work tasks and schedule
The Design Manager reviews the design process project plan with the customer and other interested parties. The customer approves the plan after any discrepancies are resolved and the plan is agreed upon. Design work may begin only after the customer approves the plan.
DESIGN REVIEWS DESIGN INPUT REQUIREMENTS REVIEW The Design Manager ensures that the information in design inputs clearly defines customer expectations and that the necessary details are provided to set requirements for design.
The Design Manager obtains design specifications from the customer and conducts a customer design input review to ensure that:
• Customer design input requirements and specifications are complete • Design process review milestones are specified when necessary
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[CompanyName] Project Design Process Plan
Version August 14, 2012
Project ID Project Name Preparer Date
[ProjectNumber] [ProjectName]
Design Appointments
Design Manager
Designer(s)
Design QC Reviewer
Design Review Milestones
Ref# Work Task
Output required for review Scheduled date/milestone Review participants
Design Input Review
Work in Process Review:
Work in Process Review:
Final Design Review:
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QUALITY MANUAL TABLE OF CONTENTS
1. Quality System Management and Responsibilities ............................................................................... 6
1.1. Overview .............................................................................................................................................. 6 1.2. [CompanyName] Quality Policy ........................................................................................................... 6 1.3. Quality Duties, Responsibilities, and Authority ................................................................................... 6 1.4. Quality System Performance Measures .............................................................................................. 9 1.5. Customer Satisfaction Performance Measures ................................................................................... 9 1.6. Exceptions ............................................................................................................................................ 9
2. Project Quality Assurance/Quality Control Plan ................................................................................. 10
2.1. Overview ............................................................................................................................................ 10 2.2. [CompanyName] Project License and Qualification Requirements .................................................. 10 2.3. Project Personnel and Qualifications ................................................................................................ 10 2.4. Project Quality Assurance/Quality Control Plan ................................................................................ 11 2.5. Identification of Quality Controlled Work Tasks................................................................................ 12 2.6. Project Quality Inspection and Test Plan ........................................................................................... 12 2.7. Project Quality Communications Plan ............................................................................................... 12 2.8. Project Quality Training Plan ............................................................................................................. 12 2.9. Customer Training On Operation And Maintenance ......................................................................... 12 2.10. Project Records and Documentation Plan ....................................................................................... 12 2.11. Project Audit Plan ............................................................................................................................ 13
3. Contract Specifications ....................................................................................................................... 14
3.1. Overview ............................................................................................................................................ 14 3.2. Contract Technical Specifications ...................................................................................................... 14 3.3. Contract Drawings ............................................................................................................................. 14 3.4. Contract Submittals ........................................................................................................................... 14 3.5. Customer Submittal Approval ........................................................................................................... 16 3.6. Contract Warranty ............................................................................................................................. 16 3.7. Contract Review and Approval .......................................................................................................... 17
4. Design Control.................................................................................................................................... 18
4.1. Overview ............................................................................................................................................ 18 4.2. Design Input Review .......................................................................................................................... 18 4.3. Project Design Quality Assurance/Quality Control Plan .................................................................... 18 4.4. Design Progress Reviews ................................................................................................................... 19 4.5. Design Output Verification and Approval .......................................................................................... 19
5. Project-Specific Quality Standards ..................................................................................................... 20
5.1. Overview ............................................................................................................................................ 20 5.2. Regulatory Codes ............................................................................................................................... 20
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5.3. Industry Quality Standards ................................................................................................................ 20 5.4. Material and Equipment Specifications ............................................................................................. 20 5.5. Work Process Specifications .............................................................................................................. 21 5.6. Controlled Material Identification and Traceability .......................................................................... 21 5.7. Measuring Device Control and Calibration ........................................................................................ 22 5.8. [CompanyName] Quality Standards .................................................................................................. 22 5.9. Application of Multiple Sources of Specifications ............................................................................. 22
6. Project Purchasing ............................................................................................................................. 23
6.1. Overview ............................................................................................................................................ 23 6.2. Qualification of Outside Organizations and Company Departments ................................................ 23 6.3. Quality Responsibilities of Key Subcontractor And Supplier Personnel ............................................ 24 6.4. Requirements for Subcontractor QC Plan ......................................................................................... 25 6.5. Subcontractor And Supplier Quality Policy ........................................................................................ 25 6.6. Project Subcontractor And Supplier List ............................................................................................ 26 6.7. Purchase Order Requirements .......................................................................................................... 26 6.8. Project Purchase Order Approvals..................................................................................................... 26
7. Process Controls ................................................................................................................................. 28
7.1. Overview ............................................................................................................................................ 28 7.2. Project Startup and Quality Control Coordination Meeting .............................................................. 28 7.3. Preparatory Project Quality Assurance/Quality Control Plan Planning ............................................. 28 7.4. Weekly Quality Planning and Coordination Meetings ....................................................................... 29 7.5. Process Control Standards ................................................................................................................. 29 7.6. Daily Quality Control Report .............................................................................................................. 30 7.7. Monthly Quality Control Report ........................................................................................................ 31
8. Inspections and Tests ......................................................................................................................... 32
8.1. Overview ............................................................................................................................................ 32 8.2. Required Work Task Quality Inspections and Tests........................................................................... 32 8.3. Material Inspections and Tests .......................................................................................................... 32 8.4. Additional Inspection Requirements for Process Tasks ..................................................................... 33 8.5. Inspection of Special Processes ......................................................................................................... 34 8.6. Independent Measurement and Tests .............................................................................................. 34 8.7. Commissioning Functional Acceptance Tests .................................................................................... 34 8.8. Hold Points for Customer Inspection ................................................................................................. 34 8.9. Quality Inspection and Test Specifications ........................................................................................ 34 8.10. Inspection And Test Acceptance Criteria ......................................................................................... 34 8.11. Inspection and Test Status ............................................................................................................... 35 8.12. Independent Quality Assurance Inspections ................................................................................... 35 8.13. Inspection and Test Records ............................................................................................................ 35 8.14. Project Completion and Closeout Inspection .................................................................................. 36
9. Nonconformances and Corrective Actions ......................................................................................... 38
9.1. Overview ............................................................................................................................................ 38 9.2. Nonconformances ............................................................................................................................. 38
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9.3. Corrective Actions ............................................................................................................................. 39
10. Preventive Actions ........................................................................................................................... 40
10.1. Overview .......................................................................................................................................... 40 10.2. Identify Preventive Actions for Improvement ................................................................................. 40 10.3. Train Preventive Actions for Improvement ..................................................................................... 40
11. Quality System Audits ...................................................................................................................... 42
11.1. Overview .......................................................................................................................................... 42 11.2. Project Quality System Audit ........................................................................................................... 42 11.3. Company-wide Quality System Audit .............................................................................................. 42
12. Record and Document Controls ........................................................................................................ 43
12.1. Overview .......................................................................................................................................... 43 12.2. Quality System Documents ............................................................................................................. 43 12.3. Document Controls .......................................................................................................................... 43 12.4. Record Controls ............................................................................................................................... 44
13. Appendix .......................................................................................................................................... 46
13.1. Definitions of Terms ........................................................................................................................ 46
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7. PROCESS CONTROLS HOW WORK IS CARRIED OUT
7.1. OVERVIEW The construction process plan defines how project work is to be done and approved for the overall project. The construction process plan is communicated to all key personnel, subcontractors and suppliers in a startup meeting. As the project proceeds, work task plans provide additional details of how each individual work task is carried out. Work tasks planning meetings are used to communicate expectations of the work task plan to key personnel responsible for carrying out the work task.
7.2. PROJECT STARTUP AND QUALITY CONTROL COORDINATION MEETING Prior to the commencement of work, the Project Manager holds a meeting to discuss and coordinate how project work will be performed and controlled. Key personnel from [CompanyName], subcontractors and suppliers meet to review expectations for project quality results as well as quality assurance and quality control policies and procedures including:
• Key requirements of the project • The Project Quality Assurance/Quality Control Plan • Required quality inspections and tests • The project submittal schedule • Quality policies and heightened awareness of critical quality requirements • Project organization chart and job responsibilities • Methods of communication and contact information • Location of project documents and records
7.3. PREPARATORY PROJECT QUALITY ASSURANCE/QUALITY CONTROL PLAN PLANNING
7.3.1. WORK TASK REQUIREMENTS REVIEW
In preparation for the start of an upcoming work task, the Superintendent reviews an integrated and coordinated set of documents that collectively define quality requirements for the work task including:
• Objectives and acceptance criteria of the work task • Quality standards that apply to the work task • Work instructions, process steps, and product installation instructions that apply to the work task • Shop drawings • Submittals • Tools and equipment necessary to perform the work • License, certification, or other qualification requirements of personnel assigned to work • Required records of the process and resulting product • The subcontractor contracted to perform the work, if applicable • Customer contract requirements • Required quality inspections and tests • Method for clearly marking nonconformances to prevent inadvertent use • Location of quality system records and documents • Personnel training
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7.3.2. PREPARATORY SITE INSPECTION
The Superintendent also performs a quality inspection of the work area and:
• Assesses completion of required prior work • Verifies field measurements • Assures availability and receiving quality inspection status of required materials • Identifies any nonconformances to the requirements for the work task to begin • Identifies potential problems
7.3.3. WORK TASK PREPARATORY QUALITY PLANNING MEETINGS
Prior to the start of a work task, the Superintendent conducts a meeting with key company, subcontractor personnel responsible for carrying out, supervising, or inspecting the work, and interested customer representatives.
During the meeting, the Superintendent communicates the work task quality requirements and reinforces heightened awareness for critical requirements. Topics for a work task quality plan meeting include:
• Work tasks quality requirements as identified in section 7.3.1 • Findings of the work task preparatory quality inspection in section 7.3.2 • Conflicts that need resolution • Required quality documents and a verification of availability to personnel carrying out,
supervising, or inspecting the work task • Record keeping requirements and the availability of necessary forms • Review methods and sequences of installation • Special details and conditions • Standards of workmanship • Heightened awareness of critical quality requirements • Quality risks • Work tasks quality inspection form
7.4. WEEKLY QUALITY PLANNING AND COORDINATION MEETINGS The Superintendent conducts a meeting with key company, subcontractor and supplier personnel responsible for carrying out, supervising, or inspecting the work, and interested customer representatives.
The meeting is held on a nominal weekly schedule. During the meeting, the Superintendent facilitates coordination among the participants, communication among the participants, and reinforces heightened awareness for critical requirements.
The Superintendent maintains a record of the meeting event on the Daily Quality Control Report.
7.5. PROCESS CONTROL STANDARDS
7.5.1. JOB-READY START WORK STANDARDS
Work on a work task starts only when conditions do not adversely impact quality, comply with government regulations, contract technical specifications, industry standards, or product installation instructions.
The Quality Manager identifies supplemental start-work requirements that apply to a specific project when they are necessary to assure quality results.
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LIBRARY OF INCLUDED QA/QC PLAN FORMS
MILITARY FORMS:
Preparatory Phase Checklist
Initial Phase Checklist Form
Contractor Production Report
Contractor Quality Control Report
Testing Plan and Log
STANDARD FORMS:
Point Of Contact List Form
Project Quality Communications Plan Form
Quality Manager Appointment Letter Form
Project Manager Appointment Letter Form
Superintendent Appointment Letter Form
Project Personnel Resumes Form
Training Plan Form
Training Log Form
Project Design Process Plan Form
Design Review Form
Controlled Materials Form
Metals Material Receiving Inspection Report Form
Material Inspection and Receiving Report Form
Quality Inspection and Test Plan Form
Test Equipment Calibration Plan and Log Form
Quality Controlled Work Task List Form
Daily Production Report Form
Work Task Inspection Form
Punch List Form
Project License and Qualifications Form
Project Organization Chart Form
Project Personnel Qualification Form
Personnel Certifications and Licenses Form
Subcontractor And Supplier Quality Communications Plan Form
Project Quality Training Plan Form
Project Quality Records Plan Form
Project Submittals Schedule and Log Form
Project Submittal Form
Change Order Form
Project Design Process Plan Form
Project Regulatory Building Codes Form
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Laboratory Qualification Form
Subcontractor And Supplier Qualification Form
Subcontractor And Supplier Certifications and Licenses Form
Subcontractor And Supplier Quality Control Policy Requirements Form
Project Startup Meeting Form
Work Task Quality Assurance/Quality Control Plan Form
Work Task Quality Control Planning Meeting Form
Monthly Quality Control Report Form
Inspection and Test Report Form
Project Completion Inspection Form
Nonconformance Report Form
Nonconformance Report Control Log Form
Corrective Action Report Form
Training Record Form
Jobsite Quality Review Planning and Log Sheet Form
Quality System Audit Form
System Document Control Form
Project Records Control Form
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[CompanyName] Nonconformance Report
Nonconformance Report Control ID Project ID Project Name
[ProjectNumber] [ProjectName]
Preparer Signature/ Submit Date Quality Manager Signature / Disposition Date
Description of the requirement or specification
Description of the nonconformance, location, affected area, and marking
Disposition
Replace Repair Rework Use As-is
Approval of disposition required by customer representative? Yes No Customer approval signature /date: ___________________________________
Corrective Actions Corrective actions completed Name/Date:_________________________
Customer acceptance of corrective actions required? Yes No Name/Date:_________________________
Preventive Actions
Preventive actions completed Name/Date:_________________________
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Inspection Forms Available by Division Sections
CONCRETE
Cast Decks and Underlayment
Concrete Finishing
Concrete Forming
Concrete Reinforcing
Grouting
Precast Concrete
Structural Concrete
MASONRY
Concrete Form Masonry Units
Concrete Unit Masonry
Exterior Stone Cladding
Maintenance of Masonry
Manufactured Brick Masonry
METALS
Metal Decking
Metal Railings
Metal Stairs
Structural Steel Framing
WOOD/PLASTICS/AND COMPOSITES
Architectural Wood Casework
Exterior Finish Carpentry
Interior Finish Carpentry
Sheathing
Wood Decking
Wood Framing
THERMAL AND MOISTURE PROTECTION
Applied Fireproofing
Blanket Insulation
Board Insulation
Dampproofing and Waterproofing
Exterior Insulation and Finish Systems
Firestopping
Flashing and Sheet Metal
Joint Protection
Membrane Roofing
Thermal and Moisture Protection-Roof
Accessories
Thermal and Moisture Protection-Roof
and Deck Insulation
Thermal and Moisture Protection-Roof
Panels 07.41.00
Roof Tiles
Roofing and Siding Panels
Sheet Metal Roofing
Shingles and Shakes
Siding
Wall Panels
Weather Barriers
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Concrete-Concrete Finishing 03.35.00 Sep2011
Project: Phase: Contract#: Organization:
9101Field Operations
Crew:
Compliance Verification o Compliance with initial job-ready
requirements o Compliance with material inspection and tests o Compliance with work in process first article
inspection requirements o Compliance with work in process inspection
requirements o Compliance with Task completion inspection
requirements o Compliance with inspection and test plan o Compliance with safety policies and procedures
Reported Nonconformances and incomplete items:
FTQ 2TQ Heightened Awareness Checkpoints
o o Concrete Finishing Schedule reviewed with ENGINEER/ARCHITECT prior to Concrete Placement 1030
o o No damage to coated reinforcing exposed during patching activities 1031
o o Adequate water is present to wet finishing equipment and prevent smearing of the finish 1032
o o Color admixture evenly distributed throughout concrete mix (no streaking or color variations) 1033
o o Surface Grooves orientated to direct water off of the slab 1034
o o Adequate form release agent has been applied to concrete stamps 1035
o o Finished surfaces are free of pin holes// spalling// and other surface irregularities 1036
o o Finishing is smooth and ready to receive surface treatment (carpet// tile// etc.) 1037
o o Concrete sealer applied to surfaces free of dust and standing water 1038
o o Site runoff is directed away from placed concrete until properly finished and cured 1039
FTQ Scores and Completion Sign-off
Field Mgmt.-Superintendent Inspection 91.45.01
Quality 5 4 3 2 1 Notes:
On-Time 5 4 3 2 1 Notes:
Safety 5 4 3 2 1 Notes:
Sign and date*: Cell # / ID #:: _________________________________ Signed: _________________________________ Date: _________________Task has been has been verified complete and in compliance with contract drawings and specifications except for non-conformances and incomplete items reported above.
Field Mgmt.-QA Inspection 91.45.02
Quality 5 4 3 2 1 Notes:
Sign and date*: Cell # / ID #:: _________________________________ Signed: _________________________________ Date: _________________Task has been has been verified complete and in compliance with contract drawings and specifications except for non-conformances and incomplete items reported above.
Quality ScoreOn-Time ScoreSafety Score
5 = 100% NO problems5 = On Time5 = 100% NO problems
4 = 1 minor problems 4 = Late 4 = 1 minor problem
3 = Hotspot or 2-3 minor3 = Late by 1 day 3 = Hotspot or 2-3 minor
2 = 6+ or major problems 2 = Late by 2 days 2= 4+ or major problem
1 = Excessive problems1 = Late more than 2 days1= Injury
Copyright 2011 First Time Quality
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OPENINGS
Door Hardware
Doors and Frames
Glazing 08.80.00
Louvers and Vents
Unit Skylights
Windows
FINISHES
Access Flooring
Acoustic Treatment
Acoustical Ceilings
Backing Boards and Underlayments
Carpeting
Masonry Flooring
Painting and Coating
Plaster and Gypsum Board
Resilient Flooring
Stone Facing
Terrazzo Flooring
Textured Ceilings
Tiling
Wall Coverings
Wood Flooring
FIRE SUPPRESSION
Suppression Water-Service Piping
Fire Pumps
Fire-Suppression Sprinkler Systems
Fire-Suppression Standpipes
Fire-Suppression Water Storage
PLUMBING
Electric Domestic Water Heaters
Facility Potable-Water Storage Tanks
Facility Sanitary Sewerage
Facility Storm Drainage
Facility Water Distribution
Fuel-Fired Domestic Water Heaters
Plumbing Fixtures
Plumbing Insulation
HVAC
Air Outlets and Inlets
Air Terminal Units
Breechings//Chimneys// and Stacks
Central Cooling Equipment
Commissioning ofHVAC
Cooling Towers
Facility Fuel-Oil Piping
Facility Fuel-Storage Tanks
Facility Natural-Gas Piping
Furnaces
Heating Boilers
HVAC Air Cleaning Devices
HVAC Ducts and Casings
HVAC Fans
HVAC Insulation
HVAC Piping and Pumps
HVAC Water Treatment
Indoor Central-Station Air-Handling
Units
Instrumentation and Control for HVAC
Refrigerant Piping
Testing// Adjusting// and Balancing for
HVAC
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Heating// Ventilating// and Air Conditioning (HVAC)-Air Terminal Units 23.36.00
Feb2012
Project: Phase: Contract#: Vendor:
9101Field Operations
Crew:
Compliance Verification o Compliance with initial job-ready
requirements o Compliance with material inspection and tests o Compliance with work in process first article
inspection requirements o Compliance with work in process inspection
requirements o Compliance with Task completion inspection
requirements o Compliance with inspection and test plan o Compliance with safety policies and procedures
Reported Nonconformances and incomplete items:
FTQ 2TQ Heightened Awareness Checkpoints
o o Air Terminal Units rigidly mounted 1532
o o Air Terminal Units plumb and level 1533
o o Units supported structure// not duct work 1534
o o Access panels shall be clear of ducts// supports// structural members// and other obstructions 1535
o o Units located to provide straight run of inlet duct 1536
o o Supply air flow rate is steady in Constant-Air-Volume Units 1537
o o Supply air temperature is steady in Variable-Air-Volume Units 1538
o o Heating coils operational 1539
o o Air Terminal Units operate over entire temperature range 1540
o o Operation and Maintenance Manuals supplied to Owner 1541
FTQ Scores and Completion Sign-off
Field Mgmt.-Superintendent Inspection 91.45.01
Quality 5 4 3 2 1 Notes:
On-Time 5 4 3 2 1 Notes:
Safety 5 4 3 2 1 Notes:
Sign and date*: Cell # / ID #:: _________________________________ Signed: _________________________________ Date: _________________Task has been has been verified complete and in compliance with contract drawings and specifications except for non-conformances and incomplete items reported above.
Field Mgmt.-QA Inspection 91.45.02
Quality 5 4 3 2 1 Notes:
Sign and date*: Cell # / ID #:: _________________________________ Signed: _________________________________ Date: _________________Task has been has been verified complete and in compliance with contract drawings and specifications except for non-conformances and incomplete items reported above.
Quality ScoreOn-Time ScoreSafety Score
5 = 100% NO problems5 = On Time5 = 100% NO problems
4 = 1 minor problems 4 = Late 4 = 1 minor problem
3 = Hotspot or 2-3 minor3 = Late by 1 day 3 = Hotspot or 2-3 minor
2 = 6+ or major problems 2 = Late by 2 days 2= 4+ or major problem
1 = Excessive problems1 = Late more than 2 days1= Injury
Copyright 2011 First Time Quality
Sele
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ages
ELECTRICAL
Conduit for Electrical Systems
Electrical and Cathodic Protection
Enclosed Bus Assemblies
Exterior Lighting
Grounding and Bonding for Electrical
Systems
Identification for Electrical Systems
Interior Lighting
Low-Voltage Circuit Protective Devices
Low-Voltage Controllers
Low-Voltage Electrical Power Conductors and Cables (<600V)
Low-Voltage Electrical Service Entrance
Low-Voltage Switchgear
Low-Voltage Transformers
Raceway and Boxes for Electrical
Systems
Switchboards and Panelboards
COMMUNICATIONS
Audio-Video Communications
Cable Trays for Communications
Systems
Communications Backbone Cabling
Communications Equipment Room
Fittings
Data Communications
Structured Cabling
Voice Communications
ELECTRONIC SAFETY AND SECURITY
Commissioning of Electronic Safety and
Security
Conductors and Cables for Electronic
Safety and Security
Electronic Access Control and Intrusion
Detection
Electronic Surveillance
Fire Detection and Alarm
Mass Notification Systems
Pathways for Electronic Safety and
Security
EARTHWORK
Bored Piles
Caissons
Clearing and Grubbing
Driven Piles
Excavating and Fill
Grading
EXTERIOR IMPROVEMENTS
Base Courses
Curbs// Gutters// Sidewalks// and
Driveways
Fences and Gates
Flexible Paving
Irrigation
Planting
Retaining Walls
Rigid Paving
Sele
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ages
Questions? Call Ed Caldeira 410-451-8006
Electrical-Grounding and Bonding for Electrical Systems 26.05.26 Feb2012
Project: Phase: Contract#: Vendor:
9101Field Operations
Crew:
Compliance Verification o Compliance with initial job-ready
requirements o Compliance with material inspection and tests o Compliance with work in process first article
inspection requirements o Compliance with work in process inspection
requirements o Compliance with Task completion inspection
requirements o Compliance with inspection and test plan o Compliance with safety policies and procedures
Reported Nonconformances and incomplete items:
FTQ 2TQ Heightened Awareness Checkpoints
o o Connections tight and free of corrosion// paint// and other non-conductive materials 1633
o o Anti-oxidant paste applied to connection junctions 1634
o o Shielding grounded across splices and connections 1635
o o Ground cabling entering/exiting buildings are sealed and waterproofed 1636
o o Metal conduits// boxes// panels// etc. bonded to Grounding System 1637
o o Ground rods not located in rock or stone fill 1638
o o Wiring secured to prevent movement and chafe 1639
o o Multi-strand wire or strap connectors utilized on movable connections 1640
o o Ground system tested for continuity 1641
FTQ Scores and Completion Sign-off
Field Mgmt.-Superintendent Inspection 91.45.01
Quality 5 4 3 2 1 Notes:
On-Time 5 4 3 2 1 Notes:
Safety 5 4 3 2 1 Notes:
Sign and date*: Cell # / ID #:: _________________________________ Signed: _________________________________ Date: _________________Task has been has been verified complete and in compliance with contract drawings and specifications except for non-conformances and incomplete items reported above.
Field Mgmt.-QA Inspection 91.45.02
Quality 5 4 3 2 1 Notes:
Sign and date*: Cell # / ID #:: _________________________________ Signed: _________________________________ Date: _________________Task has been has been verified complete and in compliance with contract drawings and specifications except for non-conformances and incomplete items reported above.
Quality ScoreOn-Time ScoreSafety Score
5 = 100% NO problems5 = On Time5 = 100% NO problems
4 = 1 minor problems 4 = Late 4 = 1 minor problem
3 = Hotspot or 2-3 minor3 = Late by 1 day 3 = Hotspot or 2-3 minor
2 = 6+ or major problems 2 = Late by 2 days 2= 4+ or major problem
1 = Excessive problems1 = Late more than 2 days1= Injury
Copyright 2011 First Time Quality
Sele
cted P
ages
UTILITIES
Culverts
Public Water Utility Distribution Piping
Sanitary Utility Sewerage Force Mains
Sanitary Utility Sewerage Piping
Storm Drainage Structures
Storm Utility Water Drains
Subdrainage
Water Utility Distribution Equipment
Sele
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ages
Questions? Call Ed Caldeira 410-451-8006
For More Information, contact: Ed Caldeira • Caldeira Quality, LLC • First Time Quality℠
410‐451‐8006 • www.firsttimequality.com • [email protected]
For More Information:
Contact: Ed Caldeira
410‐451‐8006
www.firsttimequality.com
Questions? Call Ed Caldeira 410-451-8006