design and testing pitfalls of smoke management systems in covered malls and atria.docx
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Figure 1. Limiting hazard posed by smoke layer in an atrium.
The design and testing requirements for smoke management systems for covered malls and atria are
included in NFPA 92B1. While covered malls and atria may appear to be different spaces for the purpose of
limiting the hazard posed by smoke, they pose similar problems. Both covered malls and atria have large
undivided spaces, relatively small amounts of fuel, and often have tall ceiling heights.
About 15 years ago, the design basis for covered malls and atria changed from providing a number of ach to
providing the exhaust necessary (if at all) to limiting the hazard posed by smoke. In the model building
codes in the United States, the default design requirement stipulates that the smoke layer cannot descend
within 6 ft of the highest walking level that is part of the exiting path2. This requirement is depicted in Figure
1. The current hazard-limiting design necessitates that the design process consider the size of the design
fire and conduct calculations to determine the characteristics of the smoke management system3. The focus
of most smoke management system designs consists of the exhaust and makeup air supply capacities and
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their arrangement. Because acceptance test procedures need to be consistent with the design basis, the
test procedures also had to change.
This paper describes frequent errors in design approaches and procedures for acceptance tests for smoke
management systems in covered malls and atria that have been related to the author.
Design Pitfalls
Figure 2. Smoke exhaust rate requirement.
As with any fire protection system, the design of a smoke management system needs to be commensurate
with the potential hazard posed by a fire. Consequently, selection of the design fire(s) is the essential first
step of the design. The selection of candidate design fires seeks to identify reasonable scenarios that
provide the greatest demand on the smoke management system (i.e., they represent “worst case”
situations). The demand may be expressed in terms of the smoke exhaust capacity required, temperature of
operating equipment, or maintaining a particular level of visibility or other smoke condition.
Optimistic Design Fire
The design fire is specified in terms of the fuel packages and their location in the covered mall or atrium.
One of the principal parameters used to describe fuel packages is their expected heat release rate.
Experimental data on heat release rates for many fuel packages is available in several references4,5,6 (Figure
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2).
In an attempt to reduce the required smoke exhaust capacity, it’s very tempting for designers to suggest
that the maximum heat release rate expected for a fire in an atrium will be very small and the atrium will be
a wide-open, pristine area with very few combustibles. However, does such a small heat release rate
consider the presence of holiday decorations or weekend trade shows? Designing the smoke management
system to react only to a small fire could significantly limit the use of the space. Reportedly, an optimistic
selection of the design fire prevented a new arena from hosting a major trade show given that the
commodities associated with the trade show had heat release rates that were greater than the design fire.
Doubling the heat release rate of the design fire only results in a 25% increase in the smoke exhaust
capacity required. Being pessimistic when selecting the design fire may greatly expand the flexibility of the
facility and permit it to be utilized in a fashion consistent with the vision of the owner. Revising the smoke
management system to expand its capabilities after construction can be cost-prohibitive.
Does High Capacity Exhaust Produce Plugholing?
Figure 3. Diagram of plugholing.
The smoke exhaust rate needed to arrest the descent of the smoke layer is indicated in Figure 3. For large
clear heights, the required smoke exhaust can be very substantial.
When providing large exhaust capacities, the quantity of exhaust to be included needs to be determined. If a
lesser number of high capacity fans are selected as a means to provide the total exhaust required, a check
needs to be provided to assess whether the “strength” of the fans is likely to create a hole in the smoke
layer, as indicated in Figure 4. This phenomenon is referred to as “plugholing,” a phrase that originated in
British research literature. This phenomenon is similar to water draining from the bathtub. As the tub is near
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empty, a gurgling noise can be heard coming from the drain as air mixes with the water.
In general, plugholing occurs more easily as the temperature and depth of the smoke layer becomes
smaller. As a result of a hole being created in the smoke layer, the exhaust fans will be removing air from
below the smoke layer as well as the smoke. If plugholing occurs, the full capacity of the fans is not being
utilized to remove smoke alone, thereby decreasing the effectiveness of the exhaust fans, leading to a
descent of the smoke layer.
How Is Makeup Air Provided?
In order for the exhaust fans to be effective, makeup air needs to be provided below the design smoke layer
position. In terms of the scientific principles affecting the performance of the smoke management system,
the makeup air can be provided by any means, including natural ventilation (opening exterior doors) and
mechanical supply fans.
Applicable codes may require a particular proportion of the makeup air to be provided mechanically. In
general, relying on the leakage of exterior building components is not sufficient to satisfy the amount of
makeup air supply required. The stipulation of makeup air provided is that it be limited to a velocity of 200
ft/min or less at the location of the design fire7.
Just as importantly, recent research has indicated the need to distribute makeup air supply points around
the perimeter of the atrium or covered mall and not to concentrate the points only on one side. Computer
modeling of situations where the makeup air is asymmetrically provided has indicated that such a design
may deflect the flame to one side, thereby appreciably increasing the amount of smoke production, which in
turn results in a lower smoke layer position. For this particular example, the smoke layer depth changes
from 20 ft to 39 ft solely due to the change in the makeup air supply arrangement.
Acceptance Testing
Acceptance tests of smoke management systems in covered malls and atria are conducted using a
variety of techniques, ranging from rational approaches to those that are arbitrary. The most
important consideration in developing a plan for an acceptance test for a smoke management system
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is that the test should seek to confirm that the performance parameters of the system are being
achieved.
Criteria For Acceptance Test
Figure 5. Minimum exhaust capacity to cause plugholing.
One of the most significant flaws with the performance of acceptance tests involves the failure to
stipulate acceptance criteria prior to conducting the test. This is analogous to playing a game without
first deciding if more points wins or loses. Imagine the ensuing debates on a golf course or football
field if the rules weren’t established prior to the game. Acceptance criteria should relate to the design
basis of the system, e.g., exhaust rates and makeup air supply rates.
Visible Smoke Tests?
The next most significant issue involving acceptance tests of these systems for some installations is
what appears to be an automatic requirement of using visible smoke. While the use of visible smoke
can be valuable in some applications, in other cases it can be used for the wrong reasons, perhaps
giving a false sense of security or an inappropriate view of performance. Consequently, a particular
engineering purpose for such a test needs to be identified prior to conducting tests with visible smoke,
at least to determine appropriate acceptance criteria, if not to establish a relevant protocol.
Sometimes, the visible smoke tests are rationalized in terms of needing to simulate conditions during a
fire. However, this is the only type of fire protection system for which such a demand is made.
Simulated fire tests are not required of other active fire protection systems such as sprinklers or
detectors, nor are they required for passive fire protection systems such as firewalls.
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Some acceptance tests involve “filling the space” with smoke from smoke bombs and seeing how long
it takes to clear the area or to observe smoke movement patterns. In the case of a “time-to-clear”
measurement, smoke management systems in covered malls and atria are not designed to clear the
space of smoke. As such, why should they be tested in that manner?
In contrast, needing to observe smoke movement patterns with the operating smoke management
system is an appropriate concern. However, does the entire space need to be filled in order to conduct
that assessment? Usually, the smoke movement patterns of interest are located at specific points,
(near doorways, store front openings, etc.). Smoke movement patterns near openings can be observed
in much simpler ways than filling the entire space with smoke. Small smoke sources can be used to
produce visible smoke near the opening in order to observe the direction of smoke flow near that
opening. Lightweight paper or air speed and direction measurements can also be used to indicate
direction of travel.
Visible smoke tests may also be mandated because of a lack of confidence in the calculations or to
confirm the appropriateness of assumptions. This is a reasonable concern, given the relatively
contemporary nature of the computational techniques and the limited validation efforts for the
application of these methods in the innovative designs that are often seen in covered malls and atria.
If the design fire is located away from the enclosing walls, where the smoke plume can rise to the
upper portion of the space without encountering significant obstructions such as balconies or where
the horizontal cross-section atrium gets narrower with height, one of the axisymmetric plume
equations (equations 6.2.1.1b or 6.2.1.1c in NFPA 92B) have probably been applied to establish the
design requirements. These particular equations were developed over 30 years ago, and their origin
traces back to the mid-1950s. Their predictive capability has been examined numerous times,
including one application in an arena reported by Dillon8. As such, there’s little need to conduct a
visible smoke test to confirm their accuracy. Doing such would be similar to confirming friction loss
calculations provided by the Hazen-Williams equation in fire sprinkler piping, which is unheard of.
If a visible smoke test is being conducted to assess whether the smoke management system is able to
arrest the descent of the smoke layer for other situations, the test scenario should seek to capture the
same smoke production and movement mechanisms as in an actual fire. As such, cold smoke from
smoke bombs should be avoided, as the smoke does not have the buoyancy of hot smoke and thus will
move quite differently. In addition, the smoke production characteristics of smoke bombs are opposite
to those of typical fires, where the smoke production rate of the smoke bombs decreases with time.
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Heating the smoke should be done with extreme caution. Use of heating sources should be just
sufficient to provide enough buoyancy for the smoke to reach the ceiling. Further, test engineers
should confirm (prior to the test) that the heat output of any heating sources is appreciably less than
that needed to cause any damage to the facility. Controls and extinguishment means need to be
available to terminate the test promptly if necessary. The composition of the smoke bombs is also
known to be carcinogenic, so anyone exposed to the smoke should wear self-contained breathing
apparatus.
Finally, the movement of visible smoke will be influenced by the combination of forces affecting air
movement in buildings that are present during the time of the test. As such, the performance observed
during the test also will be dependent on the conditions present. If the conditions change, the
performance may also change. Unless the presence of such forces is acknowledged and taken into
account, a false sense of security may be created as a result of a successful visible smoke test on the
test day when the conditions served to aid the performance of the system.