department of human services (vic)€¦ · work with our project teams to implement projects and...
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www.bevingtongroup.com Business Model Design Process Improvement Change Management
Australia and NZ patents, US and Canadian Patents pending
Change Network, July 2012
The objective of the Change Network is a simple one;
to allow those of you managing change to exchange lessons
Department of Human Services (Vic)
Motor Vehicle Collisions & Claims Performance Project
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This case study will explain how DHS achieved outstanding fleet management results in collisions and claims reduction
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Reduced elapsed time, reduction in defects and variation
– Average time to lodge claims has been reduced by 80%
Pro-activity in prevention strategies, behavioural change and process improvement
- Reduced claims per vehicle by approx 30%
- Reduced cost to repair – by 9%
Improved processes – proactive Fleet Officers now involved in physical
safety improvements and staff education strategies
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Human Services Portfolios
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Community Services
Human Services Portfolios
Mental Health
Housing Health
• Mental Health • Drug Services
• Acute Health services • Ambulance services • Primary and Dental Health • Small Rural Services • Public Health
• Child protection and family services Juvenile Justice and Youth Services • Concessions • Aged and Home Care • Disability Services
• Housing assistance
Outputs
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DHS: Key Dimensions
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Department
Total FTE staff 11,491
Regions 8 (5 rural, 3 metro)
Divisions 9
Budget $12.45b
Total Assets $21.1b
Funded Sector
Total external agency staff 90,856 (inc. hospitals)
Entities funded 1,158
Victorian locations approx 3,000
Funding $8.8b
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Where did the Doing Business Better strategy originate?
Wide ranging consultation was the key:
Met over 60 private sector companies, state, federal and local government organisations
Asked each of these organisations one key question
“what do you do to improve organisational performance?”
We drew upon their best experiences and improved on these efforts where we could, to develop a strategy that would “best fit” our culture
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The Lean strategy in DHS
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Eliminating wasted effort
+ Simplifying processes
+ Removing duplication of effort
+ Improving quality
+ Containing costs
= Doing Business Better
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Why Lean Thinking in Government?
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Traditional approach
Government agencies downsized, rationalised and cut services to meet budget pressures or savings targets
Alternative approach
Examining processes and eliminating all forms of waste through engagement with staff. Lean contains costs, improves quality and client satisfaction
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The change methods and tools landscape can be confusing…
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What to apply? Where to apply it? What
are the underlying principles?
You may need more than ‘Six Sigma’ or ‘Lean’ because they each
have some limitations
Six Sigma Value Stream Mapping Spaghetti diagram
5S 5 Whys
Visual controls Root Cause Analysis Deming PDCA
Brainstorming Pareto Cause and Effect
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…So partner with business improvement specialists
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Business improvement specialists will:
work with our project teams to implement projects and harvest the benefits
provide individualised support, information, technical skills and expertise
in the field of process improvement
develop in-house expertise for future projects
transfer knowledge into the department and retain the skills
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Start with simplifying our processes
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Opportunities to improve are all around us
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We Learn by doing, just in time
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Source: i2e Innovation Insights
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Momentum is building…
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We have over 200 business improvement ideas
6 projects have been completed
4 projects are in progress
31 further business cases are being completed
We ensure that we define the return on investment or pay back
The web site enables over 11,000 staff to submit an improvement idea
Interest is growing, word is spreading and results are starting to show
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Doing Business Better
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The Aim – Create a Virtuous Cycle
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Operational Process Waste Absorbs time
Reduced collisions
Reinvest in collision
prevention (value-add
activity)
Free up process time
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Project Objectives - in Summary
Reduce the number of collisions
Reduce operational costs
Improve safety of staff and clients
Improve Fleet management processes (reduce wasted effort, simplify processes, remove duplication, add in proactive actions to prevent collisions)
Improve the quality of service performance
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These complicated issues required a project managed on FOUR fronts…
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1.XeP3 Process Improvement
2.Staff Attitude Survey
3.*CRU/Car Park Visual Audit
4.Human Factors Advice
To REDUCE
collisions &
IMPROVE service
Idea Generation & Recommendations
*CRU Community Residential Unit
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We collected detailed data from Fleet Staff across the Department
(Equivalent to >3,300 hrs per month of staff time across Fleet Management )
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Central North and West Eastern Southern
Loddon/Mallee Hume
Barwon / South West
Gippsland
Lonsdale St Footscray Preston Box Hill Dandenong
Cheltenham
Frankston Glenroy Fitzroy
Bendigo
Swan Hill
Wodonga
Shepparton
Traralgon / Morwell
Benalla Seymour Wangaratta
Geelong
Hamilton Colac Warrnambool
Grampians
Ballarat
Stawell Ararat
Horsham
= sites visited
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The staff were interviewed to understand what they do
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was broken down into
Main Activities…
Each Task…
and Sub- Activities
…
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We looked for defects in our processes
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The location
of the collision
was
inconclusive
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Fleet staff have little time to do value-adding activity
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Examples of DISCRETIONARY
•Conduct weekly condition inspection - Access every car and check thoroughly horn, lights, indicators etc
•Photocopy authorised Stat Dec and file in Central Infringements file with any relevant documentation
Examples of SUPPORT
•Find appropriate keys and log book and give to staff member
•Enter on system (VBS) that car has been ‘delivered’
Examples of WASTE
•If booked car not available, shuffle bookings to find an alternative car
•If no car available at all, place on waiting list
•If cannot read log sheet, contact staff member to get mileage reading
Examples of VALUE-ADD
•Analyse traffic infringements to reduce high risk incidents (eg red light camera)
•Rotate vehicles to maximise utilisation
•Conduct driver orientation to vehicle and operational features
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Most of the Noise was in areas that DHS staff should have been doing themselves…
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565
479
332
107
792
332
244
111
91
4
157
117
282
115
37
15
124
41
101
46
84
65
134
67
359
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Book Vehicles Deliver
Vehicles
Return
Vehicles Maintain
Vehicles
Clean
Vehicles
Handle Vehicle
Breakdowns &
Minor Issues in
Transit
Handle
Collisions &
Damage to
Vehicles
1. Coordinate Vehicle Pool Operations
1.1 1.2 1.3 1.4 1.5 1.6 1.7
TOTAL HOURS NOISE
Order New
Vehicles
Commission
New Vehicles
into Fleet
Decommission
Old Vehicles
Manage
Utilisation of
Vehicles across
the Fleet
2.1 2.2 2.3 2.4
2. Manage Vehicle Fleet Assets
Handle Traffic
Infringements
Other
Miscellaneous
3.1 3.2
3. Other Administrative
TOTAL HOURS NOISE
85% Noise
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We found 76 different ‘Noise Drivers’ (causes of waste)
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Here are the TOP FIFTEEN Noise Drivers (by total hours/month of Noise)
And the top SEVEN of these all relate to two highest areas of
Noise in the Process, 1.1 Booking and 1.3 Returning Vehicles
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In the survey there was strong support for increased/improved driver training
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Ideas to reduce collisions
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16
16
22
25
26
26
53
53
309
0 50 100 150 200 250 300 350
Staff are rushed to attend meetings
Keep a register of repeat offenders
Be more OHS proactive to educate drivers that drive on
long distances
Implement accountability on staff
Increase staff awareness of Fleet performance data
Reduce the number of different vehicle models
Purchase smaller vehicles
Improve staff and management accountability
Improve car park design and layout
Driver training
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20% of the issues cause 80% of the problems - focus on the 20%
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Co
un
t o
f a
ccid
en
ts
Pe
rce
nt
Causes of accidents
Count 19
Percent 27.1 21.8 15.7 12.3 9.4 6.0 2.5 2.5
185
2.8
Cum % 27.1 48.9 64.6 76.9 86.2 92.2 94.7 97.2
149
100.0
107 84 64 41 17 17
Other
Hit b
y ob
ject
All o
thers
Hit s
tatio
nary veh
icle
Righ
t of W
ay
Hit r
ear
Damag
e whislt
parke
d
Hit o
bjec
t
Reve
rsing
700
600
500
400
300
200
100
0
100
80
60
40
20
0
DHS Accidents for the period July 2006 to end May 2007
Source: Lumley Claims data
1. Reversing
2. Hit Object
3. Damaged while parked
4. Hit rear
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Given the multiple factors in play…we wanted an holistic approach to improvement
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Vehicle Factors
Human Factors
Environmental Factors
Skills
Attitudes
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Two Idea Generation Workshops were held with the cross-functional team
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The Noise Drivers were used to generate 250+ ideas with the Fleet Staff
The Staff Attitude Survey generated another 50+ ideas, and reinforced all of the ideas generated from other sources
The Car Park / CRU Visual Audit generated over 250 recommendations
The Change Imperatives were then determined
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The Ideas were grouped into five change imperatives
1. Realign fleet staff focus from the urgent (reactive) to the important (proactive) = Process Change
2. Improve driver skills
3. Improve driver attitudes
4. Reduce risks from physical infrastructure
5. Improve management accountability and financial sustainability
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There were plenty of opportunities for rapid improvement…
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The Visual Audit / Risk Assessment was undertaken (in conjunction with VMIA) to identify opportunities to improve layout, design and hazard reduction in car parks and at CRU’s
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Some things were easy – some were wide-ranging and more complicated
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Simple improvements could be made immediately eg: widen CRU gates, signage, paint pillars and posts illuminated colours from floor to ceiling
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The easy things could be done right away
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Solution: Regular pruning
or removal of shrubs
near driveway
Problem: Bus scrapes
on overgrown trees and shrubs
CRU Improvements
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We also worked in partnership with ….
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Victorian Managed Insurance Authority (VMIA) inspected DHS leased car parks and provided documented risk assessments
together with recommendations for improvement. This enabled DHS to negotiate with the car park owners
entered a co-funding opportunity to engage a dedicated, accredited driver trainer (for Community Residential Unit staff in the first instance). Will then be extended to include Child Protection workforce and the broader DHS population
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And in partnership with…..
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Lumley Insurance
support to improve our processes
information about collision prevention activity in other organisations
a complementary online driver skills development and simulation program (“Fleet Driver Safety”)
Lumley Insurance has offered their full support for the project, commended the Department for their initiative, advised that project is the most significant work of its kind that they are aware of, and that they are of the view that this project will reduce the rate of collisions in DHS
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The Outcomes
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We have only just started, BUT it is already a highly successful project
Reduced elapsed time, reduction in defects and variation
– Av Time to lodge claims has been reduced by 80%
Pro-activity in prevention strategies, behavioural change and process improvement
- Reduced claims per vehicle by approx 30%
- Reduced cost to repair – by 9%
Improved processes – proactive Fleet Officers now involved in physical safety improvements and staff education strategies
34
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80% improvement in monthly performance of ‘time to lodge a claim’
2003/04 2004/05 2005/06 2006/07 YTD end April 08 Current
performance
level
Average Days to Lodge Insurance Claim
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Massive improvement in rate of claims per vehicle - minimum 30%
DHS Average Claims Rate per Vehicle
2003/04 2004/05 2005/06 2006/07 2007/08 Projected
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Average number of claims per vehicle is the lowest it’s been in 5 years
Projected Improvement
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Reduction in cost-to-repair AND in number of claims
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'06/07' Pre-project
Projected 07/08
Current
estimate
'06/07' Pre-project
Projected 07/08
Current
estimate
9% Improvement on projected
07/08
Potential for more improvement next year as
only in early phase of implementation
12% Improvement on projected
07/08
COST
#CLAIMS
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Implementation is tracked weekly – for individuals…
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Action Step Implementation - Hoy, Michael
0
5
10
15
20
25
30
35
9/05
/200
8
16/0
5/200
8
23/0
5/200
8
30/0
5/200
8
6/06
/200
8
13/0
6/200
8
20/0
6/200
8
27/0
6/200
8
Acti
on
Ste
ps
Actual Performance Planned Performance Worry Line
Number of actions Planned for completion
‘Worry Line’ set @ 60% completion as
an indicator of issues or inactivity
Actual Completion Rate of weekly action
steps (some slippage)
Staff Member A
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… And Implementation actions achieved overall
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Wave 1 Action Step Implementation - Overall
0
20
40
60
80
100
120
140
160
180
30/0
3/200
8
25/0
4/200
8
9/05
/200
8
16/0
5/200
8
23/0
5/200
8
30/0
5/200
8
6/06
/200
8
13/0
6/200
8
20/0
6/200
8
27/0
6/200
8
Acti
on
Ste
ps
Actual Performance Planned Performance Worry Line
• Overall there has been a drop off in completion rate
• This is due to process owners taking leave
• Several PO’s are managers – some flexibility needed
• Also some delays from external parties
• Some to be delayed to Wave 2 (more complicated)
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We have not yet finished, BUT it is already a highly successful project
Reduced collisions
Reduced costs
Improved behaviour
Improved processes
Improved accountability
Improved safety
Improved vehicle availability & utilisation
Improved morale in Fleet Management Team
An emergent shift in the culture…Lean thinking
Driver trainer starting August
‘Safer Driver’ online program
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