demo 11-2007

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Fusheng Vietnam Industrial Co., Ltd.

Shell 1

Job No: demo Vessel Number:1

Number: 1 Mark Number: S1

Date Printed: 11/29/07

Cylindrical Shell Design Information

Design Pressure: 0.5000 MPa Design Temperature: 100 C

Static Head: 0.0000 MPa Joint Efficiency: 100 %Shell Material: SA-106 Gr B Factor B Chart: CS-2

Material Stress (hot): 117.90 MPa

Shell Length: 0.00 mm Material Stress (cold): 117.90 MPa

Corrosion Allowance: 1.60 mm Actual Circumferential Stress: 22.15 MPa

External Corrosion Allowance: 0.00 mm Actual Longitudinal Stress: 10.82 MPa

Inside Diameter (new): 342.90 mm

Inside Diameter (corroded): 346.10 mm Specific Gravity: 1.00

Shell Surface Area: 0.00 sq. m Weight of Fluid: 0.00 kg

Shell Estimated Volume: 0.00 cu. m Total Flooded Shell Weight: 0.00 kg

Shell Weight: 0.00 kg

Minimum Design Metal Temperature Data

Min. Temperature Curve: B Pressure at MDMT: 0.5000 MPaUCS-66(b) reduction: Yes Minimum Design Metal Temperature: -29 C

UCS-68(c) reduction: No Computed Minimum Temperature: -101 C

External Pressure Data

Design Pressure (Pa): 0.1034 MPa Design Temperature: 100 C

Dimension L: 1000.00 mm

Ext. Minimum t: 3.74 mm Ext. Nominal t: 6.35 mm

Minimum L/Do: 2.8121 Nominal L/Do: 2.8121

Minimum Do/t: 212.9340 Nominal Do/t: 89.7980

Minimum Factor A:0.0001664 Nominal Factor A:0.0006062

Minimum Factor B: 16.63 MPa Nominal Factor B: 60.60 MPa

Design Thickness Calculations

Longitudinal Stress Calculations per Paragraph UG-27(c)(2)

t=PR

2SE + 0.4P=

0.5000 * 173.05

2 * 117.90 * 1.00 + 0.4 * 0.5000

= Greater Of (0.37 (Calculated), 1.59(Minimum Allowed)) + 1.60(corrosion) + 0.00(ext. corrosion)+ 0.46(12 1/2% for pipe)

= minimum of3.65m

Circumferential Stress Calculations per UG-27(c)(1)

t=PR

SE - 0.6P=

0.5000 * 173.05

117.90 * 1.00 - 0.6 * 0.5000

= Greater of (0.74(Calculated), 1.59(Minimum Allowed)) + 1.60(corrosion) + 0.00(ext. corrosion)+ 0.46(12 1/2% for pipe)

= minimum of3.65m

Maximum External Pressure Calculation per Paragraph UG-28

Pa(using nominalt) =4B

3(Do/ t)=

4 * 60.60

3 * ( 355.60 / 3.96 )= maximum external pressure of0.8998M

External loads do not control design.

Pipe Selected: Size = 14 in., Schedule = 10, Diameter = 342.90mm, Wall = 6.35mm

Advanced Pressure Vessel version: 8.1.0 Computer Engineering, Inc . Section VIII Division 1, 2001 Edition, 2002 AddenPage 1 of 11

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Head 1


Number: 1 Mark Number: H1


Flat Head Design Information


Static Head: 0.0000 MPa Joint Efficiency: 100 %Head Material: SA-516 Gr 70

Material Stress (hot): 137.90 MPa

Corrosion Allowance: 1.60 mm Material Stress (cold): 137.90 MPa

External Corrosion Allowance: 0.00 mm Actual Head Stress: 90.14 MPa

Head Location: Bottom

Diameter (D): 310.00 mm

Inside Diameter (corroded) : 313.20 mm Head Factor C : 0.3300

UG-34 Head Configuration: g

Head Surface Area: 0.08 sq. m Specific Gravity: 1.00

Head Estimated Volume: 0.00 cu. m Weight of Fluid: 0.00 kg

Head Weight: 8.87 kg Total Flooded Head Weight: 8.87 kg

Minimum Design Metal Temperature Data

Min. Temperature Curve: B Pressure at MDMT: 0.5000 MPa

UCS-66(b) reduction: Yes Minimum Design Metal Temperature: -29 C


External Pressure Data

Design Pressure (Pa): 0.1034 MPa Design Temperature: 100 C

Ext. Minimum t: 6.53 mm Ext. Nominal t: 15.00 mm

Minimum t - Ca - ext. Ca: 4.93 mm Nominal t - Ca - ext. Ca: 13.40 mm

Design Thickness Calculations

Design Thickness Calculations per UG-34(c)(2)

t= d *CP

SE = 313.20 *

0.3300 * 0.5000

137.90 * 1.00 = 10.84 + 1.60(corrosion)+ 0.00(ext. corrosion) = minimum of 12.44m

Maximum External Pressure Calculation per Paragraph UG-34

Pa(using nominalt) =SEt

dC=

137.90 * 1.00 * 13.40

313.20* 0.3300= maximum external pressure of0.7649M

External loads do not control design.

Nominal Head Thickness Selected = 15.00mm


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Threaded Coupling - 1"


Number: 1 Mark Number: N1

ID Number: 1


Nozzle Design Information


Static Head: 0.0000 MPa Nozzle Efficiency (E): 100 %Nozzle Material: SA-105 Joint Efficiency (E1): 1.00

Factor B Chart: CS-2

External Projection: 150.00 mm Allowable Stress at Design Temperature (Sn): 137.90 MPa

Internal Projection: 0.00 mm Allowable Stress at Ambient Temperature: 137.90 MPa

Inside Corrosion Allowance: 1.60 mm Correction Factor (F): 1.00

External Corrosion Allowance: 0.00 mm Passes through a Category A Joint: No

Nozzle ID (new): 33.78 mm Nozzle Wall Thickness(new): 5.52 mm

Nozzle ID (corroded): 36.98 mm Nozzle Wall Thickness(corroded): 3.92 mm

Outer "h" Limit: 9.80 mm Upper Weld Leg Size(Weld 41): 3.92 mm

Internal "h" Limit: 5.80 mm Internal Weld Leg Size(Weld 43): 0.00 mm

OD, Limit of Reinforcement: 73.96 mm Outside Groove Weld Depth: 6.35 mm

Minimum Design Metal Temperature

Min. Temp. Curve: B Pressure at MDMT: 0.5000 MPaUCS-66(b) reduction: Yes Minimum Design Metal Temperature: -29 C


Host Component: Shell 1 - Shell 1

Material: SA-106 Gr B Shell wall thickness(new): 6.35 mm

Material Stress(Sv): 117.90 MPa Shell wall thickness - 12% for pipe (corroded): 3.96 mm

Nozzle Detail Information

Upper Weld Leg Size(Weld 41): 3.92 m

Nozzle Wall Thickness(tn): 5.52 m

Outside Groove Weld Depth: 6.35 m

Minimum Nozzle Wall Thickness = tn = 5.52 mm

Minimum Nozzle Wall Thickness of 5.52 mmis greater thanUG-45(a) value of 1.67 mm

Minimum Nozzle Wall Thickness of 5.52 mmis greater thanUG-45(b) value of 3.19 mm


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ID Number: 1


Required Shell Thickness per Paragraph UG-37(a)

tr=

PR

SE - 0.6P =

0.5000 * 173.05

117.90 * 1 - 0.6 * 0.5000 = 0.74m

Nozzle Required Thickness Calculations

Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)

trn=PRn

SE - 0.6P=

0.5000 * 18.49

137.90 * 1 - 0.6 * 0.5000= 0.07m

Required Nozzle Thickness for External Pressure per Paragraph UG-37(a)

trn=3 * Do * Pa

4B=

3 * 44.82 * 0.1034

4 * 15.63= 0.23m

Strength Reduction Factors

fr1=Sn

Sv=

137.90

117.90= 1.0000 fr2=

Sn

Sv=

137.90

117.90= 1.0000 fr3=

Sn

Sv=

137.90

117.90= 1.0000

UG-45 Thickness Calculations

Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a)

t=PRn

SE - 0.6P+ Ca + ext. Ca =

0.5000 * 18.49

137.90 * 1.00 - 0.6 * 0.5000+ 1.60 + 0.00 = 1.67m

Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1)

t=PR


0.5000 * 173.05

117.90 * 1 - 0.6 * 0.5000+ 1.60 + 0.00 = 3.19m

Nozzle Thickness for External Pressure (plus corrosion) per Paragraph UG-45(b)(2)

t=PR


0.1034 * 173.05

117.90 * 1 - 0.6 * 0.1034+ 1.60 + 0.00 = 3.19m

Minimum Thickness for Internal and External Pressure per Paragraph UG-45(b)(3)

t= Greater of the thicknesses determined by UG-45(b)(1) or UG-45(b)(2) = 3.19m

Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4)

t= minimum thickness of standard wall pipe + Ca + ext. Ca = 4.82m

Nozzle Minimum Thickness per Paragraph UG-45(b)

t= Smallest of UG-45(b)(3) or UG-45(b)(4) = 3.19m


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ID Number: 2


Nozzle Design Information


Static Head: 0.0000 MPa Nozzle Efficiency (E): 100 %Nozzle Material: SA-105 Joint Efficiency (E1): 1.00

Factor B Chart: CS-2

External Projection: 150.00 mm Allowable Stress at Design Temperature (Sn): 137.90 MPa

Internal Projection: 0.00 mm Allowable Stress at Ambient Temperature: 137.90 MPa

Inside Corrosion Allowance: 1.60 mm Correction Factor (F): 1.00

External Corrosion Allowance: 0.00 mm Passes through a Category A Joint: No

Nozzle ID (new): 33.78 mm Nozzle Wall Thickness(new): 5.52 mm

Nozzle ID (corroded): 36.98 mm Nozzle Wall Thickness(corroded): 3.92 mm

Outer "h" Limit: 9.80 mm Upper Weld Leg Size(Weld 41): 3.92 mm

Internal "h" Limit: 5.80 mm Internal Weld Leg Size(Weld 43): 0.00 mm

OD, Limit of Reinforcement: 73.96 mm Outside Groove Weld Depth: 6.35 mm

Minimum Design Metal Temperature

Min. Temp. Curve: B Pressure at MDMT: 0.5000 MPaUCS-66(b) reduction: Yes Minimum Design Metal Temperature: -29 C


Host Component: Shell 1 - Shell 1

Material: SA-106 Gr B Shell wall thickness(new): 6.35 mm

Material Stress(Sv): 117.90 MPa Shell wall thickness - 12% for pipe (corroded): 3.96 mm

Nozzle Detail Information

Upper Weld Leg Size(Weld 41): 3.92 m

Nozzle Wall Thickness(tn): 5.52 m

Outside Groove Weld Depth: 6.35 m

Minimum Nozzle Wall Thickness = tn = 5.52 mm

Minimum Nozzle Wall Thickness of 5.52 mmis greater thanUG-45(a) value of 1.67 mm

Minimum Nozzle Wall Thickness of 5.52 mmis greater thanUG-45(b) value of 3.19 mm


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ID Number: 2


Required Shell Thickness per Paragraph UG-37(a)

tr=

PR

SE - 0.6P =

0.5000 * 173.05

117.90 * 1 - 0.6 * 0.5000 = 0.74m

Nozzle Required Thickness Calculations

Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a)

trn=PRn

SE - 0.6P=

0.5000 * 18.49

137.90 * 1 - 0.6 * 0.5000= 0.07m

Required Nozzle Thickness for External Pressure per Paragraph UG-37(a)

trn=3 * Do * Pa

4B=

3 * 44.82 * 0.1034

4 * 15.63= 0.23m

Strength Reduction Factors

fr1=Sn

Sv=

137.90

117.90= 1.0000 fr2=

Sn

Sv=

137.90

117.90= 1.0000 fr3=

Sn

Sv=

137.90

117.90= 1.0000

UG-45 Thickness Calculations

Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a)

t=PRn


0.5000 * 18.49

137.90 * 1.00 - 0.6 * 0.5000+ 1.60 + 0.00 = 1.67m

Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1)

t=PR


0.5000 * 173.05

117.90 * 1 - 0.6 * 0.5000+ 1.60 + 0.00 = 3.19m

Nozzle Thickness for External Pressure (plus corrosion) per Paragraph UG-45(b)(2)

t=PR


0.1034 * 173.05

117.90 * 1 - 0.6 * 0.1034+ 1.60 + 0.00 = 3.19m

Minimum Thickness for Internal and External Pressure per Paragraph UG-45(b)(3)

t= Greater of the thicknesses determined by UG-45(b)(1) or UG-45(b)(2) = 3.19m

Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4)

t= minimum thickness of standard wall pipe + Ca + ext. Ca = 4.82m

Nozzle Minimum Thickness per Paragraph UG-45(b)

t= Smallest of UG-45(b)(3) or UG-45(b)(4) = 3.19m


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ANSI Flange Design Information

Host Description Type Size Material ANSI Material MAP

(in.) Class Group (MPa)

Shell 1 ANSI Flange 1 Weld Neck 14 SA-105 150 1.1 1.7678


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MDMT Report by Components

Design MDMT is -29 C

Component Material Curve Pressure MDMT

Shell 1 SA-106 Gr B B 0.5000 MPa -101 C

Threaded Coupling - 1" SA-105 B 0.5000 MPa -101 C

Threaded Coupling - 1" SA-105 B 0.5000 MPa -101 C

Head 1 SA-516 Gr 70 B 0.5000 MPa -40 C

Component with highest MDMT: Head 1.

Computed MDMT = -40 C

The required design MDMT of -29 C has been met or exceeded.

ANSI Flanges Are Not Included in MDMT Calculations.


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MAWP Report by Components

Vessel Component Vessel

MAWP MAWP MAWP

Design Static New & Cold Hot & Corroded Hot & Corroded

Component Pressure Head UG-98(a) UG-98(b) UG-98(a)Shell 1 0.5000 MPa 0.0000 MPa 3.7480 MPa 2.6614 MPa 2.6614 MPa ANSI Flange Class: 150 Gr:1.1 0.0000 MPa 1.9650 MPa 1.7678 MPa 1.7678 MPa

Threaded Coupling - 1" 0.5000 MPa 0.0000 MPa 3.7537 MPa 2.6647 MPa 2.6647 MPa

Threaded Coupling - 1" 0.5000 MPa 0.0000 MPa 3.7537 MPa 2.6647 MPa 2.6647 MPa

Head 1 0.5000 MPa 0.0000 MPa 0.9784 MPa 0.7649 MPa 0.7649 MPa

NC = Not Calculated Inc = Incomplete

Summary

Component with the lowest vessel MAWP(New & Cold) :Head 1

The lowest vessel MAWP(New & Cold) : 0.9784M

Component with the lowest vessel MAWP(Hot & Corroded) : Head 1The lowest vessel MAWP(Hot & Corroded) : 0.7649M

Pressures are exclusive of any external loads.


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Summary Information

Dry Weight Flooded Weight

Shell 0.00 kg 0.00 kg

Head 8.87 kg 8.87 kg

Nozzle 1.24 kg 1.24 kg

ANSI Flange 49.90 kg 49.90 kg_________________ _________________

Totals 60.00 kg 60.00 kg

Volume

Shell 0.00 cu. m

Head 0.00 cu. m

Nozzle 0.00 cu. m

_________________

Totals 0.00 cu. m

Area

Shell 0.00 sq. m

Head 0.08 sq. m

Nozzle 0.04 sq. m_________________

Totals 0.12 sq. m

Hydrostatic Test Information (UG-99)

Gauge at Top

Component with controlling ratio is : Shell 1

Component with controlling pressure is : Shell 1

Calculated Test Pressure =P * 1.3 *Cold Stress

Hot Stress= 0.5000 * 1.3 *

117.90

117.90= 0.6500 M

Advanced Pressure Vessel version: 8.1.0 Computer Engineering, Inc . Section VIII Division 1, 2001 Edition, 2002 AddenPage 11 of 11Advanced Pressure Vessel version: 8.1.0 Computer Engineering, Inc . Section VIII Division 1, 2001 Edition, 2002 AddenPage 11 of 11

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Bien Hoa Industrial Zone 2 Bien Hoa Dong Nai Province Vietnam


Vessel designed with Advanced Pressure Vessel, Version: 8.1.0

Vessel is ASME Code Stamped

Job No:demoVessel Number:1

NAMEPLATE INFORMATION

MAWP: 0.5000 MPa at 100 C and 0.1034 MPa external pressure at 100C

MDMT: -29 C at 0.5000 MPa

Serial Number(s): 11-2007

National Board Number(s): __________________________________

Year Built: 2007

Radiography: RT 1

Postweld Heat Treated: NONE

Construction Types : W

Signatures

_______________________________________________________________ Date: ____/____/____

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Table of Contents

Shell 1 1

Head 1 2

Threaded Coupling - 1" 3

Threaded Coupling - 1" 5

ANSI Flanges 7

Tower Analysis 8

MDMT Summary 9

MAWP Summary 10

Summary Information 11

demo 11-2007

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