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Page 1: Dear Partner! - energybase · 5,4 mn. units 39,6 thnd. units 19,7 thnd. units of hydraulic sucker rod type wrenches of sucker-rod pumps of drill pipes of packers of various modifications
Page 2: Dear Partner! - energybase · 5,4 mn. units 39,6 thnd. units 19,7 thnd. units of hydraulic sucker rod type wrenches of sucker-rod pumps of drill pipes of packers of various modifications
Page 3: Dear Partner! - energybase · 5,4 mn. units 39,6 thnd. units 19,7 thnd. units of hydraulic sucker rod type wrenches of sucker-rod pumps of drill pipes of packers of various modifications

Our company provides the whole spectrum of services relating to project planning, construction, infrastructure development and equipment of oil fields as well as service facilities on “turnkey” basis. Our main aim, from our perspective, is high quality and high reliability of customer service.

Many years’ experience in supporting our Customers’ ambitious projects have enabled us to come up with a long list of ready made solutions, to build up experience and gain leadership position in this country’s oil industry services. In managing our business, we are implementing a package of the newest and most successful technologies in global practice.

And this is interesting daily and strenuous work whose results we wish to generously share with you.

We would be delighted to solve the problems you may assign to us and will be of use in implementing the most complicated projects.

Anvar Yarullin, DirectorTMC group Management company LLC

Dear Partner!

Page 4: Dear Partner! - energybase · 5,4 mn. units 39,6 thnd. units 19,7 thnd. units of hydraulic sucker rod type wrenches of sucker-rod pumps of drill pipes of packers of various modifications

FULL RANGE OF OIL SERVICESHolding Company provides services to oil and gas production facilities, construction of these facilities and

development an infrastructure to all directions such as geophysics, drilling, well repair, mechanical and oil-field service, energetics, special vehicles, cargo-and-passenger transportation, major construction work and road building, also IT-service.

Integrated project control provides a “plug-and-produce” contract performance and guarantee of terms and quality.

10DIVISIONS

MORE THAN

ENTERPRISES100

ALMOST

PERSONS

45.000

Holding Company incorporates enterprises, most of which were founded in the early formation of the national oil industry. During this time, Holding accumulated a unique experience in the development of many oil-producing regions in the development and implementation of new technologies and techniques, interaction with other participants of the oil business, and directly involved in the formation of industry standards.

Equipment, technology and high level of competence of specialists and workers, logistics system allow in optimal time to deploy the equipment and start production processes worldwide. Divisions of the Holding operate on the territory of Russia, CIS countries, Africa and the Middle East.

EXPERIENCE. RESOURSES. POTENTIAL

www.tagras.ru

Page 5: Dear Partner! - energybase · 5,4 mn. units 39,6 thnd. units 19,7 thnd. units of hydraulic sucker rod type wrenches of sucker-rod pumps of drill pipes of packers of various modifications

■ TNG-GROUP

■ TATBURNEFT

■ TAGRAS-REMSERVICE

■ TMC-GROUP

■ SYSTEM-SERVICE

■ TAGRAS-ENERGOSERVICE

■ TATSPECTRANSPORT

■ TAGRAS-TRANSSERVICE

■ TATNEFTEDOR

■ TATINTEC

ADVANTAGES AND UNICITYHolding is a Russian company, accumulating the best world experience and innovative technological potential.

Holding Company developed methods of prospecting and exploration wells, zonal isolation complications in drilling wells and processing bottomhole zone, methods of hydraulic fracturing and coiled tubing technologies which used widely in Russia and abroad.

The unique experience in the hard-to-recover oil and bitumen deposits in remote areas and in difficult climatic conditions is a special competitive advantage of the Holding.

In addition to the specialization profile, the Holding Company may provide services in other infrastructure projects, including a social orientation related to public works, transport, heat-, energy- energetics.

RELIABLE PARTNERSHIPHolding Company strict follows to the principles of responsible business.

Confirmation of Holding Company the high reputation is involved in the implementation of capital-intensive industry and infrastructure projects as suppliers of services and technologies, strategic partnership with “Tatneft” company and common initiatives with other major Russian and foreign oil producers.

Applied solutions aimed to optimization and control of Customer costs, providing a given level of profitability of oil and gas production and energy efficiency of production processes.

SOLICITOUS ATTITUDETO ECOSYSTEM

Holding implements the principles of rational subsoil

use, replenishment of natural resources and maintaining

ecological balance. Current environmental management

standards in Holding were developed on an integrated basis,

which allows unifying the key environmental aspects with

Customer for each project.

Page 6: Dear Partner! - energybase · 5,4 mn. units 39,6 thnd. units 19,7 thnd. units of hydraulic sucker rod type wrenches of sucker-rod pumps of drill pipes of packers of various modifications

Polyurethane heat insulated pipes for underground and on-the-ground lines

The system of rapid remote monitor-ing (srrm) of the insulation conditions

Heat-insulated pipes with composite insulation

Steel pipes 57-1420 mm in diameter with outer two- and three-layer polyethylene coating (by Technical Requirements 1390-001-67740692-2010)

Formed components of pipelines and products made of polyurethane foam

Outer anticorrosion lacquer coating of pipes and pipelines parts

Corrosion resistant coating of pipeline parts and assemblies

Tubings and linear steel pipes internally coated with high-viscosity materials

Repair of drilling equipment

Repair, maintenance and test of blowout preventer equipment

Repair of drill pipes

Subs for drill Pipes

Repair of hydraulic and air tongs

8

Drilling equipment

10

11

12

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10

EPC (EPCM) contractsRealizationof EPC (EPCM) contracts

8

Pipeline products

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100

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105

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108

96Oilfield and downhole pumping equipment

39Tubing strings GOST 633-80 GOST R 53366-2009

Repair of tubings

Repair of oil-well sucker rod pumps

Repair of pump RODS

“TMC-Hightech” ™ production line for tubing string diagnostics and repair

Production line for diagnostics and repair of pumping rods"ТМС-Srline"

Manufacture and repair of beam pumping units

39

40

42

43

44

46

48

Wellhead equipment for installation of electric pump AUE 140x50

Injection wellhead equipment, AUN 210x65

Gate valves type ZD 65x21 and ZDSH 65x21 TU 3665-099-78691656-2015

Flowing wellhead equipment (xmas tree) AFK1 (SH)-65 (80,100)x21 (14,35)K1(K2)

Injection wellhead equipment ANK1(SH)-65(80,100)x21(14,35)K1(K2)

Injection wellhead equipment 2ANKSH-65x21(14,35)K1(K2)M

Injection wellhead equipment, small size, ANK(SH)-65x21(14)K1(K2)M1

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Page 7: Dear Partner! - energybase · 5,4 mn. units 39,6 thnd. units 19,7 thnd. units of hydraulic sucker rod type wrenches of sucker-rod pumps of drill pipes of packers of various modifications

Technical audit of the drilling equipment

Production of casing string accessories

Slip-On bow string centralizer, TSUN Type

Centralizer cast centralizers “SCORPIO” ™

String shoe with check valve type BKO

String shoe, type BK-P and BKM

Cementing device

Casing float collar

Throttle non-return valve for casing strings type TSKODM

Well slotted filter

Circulation Cleaning Systems of Acquilon Family

“Typhoon” ™ Mobile unit for centrifugation of drill fluid

STORM – 100

STORM – 120

CYCLONE – 40

HURRICANE – 240

Flocculation and coagulation unit

Waterproof screen for earth storages

110

112

113

114

115

116

118

120

121

Mechanical electroinsulating connection ™

Pipes and joints of steelpipes with inner anticorrosion and lacquer coating with mechanical connection in spigot end

Plastic-to-metal pipes (by Technical Requirements 1390-041-43826012)

Plastic-to-metal pipes with tail pieces made of corrosion-proof steel (by Technical Requirements 1390-175-00147588-2008)

Polyethylene pipes (by Technical Requirements 2248-015-67740692-2010)

TMC — VIRTUS ™ sleeve method of isolating the zone of welded joint on the pipelines with internal polymer coating

Method of externally insulating the pipelines – heat shrinking sleeve

Two-layer shrink insulation tape “Termizol” ™

Polyethlene film

Pressure header block

ТМС-POWER MAN pneumohydraulic drive of oil-well sucker rod pump

High Strength Highly Sealed Casing String TMC-OTV-6.35

High Strength Highly Sealed Casing String TМC-SRV1

High Strength Highly Sealed Casing String TМC-SRV2

Casing string with increased operating reliability and BUTTRESS profile

Casing string with increased operating reliability and OTTM Profile

Types of threaded Joints which can be repaired

Production of pump rods

Solid sucker-rods without welded joints GOST R 51161-2002 API Spec 11B4

Rod couplings

Wellhead fittings

Wellhead equipment for installation of sucker rod pump AU 140x50

16

17

18

19

20

21

22

23

24

25

26

28

30

31

32

33

34

36

Double bore wellhead equipment AUD 80/50-40

Single bore double row wellhead equipment AOD 80/50-40

Shut-off valves

Pipeline components

Well tube slotted filter (“Slide” ™ ; “Silver line” ™ )

High pressure water distribution unit TMC-HighStream ™

Ditch system of tanks

Mobile racks

Horizontal slurry centrifugal pump, ANSHG 150/125

Packer M1-X

Vibratory screen TMC SVELS ™ TU 3663-008-78682242-2015

Support steel and non-standard equipment

Services provided by the company

Lease equipment

51

52

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57

58

59

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62

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66

67

78

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Page 8: Dear Partner! - energybase · 5,4 mn. units 39,6 thnd. units 19,7 thnd. units of hydraulic sucker rod type wrenches of sucker-rod pumps of drill pipes of packers of various modifications

Realization of EPC (EPCM) contractsRelationship with customers throuh realization of “turnkey” EPC contracts and EPCM contracts.

Advantages of cooperation:• A single turnkey contract;• Minimal risks for the Customer (because “TMC group”;• Management Company LLC assumes most of risks on management of the project starting from the design till the delivery of a facility to the Customer);• Full transparency in the implementation of investment and construction project;• There is no need in direct participation of the Customer in the current project activities;• Continuous improvement of production processes.

THE CUSTOMEROil Company

Delivery of services and commodities and materials • drill bit service;• oil-well service;• mortar service;• geophysical services;• supervisor support;• supply with downhole pumping equipment and oilfield equipment;• supply with electrical equipment.

Responsibility before the customer• qualification of subcontractors by way of e-tendering;• effective management of subcontractors by monitoring of the key performance indicators of each company agreed with the customer;• standardized approach to coordination of operations of subcontractors with supervision and control public authorities;• online informing the customer about the progress of the project.

Herewith we consciously accept a full responsibility for:• not exceeding the budget of projects when EPC contracts implementation;• actions of subcontractors;• possible penalties which may be imposed by the supervisory and control authorities.

Managing service engineering company

Construction• drilling• construction of communications

Design(the area of mixed responsibility)

• elaboration of design documentation

1

2

3

Interaction in implementingthe epc contracts

Page 9: Dear Partner! - energybase · 5,4 mn. units 39,6 thnd. units 19,7 thnd. units of hydraulic sucker rod type wrenches of sucker-rod pumps of drill pipes of packers of various modifications

EPCM contract

9

TMC group LLC MC is a part of TagraS-Holding LLC and having resources of contracting organizations, acts as EPC-contractor (General contractor).

Engineering, Procurement, Construction (EPC) is international contract form used in construction and engineering when Customer wants to employ TMC-group LLC MC for performance of all operation cycles for completion, infrastructure development and equipping of wells which were put into operation from drilling and were reactivated.EPCM contractor is the general contractor, who for a strictly fixed price fully carries out an investment project and assumes all the risks for its implementation starting from the design till the delivery of finished facility to the Customer (including of warranty implementation). EPCM-contract provides: total project cost, inclusive of fee of TMC group — EPCM contractor, fixed term of commissioning, achieving the main technical parameters of the facility.

EPC-Contract envisages:• total value of the project (fixed price) inclusive of the fees for TMC Group, i.e. EPCM Contractor;• fixed completion date for the facility to be commissioned;• achievement of key technical parameters of the facility;• full financial responsibility of the EPC-Contractor for exceeding/saving the estimated cost of the project.

The Company owns a broad range of oil production equipment:

2,9mn. units

of pump rods

of tubing strings

of ellhead fittings

of sucker rod deep well pump drives

5,4mn. units

39,6thnd. units

19,7thnd. units

of hydraulic sucker rod type

wrenches

of sucker-rod pumps

of drill pipes

of packers of various

modifications

20,6thnd. units

9,5thnd. units

11,6thnd. units

81units

Capabilities Company Production facilities

1,5mn. units

of tubing strings

of pump rods

of sucker rod deep well pumps

of pumping jack reducers

650thnd. units

6thnd. units

900units

of packers

720units

of pumping jacks

366units

of centrifugal sectional pumps

300units

The service department is provided with shop premises, well developed infrastructure and facilities. On the production premises of TMC Group, the following volumes are repaired annually:

Page 10: Dear Partner! - energybase · 5,4 mn. units 39,6 thnd. units 19,7 thnd. units of hydraulic sucker rod type wrenches of sucker-rod pumps of drill pipes of packers of various modifications

TMC-Drilling Service LLC carries out minor repairs and major repairs of Russian-made and imported drilling equipment and drilling pumps.

Following technologies are used while repairing of drilling equipment:• recondition of body parts, shafts with weld method;• production of new parts including for repair sizes;• heat treatment and surface hardening;• restoration of working surfaces by polymer coating method;• production of rubber goods;• metalware production;• parts hardening by air plasma spraying method;• running and hydraulic tests.To reduce repair period, in the territory of TMC Drilling Service LLC, a store of spare parts for drilling equipment has been organized, logistics to deliver spare parts has been de-bugged, cooperation with machine building and repair companies of the Volga Region and the Urals has been established.

We perform major repairs of the following types of drilling equipment and drilling pumps manufactured in the countries:• Russia: (V3BT; BU-75, BU-1600/100, BU-2000/125E, BU-2000/125EBM, BU-2500, BU-2900, BRN-1, NBT-600; Uralmash: UNB-600, NBT-950; Izhdril: 8T-650; KMZ: A60/80);• USA, Canada: (Dreco, Kremco, Ideco, Carwell, IRI, Cabot, Gardner Denver, Brandt);• China: (Honghua, SLS)

Repairable equipment:

Repairof drilling equipment

• swivels;• hoisting shafts;• chain and bevel gear reducers;• beam-pumping units gears;• crown blocks, traveling blocks;• hooks, hook blocks;• transmission shafts of drilling units;• shaker screens;• P-560, P-700, P-410 rotors;• hydraulic brakes;

• change-speed gearboxes;• shaft with connecting rods of BRN-1, UNB-600 pumps;• transmission shafts of BRN-1, UNB-600;• fluid ends of BRN-1, UNB-600, 8T-650 pumps etc.;• piston and screw compressors;• top drive systems;• welding units of domestic and foreign manufacture.

Page 11: Dear Partner! - energybase · 5,4 mn. units 39,6 thnd. units 19,7 thnd. units of hydraulic sucker rod type wrenches of sucker-rod pumps of drill pipes of packers of various modifications

Drilling Equipment

11

Purpose

Blowout preventer equipment is designed for wellhead sealing for the purpose of prevention of outburst and blowouts.

Preventers repair technology:

• capital repair of preventers with complete disassembly, recondition of components and assembly of units;• restoration of preventers’ bodies by padding method;• execution of examination of industrial safety of preventers’ components with issue of operating state conclusion;• carrying out of bench tests for operating and test pressure.

Technical specifications

Repair, maintenance and testof blowout preventer equipment

BPEmodification

Operatingpressure,

MPa

Testpressure, MPa

Holediameter, mm

Number of each wheel revolutionsnecessary for shutting

Flangeoutside

diameter

Mass, kg

PP-230х35 35 70 230 - 460 960

PPSHR-2FT-152х21 21 42 152 14–17 500PMT-156х21 21 42 156 14–15 380 280PPO-152х21 21 42 152 14–16 395 240

Page 12: Dear Partner! - energybase · 5,4 mn. units 39,6 thnd. units 19,7 thnd. units of hydraulic sucker rod type wrenches of sucker-rod pumps of drill pipes of packers of various modifications

Purpose

Enterprise performs diagnostics and capital repair of drill pipes with use of unique technology of metal weld to surfaces of tool-joint parts.

The following operations are performed during general repair of drill pipes:

• mechanical cleaning of exterior and interior pipe surfaces;• diagnostics of wall thickness of pipe smooth surface by method of ultrasonic examination;• determination of geometrical parameters of surfaces of tool-joint and thread parts;• straightening of pipes for the purpose of straightness reconditioning;• metal weld to surface of tool-joints with their stretching along the pipe body according to unique patented technology;• machine work of deposited surfaces of tool.

Advantages

Major advantage of proposed technology is reconditioning of tool-joint part of used pipe to new state. Deposited metal was chosen in accordance with tool joint metal quality, in the result of which wear resistance of reconditioned surfaces is as good as wear resistance of new pipes, and machining work of deposited surfaces of tool joints is executed till full geometrical sizes reconditioning according to GOST 28487.

All technology of tool-joints weld is implemented with specially developed, installed in-line equipment, it has corresponding certificates and permits for use.

Repair of drill pipes

tool-joint threadas per GOST 28487 pad weld

tool-joint threadas per GOST 28487

Page 13: Dear Partner! - energybase · 5,4 mn. units 39,6 thnd. units 19,7 thnd. units of hydraulic sucker rod type wrenches of sucker-rod pumps of drill pipes of packers of various modifications

Gauge and sizes of repaired drilling pipes and basic dimensions

Size

ThreadOutside threaddiameter as per

GOST 50278

Outside upsetdiameter as per

GOST 50278

Outside diameterof tool joint after

repair as per GOST 27834

Pipe wall thickness Cylindrical partdiameter after repair, not less

PipesTool joint As per

GOST 27834 repair, not less nipplemm

coupling mm

GOST 27834 1 class 2 class 3 class

PV-73х9 ZP-95-32 Z–73 73 76,2 95,2 9,2 7,36 5,75 141,6 167,5

PN-73х9 ZP-105-54 Z–86 73 81 104,8 9,2 7,36 5,75 141,6 181

PV-89х9 ZP-108-44 Z–86 88,9 92,1 108 9,4 7,52 5,88 141,6 181

PV-89х11 ZP-108-41 Z–86 88,9 92,1 108 11,4 9,12 7,13 141,6 181

PN-89х9 ZP-121-68 Z–102 88,9 98,4 120,7 9,4 7,52 5,88 141,6 193,7

PN-89х11 ZP-127-65 Z–102 88,9 98,4 127 11,4 9,12 7,13 141,6 193,7

PK-114х9 ZP-159-83 Z–132 114,3 119,1 158,8 8,6 6,88 5,38 141,6 215,6

PK-114х11 ZP-159-76 Z–122 114,3 119,1 158,8 10,9 8,72 6,81 161,1 215,6

PK-114х9 ZP-162-95-1 Z–133 114,3 127 161,9 8,6 6,88 5,38 159,5 215,6

PK-114х11 ZP-162-92 Z–133 114,3 127 161,9 10,9 8,72 6,81 161,1 215,6

PK-127х9 ZP-162-95-2 Z–133 127 130,2 161,9 12,7 10,16 7,94 157,9 215,6

PK-127х13 ZP-162-89-2 Z–133 127 130,2 161,9 12,7 10,16 7,94 165,1 215,6

PN-127х9 ZP-178-102 Z–147 127 144,5 177,8 9,2 7,36 7,94 173,8 229,1

PN-127х13 ZP-178-102 Z–147 127 144,5 177,8 12,7 10,16 7,94 173,8 229,1

Page 14: Dear Partner! - energybase · 5,4 mn. units 39,6 thnd. units 19,7 thnd. units of hydraulic sucker rod type wrenches of sucker-rod pumps of drill pipes of packers of various modifications

Subs for drill pipesTMC – Drilling Service LLC manufactures box type subs and pin type subs for drill strings in compliance with GOST 23979-80 standard and non-standard subs to customer’s technical specifications.

Technical specifications

Connecting threadsTool-Joint thread per GOST 7915-75Production string per GOST 633-80

Casing string, OTTM per GOST 632-80Ultimate tensile strength, MPa More than 882

Yield strength, MPa More than 735Relative elongation, % More than 10Relative contraction,% More than 45

Impact elasticity, J/cubic m More than 685x103Brinell hardness HB 285…341

Page 15: Dear Partner! - energybase · 5,4 mn. units 39,6 thnd. units 19,7 thnd. units of hydraulic sucker rod type wrenches of sucker-rod pumps of drill pipes of packers of various modifications

Purpose

AK5-3; AK5-4 tongs are designed for makeup and breakout of drilling and casing pipes in the process of round trip operations while drilling of oil and gas wells.

Application

Enterprise performs repair of drilling tongs of domestic and foreign production.Hydraulic tongs rKW-4000; rKW-1500; rKW-3200 are used for servicing and workover of wells designed for quick, safe and precise makeup and breakout of drilling pipes and tubings.

Technology of tongs repair:

• production of component parts and tongs units;• restoration of components by padding;• bench test.

Repair of hydraulic and air tongs

Page 16: Dear Partner! - energybase · 5,4 mn. units 39,6 thnd. units 19,7 thnd. units of hydraulic sucker rod type wrenches of sucker-rod pumps of drill pipes of packers of various modifications

Technical audit is an inspection by independent experts of production organization system, quality control and management system, technical and technological solutions used, as well as a check of technical condition of the machines, equipment, mechanisms, buildings and facilities, engineering communications, systems and networks, as well as a check of technical and project engineering documentation with an opinion expressed as to justification of the technical/technological solutions used, the methods of managing production and conformity of the technical condition of the systems and equipment, which are complicated in terms of engineering, to the requirements of the normative acts.

TMC group Management Company LLC performs technical audits of the drill string (drill pipes, drill string subs), power tongs, hydraulic tongs, blowout preventors.

Drill string

• audit of storage, operation and rejection of drill string elements in the drill site;• audit of production organization system with respect to storage, supply to the drill site and repair of drill string elements;• check of technical documentation, check for conformity to the requirements of the normative acts;• analysis of quality of work done with the drill string elements, issuing recommendations on improving the work;• debugging the system of analyzing loads on the drill string, unacceptable use of limit values;• providing to the interested party the quality monitoring service with respect to the work done with drilling equipment.

Power tongs, hydraulic tongs, blowout preventors

• audit of operation of power tongs, hydraulic tongs, blowout preventors in the drilling teams;• audit of production organization system with respect to storage, supply of power tongs, hydraulic tongs, blowout preventors to the drilling site;• inspection of the technical documentation, checking for conformity to the requirements of the normative acts;• analysis of the quality of doing work with power tongs, hydraulic tongs, blowout preventors, issuing recommendations on how to improve work on the drill sites;• analysis of the quality of repair and service in the drill sites and equipment repair shops.

Technical auditof the drilling equipment

Page 17: Dear Partner! - energybase · 5,4 mn. units 39,6 thnd. units 19,7 thnd. units of hydraulic sucker rod type wrenches of sucker-rod pumps of drill pipes of packers of various modifications

The Company manufacturers and supplies:• Casing string accessories dia from 114 to 426 mm• Subs (GOST, API)

Connection elements of the accessories are made with triangular thread as well as buttress threads OTTG and OTTM, Tenaris® and Buttress® threads.

Production of casing string accessories

Cast Centralizer

String Shoe with Check Valve

Casing Float Collar

Orifice Check ValveCementing

DevicePlunger

Centralizer

Cementing Basket

Slotted Filter

17

Page 18: Dear Partner! - energybase · 5,4 mn. units 39,6 thnd. units 19,7 thnd. units of hydraulic sucker rod type wrenches of sucker-rod pumps of drill pipes of packers of various modifications

Slip-On bow string centralizer, TSUN type

Purpose

For reliable centralization of the casing string when lowering the casing string and cementing:• In inclined and horizontal wells• In areas with cavernous walls

1. It is contemplated that the Centralizer will be operated under moderate climate conditions at ambient temperature from +40 to -40 oC per GOST 16350;2. Climatic execution of the Centralizer Y1 per GOST 15150;3. TU (Technical Requirements) 02.180.077-08;4. Conformity Certificate No. C-RU AI 25 V.00044 TR 0563996.

Technical specifications

Parameters TsUN 3 114/144 TsUN 3 114/156 TsUN 3 114/216 TsUN 3 127/156 TsUN 3 146/216 TsUN 3 168/216

Centralizer’s diameter, mm:outside, springoutside, column

160117

170117

230117

170130

274150

295,5172

Number of centeringelements (springs), pes. 6 6 6 6 6 6

Height H, mm 620 620 680 620 680 680Radial load, kN 5,2 5,2 7,8 7,8 7,8 10,4Mass, kg 4,9 4,9 5,4 5,8 6,5 7,2

Page 19: Dear Partner! - energybase · 5,4 mn. units 39,6 thnd. units 19,7 thnd. units of hydraulic sucker rod type wrenches of sucker-rod pumps of drill pipes of packers of various modifications

PurposeCast centralizers “Scorpio” ™ (TsL type) are designed for casing string centering while running andcementing in inclined and horizontal wells for formation of uniform cement column in borehole annulus.

Advantages• Light weight design of the Centralizer type TMC SCORPIO ™, made from cast steel.• Minimum pressure drop and high non-Darcy effect• In four locations, there are threaded holes into which with the help of a wrench lock screws are installed and the centralizer is secured to the casing string• Barrel-like shape of the helical blades allows mud (drill fluid) to be optimally displaced when cementing.• Unique design of the fixing element ensures secure attachment.

Centralizer cast centralizers “SCORPIO” ТМ

ApplicationCentralizers Type TMC SCORPIO ™ are designed to centralize casing strings during the process of cementing and are used in:• wells with inclined and horizontal areas;• areas with cavernous walls.

Parameters TsL 114/144 TsL 146/216 TsL 168/216 TsL 178/216 TsL 245/295Centralizer’s diameter, mm:outside, springoutside, column

135118

209150

209172

211182

290249

Height, mm 100 100 100 100 100Mass, kg 1,3 6,12 4,72 3,8 6,5

Technical specifications

Page 20: Dear Partner! - energybase · 5,4 mn. units 39,6 thnd. units 19,7 thnd. units of hydraulic sucker rod type wrenches of sucker-rod pumps of drill pipes of packers of various modifications

String shoe with check valve type BKOApplication

Designed to equip the bottom of the casing string per GOST 632-80 for the purpose of directing the strings through the bore of well and protecting from damage which may be caused when they are lowered into the well. Also for the purpose of preventing cementing slurry from reversing into the string after squeezing it down:

• The Shoe consists of a strong steel casing and a hemispherical concrete guide shoe connected with it;• The product easily lends itself to drilling out;• They can be executed with connecting short triangle threads, with Buttress threads OTTM and OTTG per GOST 632-80;• As well as Tenaris and Buttress threads per the standards of the American Petroleum Institute (API) and the Technical Requirements TU 3663-004-78682242-2014.

Shoe Type and Thread Type

String Nominal Bore, mm

Product Designation

Outside Diameter D, mm

Central Hole Diameter D, mm

Height H, mm

Mass, kg

BKO-114 114 UNBR 069.00.000 133 52 274 11BKO-127 127 UNBR 068.00.000 146 60 280 13,2BKO-140 140 UNBR 066.00.000 159 70 315 17,4BKO-146 146 UNBR 061.00.000 166 70 318 19,2BKO-168 168 UNBR 071.00.000 188 80 360 27,7BKO-178 178 UNBR 070.00.000 198 90 380 32,2BKO-194 194 UNBR 071.00.000 216 90 405 36,3BKO-219 219 UNBR 072.00.000 245 120 420 48,9BKO-245 245 UNBR 073.00.000 270 120 430 65BKO-273 273 UNBR 074.00.000 299 120 415 70BKO-299 299 UNBR 075.00.000 324 120 405 75,8BKO-324 324 UNBR 076.00.000 351 160 405 92BKO-340 340 UNBR 077.00.000 365 160 415 97,4

Technical specifications

Page 21: Dear Partner! - energybase · 5,4 mn. units 39,6 thnd. units 19,7 thnd. units of hydraulic sucker rod type wrenches of sucker-rod pumps of drill pipes of packers of various modifications

Application

The shoe is designed for bottom hole assembly (bottom equipment of casing strings) for the purpose of directing them through well bore and protecting them from damage when lowering in the process of casing oil and gas wells at bottom hole temperature of up to 250 oC.

Technical specifications of string Shoe type BKM

Outside Diameter D, mm Central Hole Diameter D1, mm

Type, Shoe Designation Passage Diameter, mm Height H,

mmMass, kg,

no more thanBKM-114 114 130 50+10 270 15ВКМ-146 146 166 70+10 297 18ВКМ-168 168 188 80+10 300 24ВКМ-178 178 198 90+10 325 32ВКМ-245 245 270 120+10 375 55ВКМ-324 324 351 160+10 360…390 87ВКМ-426 426 451 220+10 420 150

String shoe, type BK-P and BKM

Technical specifications of string shoe type BK-P

Shoe Type

Passage Diameter of Casing

String

Device Outside

Diameter, D, mm

Device Drift Diameter, d,

mm

Central Hole Diameter in the

Bit, d1 mm

Diameter of Side Holes, d2 mm/n (quantity)

Device Length, L,

mm

Connecting Thread

GOST632-80*

Mass,kg

BK-P 146 146 166 138 70 15/6 297 ОТТМ146 12,7BK-P 168 168 187,7 160 80 15/6 318 ОТТМ168 15,5BK-P 178 178 194 170 90 18/6 324 ОТТМ178 24,7BK-P 245 245 270 236 120 20/6 352 ОТТМ245 30,2BK-P 324 324 351 315 160 20/6 397 ОТТМ324 48,3

• The Shoe consists of a strong steel casing and semi-spherical concrete packing connected with it.• The Product easily yields itself to drilling out.• Shoes can be executed with connecting short triangular

threads, with buttress thread OTTM and OTTG per GOST 632-80.• as well as with Tenaris and Buttress threads per the standards of the American Petroleum Institute (API) and Technical Requirements TU 3663-004-78682242-2014.

Page 22: Dear Partner! - energybase · 5,4 mn. units 39,6 thnd. units 19,7 thnd. units of hydraulic sucker rod type wrenches of sucker-rod pumps of drill pipes of packers of various modifications

Cementing device

Application

Cementing device is designed for bottom hole assembly (bottom equipment of casing strings) for the purpose of making sure that the casing string fills itself up with mud (drill fluid) without overflow when lowered. For squeezing cement slurry into the casing string annulus, performing the stop ring function and for tightly seating cement plugs on it when squeezing the cementing slurry into the casing string annulus and preventing it from moving into the casing string after pressure is released.

Valve Designation Maximum Operating Pressure, MPa Outside Diameter, mm Connecting Thread

UTs-114 25 133±1,3 ОТТМ-114UTs-127 25 146±1,4 ОТТМ-127UTs-140 25 159±1,5 ОТТМ-140UTs-146 25 166±1,6 ОТТМ-146UTs-168 25 188±1,8 ОТТМ-168UTs-178 25 198±1,9 ОТТМ-178UTs-194 25 216±2,1 ОТТМ-194UTs-219 15 245±2,4 ОТТМ-219UTs-245 15 270±2,7 ОТТМ-245UTs-273 10 299±2,9 ОТТМ-273UTs-299 10 324±3 ОТТМ-299UTs-324 10 351±3 ОТТМ-324UTs-340 10 365±3 ОТТМ-340

Technical specifications

Page 23: Dear Partner! - energybase · 5,4 mn. units 39,6 thnd. units 19,7 thnd. units of hydraulic sucker rod type wrenches of sucker-rod pumps of drill pipes of packers of various modifications

Casing float collarApplication

The casing float collar is designed for the bottom hole assembly (bottom equipment of casing strings) with the aim of automatically filling up the casing string being lowered with mud (drill fluid) from the well without its overflowing on the well mouth, to prevent penetration of drill fluid into the casing string in the process of its lowering, to increase displacement force of the casing string and to reduce the load on the hook. The casing float collar can be also used to close the return flow of cement slurry in the course of cementing.

Type, Description of Collar

Passage Diameter,

mm

Outside Diameter, mm

Central Hole Diameter D1, mm Height H, mm Mass, kg, no

more thanMass,

kg

МОК-114 114 133 55 260 11 11МОК-127 127 146 60 280 13,7 13,2МОК-140 140 159 70 310 18 17,4МОК-146 146 166 70 315 20 19,2МОК-168 168 188 80 358 28 27,7МОК-178 178 198 90 376 32 32,2

Technical specifications

Cementing basketApplication

The device is designed for containing sedimentary processes in cementing slurry, which fills up the bore hole annulus behind the casing string. Cementing the casing string with release of cementing plug after injection of cementing slurry to separate the cementing fluid from displacement fluid. The working media in which the device operates are drill fluid and cementing slurry treated with chemical agents, brine, oil and gas at a temperature of up to 100 oC.

Page 24: Dear Partner! - energybase · 5,4 mn. units 39,6 thnd. units 19,7 thnd. units of hydraulic sucker rod type wrenches of sucker-rod pumps of drill pipes of packers of various modifications

Throttle non-return valve for casing strings type TSKODM

Application

To equip the bottom of the casing strings with tubes per GOST 632-80 diameter from 114 to 426 mm for the purpose of automatically filling up the casings string being lowered with drill fluid from the well without it overflowing from the string onto the well mouth:• used both in inclined and horizontal wells;• performing the function of the stop ring for seating the bottom and top cement plugs in the process of pumping cementing slurry into the string after its squeezing.

Technical specifications

Valve Designation

Max. Working Pressure,

MPa

Outside Diameter,

mm

Inside Diameter of Valve

Housing, mm, no less than

Ball Diameter, mm Ball Mass, g

Valve Height, mm, no more

than

Valve Mass, kg, no more than

TsKODM-114 25 133±1,3 97,1 45±0,4 81...87 350 13,05TsKODM-127 25 146±1,4 108,6 45±0,4 81...87 362 14,8TsKODM-140 25 159±1,5 118,7 76±0,5 395... 410 405 20,1TsKODM-146 25 166±1,6 124,7 76±0,5 395... 410 420 21,8TsKODM-168 20 188±1.8 147 76±0,5 395... 410 420 26,9TsKODM-178 20 198±1,9 156 76±0,5 395...  410 398 34TsKODM-245 15 270±2,7 225 76±0,5 395...  410 430 65TsKODM-324 10 351±3,0 300 76±0,5 395...  410 405 92TsKODM-426 5 450±3,0 390 78±0,5 395...  410 346 130

Page 25: Dear Partner! - energybase · 5,4 mn. units 39,6 thnd. units 19,7 thnd. units of hydraulic sucker rod type wrenches of sucker-rod pumps of drill pipes of packers of various modifications

Well slotted filter

Application

1. Beefing up the walls of vertical, inclined and horizontal wells drilled in incompetent reservoirs: • in open side holes of the wells • in the zone of the well productive bed2. Filtration of the product being extracted from extraneous inclusions, sloughing of sand and penetration of mechanical impurities into the well in operation.

The Well Slotted Filter is used to filter the product being extracted from foreign inclusions and penetration of mechanical impurities.The fluid being delivered to the suction pipe of the pump from the well is cleaned from mechanical particles by passing through a filtering element made from V-shaped profile of stainless steel, grade AISI 304, AISI 316, which helically, with a definite pitch, is wrapped around reference cells to provide a rigid screen with longitudinal slots with a strictly definite gap. Sharp edges create an arch (sand bridge) over certain areas of the slot and permeability over these areas is retained. At customer’s request, perforated holes are blanked off with plugs from aluminum, magnesium or polyamide alloy.To produce filters, casing strings and tubing strings of different type sizes are used, which can be complete with centralizers.

Advantages

1. Stable throughput capacity during the period of full operation cycle;2. Stable operation of downhole pumping equipment thanks to greater filtration surface;3. Low clogging level of the filter element due to unsteady position of mechanical particles on the filtering surface and the clean surface of the V-shaped filter;4. High strength of the structure in axial and radial direction due to increase in the number of reference cells;5. High corrosive resistance and resistance to aggressive impact of acid and alkali media.

Page 26: Dear Partner! - energybase · 5,4 mn. units 39,6 thnd. units 19,7 thnd. units of hydraulic sucker rod type wrenches of sucker-rod pumps of drill pipes of packers of various modifications

Purpose

Drilling mud cleaning system is designed for fine cleaning of muds from drill cuttings while drilling of oil, gas and other wells. Major tasks which circulating system fulfill are the following: cleaning of drilling mud from drill cuttings particles and further collection into special container; treatment, storage and transportation of mud from well to drilling mud receiving.

Composition

• Treatment unit is designed for fine cleaning of drilling mud from drill cuttings and removal of dissolved gases from drilling mud (degassing).• Mixing drilling mud unit is designed for mixing, treatment, weighting, dispersing and maintenance of clean drilling mud in the course of work with it.• Process unit is designed for drilling mud storage. Mechanical agitators are generally placed in unit tank.

Advantages

• production of circulating system of any configuration at the customer’s request in shortest time;• availability of conformity certificates and permit to use;• ample opportunities for circulating systems equipment with key production facilities of leading foreign companies;• rendering of engineering services to customer;• providing of customer with engineering and technical maintenance of installation and operation of circulating system;• development and designing of circulating system according to customer requirements, as well as 3D modeling. Created 3D model allows customer to evaluate visually future circulating system.

Use of state-of-the-art technologies and individual approach to design and manufacture of the equipment allow the time period of production and selection to be reduced, allow high quality solutions to the process related tasks dictated by the Customer.

Circulation cleaning systems of Acquilon familyТМ

Page 27: Dear Partner! - energybase · 5,4 mn. units 39,6 thnd. units 19,7 thnd. units of hydraulic sucker rod type wrenches of sucker-rod pumps of drill pipes of packers of various modifications

Nr. Basic engineering data Parameter value

1 Net effective volume of drilling mud of circulating system 45–240

2

Capacity volume of circulating system:• rough cleaning unit• fine cleaning unit• mixing unit• drilling mud storage unit• technical water unit• process unit

45 m3(28 m3+17 m3)45 m3(29 m3+16 m3)45 m3(33 m3+12 m3)45 m3

40 m3

10 m3

3 Number of cleaning stages up to 4

4

Maximum capacity of accessory equipment:• Brandt Mini Cobra shaker screen (three-panel)• Shale shaker-desander combination unit 2/16 on the base of Brandt Mini Cobra shaker screen (three-panel)• Brandt HS-3400 centrifuge• Kaskad-40 M degasser

40 l/s64 l/s61 l/s12,6 l/s40 l/s

5

Overall dimensions of units in working position(height*width*length), mm• rough cleaning unit• fine cleaning unit• mixing unit• drilling mud storage unit• technical water unit• process unit

16463*3970*561016463*3205*561016463*3205*687516463*2510*509216463*3510*326016463*2500*5400

6

Overall dimensions of units in transit condition(height*width*length), mm• rough cleaning unit• fine cleaning unit• mixing unit• drilling mud storage unit• technical water unit• process unit

16463*3182*450016463*3250*437016463*3250*390016463*2500*395016463*2500*356516463*2500*4000

7

Units mass, in working position, kg• rough cleaning unit• fine cleaning unit• mixing unit• drilling mud storage unit• technical water unit• process unit

281662770823514210001502019500

8

Units mass, in transit condition, kg• rough cleaning unit• fine cleaning unit• mixing unit• drilling mud storage unit• technical water unit• process unit

189122111319900179201468018500

9 Unit mounting base Semi-trailer

Page 28: Dear Partner! - energybase · 5,4 mn. units 39,6 thnd. units 19,7 thnd. units of hydraulic sucker rod type wrenches of sucker-rod pumps of drill pipes of packers of various modifications

Advantages

1. Principal prerequisites for choosing the mobile unit for centrifugation of drill fluid are as follows:• for each facility, a stationary unit is required which results in excessive financial costs;• utilization of the stationary unit is not more than 10%;• option of transitioning to low cost stationary models does not pay off as a saving for reasons of low reliability, short service life and high maintenance cost.

2. Key advantages achieved if a mobile unit for centrifugation of drill fluid is used:• purchase of one mobile unit can replace 10 and more stationary units;• high utilization of the mobile units with 10 oil wells — from 90% and upwards;• designed and manufactured with use of high technology developments, thanks to which our units are typified by long service life of the equipment, high productivity, reliability, maneuverability which allows them to be installed in any place;• possibility of moving the equipment around drill sites. Reduced time loss and labor costs to commission into operation. Time it takes to connect the unit is not more than 10 minutes;• the cargo is of standard size and does not require additional licenses to transport it;• lack of negative impact on environment;• low operating costs. The unit is simple to maintain and repair;• manufacturer’s warranty and service support;• winner of “Russia’s 100 Best Goods” Prize, Diploma 1-st Degree in “100 Best Goods and Services” Competition in the nomination “Products for Production and Technological Purposes”;• the key feature of our unit is lack of linkage to particular drill sites and the possibility of easy change in operating site;• manufactured in various configurations depending of the Customer’s needs and required cleaning parameters.

“Typhoon”Mobile unit for centrifugation of drill fluid

ТМ

Page 29: Dear Partner! - energybase · 5,4 mn. units 39,6 thnd. units 19,7 thnd. units of hydraulic sucker rod type wrenches of sucker-rod pumps of drill pipes of packers of various modifications

TYPHOON

density, kg/m3 1050-1350

Viscosity per Viscosimeter Vmb, sec 17-60Maximum size of hard particles, mm 0,83Acidity, pH 5-5,5Maximum production rate, m3/hr, no more than 2700

Energy Characteristics- Rated voltage, V 380- Rated current frequency, Hz 50- Power consumption, kW 37Classification of Electric Equipment Protection Degree IP-64 (explosion proof)

Mass, kg 2400

Technical specifications

Super fine cleaning of drill fluids when drilling on production (pay) horizons.

Use of state-of-the-art technologies and lean approach to project planning as well manufacture of systems allows us to take into account all the wishes of the Customer and to provide an individual solution within the shortest possible time. Ergonomics of controls and smooth startup of the system into operation ensures maximum efficiency and safety of operator’s work. Individual approach in pricing.

EXCLUSIVITY AND PERSONALIZATION Reliable anti-corrosive protection and heat insulating protection of vessel equipment and piping, 100% output control of welded joints of support steel. All the elements of the system are executed in strict conformity to the requirements for mobilization on the general purpose roads and do not require special permits to be issued or escort by vehicles of the State Inspectorate for Safety of Road Traffic.

GUARANTEED QUALITYEach system is complete with:• Power cabinet and starters/controls• Exhaust fans• Steam coils around vessel equipment housings• Electric space heaters• Gas indicators• Level metersA most varied range of attachments to suit every taste.

LUCRATIVE ACQUISITION

In-depth cleaning of drill fluids from cut out rock and their recuperation to initial state.

Page 30: Dear Partner! - energybase · 5,4 mn. units 39,6 thnd. units 19,7 thnd. units of hydraulic sucker rod type wrenches of sucker-rod pumps of drill pipes of packers of various modifications

The whole lineup of products are complete with quick-disconnect joints which simplify installation and cut back on the time of installation

STORM – 100Purpose

Used for well work-over, drilling small diameter wells, side tracking as well as for production drilling.

Technical specifications

Total useful volume of drill fluid, m3 100Number of blocks, units 3Number of cleaning stages, pc 3Maximum throughput capacity of associated equipment: • Vibratory screen, l/sec 40 • De-silter, l/sec 63 • De-sander 58

Page 31: Dear Partner! - energybase · 5,4 mn. units 39,6 thnd. units 19,7 thnd. units of hydraulic sucker rod type wrenches of sucker-rod pumps of drill pipes of packers of various modifications

STORM – 120Purpose

Used for drilling small diameter wells, side tracking as well as for production drilling.

Advantages

Execution of circulating system is designed based on LEGO principle.

Technical specifications

Total useful volume of drill fluid, m3 120Number of blocks, units 4Number of cleaning stages, pc 4Maximum throughput capacity of associated equipment: • Vibratory screen, l/sec 40 • De-silter, l/sec 63 • De-sander 58 • Centrifuge, l/sec 18 • Degasser, l/sec 40

The entire lineup of products are complete with quick-disconnect joints which simplify installation and cut back on the time of installation

Page 32: Dear Partner! - energybase · 5,4 mn. units 39,6 thnd. units 19,7 thnd. units of hydraulic sucker rod type wrenches of sucker-rod pumps of drill pipes of packers of various modifications

CYCLONE – 40

Purpose

Used for well work-over, drilling small diameter wells, side tracking as well as for production drilling.

Technical specifications

Total useful volume of drill fluid, m3 40Number of blocks, units 1Number of cleaning stages, pc 3Maximum throughput capacity of associated equipment: • Vibratory screen, l/sec 40 • De-silter, l/sec 60 • De-sander 63

The entire lineup of products are complete with quick-disconnect joints which simplify installation and cut back on the time of installation

Page 33: Dear Partner! - energybase · 5,4 mn. units 39,6 thnd. units 19,7 thnd. units of hydraulic sucker rod type wrenches of sucker-rod pumps of drill pipes of packers of various modifications

HURRICANE – 240

The entire lineup of products are complete with quick-disconnect joints which simplify installation and cut back on the time of installation

Advantages

Universal, technologically ergonomic solution with respect to a set of blocks for cleaning, preparation, adjustment of properties and continuous circulation of drill fluids.

Technical specifications

Total useful volume of drill fluid, m3 240Number of blocks, units 7Number of cleaning stages, pc 4Maximum throughput capacity of associated equipment: • Vibratory screen, l/sec 51 • De-silter, l/sec 60 • De-sander 40 • Centrifuge, l/sec 11,1 • Degasser, l/sec 40

Page 34: Dear Partner! - energybase · 5,4 mn. units 39,6 thnd. units 19,7 thnd. units of hydraulic sucker rod type wrenches of sucker-rod pumps of drill pipes of packers of various modifications

Purpose

Flocculation and coagulation unit is designed to process liquid drilling wastes resulting from chemical water based solution drilling, including polymer solutions, with the aim of transforming fine suspension into aggregated flake-type particulates accessible for their subsequent removal by centrifuge; this is done by mixing them in the collector in required volumes with water solutions of chemical agents: acids, coagulants and floccuants.

Composition

The unit consists of a comprehensive package of equipment made up of the following: mixing collector, acid system, coagulant system, water storage and dilution system, polymer system. In terms of design, the unit is made as a 30-foot container and is divided into two compartments — reactor compartment and laboratory compartment. Climatic execution of the unit, placement category 2 per GОSТ 15150 Standard.

Technical specifications

Parameter Description Numerical valueProduction capacity by drill solution, m3/hr 5,5Production capacity by output mixture, m3/hr, no more than 10Specific density of drill solution to be processed, g/cm2, no more than 2,2Working volume, tanks, m3 5,1Installed capacity, kW, no more than 32Working pressure in pipes, kg/cm2, no more than 4Overall dimensions, mm, no more than 9120Length 2430Width 2591HeightMass, kg, no more than 8500

Flocculation and coagulation unit

Page 35: Dear Partner! - energybase · 5,4 mn. units 39,6 thnd. units 19,7 thnd. units of hydraulic sucker rod type wrenches of sucker-rod pumps of drill pipes of packers of various modifications

1. 30-foot module, heat Insulated — 1 pc.2. Industrial water reservoir V=0.3 v3 — 2 pcs.3. Coagulant reservoir V=1.5 m3 — 1 pc.4. Polymer flocculant V=1.5 m3 — 2 pcs.5. Screw pump HCV 3V6F — 4 pcs.6. Centrifugal pump DAB K18/500 — 2 pcs.7. Screw pump PCM 3M6F back-up — 2 pcs.8. Mechanical mixer PМ-0.55 — 3 pcs.9. Control cabinet— 1 pc.10. Mixing collector — 1 pc.11. Workbench12. Tool cabinet13. Cabinet for coveralls14. Desk15. Cabinet for chemical agents16. Washer

16

3

5

4

4

8

110

13

15

14

125

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Purpose

A proposed technology is intended to the pollution prevention of the soil cover, surface and ground waters by drilling fluid filtrates and technological liquids when constructing and repairing wells.

We render services associated with dewatering of earth storage pits and different soil jointing chutes intended to transportation, accumulation and storage of technological waste (drill fluids, drill sludge, technological liquids and etc.). Using a reservoir pressure maintenance system our experienced personnel within the shortest possible period of time will carry out dewatering of pure water-storage reservoirs, fluid waste receivers (industrial wastewater receivers, oxidation ponds, rainfall receivers, lagoons, holding-evaporation ponds), solid waste receivers (tailing dumps, sludge dumps, dung dumps, domestic solid waste dumps) and fire water ponds of any size and configuration constructed in pervious soils under service conditions from -45 to +50°C.

Application

• In oil and gas industry when constructing, repairing and maintaining of product-collection system during drilling and repairing wells.• When constructing impermeable membrane liners for industrial wastewater receivers, oxidation ponds, rainfall receivers, solid waste receivers.

Concerning waterproof materials

Basic material for impermeable screens is a polyethylene film defined in the standard GOST 10354-82 produced from the high-density polyethylene with addition of heat and light stabilizers. That’s why the screen material is characterized by high waterproof and mechanical properties combining with non-reactivity to acids and alkali. If necessary the impermeable screen can be produced single-skin or double-skin with the layer thickness of 0,2–0,3 mm.

Depending on specific construction conditions: type of soil, presence of grit particles in the soil, protective layer deposition technology we use the laminated waterproof screen which fosters far long-term function retention of the impermeable screen. An original screen deposition technology is used to eliminate the appearance of additional pulling stresses from soil distortion in the film element.

Waterproof screen for earth storages (Technical Requirements 2245-013-67740692-2011)

Page 37: Dear Partner! - energybase · 5,4 mn. units 39,6 thnd. units 19,7 thnd. units of hydraulic sucker rod type wrenches of sucker-rod pumps of drill pipes of packers of various modifications

Being an owner of a wide range of equipment used for site construction and infrastructure development of wells of different application TMC group Management Company renders the following services:

Lease of drill pipes

Owning the wide range of drill pipes of TBPN 73, TBPN 89, TBPK 114, TBPK 127, UBT 165, UBT 178, VBT 133x133, VBT 140x140, LBTPN 147 sizes TMC group using its own resources is ready to deliver and move out drill pipes at Customers’ facilities, to carry out an a field ultrasonic examination and a complex repair of the drill pipe at the pipe control shop in Leninogorsk city (Republic of Tatarstan).

The complex repair of drill pipes includes:

• оcleaning of a pipe body with a tool joint;• ultrasonic examination;• padding of the tool joint of drill pipes with the further threading and pressuring under 25 MPa. Tried and tested 24-hour supervision system of order taking and executing minimizes a down time of drilling crews awaiting the delivery of drill pipes.

Lease of hydraulic tubing tongs

Hydraulic suspended tongs of GKSh-1200MK (GKSh-1500MK) mark completed with a pneumatic time-delay device (counter-tong) 45500 and a spider SPG-50.00.000 (SPG-75.00.000) installed at hoist units and used for making-up and uncoupling of drill, tubing pipes and pump rods for wells repair.

Using hydraulic suspended tongs by capital repair operation crews gives to you the following advantages:• careful attitude towards tubing and drill pipes due to the pipe locking over the entire tool joint surface;• high operation speed of makeup and breakout of pipes;• all-mechanical cycle;• makeup torque control feature;• top quality 24-hour service.

lease of technological packers

Technological packers M-1X, PRO-YAMO-142 and PRO-YAMO-122 are suitable for isolation of well beds of different application.

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TMC group Management Company LLC builds up productive and economic relations with Customers under the complex services rendering principle associated with well construction and utilization assurance by the full package of services and repair of oil-field and downhole pumping equipment.

During the integrated maintenance the enterprise renders the following services:

• oilfield equipment modernization;• optimization of sucker-rod pump drives operation;• servicing of multiphase pumps.

• maintenance and repair of well fluid field pumping equipment

• development of sucker-rod pump drive sub-structures;

• assembling and dismantling, commissioning and start-up works of sucker-rod pump drives;

• maintenance and repair of sucker-rod pump drives (beam pumping units and chain drives);

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Oilfield and downhole pumping equipment

39

Process of tube manufacture comprises the whole set of operations:• 100% input inspection of pipe billets from reliable suppliers;• Gauging using high accuracy gauges;• Cutting and strengthening threads;• Completing with collars of required strength class;• Supplying tubes with Premium© type threads;

• hydro-testing Pmax up to 1000 kgf/cm2;• applying internal polymer coatings TREPP™ and Amercoat©;• 100% output inspection of finished products using non-destructive inspection methods;• Packing and marking to Customer’s requirements;• Provides a complete cycle of tubing string repairs.

Tubing stringsGOST 633-80 GOST R 53366-2009

Technology and package of equipment for diagnostics and repairs ensure a complete cycle of tubing string refurbishment which consists of the following types of process operations:• washing;• mechanical cleaning of pipes;• gauging;• defect detection;• unscrewing collars (couplings);• removing defective pipe sections;• cleaning and controlling threads;• re-threading;• screwing on the collars;• hydro-testing;

• Measuring length;• Branding;• Completing with thread protectors;• Consolidating transport packages.

Modern methods of nondestructive inspection (ultrasound, electro-magnetic control, spectral test, etc.) allow:• determination of residual thickness of the pipe wall;• determination of defects both on the surface and in the pipe body;• determination of chemical analysis of the metal structure; • distribution of tubing strings according to strength groups.

Outside Diameter, mm Wall Thickness, mm Length, m Strength Group Thread Type Coating Thickness

48-89 4,0-9,5 8,5-10,5 D, K, E, L, M J55, K72, L80, N80, T95, P110

tapered threadtriangular thread up to 700 microns

Technical specifications

Purpose

Tubing strings are used in the process of operating oil and gas wells to transport liquids and gases inside casing strings as well as for repairs and RIH/POOH operations.

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Modern equipment providing the whole repair and recovery cycle of tubings with operational life increase is used to carry out an integrated repair of tubings. Annual output of the service center for tubings repair is 1 500 000 pcs.

When repairing tubings the following promising directions of the pipe inner surface cleaning are used:• cleaning of tubings by a hydro-cavitation method;• cleaning of tubings by a thermo-abrasion method;• cleaning of tubings by a mechanical method.

Cleaning of tubings by the hydro-cavitation method

Cleaning of the inner surface of tubings from disrupted epoxy coating, slugs, sediments, mechanical inclusions and remaining hydrocarbon sediments by the hydro-cavitation method. Plant capacity is 3 pipes per hour.

Repair of tubings

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Cleaning of tubings by the thermo-abrasion method

Cleaning of the inner surface of pipes up to II degree of purification defined in the standard GOST 9.402-80. After diagnosing cleaned tubings can be used for intended purposes (in wells) or directed further for the application of inner anticorrosive coating. Plant capacity is 3 pipes per hour.

Cleaning of tubings by the mechanical method

This cleaning method is based on grinding and shearing impact. Pneumatic drive rotates the instrument provided that free elements of the instruments (stones) centrifugally repeat the inner surface of tubings ensuring the scouring of the removed coating. Stones material is cemented carbide BK15. Plant capacity is 1 pipe per hour.

Within the complex of works connected with the repair of tubings the service center renders the following services:• washing of tubings with the further sorting;• repair of tubings without flaw detection survey with complete or partial substitution of couplings;• repair of tubings without pressuring with complete or partial substitution of couplings;• complete repair of tubings with complete or partial substitution of couplings;• production of tubings from pipe stocks with complete spinning of couplings or without spinning of couplings;• preparation for application of protecting coating;• mechanical cleaning of the inner pipe body;• hydro-cavitation cleaning of tubings;• thermo-abrasion cleaning of the inner body of tubings;• complete repair of new and used tubings with coupling boring (for dual completion);• hydraulic testing of tubings.

Page 42: Dear Partner! - energybase · 5,4 mn. units 39,6 thnd. units 19,7 thnd. units of hydraulic sucker rod type wrenches of sucker-rod pumps of drill pipes of packers of various modifications

The service center is equipped with special-purpose technological equipment which gives an opportunity to repair pumps with quality corresponding to the requirements of oil (petroleum) companies. Annual output of service center of oil-well sucker rod pumps repair is 20 000 pcs. Service workshop equipment includes: automated washing installation, versatile powered line for the pump displacement; testing complexes “Aerotest”, “Pika” which give an opportunity to control the surface quality of pumps and carry out automated pair selection “plunger-cylinder” with necessary loading group, hydraulic and vacuum pump stand tests. Within the complex of works connected with the repair of oil-well sucker rod pumps the service center renders the following services.

Within the complex of works connected with the repair of oil-well sucker rod pumps the service center renders the following services:• repair and testing of pipe oil-well sucker rod pumps with substitution of spare parts;• revision and testing of new pipe oil-well sucker rod pumps;• repair and testing of inserted oil-well sucker rod pumps with substitution of spare parts;• revision and testing of inserted new pipe oil-well sucker rod pumps;• repair and testing of pumps and other constructions.

Repairof oil-well sucker rod pumps

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The service center carries out incoming control, flaw detection survey, straightening, hardening of fillet parts of pump rods, padding of scratchalizers at rods surface. State-of-the-art equipment of leading manufacturing companies is used in technological processes.

Annual output of the service center of pump rods is 1 200 000 pcs. Within the complex of works connected with the repair of pump rods the service center renders the following services:• washing of rods with sorting;• shearing of scratchers;• padding of nylon scratchalizers;• surface cleaning of used rods from sediments;• straightening of rods in rolls;• jointing of floating scratchalizers;• revision of new rods;• shot blasting;• diagnostics of rods with complete or partial substitution of couplings;• integrated repair of rods with the fillet part rolling.

Repairof pump RODS

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Purpose

Production line for tubing string diagnostics and repair “TMC-Hightech” ™ manufactured by TMC group Management Company LLC is designed to carry out comprehensive diagnostics, repair and testing of used tubing strings as well as brand new tubing strings using state-of-art technologies and methods as well as high productivity equipment of Russian and international manufacture.

Application

• for oil and service companies who own a stock of tubing strings which have been in service and require diagnostics and repairs in the shop environment;• for short term assessment of the possibility of repeat use of tubing strings based on simplified production process: delivering the tubing string from the oil well — washing — visual inspection — gaging — rejecting and replacement — dispatching to the oil well;• for non-destructive control testing and hydraulic testing of the tubing string pursuant to the GOST requirements (pressure 30–70 МPа).

Technical specifications

• cleaning the tubing strings from asphalt resin paraffins and miscellaneous deposits using thermodynamic and mechanical methods, preliminary and final washing;• coupling back-off, defect cutting by band cutoff machine (both units of equipment are controlled from the workplace of the bucking machine operator);• defectoscopy and automatic reject isolation/sorting according to the strength groups and types of defects. Identification of defects oriented lengthwise and crosswise in the pipe body and determination of their coordinates, determination of the minimum pipe wall thickness as well as its length and strength group;• automatic gaging of the internal cavity using cylindrical mandrel L=1250 mm (the process is controlled from the workplace of the bucking machine operator);• machining (repair of threaded parts, cutting threads on CNC pipe threading machines);• bucking. Using gages to control coupling and pipe threads;• hydraulic testing of tubing strings under pressure of up to 30–70 МPа as per the GOST requirements;• hot air drying;• marking;• conservation (lubricating threaded parts with conservation lubricant, packing thread protectors, palletizing).

“TMC-Hightech”Production line for tubing string diagnostics and repair

ТМ

Page 45: Dear Partner! - energybase · 5,4 mn. units 39,6 thnd. units 19,7 thnd. units of hydraulic sucker rod type wrenches of sucker-rod pumps of drill pipes of packers of various modifications

The Production line allows comprehensive diagnostics and repairs of used as well as brand new tubing strings with pipe type sizes — 48, 60, 73, 89, 114 mm, including production pipes with wear resistant locks and tubing strings with internal polymer coating.Set up time of the line when switching over to another type size of the pipe is not more than 30 minutes.

Equipment of international and local Russian manufacture is used to fit out the line:• CNC pipe threading machines;• automated defectoscopy line;• two circuit hydraulic test unit;• bucking units.

Layout solution for the tubing string repair area such that the path of the pipe movement from the loading area to the finished products warehouse is minimized. That allows counter flows and congestion in the areas to be excluded, the pipe movement to the finished products warehouse to be put in order.

Advantages

• high productivity line — up to 600 tubing strings/day;• high quality of tubing strings repairs due to use of state-of-the-art equipment of Russian and international manufacture, diagnostic and repair methods and technologies;• inter-station movements reduced by 78%* — minimal loss of time on transportation of pipes between areas thanks to professional layout planning solution based on arrangement of equipment and organization of workplaces in line with “5S System”, production efficiency and labor productivity improvement;• layout solution, allowing production operation to be sited in comparatively small floor space — 18*30 m;• reduction in process wastes resulting from repairs of tubing string threaded parts due to the possibility of adjusting the length of defective pipe sections to be cut;• utilization of an automated line for diagnostics of pipe bodies which allows pipes to be sorted according to the types depending on the requirements (range of parameters under control is set by program);• quick set-up when the type size of pipes to be processed is changed which takes 30 minutes;• number of working personnel: with preliminary preparation of pipes for repairs — no more than 7 employees, without preparation — no more than 12 employees;• additional provision of necessary equipment (at Customer’s option);• expertise of TMC group Management Company LLC in project engineering, modernization and construction of 9 production lines to repair tubing strings for the facilities which service Russia’s largest oil companies (Rosneft Oil Company OJSC, Lukoil OJSC, Tatneft OJSC, etc.).

Item No. Milestone Months 1 2 3 4 5 6 7 8 9 10 11 121 Line design engineering, agreeing with Customer 2 month2 Manufacture, purchase of equipment 7 month3 Manufacture of handling system at Customer’s facility 3 month4 Installation supervision, start-up operations, instruction and training 3 month

Page 46: Dear Partner! - energybase · 5,4 mn. units 39,6 thnd. units 19,7 thnd. units of hydraulic sucker rod type wrenches of sucker-rod pumps of drill pipes of packers of various modifications

Application

The line for diagnostics and repair of pumping rods is used: • for oil and service companies that own a collection of pumping rods, both new and used, requiring comprehensive diagnostics and inspection in the workshop environment in order to determine the quality of the equipment supplied;• to assess the possibility of recycling pumping rods used in the operation and arranging them according to grades based on the results of the defect detection; • for conducting non-destructive testing of pumping rods by electromagnetic and current-sweeping methods, as well as using magnetic powder methods of non-destructive testing and luminescence suspensions;• for effective incoming inspection of new rods on the basis of GOST 31825, that when the rods come from different producers, it is possible to exclude the possibility of new rods having production defects.

Technical features

The main units of the line use unique elements of their own designs:• transport line with automation elements providing synchronous movement of the rods between the posts;• automated washing machines;• bushing tightening machine tools;• thread-cleaning machine tools;• installation of ultrasonic flaw detection;• installation of the cutting of scrapers from rods.

Additional services

• design office: development of schemes, design and technological documentation and certificates for technological equipment and the line;• fitter’s and assembler’s line and welding crews for the production, installation and commissioning of the line; • highly qualified mechanics: precise fitting, adjustment, renowned specialists;• of the All-Russian level in hydraulics: adjustments and tuning of hydraulic drives and mechanisms, an electronic programmer;• standardization of technological processes on the principles of lean production, training of employees on the methodology of TWI.

Production line for diagnostics and repair of pumping rods"ТМС-Srline"

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Advantages

• quality of repair of the pumping rod threaded parts due to mechanization of the process of scrapping and instrumental testing;• efficiency of work due to the organization of the flow of individual products;• a wide range of processed pumping rods of all strength grades;• rational diagrams of technological equipment;• performance of diagnosis and repair of rods;• possibility of pumping rods flaw detection with centralizer-scrapers;• rapid deployment of production.

№ Name Parameter1 Line dimensions 16Х32 m (not exceeding 650 m2)2 Service staff 9 people3 Nomenclature of processed pumping rods Ø 16 ÷ 25 mm4 Spare parts equipment kit for one year5 Service warranty period 12 months6 Service life 20 years

Technical specifications

№ Name of main operations Equipment and tools

1 Preliminary sorting of the pumping rods and preparation of the pumping rods for feeding to the high-pressure washing unit Pre-sorting of racks

2 Rod washing High-pressure washer installation3 Unscrewing of rod sleeves from pumping rods Installation of sleeve cuff

4 Scrapping of pumping rods with metal brushes Machine for mechanical scrapping of threads of the pumping rods

5 Visual and instrumental testing of the pumping rods Post of instrumental testing of the pumping rod threads6 Ultrasonic testing of the end parts of pumping rods Ultrasonic testing7 Non-destructive testing of the pumping rod body Installation of defect detection of pumping rods8 Removal of centralizer scrapers from rods Centralizer-scraper cutting stand9 Flatten the rods by stretching (if necessary) USB installing10 Flattening the rods by knurling in rolls (if necessary) Installation for straightening of rods by knurling11 Hardening of the surface layer of the corner-rounding part of the pumping rods Installation of running test of the corner-rounding part12 Marking of finished products Laser marker13 Transportation of finished products Handling trolley on an individual course14 Post-operative movement of the pumping rods Transport system, pockets, intermediate racks15 Hardening of rods (if necessary) Installation of heat treatment of pumping rods

Page 48: Dear Partner! - energybase · 5,4 mn. units 39,6 thnd. units 19,7 thnd. units of hydraulic sucker rod type wrenches of sucker-rod pumps of drill pipes of packers of various modifications

Manufacture and repair of beam pumping unitsBeam Pumping Units are designed for individual mechanical drive of sucker rod pumps on the oil wells. MTS-Drilling Service LLC manufactures and carries out overhaul of beam pumping units, types PNSHT 80-3-40, PNSHT 60-3-2800, PNSH 80-3-40, PNSH 60-2.1-2500, SK-8-3.5-4000, SK 6-2.1-2500, SKD 8-3-4000, PNSHT 80-3-40, PNSHT 60-3-2800, PNSH 80-3-40, UP-9, UP12 where TMC is manufacturer’s trademark, PNSHT – stands for Pedestal Sucker Rod Pump; PNSH – Sucker Rod Pump Drive; SK – Beam Pumping Unit; 60/80 – Maximum Load on the Mouth Rod (kN, no more than); 2.1/3/3.5 – Maximum Length of Gland Rod (m); 40/2500/2800/4000 – Nominal Torque on the Reducer Driven Shaft (Nm).

Also certain components and elements of the Beam Pumping Units are manufactured and repaired: frames, uprights, balancers, balancer heads, transverse bars, connecting rods, stairs, guards, etc.

Climate execution of Beam Pumping Units is Y1 per GOST 15150. Support steel of Beam Pumping Units before painting goes through shot blasting and priming. Completeness of Beam Pumping Units as well as color scheme are in accordance with customer’s option.

Page 49: Dear Partner! - energybase · 5,4 mn. units 39,6 thnd. units 19,7 thnd. units of hydraulic sucker rod type wrenches of sucker-rod pumps of drill pipes of packers of various modifications

Parameter Description Unit of Measurement TMC PNSHT 80-3-40 TMC PNSHT 60-3-2800 TMC PNSH 80-3-40 TMC PNSH 60-2.1-2500

Load on the Mouth Rod kN (tons-force), no more than 80 (8) 60 (6) 80 (8) 60 (6)

Rod Stroke Length m, no more than 3; 2,5; 2,0; 1,6; 1,2 3,0; 2,5; 2,0; 1,6; 1,2 3,0; 2,5; 2,0; 1,6; 1,2 2,1; 1,8; 1,5; 1,2; 0,9 Swing Frequency Range

(Adjustment Using Change Shieves) Swings/min  3-6 5,8 – 8,1  8,6 – 12 2,2 – 3,5 2,4 – 3,4 4 – 6 5 – 8

Balancing System Crank typeReducer Type TS2NSH-750 TS2NSH-450 TS3NSH-450 TS2NSH-450-40 TS2NSH-450

Reducer Transmission Ratio 37,18 39,93 90 37,18 39,924

Reducer Drive V-belt drive, 3 belts of one groupBelt type S(V) – 4000T GOST 1284.1 and GOST 1284.2

Brake Drum TypeElectric Motor Power kW 18,5 22 30 15 18,5 – 22 15Electric Motor RPM rpm 750 1000 1500 500 750  750 75

Overall Dimensions

mm, no more than

(with horizontal position of balancer)

  

– length 7100 6200 7100 8060– width 3100 2565 2690 2690– width (excluding guards of connecting rod and crank mechanism and service platforms)  2300 1880 2250 1770

– height 6750 5840 5385 5450Mass Kg, no more than 13000 8800 12400 8540

Service life years 20

Technical specifications of the beam pumping units

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Parameter Description Unit of Measurement TMC SK-8-3.5-4000 TMC SK 6-2.1-2500 TMC SK 6-2.1-2500 TMC SKD 8-3-4000

Load on the Mouth Rod kN (tons-force), no more than 80 (8) 60 (6) 50 (5) 80 (8)

Rod Stroke Length m, no more than 3,5; 3,0; 2,5; 2,1; 1,8 2,1; 1,8; 1,5; 1,2; 0,9 3,0; 2,5; 2,1; 1,8; 1,3 1,24; 1,6; 2,0; 2,5; 3,0Swing Frequency Range

(Adjustment Using Change Shieves) Swings/min 3,8 – 6 5,8 -8,1 8,6 – 12 5 – 14  5 – 12  4 – 12

Balancing System Crank typeReducer Type TS2NSH-450-40 TS2NSH-450-28 TS2NSH-450-28 TS2NSH-450-40

Reducer Transmission Ratio 37,18 39,924 39,924 37,180

Reducer Drive V-belt drive, 3 belts of one groupBelt type S(V) – 4000T GOST 1284.1 and GOST 1284.2

Brake Drum TypeElectric Motor Power kW 30 15 15 18,5Electric Motor RPM rpm 1000 750 750 750

Overall Dimensions

mm, no more than (with horizontal

position of balancer)

  

– length 8450 6480 7380 7100– width 2690 2690 2690 2690– width (excluding guards of connecting rod and crank mechanism and service platforms) 2250 1810 1840 2250

– height 6210 4530 5195 5385Mass Kg, no more than 14200 8650 9500 11780

Service life years 20

Technical specifications of the beam pumping units

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Pressure header blockPurpose

Pressure block is designed to distribute and measure the flow rate and pressure of the process water supplied into injection wells of the oilfield formation pressure maintenance system. Manufactured per Technical Requirements TU 3666-091-78691656-2013.Header block is manufactured to Customer’s specifications and has different modifications.

Design executio

Сlosed type pressure header block

Technical specifications

Open type pressure header block

№ Parameter Designation

1. Working medium

Process water for formation pressure maintenance, fresh and effluent water with mechanical impurities content of no more than 0.5% with sizes no more than 0.1mm, CO2 and H2 up to 0.03% by volume each.

Petroleum products content no more than 30 mg2. Working medium temperature, oC +5…+60

3. Number of pressure branches (number of wells connected), pc From 2 to 14

4. Rated pressure, MPa 16 (160), 21 (210), 35 (350)5. Nominal inside diameter of pressure branches, 565, 10006. Nominal inside diameter of inlet manifold, mm 65, 100, 130, 1757. Flow rate To Customer’s specifications8. Type of current Alternating9. Voltage, V 380/220+10/1010. AC frequency, Hz 50±1

Example of Header Block Legend BG-21-50x100-8

Product description

Rated pressure, MPa

Nominal inside diameterof pressure side, mm

Nominal inside diameterof receiving side, mm

Number of header branches

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ТМС-POWER MANpneumohydraulic drive of oil-wellsucker rod pump

ТМ

New technologies for oil productionPurpose“TMC POWER MAN” ™ pneumohydraulic drive is designed for making the reciprocating motion of oil-well sucker rod pump plunger while fluid pumping-out from oil-wells.

Advantages• Multiple low metal content and mass compared to other drives of oil-well sucker rod pumps.• Reduction of terms of assembling, dismantling and ommissioning works to 3 hours.• Oil production process automation (hydraulic drive remote control).• Use of effective accessory equipment consisting of hydraulic drive (adjustable pump, standard gas cylinders etc.).• Stepless change of pumping speed and stroke length of pump plunger without stop of drive made by one operator within 5 minutes.• The delay of pump plunger in upper position (pump fillage efficiency increase).• Reciprocation function (removal of well from jamming).• Reduction of energy costs to 30%.• Effective rebuilding of hydraulic drive units for installation of auxiliary equipment according to Customer’s choice.

Application• Well completion after drilling and workover. Effective adjustment of optimal parameters of well operation during completion. • Operation in wells equipped with one-tubing installations of dual completion. • Carrying-out the effective investigations of well water cutting through possibility of operative change of operating conditions of rod pump plunger while selecting from one formation to another (within 5 minutes by one operator).• Operation of intermittent well stock being in inactivity mode. • Possibility to use oil-well sucker rod pump in wide ranges, minimum stroke length — 0,25 m.• Performance of resuscitation works in wells which have risk of hanging-up and jamming of sucker-rods.• Reciprocation function availability.

Support equipment (according to Customer’s choice)• rod rotor;• covering of hydraulic station and boxes for high-pressure hoses;• explosion-protected and vandal-roof special shelter (house) for hydraulic station;• guys for hydraulic drive frame for reduction of wind loads action;• remote control function with change of parameters, remote monitoring and online control of hydraulic drive work from operator’s panel.

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Operating Temperature*

+40-40Со

Well Reciprocation* Mode

Compatibility with SAM Well Manager Controller*

* applicable to any grade

Technical specifications

Drive make ТМС POWER MANPShSNG-80-4,0 (one-tubing)

ТМС POWER MANPShSNG-80-4,0 (two-tubing)

ТМС POWER MANPShSNG-80-4,0 (resuscitation)

ТМС POWER MANPShSNG-80-6,0

Maximum load on polished rod, kN (kgf ) 80 80 100 80

Polished rod stroke length, m 0 ,2÷4 0,2÷6

Change pitch of stroke length, m stepless

Number of 2 strokes per minute 0,25 ÷4 0,25 ÷ 4 0,25÷5,5 0,25÷2

Electric motor power, kW 5,5-7,5-11 kW 5,5-7,5-11 kW 15-18-22 kW 5,5-7,5-11 kWElectric motor and pump overload protection automatic

Balance system pneumatic (balancing with compressed nitrogen)

Control station SU SKAD

Mast mass with hydraulic drive (complete set mass), kg 700 (2420±50)

Weight hydroelectric kg 1500 (hydrostation — 1 pc.) 3000 (hydrostation — 2 pc.) 1500 (hydrostation — 1 pc.) 1700 (hydrostation — 1 pc.)

Weight complete kit kg 2420±50 3840±50 2500±50 3000±50

Overall dimensions (length, width, height), m

- frame 0,7х1,4х9 0,7х1,4х13- hydraulic station 1,35 х 1,4 х 1,7Environment temperature -40 to +40°С

Rod rotor Complete withoptional custom No Complete with

optional customer with rod rotor

Compatible with controller SAM Well Manager yes

Mode “reciprocating” yes

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TMC-Drilling Service LLC manufactures casing strings of premium class with threaded joints type TMS-OTV-6.35-245, TMS-SRV1 and casing strings pursuant to GOST 632 – 80 and Technical Requirements TU 14-33-29 with threaded joints type OTTM, OTTG, BUTRESS.

The process of manufacturing pipes encompasses the whole set of operations: input inspection of pipe billets, gauging, thread cutting, screwing on collars, hydro-testing, marking, packing. During the pipe manufacturing process, there operates the quality assurance system compliant with the ISO 9001-2000 requirements. Pipe producing lines are equipped with state-of-the-art production and control equipment. The pipes and collars for them undergo nondestructive control in compliance with the requirements of the operating standards. All the pipes have paint marking and branding in line with the requirements of the existing normative and technical documentation. Pipes are supplied with threaded joint protection and in packages equipped with load gripping yokes.

High strength highly sealed casing string TMC-OTV-6.35

Threaded Joint Type Pipe Product Mix, D – t, mm Strength Group per GOST 632 – 80/API 5ST

Premium Joints TMCTMC-OTV-6.35-245 245-8,9; 245-10,0 D, E, L, M

TMC-SRV1 168-8,9 D(A)/155

TMC-SRV1 245-8,9 E/N80Joints per GOST and Technical Requirements (TU)

BUTTRESS In compliance with TU 14-ZR-29 D, E, L, M

OTTM In compliance with GOST 632-80 D, E, L, M

OTTG In compliance with GOST 632-80 D, E, L, M

Application

Casing strings series OTV produced in accordance with Technical Requirements TU 1327-009-20970456-2015 are used to case oil wells, gas wells of complicated profile and the wells in which there moves the heat transfer medium at a temperature of up to 250 oC.

The uniqueness of the design consists in the following: sealing of the threaded joint due to interference fit contact at C point of the toroidal seal band of the nipple with the female cone in the collar.

Technical specifications

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Advantages of threaded Joints:

1. Improving the quality of pipe assembly on the well by means of free entry without rotating the nipple into the collar at a depth of 12 threads which reduces the probability of the threads getting cocked and ensures distribution of the load from the weight of the pipe being screwed on over several mutually contacting threads.

2. Increasing the axial load for extension and compression in the threaded joint F-6,35, virtually to the load which the casing string body withstands. The load increases as result of redistributing it over the threads of incomplete profile in area g, the metal cross section area under which increases;

3. Equal distribution of axial load over the threads as a result of gradually increasing the thread depth from the indicating band (5) to the main plane;4. Facilitating visual control of thread screwing completion by comparing the collar end with the beginning of the wide circular band (5); 5. Increasing reliability of the casing string when lowering it into severely curved wells by optimizing gaps near the threads as well as the toroidal and taper design of threaded joint

sealing unit.

1. — Pipe Body2. — Collar3. — Sealing Band of the Nipple4. — Female Cone in the Collar;5. — Screwing Indicating Band;MP — Main Plane

MP

BA

Page 56: Dear Partner! - energybase · 5,4 mn. units 39,6 thnd. units 19,7 thnd. units of hydraulic sucker rod type wrenches of sucker-rod pumps of drill pipes of packers of various modifications

Application

Casing strings TМC-SRV1 produced per Technical Requirements TU 1308-100-78691656-2015 by TMC-Drilling Service LLC are used to case oil and gas wells of complicated profile.

Advantages

Sealed geometrical interface of the threaded profile and two abutment elements. Design Features of the Threaded Joint:

1. On the pipe, threads are cut per GOST equivalents and, in addition, a sealing abutment element is installed which ensures joint sealed interface between the threaded profile and two abutment elements (ridge on the pipe and the bore in the collar) “metal-to-metal”.

2. In the entire interface of the threaded profile and sealing abutment elements, there is no gap between the outside surface of the seal on the pipe nipple and in the collar bore. Geometry is sealed on the geometrical dimensions of the thread profile angle interface, on the nipple end and in the bore , i.e. on the collar end “metal-to-metal” as well as on the diameters of the sealing elements. Existence of two turns of the incomplete thread profile on the sealing diametrical surface of the pipe nipple sealing element, which serves as a damper, when the joint operates, is a distinguishing feature of the geometry and a competitive advantage of the Management Company TMC Group LLC. After triple screwing together and unscrewing of the joint, the turns of the incomplete profile disappear from the seal surface.

3. The joint allows considerable increase in the make-up torques and in the bearing capacity of the threaded joint as well as increases reliability when combined loads act cumulatively in the form of extension, compression and inner hydraulic pressure.

High strength highly sealed casing string TМC-SRV1

Thread pitch – 5.08 mm.

Seal – top – “metal-to-metal”.

5 5 threads per inch.

ü

ü

ü

Coupling

Pitch 5,08

Line parallel to thread axis

Pipe

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High strength highly sealed casing string TMC-SRV2Application

Casing strings TMC-SRV2 are used to extract high viscosity oil by steam assisted gravity drainage (SAGD) which presupposes drilling two parallel horizontal wells to inject steam into the formation and cracking viscous oil as well as for oil extraction.

Unique design

This joint is characterized by high compression strength, tensile strength, bending strength and corresponds to the CAL IV requirements level which confirms that it can be used in the most severe conditions of oil production. Another special feature of the threaded joint TMC-SRV2 is its capability of being assembled on the inclined support of the drilling rig.

Advantages of the threaded Joint “DOMINANT”

• On the pipe, the thread profile is cut and, in addition, a sealing abutment element is made which ensures joint geometrical interface of the threaded profile and the sealing unit on two toroidal surfaces “metal-to-metal”.

• In the entire interface of the threaded profile and sealing abutment elements, there is no gap between the outside surface of the seal on the pipe nipple and in the collar bore. Geometry is sealed on the geometrical dimensions of the threaded profile angle interface, the nipple end and the toroidal seal.

• The joint allows considerable increase in the make-up torques and in the bearing capacity of the threaded joint as well as increases reliability when combined loads act cumulatively in the form of extension, compression and inner hydraulic pressure.

• Torque values are different from those shown in the table of minimum, optimum and maximum Mcr. For casing strings 245*8.9mm – Mcr = 42kN.

Thread pitch – 6.35 mm.Seal – top – “metal-to-metal”.4 threads per inch.

ü

ü

ü

Strength Group D Е L МResistance to rupture, σt, N/mm2, no

less than655 689 758 862

Yield Strength, σt, N/mm2

no less thanno more than

379552

552758

655852

758965

Relative Elongation, δ5, % no less than 14,3 13,0 12,3 10,8

Technical specifications

Page 58: Dear Partner! - energybase · 5,4 mn. units 39,6 thnd. units 19,7 thnd. units of hydraulic sucker rod type wrenches of sucker-rod pumps of drill pipes of packers of various modifications

Application:

The coupling joint of casing strings with buttress profile thread is designed to construct and operate vertical wells of oil, gas and gas condensate fields. The BUTTRESS joint combines the functions of a “lead screw” and the joint hydraulic seal which ensures good reliability of the joint compared to equivalents.

Advantages:

Acceptance of increased axial loads in one direction, the thread form allows reduction in friction coefficient and doubles the resistance to displacement for reasons of increase in profile.

Casing string with increased operating reliability and BUTTRESS profile

Design features of the thread joint:

1. The design feature of the casing strings with BUTTRESS threads is high resistance of the threaded joint to tensile loads. The profile of the BUTTRESS threads looks like a trapezoid with unequal sides (pitch 5.08 mm, cone 1:16). Embedment side which accepts load at the time of fitting the pipe joint into the coupling part, operating by compression, is made at an angle of 10 oC. That ensures easy fitting of the pipe into the coupling and reduces thread sticking.

2. Three degree deviation of the profile support side would reduce the risk of the pipe threads coming out of the mating with the coupling thread when it is stretched hard or bent.

3. Seal is ensured by pressure of the thread sealant in the design gaps of the threaded joint profile. If specified by user, it is permissible to produce a threaded joint with fluoroplastic sealing ring in the coupling.

4. Quality control of screwing the pipes together by machine is made by position of the coupling end with reference to the triangle sign shown on the pipe. Correctly assembled joint is considered to be the following one: when the coupling end is one turn short of reaching the triangle sign base.

Coupling

Pitch 5,08

Line parallel to thread axis

Pipe

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Casing string with increased operating reliability and OTTM profile (GOST 632-80)Application:

The coupling joint of casing strings with buttress profile thread is designed to construct and operate vertical wells of oil, gas and gas condensate fields.

Design features of the thread joint:

1. The design feature of the casing strings with OTTM threads is high resistance of the threaded joint to tensile loads. The profile of the OTTM threads looks like a trapezoid with unequal sides (pitch 5.08 mm, cone 1:16). Embedment side which accepts load at the time of fitting the pipe joint into the coupling part , operating by compression, is made at an angle of 10 oC. That ensures easy fitting of the pipe into the coupling and reduces thread sticking.

2. Three degree deviation of the profile support side allows the risk of the pipe threads coming out of the mating with the coupling thread to be reduced when it is stretched hard or bent.

3. Seal is ensured by pressure of the thread sealant in the design gaps of the threaded joint profile. If specified by user, it is permissible to produce a threaded joint with fluoroplastic sealing ring in the coupling which provides an additional sealing unit.

4. Correctly assembled joint is considered to be the following one: when the coupling end coincides with the end of thread runout or is no more than 5 mm short of reaching it.

The lineup of pipes with BUTTRESS and OTTM profile corresponds to GOST 632-80 and has the following physical and mechanical ndicators.

Indicator DescriptionStrength Group

D Е L МResistance to rupture, σt, N/mm2,

no less than 655 689 758 862

Yield Strength, σt, N/mm2

no less thanno more than

 379552

 552758

 655862

 758965

Relative Elongation, δ5, % no less than 14,3 13,0 12,3 10,8

Technical specificationsCoupling

Pitch 5,08

Line parallel to thread axis

Pipe

Thread inside diameter line

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Nominal Diameter of

the Pipe, mmTool Joint Type Thread Type

Joints per GOST 2848773 ZP-95-32 З-73 73 ZP-105-44 Grade 8689 ZP-108-44 Grade 8689 ZP-108-41 Grade 8689 ZP-121-68 З-102 89 ZP-127-65 З-102 114 ZP-159-83 З-122 114 ZP-159-76 З-122 114 ZP-162-95 З-133 114 ZP-162-92 З-133 127 ZP-162-95 З-133 127 ZP-162-89 З-133 127 ZP-178-102 З-147 127 ZP-178-102 З-147

Joints per API7-2(including tool joints Shanghai Hilong)

88,9 ZP-105-51 HLIDS 31 101,6 ZP-127-65 HLIDS 38 127 ZP-168-89 HLIDS 50

73,02 Per API 5DP NC3188,9 Per API 5DP NC38

114,3, 127 Per API 5DP NC50

We are the only center accredited by the manufacturing plant Shanghai Hilong to cut patented double abutment threaded tool joints HLIDS in the European part of the Russian Federation.

The Company makes:1. Repairs of drill pipes Hilong Solution; 2. Subs for drill pipes with joints HLIDS 31, 38, 50.

Joints per GOST 28487 Joints per API 7-2

Also tool joints 3-108, 3-117, 3-121, 3-152, 3-171, 3-177, 3-178 are cut

Types of threaded joints which can be repaired

Technical specifications

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Pump rods of TMC group are produced on modern imported and home equipment made of highquality alloy steel with method of arc melting. At that chemical composition is chosen in such a way that physical and chemical properties of rod such as ductility, impact strength, fatique strength, wear and corrosion resistance are balanced for use in wells with abnormal geologic and technical conditions.

At all production stages pump rods of TMC group are subjected to visual and instrumental control and laboratory testing on the equipment of leading manufacturing companies of Austria, USA and Canada. More over except for visual inspection finished products are subjected to 100% professional inspection on the automated flaw detection survey computer system of pump rods “SONOSCOPE” of “TUBOSCOPE VETCO” company (USA), full non-destructive testing of the rod body, magnetic-particle inspection of couplings and control of fillet parts and rod threads with certified patterns defined in the standard GOST R 51161-2002 and Specification 11B API is performed.

At Customers’ request TMC group equips pump rods with fixed scratchalizers and floating scratchers made of polymeric materials which give an opportunity to utilize them in abnormal wells with asphalt, resin and paraffin depositions. Pump rods are supplied with screwed on coupling on the one side in special packets which exclude any damage of the rod surface, their contamination and deviation. To preserve the thread from external actions protecting caps are screwed on pin-rod ends and couplings are closed with polyethylene plugs.

TMC group will supply the wide range of pump rods defined in the standard GOST 51161-2002 and specification 11B API with the guaranteed quality and on favorable terms for Customer.

Productionof pump rods

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Solid sucker-rods without welded joints, GOST R 51161-2002 API Spec 11B4

1 Optimal selection of steel chemical composition in production of bar for sucker rods. A broad spectrum of mechanical properties is provided which meets the most exacting sucker rod requirements in terms of strength, plasticity, shock strength, wear and corrosive resistance.

2 Sucker rod production on state-of-the-art imported and Russian made equipment from high quality alloy steels using electric arc melting method. High product quality is guaranteed.

1 2 6453

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3 Use of molybdenum doped materials – eliminates reversible and irreversible temper brittleness of steel; nickel doping improves resistance of steel to cold. The temperature range of sucker rods expands and their resistance to corrosion in aggressive media increases.

4 Provision of broad product range to customer of sucker rods with different classes of strength and corrosive resistance requirements. Allows operation of sucker rods with different loads and under the conditions of corrosion active media of the oil wells.

5 Equipping sucker rods with scraper centralizers from polymer materials. Capability is provided to operate Sucker Rods in wells contaminated with asphalt, resin, paraffin depositions. Scraper centralizers can be installed in any sequence and quantity which allows the Customer to select the optimal way of combating depositions inside the tubing string.

6 100% quality of our products is assured using methods of input, tooling and laboratory control on the equipment of leading global producer firms from Austria, U.S.A. and Canada.

Passage (nominal) diameter, mm (inches) 16 (5/8”), 19 (3/4”), 22 (7/8”), 25 (1”)length, mm

– Normal length 7620, 8000, 9140– Shorter length Any length from 500 mm at customer’s requestAccuracy class K, C, D, D special, D super Tensile strength* σv, MPa 620-1050Minimum yield* στ0.2, MPa 414-720

* According to strength index of sucker rod

Technical specifications

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Purpose

Rod couplings are designed for connection of pump rods through internal thread. Rod coupling can be connecting and crossover.Rod connecting coupling is a coupling with thread designed for connection of rods of the same sizes.

Coupling conventionalsize Thread designation Version Outside diameter

D, mmOverall length

L, mmWidth across

flat S, mm Mass, kg

MSh 16 Sh 161; 2 38, 0

8035 0, 5

3 34, 0 - 0, 34

MSh 19 Sh 191; 2 42, 0

8238 0, 56

3 40, 0 - 0, 40

MSh 22 Sh 221; 2 46, 0

9041 0, 68

3 42, 0 - 0, 42

MSh 25 Sh 251; 2 56, 0

10248 0, 88

3 51, 0 - 0, 72MSh 29 Sh 29 1; 2 60, 0 115 54 1, 54

Technical specifications

view — 1, 2 view — 3

Rod couplings

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Production of tubings’ couplingsPurpose

Couplings are designed for connection of tubings as well as for underground equipment which have connector ends with thread of tubings.

view — 1, 2 view — 3

Rod crossover coupling is a coupling with thread designed for connection of pump rods of different diameters.

Couplingconventional

size

Threaddesignation Version

Outside diameter

D, mm

Overall lengthL, mm

Width across

flat S, mmMass, kg

d1 d2

MShP 16х19 Sh 16 Sh 191; 2 42,0

10238 0,72

3 40,0 - 0,50

MShP 19х22 Sh 19 Sh 221; 2 46,0

10241 0,86

3 42,0 - 0,55

MShP 22х25 Sh 22 Sh 251; 2 56,0

11548 1,30

3 51,0 - 1,00

MShP 25х29 Sh 25 Sh 29 1; 2 60,0 130 54 1,64

Technical specifications

Coupling conventional size Thread d, mm Outside diameterDm, mm

Overall length Lm, mm Steel grade Mass, kg

48 48 (1, 5”) 55, 9 96 D 0, 560 60 (2”) 73, 0 110 D, K 1, 373 73 (2, 5”) 88, 9 132 D, K 2, 489 89 (3”) 108, 0 146 D, E, K 3, 6

view — 1

Technical specifications

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Purpose

Wellhead fittings (type AUN, AU, AUE, AUV) are designed for wellhead piping equipped respectively with sucker-rod pumps, electric centrifugal pumps and screw pumps. Wellhead fittings (type AUD) are designed to seal the wellhead, to hang two well pipelines (tubing strings) , to exercise individual control and manage production of oil well medium of the operated facilities (formations)or to re-inject medium into the facilities (formations).

Wellhead fittings (type AORZ) are designed for wellhead piping of the oil wells meant for simultaneous and separate re-injection of water into two formations. Operation is intended in open air in the moderately cold climatic environment per GOST 16350 Standard at ambient temperature from -40 to +40oС.

Description of specifications

AUD 40х14-146/48 (ORE)

АУД 50х14-168/60 (ORE)

AU 140х50

AUE 140х50

AUV 140х50

AU 140х50-01

AU 140х50-01А

AORZ 168-146х210

Operating pressure, mPа 14 14 14 14 14 14 14 14 14 14 14 21Nominal inside diameter, mm 40 40 40 50 50 50 50 50 50 50 50 40

Connecting thread

Thread of casing string 146 GOST 632-80thread of tubing hanger 48 GOST 632-80

Thread of casing string 166 GOST 632-80thread of tubing hanger 60 GOST 632-80

Thread of casing string 146 (168)GOST 632-80

Overall dimensions, mm no more than: length:width:height:

11555952145

11555952350

11353002085

11555951925

11555952130

11353001870

1210960275

1210960280

1210960175

1210960275

1210960275

200018002000

Wellhead fittings

Technical specifications

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Wellhead equipment for installationof sucker rod pump AU 140x50Purpose

The wellhead equipment on the well mouths equipped with sucker rod pumps. The wellhead equipment allows conduct of process operations, repair and exploratory work.The wellhead equipment is complete with casing head stuffing box with spherical socket joint which allows compensation for angular skews due to mismatch of the well mouth centerline and the beam pumping unit.The wellhead equipment is complete with the angle valve – check valve which allows gas overpressure to be released or bled from the annulus space into the channel with the extracted medium.With the Customer’s approval, it is permitted to change the list of wellhead equipment components.

Working pressure with the beam pumping unit working, MPa ( kgf/cm2) 4 (40)Working pressure with the beam pumping unit not working, MPa ( kgf/cm2) 14 (140)

Nominal inside bore, mm 50Connecting thread To pipes of the tubing string GOST 633-80 Tubing

String 73КTo casing string, OTTM GOST 632-80 146, 168

To operating line of tubing strings GOST 633-80 Tubing String 60

Overall Dimensions, mm Length 1210Width 960Height 1260

Resistance to effect of well medium per GOST 13864-89 К1Working medium temperature, oC, no more than +100 oCLimit value of ambient working temperatures, oC –40…+40

Mass, kg 275

Technical specifications

1. Housing2. Angle Valve3. Angle Valve – Check Valve4. Sub

5. Casing head stuffing box, SUS2A-73-31;6. Quick Disconnect Joint7. Plug

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Wellhead equipment for installation of electric pump AUE 140x50Purpose

The wellhead equipment on the well mouths equipped with an electric centrifugal pump. The wellhead equipment allows conduct of process operations, repair and exploratory work.The wellhead equipment is complete with the angle valve – check valve which allows gas overpressure to be released or bled from the annulus space into the channel with the extracted medium.With the Customer’s approval, it is permitted to change the list of wellhead equipment components.

1. Housing2. Angle Valve3. Angle Valve – Check Valve4. Sub

Working pressure, MPa ( kgf/cm2) 14 (140)Nominal inside bore, mm 50

Connecting thread

To pipes of the tubing string GOST 633-80 Tubing String 73

To casing string, OTTM GOST 632-80 146, 168

To operating line of tubing strings GOST 633-80 Tubing String 60

Overall Dimensions, mm

Length 1210Width 960Height 1360

СResistance to effect of well medium per GOST 13864-89 К1Working medium temperature, oC, no more than +100 oCLimit value of ambient working temperatures, oC –40…+40

Mass, kg 280

Technical specifications

5. Lubricator valve6. Quick Disconnect Joint7. Cable Input

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Injection wellhead equipment, AUN 210x65Purpose

Injection wellhead equipment is designed to pipe and seal the mouths of injection wells. The wellhead equipment allows process operations, repairs and exploratory work to be performed.The injection wellhead equipment is complete with butterfly valves of ZD and ZDSH type. Adjustment of flow rate is made by changing chokes on the choke valve ZDSH. Chokes are changed without releasing pressure in the pipeline with the choke valve shut for 5 minutes.The injection wellhead equipment has no welded joints.As may be agreed with the customer, the list of components of the injection wellhead equipment may be modified and the equipment may be complete with pipework and other types of shutoff valves (ZMS, ZMP valves, ball valves).

1. Cross2. Branch Pipe3. Sub4. T-pipe5. Disk Valve (ZD)

Working pressure, MPa ( kgf/cm2) 21 (210)Nominal inside bore, mm 65

Nominal inside bore of check valve, mm no more than 36Connecting

threadTo pipes of the tubing string GOST 633-80 Tubing String

60, Tubing String 73

To casing string, OTTM GOST 632-80 146, 168Overall

Dimensions, mm

Length 1400Width 770Height 1770

Resistance to effect of well medium per GOST 13864-89 К1Working medium temperature, oC, no more than +100°СLimit value of ambient working temperatures, oC –40…+40

Mass, kg 450

Technical specifications

6. Disk (Butterfly) Valve with Choke ZDSH;7. Check Valve;8. Shutoff – Discharge Unit (Gage Valve);9. Pressure Gage;10. Mating Flange

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Gate Valves Type ZD 65x21 and ZDSH 65x21TU 3665-099-78691656-2015Purpose

Steel gate valve with a slide gate ZD 65x21 (full-opening valve) is designed for operation as a closing device on the wellhead equipment and in the pipelines which carry liquid and gaseous media, oil and industrial water.The steel Gate Valve with a slide gate and a choke valve ZDSH 65x21 (with quick change choke) is intended for operation as a closing device and step-by-step adjustment of liquid flow rate on the wellhead equipment and in the pipelines which carry liquid and gaseous media, oil, industrial water with a content by volume of CO2 and H2S of up to 6% and the working medium temperature of no more than 120oC.Replacement of choke valves of the ZDSH 65x21 gate valve is made by one operator with the slide valve in closed position without bleeding pressure from the pipeline within no more than 5 minutes. To replace the choke valve, it is required that plugs be screwed out on the semi-housings of the slide valve, that the choke valve be dismantled, a new choke valve be installed and the plugs be screwed in.

Item No. Description of the characteristic Unit of

measurement Value1 Working pressure MPa 212 Nominal diameter mm 653 Nominal bore of connecting pipelines mm 654 Nominal diameter of quick change metal ceramic choke valves

(for ZDSH gate valve) mm 2, 3, 4. 5, 6, 7, 8, 10, 10, 125 Working medium Industrial water, oil, gas6 Working medium temperature °С No more than 1207 Valve sealing class per GOST R 54808 А8 Medium feed direction any9 Type of gate valve flange connections Per RD 26-16-40-89, GOST 28919-9110 Resistance to impact of well medium per GOST 13846-89 К111 ТWorking medium temperature, no more than °С 12012 Limit values of surrounding air working temperatures °С From – 60 to +40

13

Overall dimensions:- Length- Width- Height (without Handle)- Flange diameter

mm351250270195

14

Reliability indicators, no more than:- Full service life- Full average life time- Time between failures- Average service life before overhaul

yearscyclescyclesyears

1518006005

15 Mass kg 53

Technical specifications

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Flow Head Equipment (Technical Requirements TU 3665-099-7891656-2015) is designed for piping and sealing the well mouth, suspending the tubing string (well pipework), controlling and managing well medium extracted on the wells equipped with sucker rod, electric centrifugal or screw pump, controlling and managing the medium injected into the well on injection wells.

Structure of designation for products when placing orders: X1 X2 X3 X4 X5 – X6/X7 x X8 X9 X10 X11 X12 – X13

Х1 2 – Piping and fittings for dual completion (2 tubing strings); 3 – Piping and fittings for dual completion (3 tubing strings);

Х2

AF – Flowing wellhead equipment;AN – Injection tree;ASH – Sucker rod pump piping and fittings;AVS – Water supply well piping and fittings.

Х3 K – Well piping hanger in the casing head sub;- for other options no index is specified.

Х4 - designation of generic (typical) scheme per GOST 13864;- no index is specified if the scheme does not correspond to GOST 13864.

Х5SH – (for ANK, AFK) – on the side branch of the tree, a choke valve is installed;E – (for ASHK) – availability of cable input;- for other options no index is specified.

Х6/Х7 - Nominal bore of wellbore/outlet of Xmas tree, mmХ8 - Rated pressure, MPa (in case test pressure, section by section of the piping and fittings, is different, the rated pressure may be recorded as a fraction).

Х9

- Resistance to impact of well medium per GOST 13864:K1 – for oil with volume content of CO2 of up to 6%;K2 – for oil with volume content of CO2 and H2S of up to 6%;K3 – for oil with volume content of CO2 and H2S of up to 25%;

Х10

GM (for ASHK), M, M1 (for ANK, ANKSH) – small size;M2 – Coupling type attachment of piping and fittings (3-flange cross with threads);M3 – Coupling type attachment of piping and fittings (4 flange cross with ring joint);МM4 – flange attachment of piping and fittings (4 flange cross for installation on column head);

Х11 - Execution option;- For basic option no index is specified.

Х12 KU – mouth kit (manifold or pipework available);- When unavailable, no index is specified.

Х13 R – flow rate meter available;D – dosing unit available for feed of chemical agent into the annulus space of the well (for piping and fittings of ASHK).

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Flowing wellhead equipment (Xmas Tree)AFK1 (SH)-65 (80,100)x21 (14,35)K1(K2)Purpose The flowing wellhead equipment (Xmas Tree) is designed to be installed on the mouth of flowing wells and injection wells, to suspend the tubing string, to control and adjust collection of medium extracted, to perform process operations, repairs and exploratory work.The flowing wellhead equipment is complete with butterfly valves of ZD and ZDSH type. Adjustment of flow rate is made by changing chokes on choke valves ZDSH. Chokes are changed without releasing pressure in the pipeline with the choke valve shut for 5 minutes.The flowing wellhead equipment has no welded joints.The flowing wellhead equipment can be reconfigured into injection type of ANK option by removing the cable input and installing a plug.As may be agreed with the customer, the list of components of the flowing wellhead equipment may be modified and the equipment may be complete with pipework and other types of shutoff valves (ZMS, ZMP valves, ball valves).

1. Cross2. Sub3. T-pipe4. Disk valve (ZD)5. Disk valve (ZD) (for Cross Type Xmas tree АFК1SH –disk valve with choke ZDSH)

6. Check valve7. Cable Input8. Shutoff – discharge unit (gage valve)9. Pressure gage10. Mating flange

Working pressure, MPa (kgf/cm2) 14 (140), 21 (210), 35 (350)

Nominal inside

diameter

Xmas tree bore 65, 80, 100Side outlets 50, 65, 80, 100

Casing head side outlets 50, 65

Connecting thread

To pipes of the tubing string GOST 632-80

Tubing string 73, tubing string 89

To casing strings (for M2, M3)GOST 632-80

Casing, 146, 168, OTTM 146, 168

Resistance to effect of well medium per GOST 13864-89 К1, К2Working medium temperature, oC, no more than +120 oC

Climatic execution per GOST 15150-69 UKHL1 (KHL1)

Limit value of ambient working temperatures, oC From – 60 oC up to +40 oC

Technical specifications

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Types of crosses

Piping and fittings options

AFK1 (SH)-65 x21K1 AFK1 (SH)-65 x21 K1M2 AFK1 (SH)-65 x21 K1M3 AFK1 (SH)-65 x21 K1M4

AFK1 (SH)-65 x21K1(К2)М4Basic option

AFK1 (SH)-65 x21 K1(К2)M4-01 without lubricator valve

AFK1 (SH)-65 x21 K1(К2)M4-03 without valve on the side outlet of the cross

AFK1 (SH)-65 x21 K1(К2)M4-05 without lubricator valve

or valve on the side outlet of the cross

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Injection wellhead equipmentANK1(SH)-65(80,100)x21(14,35)K1(K2)Purpose

Injection wellhead equipment is designed to be installed on the mouths of injection wells, to suspend the tubing string, to control and adjust the medium injected into the well, to perform process operations, repairs and exploratory work.The injection wellhead equipment is complete with butterfly valves of ZD and ZDSH type. Adjustment of flow rate is made by changing chokes on the choke valve ZDSH. Chokes are changed without releasing pressure in the pipeline with the choke valve shut for 5 minutes.The injection wellhead equipment has no welded joints.As may be agreed with the customer, the list of components of the injection wellhead equipment may be modified and the equipment may be complete with pipework and other types of shutoff valves (ZMS, ZMP valves, ball valves).

Working pressure, MPa (kgf/cm2) 14 (140), 21 (210), 35 (350)Nominal inside

diameter, mm

Xmas tree bore 65, 80, 100Side outlets 50, 65, 80, 100

Casing head side outlets 50, 65

Connecting thread

To pipes of the tubing string GOST 633-80 Tubing string 73, tubing string 89

To casing strings (for M2, M3)GOST 632-80

Casing, 146, 168, OTTM 146, 168

Resistance to effect of well medium per GOST 13864-89 К1, К2Working medium temperature, oC, no more than +120 oC

Climatic execution per GOST 15150-69 UKHL1 (KHL1)Limit value of ambient working temperatures, oC From – 60 oC up to +40 oC

1. Cross2. Sub.3. T-pipe4. Disk valve (ZD)5. Disk valve (ZD) (for Cross Type Xmas tree АFК1SH – disk valve with choke ZDSH)

6. Check valve7. Shutoff – discharge unit (gage valve).8. Pressure gage9. Mating flange

Technical specifications

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Types of crosses

Piping and fittings options

ANK1(SH)-65x21K1 ANK1(SH)-65x21K1M2 ANK1(SH)-65x21K1M3 ANK1(SH)-65x21K1M4

ANK1(SH)-65x21K1(K2)M4Basic option

АNК1(SH)-65х21К1(К2)М4-01 without lubricator valve

АNК1(SH)-65х21К1(К2)М4-03 without valve on the side outlet of the cross

АNК1(SH)-65х21К1(К2)М4-05 without lubricator valve or valve on the side

outlet of the cross

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Injection wellhead equipment2ANKSH-65x21(14,35)K1(K2)MPurpose

Injection wellhead equipment is designed to be installed on the mouths of injection wells, to suspend the tubing string, to control and adjust the medium injected into the well, to perform process operations, repairs and exploratory work.The injection wellhead equipment is complete with butterfly valves of ZD and ZDSH type. Adjustment of flow rate is made by changing chokes on the choke valve ZDSH. Chokes are changed without releasing pressure in the pipeline with the choke valve shut for 5 minutes.The injection wellhead equipment has no welded joints. As may be agreed with the customer, the list of components of the injection wellhead equipment may be modified and the equipment may be complete with pipework and other types of shutoff valves (ZMS, ZMP valves, ball valves).

Working pressure, MPa (kgf/cm2) 14 (140), 21 (210), 35 (350)

Nominal inside

diameter, mm

Xmas tree bore 40, 65, 80, 100Side outlets 50, 65, 80, 100

Casing head side outlets 50, 65

Connecting Thread

To pipes of the tubing string GOST 633-80

Tubing string 48, Tubing string 60, Tubing string 73, Tubing string 89

To casing strings (for M2, M3)GOST 632-80

Casing, 146, 168, OTTM 146, 168

Resistance to effect of well medium per GOST 13864-89 К1, К2Working medium temperature, oC, no more than +120 oC

Climatic execution per GOST 15150-69 UKHL1 (KHL1)

Limit value of ambient working temperatures, oC From – 60 oC up to +40 oC

1. Cross2. Cross3. Sub4. T-pipe

Technical specifications

5. Disk valve (ZD)6. Disk valve with choke valve (ZDSH)7. Check valve8. Shutoff – discharge unit (gage valve)

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Working pressure, MPa (kgf/cm2) 14 (140), 21 (210)Nominal inside

diameter, mm

Xmas tree bore 65

Side outlets 65

Connecting thread

To pipes of the tubing string GOST 633-80

Tubing string 48, Tubing string 60, Tubing string 73, Tubing string 89

To casing strings (for M2, M3)GOST 632-80

Casing, 146, 168, OTTM 146, 168

Resistance to effect of well medium per GOST 13864-89 К1, К2Working medium temperature, oC, no more than +120 oC

Climatic execution per GOST 15150-69 UKHL1 (KHL1)

Limit value of ambient working temperatures, oC From – 60 oC up to +40 oC

Injection wellhead equipment, Small Size, ANK(SH)-65x21(14)K1(K2)M1Purpose

Injection wellhead equipment is designed to be installed on the mouths of injection wells, to suspend the tubing string, to control and adjust the medium injected into the well, to perform process operations, repairs and exploratory work.The injection wellhead equipment is complete with butterfly valves of ZD and ZDSH type. Adjustment of flow rate is made by changing chokes on the choke valve ZDSH. Chokes are changed without releasing pressure in the pipeline with the choke valve shut for 5 minutes.Mass and overall dimensions of the wellhead equipment are twice lower than those of the classic scheme of the wellhead equipment.The injection wellhead equipment has no welded joints.As may be agreed with the customer, the list of components of the injection wellhead equipment may be modified and the equipment may be complete with pipework and other types of shutoff valves (ZMS, ZMP valves, ball valves).

1. Ring joint2. Cross3. Sub.4. Flange5. Disk valve (ZD)6. Disk valve with choke valve (ZDSH)7. Check valve8. Shutoff – discharge unit (gage valve).9. Pressure gage10. Mating flange11. Relief valve.

Technical specifications

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Double bore wellhead equipment AUD 80/50-40Purpose

The wellhead equipment is designed to pipe and seal the well mouth, to suspend two parallel well pipelines (tubing strings) and a flexible pipe with optic fiber cable sealant, designed for control and adjustment of production and (or) injection of working medium when delivering cyclic steam impact on the pay formation.

Working pressure, MPa (kgf/cm2) 4 (40)

Nominal inside diameter, mm

Main outlets 80Process outlets 50Inside diameter of cable sealer, mm 13Nominal diameter of flexible pipe, mm 25, 38

Connecting threadTo casing string, GOST 632-80 245, 324To internal well pipeline per GOST 633-80 73, 89To the outside well pipeline per GOST 632-80 -

Overall Dimensions, mmLength 1843Width 1438Height 1437

Number of suspended well pipelines, pc 2Number of suspended flexible pipelines, pc 1Resistance to effect of well medium per GOST 13864-89 К1Working medium Steam, water, oil, gasWorking medium temperature, oC, no more than +523 K (250 oC)Climatic execution per GOST 15150-69 UKHLMass, kg, no more than 683

Technical specifications

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1 – Wellhead cross; 2 – Ring joint; 3 – Cross pipe holder; 4 – Pipe holder; 5, 7, 16, 17, 25, 26 – Gate valves; 6, 18, 19 – Check valves;

8, 29 – Pressure gauges ; 9 – Flexible pipe; 10, 11 – Sealant; 12 – Fiber optic cable; 13 – Long tubing string; 14 – Short tubing string;

15, 23 – Flat paronite gasket; 20, 31, 33, 36, 39 – Doweled joints; 21 – Branch pipe; 22 – Blank-off plug; 24 – Nameplate; 27 – Siphone pipe;

28 – Needle valve; 30, 32, 35, 38, 40 – Shell; 34 – Gasket; 37 – Flange; 41 – Plug.

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Working pressure, MPa (kgf/cm2) 4 (40)

Nominal inside diameter, mm

– Main outlets 80– Process outlets 50Inside diameter of cable sealer, mm 13Nominal diameter of flexible pipe, mm 25

Connecting threadTo casing string, GOST 632-80 245To internal well pipeline per GOST 633-80 89

Overall dimensions, mmLength 1690Width 1130Height 1985

Number of suspended well pipelines, pc 2Number of suspended flexible pipelines, pc 1Resistance to effect of well medium per GOST 13864-89 К1Working medium Steam, water, oil, gasWorking medium temperature, oC, no more than +523 К (250 °С)Climatic execution per GOST 15150-69 UKHLMass, kg, no more than 722

Single bore double row wellhead equipment AOD 80/50-40Purpose

The wellhead equipment is designed to pipe and seal the well mouth, to suspend two well pipelines (tubing strings) which are located in the well, one inside the other, designed for individual control and adjustment of production and (or) injection of working medium into the well.

Technical specifications

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1 – Wellhead cross; 2 – Cross pipe holder; 3 – Pipe holder; 4 – T-pipe; 5 – Check valves; 6 – Shut-Off devices;

7 – Pressure gauges; 8 and 9 – Seals for cable of electric centrifugal pump unit and for fiber optic cable respectively; 10 – Well production string; 11 – External well pipeline; 12 – Internal well pipeline;

13 – Power cable of electric centrifugal pump unit; 14 – Flexible pipe; 16 – Fiber optic cable; 17 – String of sucker rods of electric screw pump unit with surface drive; 18 – Drive of electric screw pump unit with surface drive

a) Piping and fittings schematic of main execution; b) Piping and fittings schematic, execution 01; c) Piping and fittings schematic, execution 02

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Shut-off valves

Plug tapPurpose

Plug Tap is intended for shutting off the ducts and for routing pipelines.

Angle valve VU 140x50Purpose

Angle valve is intended for shutting off the passages of oil pipelines and water supply lines.

Starting valve VP 50x210Purpose

Starting valve is intended for starting up the operation of drilling pumps.

Working pressure, MPa (kgf/cm2) 21 (210)Nominal bore, mm 50

Working medium Industrial water, cement slurry

Connecting thread Tubing string 60 GOST 633-80

Overall dimensions,

mm

Length 200Width 100Height 230

Working medium temperature, oC no more than +50°С

Mass, kg 12,5

Working pressure, MPa (kgf/cm2) 14 (140)Nominal bore, mm 50

Working medium Industrial water, oil, petroleum products

Connecting thread Tubing string 60 GOST 633-80

Valve sealing class A per GOST 9544-93Overall

dimensions, mm

Length 370

Width 270

Working medium temperature, oC No more than +100°С

Mass, kg 15

Working pressure, MPa (kgf/cm2) 21 (210)Nominal bore, mm 50

Working medium Water, drilling fluid

Connecting threadtubing

string 73 GOST 633-80

Overall dimensions,

mm

Length 250Width 400Height 515

Mass, kg 46,7

Technical specifications Technical specifications Technical specifications

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Pipeline components

Quick disconnect joint VRS

Flanges

Working pressure, MPa (kgf/cm2) 50 (500)Nominal bore, mm 50Working medium Industrial water, oil, petroleum products

Connecting thread Tubing String 60 GOST 633-80

Overall dimensions, mmLength 140Width 130Height 185

Working medium temperature, oC no more than +50 oCMass, kg 7,4

Technical specifications

Purpose

Quick disconnect Joint is designed for quick installation and removal of pipeline sections.

Flanges per GOST 28919-91 and RD 26-16-40-89.

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Principle of action

• The fluid from the pump of the well is cleaned from mechanical particles passing through the filter element made of the wedge profile of AISI 304, AISI 316 stainless steel, which is wound onto the support elements in a spiral with a certain pitch to provide the screen with a rigid longitudinal slits are strictly determined clearance. Sharp edges create an arch (sandy bridge) over the individual sections of the gap, and the permeability over these sections is retained.

• In the lower portion of the filter, in the bore of the filter housing, the spool piece is set, which comes into operation in case of a complete clogging of the filter element. Due to the pressure difference inside the filter housing and in the plug under the spool piece, the spool piece moves upward to align the holes with a groove in the spool piece. Reciprocation of the spool piece caused by movement of the produced fluid, provides a selfcleaning of filter from impurities.

Application

The slotted filter is used to filter the product extracted from the foreign substances and contaminant ingress.

Advantages

• stable throughput in a period of full life cycle with the ability to self-cleaning;• stable operation of downhole pumping equipment due to increased filtering surface;• lowest grit of the filter element through the unstable position of mechanical particles on the filter surface and cleanliness of wedge profile surface;• high structural strength in the axial and radial direction by increasing the number of support elements;• high corrosion resistance and resistance to aggressive acid-alkaline agents.

Well tube slotted filter(“Slide” ™ ; “Silver line” ™ )

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Nose Piece

Filtering Element

Perforated Pipe

Screw

Base

Piston

Blank-off Plug

Outside diameter of pipe D, mm 48 60 73 89Wall thickness S, mm According to customer’s technical specificationsThread type GOST 633-80Length of pipe L, mm up to 10,000Length of filter element L, mm (one-piece) up to 6000The gap between the turns of the filter element B, mm from 0,1 ±0,04 to 5±0,04Diameter of holes in the caps D, mm* from 8 to 20Number of holes per 1 running meter * not more than 36 per running meterExternal diameter of collar D1, max, mm* 55,9 73 88,9 108Availability of spool piece According to customer’s technical specifications* sizes according to customer’s technical specifications

Technical specifications

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Purpose

High pressure unit is designed to distribute and measure the flow rate of industrial water fed to the oil wells.

Application

High pressure unit is used in reservoir pressure maintenance systems to develop oil fields.

Description of parameters Numerical value

Working mediumIndustrial water for injection system (fresh and effluent water), content of mechanical impurities no more than 0.5% with sizes to be no more than 0.1 mm, СО2 and Н2 up to

0.03% by volume each

Working pressure, МPа, no more than 20

Temperature of working medium, oС 40

Pipe nominal bore, mm.

- High pressure manifold 125

- Output pipelines 65

- Drain manifold 40

Overall dimensions, mm, no more than

Length 3661

Width 3170

Height 1480

Technical specifications

High pressure water distribution unit TMC-HighStream ТМ

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Makeup

The high pressure unit is made up of the following components:• frame, welded together from profile rolled stock and constituting the main bearing component;• pressure manifold with a valve to install a pressure gauge with sampler and pressure sensor;• drain manifold with valve balls “Т”-КSh-65/40х21 per Technical Requirements 3763-013-49652808-2007;• output pipes with gate valves ZМSh-65х21-М per Technical Requirements 3666-007-00220339-98;• platform and ladders to service gate valves.

Advantages

• in order to service “ТМС-HighStream” ™ High Pressure Water Distribution Unit, not a single specialized device is required (removers, centralizers, etc.), as the design provides for absolutely standard tools to be used;• flange-to-flange joints are extra reliable due to the use of additional sealing gaskets and the use of hardware (pins) with strength class no lower than 8.8 with zinc plating;• corrosion protection is provided using internal coatings as well as electrochemical and cathodic protection.When necessary, at Customer’s option, use of various types of flow meters and check valves is available.

Manufacturer’s warranty

Manufacturer guarantees compliance of “TMC-HighStream” ™ high pressure water distribution unit with the requirements of the approved technical documentation provided the user meets operating, transportation, storage and installation conditions.

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Purpose

Designed to receive and purify the process fluid in wellservice and bottom-hole formation zone treatment.• The temperate climate operations are provided at an ambient temperature of -45 to +40°C according to GOST 16350.• The climatic performance of U2 according to GOST 15150.

Composition

The ditch system is a welded construction in the form of rectangular tank divided into six interconnected sections, mounted on the frame of the trailer chassis (or skid) and equipped with work platforms.For the initial purification and filtration of fluid from large mud particles the folding mesh is provided. The process fluid flowing from section to section through openings in the walls is purified from light ends, which precipitate in baskets provided in each of the sections.The nozzles being movably mounted in the wall of sections are provided for cleaning the sections from the mud. Sampling occurs through a special hatch.

Parameters SEZh 6-15 SEZh 3-19 SEZh 3-19ПХWorking environment — the process fluid with a specific gravity, g/cm2 up to 1,18 up to 1,73 up to 1,73

Critical dimensions, mm:lengthwidthheight

440025001100

600023001500

600023001500

Operational capacity volume, m3 15 19 19

Capacity drained weight, kg 1950 2530 2530

Vehicle trailer chassis skid trailer chassis

Designation under specification RBSh 2599.00.000 RBSh 3195.00.000 RBSh 3195.00.000М

Technical specifications

Ditch system of tanks

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Purpose

Intended for reception, storage and release of tubing and pump ods in well workover.• The temperate climate operations are provided at an ambient temperature of -45 to +40°C according to GOST 16350.• The climatic performance of U2 according to GOST 15150.• Manufacture and delivery according to Technical Requirements 02.180.053-01.

Racks contain a base made in the form of skid, on which the left rack is mounted for the accumulation of well pipes and the right rack is mounted for the accumulation of tubing and pump rods. In the rear part of the base the bogie, that makes it easy to transport racks, is set. Upon the Customer’s request, the racks are equipped with work platform. The platform height is controlled by the lifting mechanism.

Parameters PM-25 PKS-60 UNS 1-20

Total maximum load on the left and right racks, t 25 60 20

Critical dimensions for transport, mm:lengthwidthheight

1050024002200

1100024002200

1100025002270

Weight, kg 3750 3850 4300

Designation under specification RBT 657.00.000 RBSh 2947.00.000 BPO 21.00.00.000

Technical specifications

Mobile racks

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Horizontal slurry centrifugal pump, ANSHG 150/125Purpose

It is used for pumping drilling mud, abrasive inclusions and spent wash solution.

Application

Pump unit is an integral part of the process of circulating and cleaning drill fluids in the course of well drilling. As part of implementing the Federal government program for import substitution in oil and gas sector, we have accomplished the project for design of Centrifugal Horizontal Slurry Pump Unit ANSHG 150/125, capacity 250 m3.

Advantages

1. Designed using components produced in-house.2. Lower production cost compared to foreign made equivalents.3. Equipped with explosion proof control cabinet Exd class which contains the main motor control center unit for the Pump drive (if the Customer specifies, the Pump Unit may be complete with protection class IP54 electric control cabinet or class EXD explosion proof class).4. Full manufacturing cycle proceeds on the manufacturer’s production premises: • manufacture of cast elements of the structures; • machining, assembly and adjustment; • hydraulic testing on the test stand.5. Special pump impeller 13 (13 inches) of in-house design.6. Two sealing units, i.e. outside sealing unit and inner end seal from tungsten carbide (such seal characteristics are used in imported pump units made by leading world producers).7. Two row bearing assemblies.8. Special clutch to mate with the motor.

Implementation of such design solutions would enable leaks of medium being pumped to be eliminated, losses of pressure to be avoided and between repairs period to be lengthened more than 5 times. Each pump unit ANSHG 150/125 undergoes hydraulic testing on a special stand to determine conformity to required specifications and to control leak tightness of the design. This guarantees constant high quality of the products made.

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Nominal feed (Water) 25Nominal pressure (Water) 0.37 MPaNominal bore of suction line (Input flange) 150 mmNominal bore of pressure line (Output flange) 125 mmElectric motor power rating 55 kWSupply voltage (3 phase, 50 Hz) 380V

Category of location per GOST 15150 UKHL 2

Electric safety degree per GOST 14254 IP54Explosion proofness degree per GOST 51330 1ExdllBT4xSpecifications of the mixture pumped:Density Up to 1300 kg/m3

Temperature 5…60 oCSolid inclusions concentration Up to 20%Density of solid inclusions Up to 2500 kg/m3

Size of solid inclusions Up to 20 mmOverall dimensions (LxWxH) 1790х580х780 mmMass 850 kg

Technical specifications

Different supply configurations ere available

• ANSHG 150/125 Pump;• ANSHG 150/125 Pump Unit is mounted on the frame with the motor and clutch.• ANSHG 150/125 Pump Unit with the control cabinet in explosion proof execution and a smooth startup device (control cabinets of different holding capacity are available).At the Customer’s request, our technicians can offer pump unit options with different supply-pressure characteristics.

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Purpose

Production Packer M1-X installed mechanically, seated by means of compression or extension, is an extractable Packer, allowing the tubing string to be in stretched, compressed or neutral position. This particular Packer is designed for operation in a medium of aggressive in-well fluids in the course of production and injection.This Packer has been specially developed for operation in production and injection wells as well as for isolation of separate zones and in the course of a number of service operations when wells are under repair.

Special features and advantages:• Additional method of seating by extension allows the Packer to be used at small depths;• Three assembly options are available: standard pressure of 517 atm., large bore and high pressure of 690 atm;• Tubing hanger may be left in stretched, compressed or neutral position;• Holds differential pressure over and under the Packer;• Seating by means of right hand rotation, releasing by right hand rotation;• Bayonet seating and releasing mechanism J slot type;• Internal bypass duct;• Seal below upper wedges allows accumulated slime to be washed out in the course of the Packer release;Operational period of Packers, subject to continuous location of the Packer in the well, is up to 10 years.

Packer M1-X

Packer type size

Outside diameter of production string, mm

Wall thickness

of roduction string, mm

Inside diameter

of roduction string (min.),

mm

Inside diameter

of roduction string

(max.), mm

Outside diameter

of the packer (max), mm

Inside diameter of the Packer (min), mm

Connecting thread (coupling (collar) –

top – nipple bottom-)

5-1/2 146 7,7 – 9,5 127 130,6 122,2 59,9 2-7/8 EU 8Rd

6-5/8 168 8,94 – 10,59 147 150,4 142 59,9 2-7/8 EU 8Rd

Packer specification

Schematic illustration of production Packer Model M1-X

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Purpose

The Vibratory screen is designed to clean drill fluid from cut out rock when drilling oil and gas wells. The Vibratory Screen is used as part of the drill rig circulation systems.

Technical specification

Parameters Unit of measurement Value Overall dimensions mm 2465 х 1780 х 1320

Production rate m3/hr 180

Type of vibration Linear

Working surface of the screen, no less than m2 2,7

Number of vibratory motors units 2

Power capacity of one vibratory motor, no more than kW 2,2

Total capacity, no more than kW 4,4

Vibration angle d oC 45 oC

Oscillation amplitude of vibrating frame mm 2,2

Incline angle of vibrating frame d oC -3°±6`

Overall dimensions of sieve cassettes, no more than mm 635 х 1253 х 25,4

Mass, no more than kg 1755

Vibratory screen TMC SVELSTU 3663-008-78682242-2015

ТМ

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Test assembly of the echelon rig circulation system for Surgutneftegas OJSC manufactured by TMC Drilling service LLC to fulfill the order placed by Generation PG.

TMC Drilling service LLC produces block-type, vessel type equipment, non-standard parts and support steel of its own design and to Customer’s design documentation.

Support steel and non-standard equipment

Drill site UPA 60 – 80

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TMC Drilling Service LLC provides the following services:

• Shot blasting the support steel with maximum size 16x4x4 m and weight of up to 12 tons. Abrasive material is steel split shots.• Painting the support steel.• Plasma (up to 40 mm thick) and gas (up to 200 mm thick) cutting of steel sheets on a CNC unit. Gantry size of the unit is 6 x 2 m.• Metal working on universal machine tools and CNC machine tools.• Heat treatment of parts and quenching of rotation bodies on a high frequency currents unit.• Manufacture of non-standard parts and support steel to the Customer’s documentation.• Conduct of hydraulic tests of shut-off valves and wellhead equipment.

Services provided by the company

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Lease of downhole pumping equipmentTubings of different grades. It is possible to apply the internal polymer coating. Pump rods of different sizes. It is possible to supply self-engineered rods with polyamide scratchalizers on lease.

Oil-well sucker-rod pumps are tubing and inserted of different sizes. It is possible to transfer twin pumps for long-stroke drives of oil-well sucker-rod pumps of PTs-80 type on lease.

Lease of wellhead equipmentWellhead equipment of AU, AUE, AUV, AUD, АORE types.

Ease of oil-well sucker-rod pumps drivesDrives of oil-well sucker-rod pumps: beam-pumping units (СК) and chain drives (PTs) of Russian and foreign manufacturers and different types: SK, OPNSh, PNShT, PShGNO, PShGNT, SKBM, SKD, SKDR, UP (Rumania), Lufkin (USA), Centry (USA), Rotaflex (Weatherford-USA), pneumohydrodrive of TMC-Power Man type.

All units and drive of oil-well sucker-rod pump underwent thorough overhaul, preparation and industrial safety inspection which guarantees efficiency and technically sound state during the whole warranty period.

Lease equipment

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Lease of multiphase screw pumpsPrinciple of action

A distinctive feature of multiphase pumps is small-stroke double-threaded screws, having a large number of strokes in the working area of the screw. The principle of operation of the pumps is based on the fact that a multiphase mixture (fluid, gas, suspended particles) pass to the pump through the inlet suction is divided into two streams, filling the space between the turns of the screws, since the screw thread is formed in different directions. The mixture moving along the axis of the pump to the center, is forced into decreasing space, increasing the pressure. The pressure of such pump can reach a value of 65 kg/s/cm2. Herewith a low pressure can be at the inlet (0.5 kg/s/cm2).

Application

The pumps can be used for pumping oil in the main pipelines and at oil refinery in the processing trains. Multiphase pumps of the following manufacturers are offered: Seepex, Netzsh, Bornemann, Livgidromash and others depending on the needs of the Customer.

Lease of hydraulic tongsGGKSh-1200МК (GKSh-1500МК) hydraulic suspended tongs completed with 45500 air retaining device (counter key) and SPG-50.00.000 (SPG-75.00.000) spider, mounted on the lifting units and used for screwing and unscrewing the drill pipes, tubings and pump rods during well workover.

Lease of centrifugal sectional pumpsPurpose и Technical specifications

The multistage centrifugal pumps of centrifugal sectional pumps type for pumping of large volumes of high-pressure fluids. They can be used to move the various fluids (technological, chemical, stratum) with the following characteristics:

Using hydraulic suspended tongs in the well workover, you get the following advantages:• careful attitude to the tubing and drill pipes by fixing pipes over the entire surface of the pipe joint;

• high speed of screwing and unscrewing pipes operation;• fully mechanical cycle;• possibility of make-up control;• quality round-the-clock service.

• Microhardness of particles — 1.47.• Maximum size of solids — 0.2 mm.

• Maximum number of solids — 0.2 of the total weight of the pumped medium.

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Polyurethane heat insulated pipesfor underground and on-the-ground lines

Insulated polyurethane formed parts of the pipelines: Y-pipes, T-pipes, crossings, free supports and fixed supports in polyethylene envelope which are meant for underground duct-free line construction (in zinc plated envelope for on-the-ground lines).

Purpose

Polyurethane heat insulation is intended to keep the temperature of the medium being pumped and to protect the outer surface of the steel pipes and formed parts of the pipelines from corrosion.

Application

• heat supply systems;• hot water supply systems;• transportation of high viscosity petroleum products.

Advantages

The pipelines with polyurethane insulation have been in use for more than 30 years in a number of countries in Europe and for more than 15 years in Russia.They make it possible to:1. reduce losses of heat 2-2.5 times compared to conventional materials, lengthen the service life of the pipeline by up to 30 or more years;2. provided operating remote control system is used, completely eliminate damage to pipelines caused by external corrosion;3. reduce the cost of capital construction 1.5 times compared to trenched pipeline construction in conventional types of insulation;4. reduce annual costs incurred in operating heat networks 9-10 times.

TMC Group Management Company LLC specializes in production of pipes and formed parts in anti-corrosive and heat insulated options for oil, gas and petroleum products pipelines; specializes in expert audits of oil field equipment, pipeline diagnostics and diagnostics of other facilities.

• refined designs of insulated pipes and parts with increased reliability and tested by time;• advanced process equipment;

• materials which undergo multiple level input inspection;• cutting edge technologies;• working to meet Customer’s individual needs.

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99

Pipeline products

Diameter Range:

from 32 to 1020 mm

The types of pipelines with thermalPurpose

Pipelines in polyethylene cover for underground laying.

Application

The protective cover (made of polyethylene) protects the foamed polyurethane insulation layer from moisture attack, mechanical damage, prevents the diffusion of polyurethane and provides the pipeline with high level of protection against corrosion. Polyethylene as a protective cover is used because it is the most efficient material for underground laying of pipelines.According to the requirements of the standard GOST 30732-2006, galvanized sheet steel cover with spiral folded seam is used for above-ground laying of the pipelines. This kind of cover is resistant to ultraviolet solar radiation and atmospheric precipitation, unlike polyethylene cover.

Advantages

The cover may have different thickness (from 0.55 to 1.0 mm) depending on the diameter. The cover is very durable and stands the pressure of foaming of polyurethane.There are two design variants used for the most popular diameters of steel pipes and having different thickness of insulation layer: standard insulation for pipelines used in regions with moderate climate and southern regions, and reinforced insulation for regions with cold climate. Thickness of insulating layer is chosen according to the heat loss allowance defined in GOST 30732-2006.On the client’s demand, it is possible to manufacture a pipeline with off-standard diameter, material of the pipe, thickness of insulation layer, linear dimensions, etc. The steel pipe used in pipelines for special applications can be provided with anticorrosion covering (also on the client’s demand). The use of foamed polyurethane of well-known manufacturers guarantees high quality of the product and reliable operation of the system with heating agent temperature of +140оC (a short time rise to +150оC is acceptable).Steel pipes complying with the standards GOST 20295, 10704, 10705, 10706, 8731, 8733, etc., are used as the inner elements. Quality of pipes is guaranteed by the certificates from the manufacturers. Quality is controlled by the certified laboratory on all stages of manufacturing from raw materials to the finished product.

Operating Temperature

• 140 oC – working temperature • 150 oC – peak temperature

Pipe with thermal insulation using foamed polyurethane with polyethylene cover, with the system of rapid remote monitoring (SRRM):

Composition:

1. polyethylene cover2. polyurethane layer3. signal wire of SRRM4. steel pipe

1234

Pipe with thermal insulation using foamed polyurethane with galvanized sheet steel cover:

Composition:

1. galvanized sheet steel cover2. polyurethane3. signal wire of SRRM4. steel pipe

1234

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Purpose

Constant monitoring of the pipeline elements’ actual conditions allows to avoid high expenses on repair and on accident damage control, ie to make economically efficient repair if necessary. The system can operate in the manual localization mode during maintenance check and in the automatic localization mode in a working heating network. It gives the client the possibility to control the quality of construction and maintenance before the work is finished, ie before the pipeline is covered up with soil. Also, during the operation it allows to reveal the insulation damage before the steel pipe begins to corrode. If the insulation damage is reveal on early stages, there is no need to switch off the heating agent and to replace the steel pipe.

According to the standard GOST 30732-2006 we offer pipelines with foamed polyurethane insulation completed with signal wires of SRRM (monitoring wetness of the insulation for revealing of leakage).

Operating principle

The basic principle of operation of the SRRM system is a change in electric insulation of polyurethane foam when insulation moisture. Monitor of the insulation status involves measuring of the resistance of the signal wires laid in the insulating layer between the steel pipe and plastic pipe with respect to the steel carrier pipe. Even the slightest moisture of thermal insulator leads to a sharp resistance drop and the SRRM signals a need for operative treatment.

The system of rapidremote monitoring (srrm)of the insulation conditions

Тепловаякамера

Промежуточныйтерминал

Концевой трубоэлементс кабелем вывода

Ввод в здание

Концевойтерминал

Стационарныйдетектор

Измерительныйприбор

End terminal

Stationary detector

Measuring device

In-feeding

End part of pipe with input wire

Thermal box

Middle terminal

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Purpose

For the construction of heating systems, main oil- and gas pipelines, product pipes, technological pipelines, transporting heat transfer oil with the temperature up to 250оC (depending on the thickness of basaltic shell).

Makeup

The heat-insulated pipes with composite insulation are the steel pipes from 25 to 325 mm in diameter with the composite insulation with the protective sheath of “pipe-in-pipe” type. The composite heat insulation is two-layer construction consisting of the layer of basalt fiber and the layer of polyurethane foam. The layers are isolated with foil paper among themselves and they are also set in polyethylene or steel cover.

Advantages

• They allow disposing the opportunity of pipelines outer corrosion damage to 80%;• They allow decreasing losses of heat energy through the insulation in the comparison with heat isolated pipes only with polyurethane foam to 1,5 times. The index of thermal conductance of polyurethane foam is (0,03-0,04) W/m*K, basalt fiber – (0,04-0,06)W/m*K;• They allow decreasing operating costs connected with the heat pipe service. The service life of heat networks with composite insulation is 25 years.

Pipe with thermal insulation using foamed polyurethane with galvanized sheet steel cover:

1. galvanized sheet steel cover2. polyurethane3. signal wire of SRRM4. steel pipe5. foil6. basalt fiber

5

6

123

4

Heat-insulated pipeswith composite insulation

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Purpose

For the safe and durable anticorrosion protection of outer surface of steel pipes, pipes pieces and pipelines’ parts we offer services on the application of outer protective polyethylene coating in the factory environment of the following types:• outer protective two-layer coating on the basis of extruded polyethylene on the steel pipes 57–1420 mm in diameter;• outer protective three-layer coating on the basis of extruded polyethylene on the steel pipes 57–1420 mm in diameter.

Application

They are designed for the construction of gas pipelines, oil-pipelines, water pipelines, and also for the construction of utility systems (water pipelines, water carriage).

Advantages

In the comparison with traditional, bituminous–mastic and polymer band coatings the industrial polyethylene pipes’ coating has the high toughness factor, elevated adhesion to steel, resistance to driving, breaks, abrasive wear. On the account of good adhesion it is stable to the shear loadings appearing during the ground settlement and during the process of pipelines parts movements during the productive activity.

The quality of outer polyethylene coating of pipes and pipelines’ parts applying in our conditions obeys GOST P 51164, GOST 9.602. The product is certified by the number ROSS RU.11H007.H00019. There is the permission for application № PPC 00-26706.

Three-layer polyethylene coating of pipes is differed from two-layer coating, because it has one more layerepoxide primer. The epox-ide layer provides the elevated adhesion of coating to steel, adhesion water resistance and firmness of coating to the cathode shell-ing. The polymer adhesive interlayer is the second, intermediate layer in the construction of three-layer coating. Depending on the di-ameters of pipes the total coating thickness is 1,8 at least (for pipes up to 114 mm inclusive in diameter) and 3,5 mm at least (for pipes 530–1420 mm in diameter). The service life of coating is 15 years at least.The used materials can be domestic and foreign.

Steel pipes 57-1420 mm in diameter with outer two- and three-layer polyethylene coating (by Technical Requirements 1390-001-67740692-2010)

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Composition

The structurally two-layer polyethylene coating consists of adhesion interlayer on the basis of hotmelt polymer composition with the thickness 250–400 mkm and outer polyethylene layer with the thickness 1,6-3,0 mm. Depending on the pipes’ diameters the total coating thickness makes at least 2,0 (for the pipes of diameter to 273 mm inclusive) and at least 3,0 mm (for pipes 1020 mm in diameter). The coating service life is 12 years at least.

1Two-layered pipe with an outer coating:

1. polyethylene cover2. primer3. steel pipe

23

1 Pipe with an outer three layers:

1. polyethylene cover2. adhesive3. primer4. steel pipe

234

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The off sets, T-bends, swages and also sliding and fixed bearings in polyethylene cover designed for underground non-canal pipelining (in the galvanized cover for above-ground pipelining) are the polyurethane foam isolated formed components of pipelines.

The types of performance

• pre-isolated formed products: off sets, T-bends, fixed bearings;• urethane semi-shells for the caulking of pipelines in the form, with and without coating;• urethane shells for the heat-insulation of springs of injection wells and block of forcing header with hydroprotectional coating (used for the ground equipment of objects of formation pressure support system).

Pipe with external anticorrosion coating (LPC )

1. galvanized sheet steel cover2. PPU3. light conductor SODK4. steel pipe

1234

Formed components of pipelines and products made of polyurethane foam

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Purpose

Designed for the application in the pipeline transport, oil-producing, gas-producing and process industries, oil engineering, general engineering and chemical industry.

It is changed depending on the operation conditions and the change of its group is made by the groups: weather-resistant, chemical-resistant, water-resistant, special, heat-resistant and so on.

The applied materials can be alkyd precoats, epoxide composition, polyurethane and alkyd-acrylic paints.

Properties factors Normative dataColor of coating On normative data for coating materialThickness, mkm, at least On normative data for coating materialDielectric coating integrity for coating thickness Lack of puncture under voltage 5000 V Adhesion of coating to steel at the temperature 20oC, grade, at least 1Adhesion of coating to steel, grade, at least, after water storageduring 1000 hours at the temperature:20±5oC60±3oC

11

Penetration (embedment) resistance, mm, at least at the temperature: 20±5oC60±3oC

0,20,3

Transient resistance of coating in 3% solution NaCL, Om х m2, at leastBase resistance at 20±5oCAfter 100 days of withstanding at 20±5oC

108107

Pipe with external anticorrosion coating (LPC )

1. galvanized sheet steel cover;2. steel pipe.

12

Technical specifications

Outer anticorrosion lacquercoating of pipes and pipelines parts

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Purpose

Designed for capital construction and overhaul of process and oil field pipelines (oil and gas pipelines, low pressure water supply lines constructed on the ground, underground and under water).The temperature of the medium being transported is from -40 to +100 oC.

Coating properties

• the coating is resistant to oils, fuels, industrial and effluent waters;• the coating is resistant to destructive impact of stray currents;• high degree of coating adherence to steel surface (adhesion);• high mechanical strength..

Installation methods

• pipeline parts and components with internal protective anti-corrosive coating are mounted on the installation site pursuant to the normative documents on construction of the pipelines using special bore protectors;• construction operations carried out under special severe conditions are maximally simplified for installation crews when pipework components are supplied in consolidated assemblies which allows from 50 to 70% of the volume of all the welding work for piping to be done under plant conditions;• the time of construction and erection work is cut down, on the average, by 25%;• costs incurred in storage of the materials on the erection site are reduced.

Corrosion resistant coating of pipeline parts and assemblies

Assemblies represent sections of the pipeline or another facility under construction which consist of a combination of assembly units: pipeline parts (T-pieces, Y-pieces, crossovers, bottoms, blank plugs, adaptor rings) and pipe branches.

Parts of the pipeline are connecting pieces used in construction of pipelines for various purposes. They are used to construct a turn, a bend, an incline, a diversion, in the case of the pipe diameter change as well as in the cases where the pipeline in temporary disuse.

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Capability of pipe assemblies being manufactured in the shop:

• Moving up to 70% of all the labor costs from the erection site into the shop.• Mechanizing most of the production operations.• Use of high capacity machine tools and mechanisms, assembly and welding jigs. Automatic welding methods. • Use of new design solutions in design engineering of piping options.

Advantages in using pipe assemblies

• Labor intensity of manufacture of piping options is reduced, on the average, by 25%.• Organizational losses are reduced.• Wastes and losses of materials are reduced.• Expenses incurred in storage of materials on the erection site are reduced.• It is now possible to supply finished assemblies on schedule, to satisfy the needs of a specific project being erected.

Coating specifications

Internal coating of the pipeline parts and components is made as follows:• two layer coating consisting of the undercoat (primer coat) based on epoxy or epoxy phenol primer and the overcoat based on epoxy powder paints from 300 to 800 micron thick;• one layer coating based on liquid epoxy, polyurethane paints, from 400 to 700 micron thick;Coating materials are selected depending on the operating conditions of the pipelines and the fluids transported.

Materials transported

Materials based on powder resins:• paint P-EP-585 per Technical Requirements TU 2329-103-05034239-97 + Primer TREPP GP;• paint Oxtek-3, pipe type per Technical Requirements TU 2329-002-98592378-2007 + Primer TK8007/8008 Coating materials are selected depending on the features of the pipeline operation, are agreed with project engineers of the pipeline and its Customer. Materials are distinguished by chemical and temperature resistance, are admitted for use under relevant media and are certified by opinions resulting from laboratory tests.

Based on liquid resins:

• Amercoat 391 PC Enamel TREPP TR 2 per TU 2312-116-002-05357-2010.

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Advantages

• The products are certified to meet state standards GOST.• Management system is certified for compliance with ISO 9001-2011.• Provides 100% of the input control of steel products, including control of steel and coating materials.• Qualified specialists at all stages of production and control.• Availability of own certified and accredited uniform laboratory of quality.• Selection of coating materials, steel grades, depending on the operating conditions of the pipeline (or on the Customer’s demand).

Application

protection of internal surfaces of tubing and line pipes from corrosion.

Transported medium:

• oil and oily fluids in oil gathering systems;• fresh water of drinking, household and industrial purposes;• operating temperature up to 100°C (depending on the used materials).

Tubings and linear steel pipes internallycoated with high-viscosity materials

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Steel pipes in diameter from 50 to 530 mmInternally coated according to Technical Requirements 1390-007-67740692-2010 in thickness from 400 to 700 microns.

Oil-well tubingsSteel internally coated according to Technical Requirements 2245-002-67740692-2013 in thickness from 400 to 700 microns.

Properties of the coating

• resistant to oils, fuels, industrial and waste waters;• resistant to the damaging effects of stray currents;• high degree of adhesion of the coating to the steel surface (adhesion);• high mechanical strength.

Used materials

• Amercoat 391 РС;• TREPP ТР 2.

Manufacturer’s guarantee

• Lifetime — no less than 15 years.

Quality factors Normative data

Coating colour Grey, green Grey, greenDepth, mm, min 400

Dielectric continuity of coatingLack of breakdown at a voltage 5V

to coating thickness

Steel adhesion of coatings, grade, max 1

Technical specifications

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Mechanicalelectroinsulating connection ТМ

Implementation of the connection would guarantee:ü Lack of impact of currents induced in the general pipeline on the operation of precision and expensive measuring instruments;ü Elimination of discharges in operation of the pipelines in explosion prone premises;ü Elimination of protective current dissipation of the equipment electrochemical protection.

Advantages:

1. Installation does not require special devices;2. Operational reliability due to simple design;3. Fast payback due to reduction in repair costs or costs for replacement of expensive measuring equipment

Purpose

Mechanical electroinsulating connection is designed for electrical disconnection of pipelines from other underground structures or other parts of pipelines from its other part. The electrical disconnection is carried out for the clearing or limitation of earth currents in the pipeline inducing by earth leads of direct or periodic currents in the electrical power transmissions of high voltage and for the suppression of scattering of protective currents of electrochemical (especially ground) corrosion protection.

Mechanical Electric Insulation Connection of Pipelines is the reliable connection of the pipelines which transport oil, gas and industrial water. Used as the state-of-the-art alternative to conventional flange joint.

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Parameters which determine mechanical strength of Mechanicalelectroinsulating connection ™ in axial direction

Welding bevel Light stabilized polyethylene

Parameters determining the mechanical reliability of Mechanical electroinsulating connection in axial direction

Standard size of pipeline (diameter х wall thickness)

89х7 114х9 159х9 219х8 273х9

Highest secondary pressure of pipeline P, MPa 21 21 21 4 4Axial operational load Foc, kN 120,5 197,5 426,0 161,7 255,2Failure axial load Pp (assumed load) for MEC with the distribution at a=100, kH 94,5 162,8 156,3 218,8 289,0

Technical specifications

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Purpose

Pipes and joints of steel pipes with anticorrosion lacquer coating and mechanical connection in spigot end are designed for the construction of pipelines, transporting: • water of drinking, domestic and industrial purpose; • oil and oil containing liquids in the oil-gathering systems.

The coating is applied in the work-shop conditions by airless spraying with the painting unit with spray head of special construction type. The temperature of transporting liquid is not exceeding 80oC.The preparation of heads of flare and plug types and also fit-up is carried out by the equipment named “Butler”.

Advantages:

• the mechanical connection use gives the following advantages;• cost cutout during the construction;• pipelines reliability improvement;• operating cost cutout;• possibility of construction almost in any weather conditions;• ecological cleanness and construction safety.

Pipes and joints of steelpipes with inneranticorrosion and lacquer coating withmechanical connection in spigot end

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The plastic-to metal pipes (PMP) are the steel pipes or joints of welded steel pipes of 89–325 mm in diameter and 4–22 mm in the wall thickness with outer anticorrosion coating. They are inner coated with polyethylene sheath fixed with tail pieces.

Purpose

PMP are designed for the construction of:• pressure pipelines for the transportation of brine, bottom and fresh water in the systems of formation pressure support;• pressure pipelines for the transportation of oil and oil-containing liquids in the system of oil gathering;• pipelines for the transportation of aggressive atmospheres of chemical, petrochemical, oil-processing industrial branches to which the polyethylene is chemically resistant;• the maximum temperature of transporting conditions is +60oC.

Advantages:

• the service life is expanded several times;• the advanced reliability of pipelines made of plastic-to-metal pipes allows reducing the accident rate of pipeline;• the capacity of pipelines is not changed with the passing of service life time;• the production activity is reduced: in oil delivery the wax accumulation is considerably reduced;• pipes are safe from the corrosion attack of atmosphere at the stages of transportation, storage and assembling without any additional actions.

Plastic-to-metal pipes(by Technical Requirements 1390-041-43826012)

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The plastic-to-metal pipes with tail pieces made of corrosion-proof steel are the steel pipes or joints of welded steel pipes and with outer polymer anticorrosion coating, inner coated with polyethylene pipe and fixed with tail pieces made of corrosion-proof steel. For the protection of tail pieces and welded joints in the pipes or stalks the elements of electrochemical protection (protectors) can be installed.

Purpose

The plastic-to-metal pipes are designed for the construction of:• pipelines for the transportation of brine, waste and fresh water in the system of formation pressure support;• pipelines for the transportation of oil of coal-bearing type and oil-containing liquids in the oil-gathering system.

Advantages

• the products is certified by ROSS RU.HO02.HO1587

Plastic-to-metal pipes with tail pieces made of corrosion-proof steel (by Technical Requirements 1390-175-00147588-2008)

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The polyethylene pipes for pipelines are produced 25-450 mm in diameter. The pipes are used for the pipelines, transporting water, also for domestic water supply at the temperature from 0 to +400C and also other liquid and gaseous materials to which the polyethylene is chemically resistant.

Advantages

The advantages determined by polyethylene pipes properties for water supply are the following:• any stainlessness;• ow microbiological fouling;• water-supply polyethylene pipes are ecofriendly, toxicologically and bacteriological non-hazardous;• good thermal insulation properties;• lack of action of tastiness and smell of drinking water;• high-wearing feature (absolute performance period is 50 years);• with time the capacity of polyethylene pipe is not deteriorated (the lack of mechanical weediness of water-supply pipe because of low surface finish);• high capability of polyethylene pipes to mechanical overworks because of such property of polyethylene as flexibility;• water-supply polyethylene pipes is 2–4 times easier then steel pipes. It is easier to transport and assemble them;• the butt fusion of polyethylene pipes is considerably lower in cost, more firm and simpler, takes the less time and does not require expendables (isolation, electrodes);• they can be used for the cable laying, lining of steel pipes, pipelines parts, pipe lagging in the capacity of outer protective sheath, construction of pressure and free-flow conduits.

The products are certified by ROSS RU.HO02.BO1588.

Polyethylene pipes(by Technical Requirements2248-015-67740692-2010)

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TMC - VIRTUS ™ Sleeve method of isolating the zone of welded joint on the pipelines with internal polymer coating

Purpose

Anti-corrosive protection of the inner zone of the pipeline welded joint from the effect of the aggressively active medium being transported.

Application

Protective anti-corrosive sleeves can be used in installation of the pipelines which transport:• oil and gas mixtures;• field waste water with a content of hydrogen disulfide;• industrial water;• drinking water.

Design and Components

Sleeves, diameter from 89 to 530 mm, consist of telescopic outside abutments and an internal branch pipe which is made with tapered and ring-like protrusions on the ends. Also the Sleeve is equipped with sealing elements which are installed at a distance which exceeds the zone of thermal impact of the pipe welding process. The advantage is the forced relocation of the outside stops towards circular protrusions of the Sleeve with their subsequent fixation relative to the internal branch pipe. Forced impact on the stops by means of an unclamp device which is technically simple in use and which does not require any significant physical effort.

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Sleeves for internal protection of the welded joint zone on the pipes with internal polymer coating “TMC-VIRTUS” ™

Sealing Device

Internal Polymer Coating

Reliably sealed welded joint;

Simplicity and operational practicality in installation under sub-zero ambient temperature conditions;

Operation at temperatures of up to +80 oC;

There is no need to align the Sleeve relative to the centerline of the pipes being welded;

There is no need to prepare and apply special sealants or mastics;

Human factor has been maximally reduced in installation operations;

Full compatibility with all the standard plant polymer coatings of the pipelines.

Service life of more than 20 years.>20There is no need for preliminary calibration of

the end sections of the pipes being welded;

Advantages:

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Method of externally insulating the pipelines – heat shrinking sleeve

Purpose

Referred to the method of external insulation is the use of sleeves* which constitute a section from two layer structure envelope. They consist of thermo stabilized and oriented polyethylene base possessed of increased resistance to mechanical impacts. Applied to the inner layer is the hot melt adhesive (glued) layer. Insulation of the pipeline connections is compatible with standard coatings for the pipes. The coating obtained on the basis of junction heat shrinking sleeves, in terms of its characteristics, complies with the requirements of GOST R 51164-98 “Steel Trunk (Mains) Pipelines. General Corrosive Protection Requirements”, GOST 9.602.

Application

Insulation heat shrinking sleeves are used as a method of anti-corrosive protection of welded joints on steel pipes with two layer polyethylene coating of the pipelines and Y-pieces from them at the operating temperature of up to plus 60 oC.

*Manufacture of sleeves for pipes diameter from 48 to 89 mm

Controlled Indicator ValueCleaning quality of the steel branch pipe surface

When inspected with naked eye, on the surface, no scale, rust, burn-in or other non-metallic layers were found. Conforms to pre-determined indicator

Steel branch pipe heat-up temperature 80 oC

Steel heat up temperature of sleeves when shrinking

Sleeve surfaces are heated up when shrinking up to the temperature of 140-150 oC. Conforms to pre-determined indicator.

Quality of sleeve application to the surface of steel branch pipes

After heat shrinking, the sleeve material tightly adheres to the branch pipes. There are no bubbles, corrugations, folds, traces of polyethylene burn-through. On the ends of the sleeve, from under polyethylene, along the entire perimeter of the sleeve, there protrudes adhesive. Conforms to the pre-determined indicator.

Adhesion of the sleeve material to the steel surface

65 N/cm; 150 N/cm;Average value is 107 N/cmNature of coating lamination is adhesive.Conforms to the pre-determined indicator.

Technical specifications

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Method of externally insulating pipelines from steel pipes with external coating

1 2

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Two-layer shrink insulation tape “Termizol” ™

Purpose

• the protection against corrosion of welded steel pipe joints of 25–1420 mm in diameter with factory polyethylene coating operating conditions from 40 to +60oC;• in the capacity of basic protective coating of normal and intense type of pipeline formed components in the factory, basic and route conditions;• for the isolation of steel pipe by spiral winding during interisolating works in the route conditions;• for the repair of failure places of factory polyethylene coating or coating on the basis of heat-shrinkage tapes;• for the isolation of T-bends, tappings and other formed parts in the basic and route conditions.

Advantages

• fabricability of coating;• according to operating characteristics the shrink tape is similar to yard coating;• it can be used for the isolation of pipe matrix, joint junctions and for the repair of defective yard polymer isolation;• minimum costs connected with the isolation assembling in the field conditions;• aesthetic appearance.

Name of rates Normative data for the productTape thickness, mm 0,7–1,3Tape width, mm 450±10Rupture resistance at the temperature 20oC, MPa (kg/cm2), at least 12,0 (120)Rupture relative elongation at the temperature 20oC, at least 300Strength of adhesive tape connection with steel at the temperature 20oC, H/cm, (kgc/cm), at least 70,0 (7,0)

Degree of full shrinkage in end-fire direction at 140oC,% 10–50Degree of full shrinkage in transversal direction at 140oC,%, at least 10Stability to the fissuring under the tension at 50(+1)oC, hour, at least 1000

Technical Specifications

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Purpose

It is designed for the use in the capacity of packing material in the different production branches and other technical needs, for example, in agriculture, melioration and water engineering.

The following brands are produced:

M — for the production of shipping bags and other products requiring the application of stabilized and non-stabilized, stained and non-stained films of the highest flexibility.T — for the production of products of technical meaning, construction of temporary structures, protective covers, packing and composite stabilized and non-stabilized, stained and non-stained films.CT — for the use in agriculture in the capacity of translucent weather-resistant coating of cultivated facilities (hothouses, greenhouses) and other aims.CIK — for the use in agriculture in the capacity of translucent weather-resistant coating of hothouses and other cultivated facilities, providing the highest greenhouse effect, non-stained, stabilized with adsorbent of IR radiation.CK — for the use in agriculture for the conservation of feeds and other aims; stained and non-stained, non-stabilized films.CM — for the use in agriculture in the capacity of material for mulching and other aims; non-stained, stabilized soot.B, B1 — for the use in meliorative and water engineering in the capacity of impervious screens.B — non-stained, complex stabilized (also soot), high-molecular; B1 – non-stained, stabilized soot.

Operating conditions

The temperature of film operating is from -45 to +50oC. The film color is depended on application and desire of Customer.

Nominal thickness of film, mm, for the brand Limit deviation, %, from nominal thickness of filmМ, Т СТ, СК СМ CIK В, В1

20

0,100 0,100 0,100 0,1000,120 0,120 0,120 0,1200,150 0,150 0,150 0,1500,200 0,200 0,200 0,1800,220 0,220 0,220 0,200 0,2000,250 0,250 0,220 0,2500,300 0,300 0,250 0,300

Polyethlene film

Technical specifications

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Holder of A.K. Gastev Cup of Productivity Leaders.

Recognized Leader in Implementing

and Developing Lean Production.

Laureate of Russia’s 100Best Goods – 2014 Competition

Emblem of RussianGovernment’s 2013

Quality Award

Emblem of TatarstanGovernment’s 2012

Quality Award

Laureate of Tatarstan’s 100Best Goods-2014 Competition

Archimedes 2014Gold Medal

• Comprehensive service of oil production equipment• Accounting for the company’s fixed assets movement and fixed assets write-off• Anti-corrosion protection of pipe products• Diagnostics, repairs and manufacture of oil production equipment• Comprehensive diagnostics, repairs and manufacture of downhole pumping equipment• Comprehensive service and manufacture of drilling equipment• Performing a set of operations for EPC (EPCM) contract, “turnkey”

Status of accredited center for collective use

of Skolkovo Technical Park

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Page 124: Dear Partner! - energybase · 5,4 mn. units 39,6 thnd. units 19,7 thnd. units of hydraulic sucker rod type wrenches of sucker-rod pumps of drill pipes of packers of various modifications