design and fabrication of solar grass cutter to increase cutting space using scotch yoke mechanism

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@ IJTSRD | Available Online @ www ISSN No: 245 Inte R Design and Fabrication Space Us K H Asst. Professor, Department of Mecha Putt ABSTRACT Solar energy is the light that comes fro the earth's most abundant energy sou sun radiates enormous amounts of ener and with the development of technolog solar cell, we are able to collect thi convert it into usable electricity. The I have been using large machineries in cu high cost of processing. In order to control pollution, reduce fuel consump the cutting space, easy to operate thi have made. This Grass cutter most fami cost, compact in size, eco-friendly to enables to provide more cutting space co previous designs. Keywords: Grass cutter, scotch yoke solar energy, increased cutting space, motion mechanism, photo-voltaic Renewable energy INTRODUCTION: 1. Introduction Solar energy is radiant energy that is pro The sun radiates more energy in one people have used since the beginning hydrogen atom in the suns core comb and generate energy inn process called n Since most renewable energy is ulti energy” that directly collected from sun released by sun as electromagnetic energy reaching the earth’s atmosphe about 8% UV radiation, 46% visibl infrared radiations. w.ijtsrd.com | Volume – 2 | Issue – 4 | May-Jun 56 - 6470 | www.ijtsrd.com | Volum ernational Journal of Trend in Sc Research and Development (IJT International Open Access Journ n of Solar Grass Cutter to Incr sing Scotch Yoke Mechanism Hema Mahesh Babu, J Suresh anical Engineering, Siddharth Institute of Engine tur, Chittoor, Andhra Pradesh, India om sun and is urce. Everyday rgy into space gy such as the is energy and Indian farmers ultivation with o save energy, ption, increase is grass cutter iliar in the low the nature. It omparing with e mechanism, reciprocating c principle, oduced by sun. e second than g of time. The bine to helium nuclear fusion. imately “solar n light. Energy waves. This ere consists of le light, 46% Sun light can be directly conv a photovoltaic or solar cell u effect. In simple terms, the ph when light is shone onto m current flow through it. The l the electrons in atoms of the move around to create a c composed of three thin, flo silicone negatively charged The middle, or junction layer, n-type and p-type silicon. S stream of energy particles call photons strike the top layer o observed and initiate a curre when the photons strike the n knock the electrically char "parent" atoms and attracted t protons in p-type silicon laye passed along wires that conn such as battery, where they ar back into the solar cell ready t Single solar cells are linked can produce enough electric building. n 2018 Page: 2071 me - 2 | Issue 4 cientific TSRD) nal rease Cutting eering & Technology, verted into electricity via using the photo elect ric hotoelectric effect occurs matter causing a small light provides energy to matter enabling them to current. A solar panel oat layers made up of particles called charge. is insulator between the Sunlight is made up of led photons. When these of the solar cell they are ent. This current occurs n-type silicon atom and rged away from their to the positively charged er of solar cell and are nect to consuming item, re de-energized and flow to be re-energized again. together in panels they city to power a whole

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Solar energy is the light that comes from sun and is the earths most abundant energy source. Everyday sun radiates enormous amounts of energy into space and with the development of technology such as the solar cell, we are able to collect this energy and convert it into usable electricity. The Indian farmers have been using large machineries in cultivation with high cost of processing. In order to save energy, control pollution, reduce fuel consumption, increase the cutting space, easy to operate this grass cutter have made. This Grass cutter most familiar in the low cost, compact in size, eco friendly to the nature. It enables to provide more cutting space comparing with previous designs. K Hema Mahesh Babu | J Suresh "Design and Fabrication of Solar Grass Cutter to Increase Cutting Space Using Scotch Yoke Mechanism" Published in International Journal of Trend in Scientific Research and Development (ijtsrd), ISSN: 2456-6470, Volume-2 | Issue-4 , June 2018, URL: https://www.ijtsrd.com/papers/ijtsrd14206.pdf Paper URL: http://www.ijtsrd.com/engineering/mechanical-engineering/14206/design-and-fabrication-of-solar-grass-cutter-to-increase-cutting-space-using-scotch-yoke-mechanism/k-hema-mahesh-babu

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Page 1: Design and Fabrication of Solar Grass Cutter to Increase Cutting Space Using Scotch Yoke Mechanism

@ IJTSRD | Available Online @ www.ijtsrd.com

ISSN No: 2456

InternationalResearch

Design and Fabrication of Space Using S

K Hema Asst. Professor, Department of Mechanical Engineering, Siddharth Institu

Puttur, Chittoor, Andhra Pradesh

ABSTRACT Solar energy is the light that comes from sun and is the earth's most abundant energy source. Everyday sun radiates enormous amounts of energy into space and with the development of technology such as the solar cell, we are able to collect this energy and convert it into usable electricity. The Indian farmers have been using large machineries in cultivation with high cost of processing. In order to save energy, control pollution, reduce fuel consumption, increase the cutting space, easy to operate this grahave made. This Grass cutter most familiar in the lowcost, compact in size, eco-friendly to the nature. It enables to provide more cutting space comparing with previous designs.

Keywords: Grass cutter, scotch yoke mechanism, solar energy, increased cutting space, reciprocating motion mechanism, photo-voltaic principle, Renewable energy

INTRODUCTION:

1. Introduction Solar energy is radiant energy that is produced by sun. The sun radiates more energy in one second than people have used since the beginning of time. The hydrogen atom in the suns core combine to helium and generate energy inn process called nuclear fusion. Since most renewable energy is ultimately “solar energy” that directly collected from sun light. Energy released by sun as electromagnetic waves. This energy reaching the earth’s atmosphere consists of about 8% UV radiation, 46% visible light, 46% infrared radiations.

@ IJTSRD | Available Online @ www.ijtsrd.com | Volume – 2 | Issue – 4 | May-Jun 2018

ISSN No: 2456 - 6470 | www.ijtsrd.com | Volume

International Journal of Trend in Scientific Research and Development (IJTSRD)

International Open Access Journal

abrication of Solar Grass Cutter to Increase Using Scotch Yoke Mechanism

K Hema Mahesh Babu, J Suresh of Mechanical Engineering, Siddharth Institute of Engineering & Technology,

Puttur, Chittoor, Andhra Pradesh, India

Solar energy is the light that comes from sun and is the earth's most abundant energy source. Everyday sun radiates enormous amounts of energy into space and with the development of technology such as the solar cell, we are able to collect this energy and convert it into usable electricity. The Indian farmers have been using large machineries in cultivation with

. In order to save energy, control pollution, reduce fuel consumption, increase the cutting space, easy to operate this grass cutter have made. This Grass cutter most familiar in the low

friendly to the nature. It enables to provide more cutting space comparing with

Grass cutter, scotch yoke mechanism, increased cutting space, reciprocating

voltaic principle,

Solar energy is radiant energy that is produced by sun. The sun radiates more energy in one second than

beginning of time. The hydrogen atom in the suns core combine to helium and generate energy inn process called nuclear fusion. Since most renewable energy is ultimately “solar energy” that directly collected from sun light. Energy

romagnetic waves. This energy reaching the earth’s atmosphere consists of about 8% UV radiation, 46% visible light, 46%

Sun light can be directly converted into electricity via a photovoltaic or solar cell using the photo electeffect. In simple terms, the photoelectric effect occurs when light is shone onto matter causing a small current flow through it. The light provides energy to the electrons in atoms of the matter enabling them to move around to create a current. A solacomposed of three thin, float layers made up of silicone negatively charged particles called charge. The middle, or junction layer, is insulator between the n-type and p-type silicon. Sunlight is made up of stream of energy particles called photonsphotons strike the top layer of the solar cell they are observed and initiate a current. This current occurs when the photons strike the nknock the electrically charged away from their "parent" atoms and attracted to theprotons in p-type silicon layer of solar cell and are passed along wires that connect to consuming item, such as battery, where they are deback into the solar cell ready to be reSingle solar cells are linked together in panels they can produce enough electricity to power a whole building.

Jun 2018 Page: 2071

6470 | www.ijtsrd.com | Volume - 2 | Issue – 4

Scientific (IJTSRD)

International Open Access Journal

ncrease Cutting

te of Engineering & Technology,

Sun light can be directly converted into electricity via a photovoltaic or solar cell using the photo electric effect. In simple terms, the photoelectric effect occurs when light is shone onto matter causing a small current flow through it. The light provides energy to the electrons in atoms of the matter enabling them to move around to create a current. A solar panel composed of three thin, float layers made up of silicone negatively charged particles called charge. The middle, or junction layer, is insulator between the

type silicon. Sunlight is made up of stream of energy particles called photons. When these photons strike the top layer of the solar cell they are observed and initiate a current. This current occurs when the photons strike the n-type silicon atom and knock the electrically charged away from their "parent" atoms and attracted to the positively charged

type silicon layer of solar cell and are passed along wires that connect to consuming item, such as battery, where they are de-energized and flow back into the solar cell ready to be re-energized again.

re linked together in panels they can produce enough electricity to power a whole

Page 2: Design and Fabrication of Solar Grass Cutter to Increase Cutting Space Using Scotch Yoke Mechanism

International Journal of Trend in Scientific Research and Development (IJTSRD) ISSN: 2456-6470

@ IJTSRD | Available Online @ www.ijtsrd.com | Volume – 2 | Issue – 4 | May-Jun 2018 Page: 2072

1.1 Utilization of solar energy in the world: Hydro Energy

Wind Energy

Solar Energy

Geo Thermal Energy

World Rank

Canada Germany Japan Us 1 Us Us Germany Philippines 2 Brazil Spain Italy Us 3 China Denmark Mexico India 4 Russia India Indonesia Australia 5

1.2 Advantages of Solar Energy Solar energy is a clean and renewable energy

source. Once a solar panel is installed, solar energy can be

produced free of charge. Solar energy causes no pollution. Very little maintenance is needed to keep solar

cells running. In the long term, there can be a high return on

investment due to the amount of free energy a solar panel can produce

2. Components and description 2.1 Components The main components of the solar powered grass cutter are, 2.1.1 Solar panels 2.1.2 Batteries 2.1.3 DC motor 2.1.4 Scotch yoke mechanism 2.1.5 Blades 2.1.1. Solar Panels A solar cell works on the principle of photo-voltaic principle, the photo-voltaic solar energy conversion is one of the most attractive non-conventional energy sources of proven reliability from the micro to the Megawatt level.

In actual usage, solar cells are interconnected in a certain series and parallel combinations to from modules. These modules are hermetically sealed for

production against corrosion, moisture, pollution and weathering combination of suitable modules constitutes on array.

Solar panel Specifications:

8 W Panels: Array size : 355×255×25mm Maximum Power : 8W Maximum Voltage : 18V Maximum Current : 0.55A Open circuit voltage :21.6v

2.1.2. Battery Where high values of load current are necessary, the lead-acid cell is the type most commonly used. The electrolyte is a dilute solution of sulfuric acid

(H₂SO₄). In the application of battery power to start the engine in an auto mobile, for example, the load current to the starter motor is typically 200 to 400A. One cell has a nominal output of 2.1V, but lead-acid cells are often used in a series combination of three for a 6-V battery and six for a 12-V battery.

2.1.3. DC Motor An electric motor is a machine which converts electrical energy to mechanical energy. Its action is based on the principle that when a current-carrying conductor is placed in a magnetic field, it experiences a magnetic force whose direction is given by Fleming’s left hand rule. When a motor is in

Page 3: Design and Fabrication of Solar Grass Cutter to Increase Cutting Space Using Scotch Yoke Mechanism

International Journal of Trend in Scientific Research and Development (IJTSRD) ISSN: 2456-6470

@ IJTSRD | Available Online @ www.ijtsrd.com | Volume – 2 | Issue – 4 | May-Jun 2018 Page: 2073

operation, it develops torque. This torque can produce mechanical rotation. DC motors are also like generators classified into shunt wound or series wound or compound wound motors.

2.1.4. Scotch yoke mechanism

The Scotch yoke (also known as slotted link mechanism) is a reciprocating motion mechanism, converting the linear motion of a slider into rotational motion or vice versa. The piston or other reciprocating part is directly coupled to a sliding yoke with a slot that engages a pin on the rotating part. The shape of the motion of the piston is a pure sin wave over time given a constant rotational speed.

Fig. Mechanism frame welding

2.1.5 Blades In this grass cutter to cut grass we have used that made by aluminum place and then made it as blade by cutting teeth and making sharp edges by grinding.

Fig. Teeth cutting and grinding of Blade

3. Working of Grass Cutter As it has panels mounted in a particular arrangement at an angle of 45 degrees in such a way that it can receive solar radiation with high intensity easily from the sun. These solar panels convert solar energy into electrical energy as studied earlier. Now this electrical energy is stored in batteries by using a solar charger. The main function of the solar charger is to increase the current from the panels while batteries are charging; it also disconnects the solar panels from the battery.

When they are fully charged and also connect to the panels when the charging in batteries is low. The motor is connected to the batteries through connecting wires .Between these two mechanical circuit breaker switch is provided. It starts and stops the working of the motor. From this motor, the power transmits to the mechanism and this makes the blade to slide on the fixed blade and this makes to cut the grass.

Page 4: Design and Fabrication of Solar Grass Cutter to Increase Cutting Space Using Scotch Yoke Mechanism

International Journal of Trend in Scientific Research and Development (IJTSRD) ISSN: 2456-6470

@ IJTSRD | Available Online @ www.ijtsrd.com | Volume – 2 | Issue – 4 | May-Jun 2018 Page: 2074

4. Calculations Torque and Power Power, (P) = V× I =12×7.5 = 90W Speed, (N) = 3000 rpm

We know, Power (P) =

90 = × × ×

∴ Torque, (T) = 0.286 N-m

8 W PANEL Charging voltage = 14.2 V Open circuit voltage = 18 v Full short circuit current = 0.45 (max)

7.5 Ah BATTERY Time for chargin =

𝑚𝑖𝑛𝑖𝑚𝑢𝑚 𝑝𝑜𝑤𝑒𝑟 𝑠𝑡𝑜𝑟𝑎𝑔𝑒 𝑜𝑓 𝑏𝑎𝑡𝑡𝑒𝑟𝑦 × 𝑐𝑢𝑟𝑟𝑒𝑛𝑡

Full short circuit current

= . × .

.

=8 hours 5. Conclusion This grass cutter is more suitable for a common man as it is having much more advantages i.e, no fuel cost, no pollution and no fuel residue, less wear and tear because of less number of moving components and this can be operated by using solar energy. As we are nearer to Equator, the solar energy (non-conventional energy) is vastly available, so it is easy to charge the battery and is also pollution free. But the initial investments of the solar powered grass cutter are high. At present in order to curtail global warming and

ozone depletion, the Government of India is offering subsidy for the solar equipments. The industries are producing these components in mass productions, so the cost of the system may come down. So in future it is expected to run all equipments by using solar energy. This system is having facility of charging the batteries while the solar powered grass cutter is in motion. So it is much more suitable for grass cutting continuously.

References 1. Bainer R, Kepner RA, Berger EL (1978)

Principles of farm machinery, 3rd edn. Willey, New York.

2. Bautista E, Regalado JS, Juliano A, Ishihara S, Monobe H, and Ramos J, Molinawe L (2005) The PhilRice-JICA rotary rice reaper: redesigning a technology for Filipino farmers and manufacturers. Rice is life: scientific perspectives for the 21st century 7: 229-232.

3. Chakraverty A, Mujumdar AS, VijayaRaghavan GS,Ramaswamy HS (2003) Handbook of post-harvest technology cereals, Fruits, Vegetables, Tea and Spices. Marcel Dekker Inc, p 883.

4. Ganesh CB, Gunner KH (2007) Low cost mechanical aid for rice harvesting. J Appl Sci. 7(23):315-320

5. Thiruchelvam T; Nimal D A D; Upali S (2007). Com-parison of quality and yield of copra processed in CRI improved kiln drying and sun drying. Journal of Food Engineering, 78,1446– 1451