delivering a new level of power - enerson.com · –air to water ca cooled with integral gear...

730 – 2,500 kVA RangeDelivering a New Level of Power

Introduction

Introduction

730 – 938 kVA Range

4006TAG

910 – 1250 kVA Range

4008TAG

1250 – 1875 kVA Range

4012TWG / 4012TAG

1750 – 2500 kVA Range

4016TAG / 4016TRG

Introduction

FG Wilson 730 – 2500 kVA range applications:

• Large factories & mini power stations

• Airports

• Telecommunications

• Hospitals

• Financial sector

• Rental market

• Oil and Gas industries

Introduction

• All equipment carries full manufacturers warranty.

• Extended warranty terms available:12m prime, 24m standby or 500 hours

• Full set of operation and maintenance manuals, wiring diagrams and commissioning instruction brochures

• Total service and support provided through FG Wilson Global Dealer Network

• Wide range standard features and additional optional features

Product Overview

Product Overview…

730 – 938 kVA Product Range• Powered by Perkins 4006 Series

Model Engine Alternator

50 Hz 60 Hz

Prime Standby Prime Standby

kVA kW kVA kW kVA kW kVA kW

730 – 900 kVA Range Powered by Perkins 4016TAG

P730P1 / P800E1 4006-23TAG2A LL7224J 730 584 800 640 750 600 844 675

P800P1 / P900E1 4006-23TAG3A LL7224L 800 640 900 720 844 675 938 750

Product Overview…



50 Hz 60 Hz




P900P1 / P1001E1 4008TAG1 LL7224N - - - - 900 720 1000 800

P910P1 / P1000E1 4008TAG1A LL7224N 910 728 1000 800 - - - -

P1000P1 / P1100E1 4008TAG2A LL7224P 1000 800 1100 880 - - - -

P1001P1 / P1101E1 4008TAG2 LL7224P - - - - 1000 800 1100 880

P1125P1/P1250E14008-

30TAG3LL8224H 1125 900 1250 1000

Product Overview…



50 Hz 60 Hz



1250 – 1500 kVA Range Powered by Perkins 4012TWG

P1250P3 / P1375E3 4012-46TWG2A LL8224H / LL8224L 1250 1000 1375 1100 1250 1000 1375 1100

P1350P1 / P1500E1 4012-46TWG3A LL8224L / LL8224P 1350 1080 1500 1200 1350 1080 1500 1200

1500– 1875 kVA Range Powered by Perkins 4012TAG

P1500P3 / P1650E34012-

46TAG2ALL8224N 1500 1200 1650 1320 - - - -

P1700P1 / P1875E14012-

46TAG3ALL9324F 1700 1360 1875 1500 - - - -

Product Overview…



50 Hz 60 Hz




P1750 / P1925E 4016TAG LL9324F 1750 1400 1925 1540 - - - -

P1825 / P2000E 4016TAG1A LL9324F 1825 1460 2000 1600 - - - -

P2000 / P2250E 4016TAG2A LL9324H 2000 1600 2200 1760 - - - -

1850– 2500 kVA Range Powered by Perkins 4016TRG

P2000-1 / P2000-

1E

4016-

61TRG1LL9324F 1850 1480 2000 1600 - - - -

P2250-1 / P2250-

1E

4016-

61TRG2LL9324H 2000 1600 2250 1800 - - - -

P2500-1 / P2500-

1E

4016-

61TRG3LL9324P 2250 1800 2500 2000 - - - -

Product Features

Engine

– Perkins 4000 series – 6, 8, 12 & 16 cylinder engines

– Exceptional Power to Weight ratio

– No derate 1000 MASL at 40oC

– High efficiency turbochargers for performance and durability

– Air to Water CA Cooled with Integral gear driven water pump.

– New 4016-61TRG1 & 2 engines delivering improved rating,

performance and durability

– 4016-61TRG3 engine providing 2,500 kVA (2 MW) output

– 500 hours service interval

Performance

Alternator

– Leroy Somer alternators as standard

– R449 / R450M AVR

– New Digital D510 AVR fitted as standard on 4016TRG engines

• Providing excellent load response and control

• 100% full load step capability when hot

– Insulation class H

– Temperature class H

– Ingress Protection IP23

Performance

Cooling System– New standard cooling system delivering 35oC or above

– New tropical cooling system option for a minimum of 50oC without derate

– Aluminium charge air coolers for optimum performance

– Secondary water circuit after cooling system

Performance

Vibration

– Vibration levels all within ISO limits

– Additional target of 50 mm/s for radiator cowl ring and plate also

met

Performance

Durability

• Base frame

– Base frame designed for package mounted cooling system

– Design structure provides low vibration levels

– Drip catchment area in base frame underneath engine

• Structurally robust baseframe with low vibration levels

– Critical structure mounted areas less than 15 mm/s

– Non critical areas less than 32 mm/s

• Lift points on baseframe as standard for ease of transport and

installation

• Fluid lines connections using o-ring face seals

Installation

Ease of Installation

• Shipped loose radiator

• Secondary water circuit after cooling system

– Ensures less complex on site radiator assembly

– Allows potential for remote cooling system

Serviceability

Ease of Serviceability

• All drains piped to same side of base frame

• Optional ports available to relocate drains if required

• Fast drain times due to optimised flow systems

• Engine breather extended to terminate beyond radiator

Serviceability


• Clearance between base and sump to allow drop removal

for potential gasket replacement

• Radiator sight gauges fitted as standard

• Air filters positioned away from hot engine manifold

Serviceability


• Access hatch provided in fan guards for quick belt tension check

• Easy radiator belt tensioning using screw type idler on main fan bar

• Improved fan guard design for optimum safety and belt servicing

• Manual pack in robust holder positioned beside operator controls

Serviceability

Ease of Power Control

• PowerWizard 1.1+ with simple menu navigation provided as

standard

• Digital AVR providing 4 regulation modes

– Voltage

– Power factor

– Reactive power

– Manual

• Simple USB communication to EasyReg software for easy

configuration of AVR

Standard Features

• Fully adjustable electronic governor

• Engine mounted battery charging alternator

• Engine mounted fuel and water separator

• Low oil pressure protection

• High water temperature protection

• Air filters

• Alternator IP23 protection

• AREP excitation

• D510 voltage regulator

• Robust steel constructed base frame

• Containment drip tray on base frame

• Base frame lift points

• Coolant drain piped to edge of base frame

• Lube oil drain piped to edge of base frame

• PowerWizard 1.1+ control panel

• Heavy duty dry batteries (2,600 CCA)

• Radiator fan and charging alternator guards

• Low coolant level shutdown

• Operation and maintenance manual in robust holder

Key Optional Features

• Anti condensation alternator heater

• Coolant heater

• Battery charger with auto boost

• AR6 Quadrature droop

• PMG Excitation

• Three phase sensing module

• PowerWizard 2.1

• easYgen-2500

• 3 / 4 Pole circuit breakers

• Overload via alarm switch on breaker

• Circuit breaker auxiliary contacts

• Long distance annunciator (16 channel)

• Voltage and speed adjust

• Earth leakage / fault protection

• Volt free contacts for common alarm and generator set running

• Lube oil temperature display / high shutdown

• Low coolant temperature alarm

• Industrial silencer 10 dBA reduction

• Residential silencer 25 dBA reduction

• Critical silencer 35 dBA reduction

• Stainless steel bellows

• CE Certification

• Lube oil drain pump

Fuel Options

• 730 – 938 kVA range fitted with fuel tank as standard

• 910 – 2500 kVA range supplied on skidbase

Control Panel Options

The PowerWizard 1.1+ digital control panel, delivering more power control

as standard:

– Straightforward menu navigation

– Advanced metering and protection

– Easy generator set monitoring and control

Key Features:

– Active voltage sender functionality

– Under / Over voltage protection as standard

– Under / Over frequency protection as standard

– Shortcut key to view faults

– Dedicated key to reset all faults an main menu short cut key

– Spare input / output analogue and digital channels


The PowerWizard 2.1 panel further enhances our standard offering by

providing additional functionality

Key Features:

PowerWizard 1.1+ Features and:

– Additional monitoring, options and protection

– AC power metering

– Data link for long distance annunciator

– Reverse power protection provided as standard

– Remote monitoring via MODBUS


The easYgen-2500 is a generator set-to-set controller for paralleling and load sharing applications of up to 16 generator sets

Key Features:

– Easy system navigation via programmable soft keys

– Multiple communication protocols for communication

with engine

– Control units (ECUs), external I/O boards, PLCs and modems

– Capable of working with all common industrial interfaces

– Full generator set control and protection

– Multilingual (11 languages)

– Auto-sequencing load management system

Floor Standing Circuit BreakersABB new EMax2 breakers

Key Features

• 1600A, 2000A, 2500A, 3200A and 4000A breaker

frame sizes available

• Independently certified to meet IEC61439-2

• Floor standing breaker certified to IEC 60890

• CE and EAC marked as standard

• Assembly fault rated to 66kA/1s (Icu)

• 3 and 4 pole fixed breaker options

• IP23

• Form 2a separation

• Configurable for top or bottom cable entry

• All round access to ease cable assembly

• Plinth with pallet truck pockets fitted

• EKip Dip trip fitted as standard

• Overload Protection (L) adjustable 0.4 to 1 of breaker

rating

• Short-circuit Selective Protection (S) adjustable up to

10 times breaker rating

• Short-circuit Instantaneous Protection (I) adjustable

up to 15 times breaker rating

Options:

• IP54 upgrade

• Form 4b separation

• Motorised breaker

• Swivel lifting eye (4 point lift)

• 100kA fault rating assembly

Solution Options:

• Low profile breaker assemblies suitable for power

enclosures

• Full height assemblies allow control section options

• Modular design allows integrated solutions with PLC,

MCC, switchboards.

Technical Information

Performance

Model

Fuel Tank capacity Running time 50Hz

Prime (hrs)

Fuel consumption

Prime / Stdby 50Hz

(l/hr)

Fuel consumption

Prime / Stdby 60Hz

(l/hr)

P730P1 / P800E1 1412L useable 9.4 150 / 163 167 / 189

P800P1 / P900E1 1412L useable 8.6 163 / 183.5 188 / 212

P900P1 / P1001E1 n/a n/a n/a 198 / 223

P910P1 / P1000E1 n/a n/a* 194 / 217 n/a

P1000P1 / P1100E1 n/a n/a* 215 / 241 n/a

P1001P1 / P1101E1 n/a n/a n/a 221 / 244

P1125P1/P1250E1 n/a n/a* 240 / 266 n/a

P1250P3 / P1375E3 n/a n/a* 258 / 285 266 / 298

P1350P1 / P1500E1 n/a n/a* 279 / 313 289 / 324

P1500P3 / P1650E3 n/a n/a* 297 / 326 n/a

P1700P1 / P1875E1 n/a n/a* 350 / 390 n/a

P1750 / P1925E n/a n/a* 361.5 / 400 n/a

P1825 / P2000E n/a n/a* 378 / 420 n/a

P2000 / P2250E n/a n/a* 426 / 487 n/a

P2000-1 / P2000-1E n/a n/a 386 / 411 n/a

P2250-1 / P2250-1E n/a n/a 418 / 471 n/a

P2500-1 / P2500-1E n/a n/a 471 / 528 n/a

* Run time will be dependant upon size of your fuel tank/reserve

Fuel Efficiency

Load acceptance

Performance

ModelSpeed

HzAlternator Regulator Hot Test ISO Test Cold Test

P730P1 / P800E1 50 7224P R448 RevB 50 G2

P800P1 / P900E1 60 7224P R448 65 G2 64

P900P1 / P1001E1 60 7224N R450M n/a n/a n/a

P910P1 / P1000E1 50 8224A R450M 60 G2 53

P1000P1 / P1100E1 50 8224B R450M 55 G2 49.5

P1001P1 / P1101E1 60 7224P R450M n/a n/a n/a

P1125P1/P1250E1 60 7124P R450 60 G2

P1250P3 / P1375E3 50 8224H R448 60 G2 59

P1350P1 / P1500E1 60 8224L R450M 75 G2 71

P1500P3 / P1650E3 50 8224N R448 55 G2 54

P1700P1 / P1875E1 50 8224P R448 85 G2 78

P1750 / P1925E 60 8224L R450T 80 G2 77.5

P1825 / P2000E 50 8224N R448 60 G2 53

P2000 / P2250E 50 9124H R449 50 G2 48

P2000-1 / P2000-1E 50 9124L R449 45 G2 35

P2250-1 / P2250-1E 50 9124L D510 60 G2 47.5

P2500-1 / P2500-1E 50 9224H D510 60 G2 47.5

Airflow (m3/min – 50 Hz (60Hz)

Performance

ModelTemperate

250 Pa

Tropical

125 Pa

P730P1 / P800E1 978 / (1248) n/a

P800P1 / P900E1 978 / (1248) n/a

P900P1 / P1001E1 (1461) n/a

P910P1 / P1000E1 870 n/a

P1000P1 / P1100E1 870 n/a

P1001P1 / P1101E1 (1461) n/a

P1125P1/P1250E1 n/a 1140

P1250P3 / P1375E3 1116 / (1104) 1680 / (1700)

P1350P1 / P1500E1 1620 / (1600) 1851 / (1855)

P1500P3 / P1650E3 1212 1944 @200Pa

P1700P1 / P1875E1 1920 1896 @250Pa

P1750 / P1925E 2058 n/a

P1825 / P2000E 2058 n/a

P2000 / P2250E 2058 n/a

P2000-1 / P2000-1E 2081 2154

P2250-1 / P2250-1E 2081 2806

P2500-1 / P2500-1E 2184 3315

Cooling System – Ambient Cooling oC – 50 H(60Hz)

* Cooling system performance figures based on full load. Power output derate will apply.

Model

Temperate Tropical

125 Pa 250 Pa 125 Pa 250 Pa

P730P1 / P800E1 65.6 (66.7) 64.5 (65.4) n/a n/a

P800P1 / P900E1 62.9 (63.7) 61.8 (62.4) n/a n/a

P900P1 / P1001E1 n/a n/a n/a n/a

P910P1 / P1000E1 53.8 48.7 n/a n/a

P1000P1 / P1100E1 50.4 45.3 n/a n/a

P1001P1 / P1101E1 (61) n/a n/a n/a

P1125P1/P1250E1 n/a n/a 56 55

P1250P3 / P1375E3 48.2 (56.5) 46.4 57.6 (56.5) 55.6

P1350P1 / P1500E1 45.6 (53.6) 44.9 (52.6) 58.7 n/a

P1500P3 / P1650E3 39.8 n/a 50 n/a

P1700P1 / P1875E1 44.8 n/a 50 n/a

P1750 / P1925E 41 n/a 50 n/a

P1825 / P2000E 39 n/a 50 n/a

P2000 / P2250E 38 n/a 50 n/a

P2000-1 / P2000-1E 50.4 n/a 50.4 n/a

P2250-1 / P2250-1E 39.4 33.8 56.2 n/a

P2500-1 / P2500-1E 39.3 n/a 52.6 n/a

Performance

Cooling System

* Cooling system performance figures based on full load. Power output derate will apply.

Model Cooling SystemStandard

Ambient

Engine Derate

Above Sea Level (m’s)

P2000-1 / P2000-1E Temperate 35oC 2,300

P2250-1 / P2250-1E Temperate 35oC 1,750

P2500-1 / P2500-1E Temperate 35oC 1,100

P2000-1 / P2000-1E Tropical 50oC 1,700

P2250-1 / P2250-1E Tropical 50oC 900

P2500-1 / P2500-1E Tropical 50oC 125

Performance

730 – 2,500 kVA RangeDelivering a New Level of Power

delivering a new level of power - enerson.com · –air to water ca cooled with integral gear...

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