da1 series 1 hour product overview - eaton.com...profinet, devicenet, smartwire-dt 5% dc link choke,...

© 2016 Eaton Corporation. All rights reserved.

DA1 Series 1 Hour Product Overview

2 © 2016 Eaton Corporation. All rights reserved.

Agenda

• PowerXL Family

• DA1 product overview

• Applications

• drivesConnect

• DC1 demo • Programming

• Sales fuel • Tools and resources

• Support and services


Eaton Product Offering

• Machinery OEM Drives DE1, DC1, DA1, M-Max 0.25HP – 30HP

• HVAC Drives H-Max 1HP – 250HP

• General Purpose Industrial Drives DG1, SVX 1.0HP – 250HP

• High Performance Drives SPX, LCX, SPI 1.0HP – 2000HP

• Low Harmonic Drives CFX, CPX 25HP – 800HP

• Medium Voltage Drives SC9000 100HP – 5000HP


PowerXL offering Right drive for the application

Variable Speed Starter

460V 10HP

Modbus, Ethernet/IP,

Smartwire-DT

No onboard user interface, Narrow

footprint

Compact OEM AFD

460V 30HP

Modbus, CANopen, Ethernet/IP,

Smartwire-DT

IP66, Single Phase

General Purpose AFD

460V 250HP

Ethernet IP, Modbus, Bacnet, Modbus TCP, Profibus,

Profinet, Devicenet, Smartwire-DT

5% DC link choke, EMC filter, IP55,

Extensive I/O

Advanced OEM AFD

460V 15HP

Modbus, CANopen, Smartwire-DT,

Ethernet IP, Bacnet Ethercat, Devicenet

Modbus TCP, Profibus, Profinet

IP66, Function block functionality, Closed

Loop, SLV, PM Motors

DE1 DC1 DG1 DA1


Drives assortment

1 to 10 HP / 480 V FS 2 - 3

1 to 15 HP / 480 V FS 2 - 3

Enclosure IP66

Enclosure IP20

PowerXL™ DA1

Advanced Machinery Drive


DA1 – Main features

Power range

• 1~ 230 V / 3~ 230 V: 1 to 3 HP

• 3~ 230 V / 3~ 230 V: 1 to 7.5 HP

• 3~ 480 V / 3~ 480 V: 1 to 15 HP

• 3~ 575 V / 3~ 575 V: 1 to 20 HP

Control mode

• U/f , SLV, CLV

• 150 % Overload 60 sec.

• 200 % Overload 4 sec.

Features / Options

• IP20, IP66

• EMC Filter

• Brake-Chopper

• STO

• LED/OLED-Display

Onboard I/O interface (max. .. min.)

• 5 inputs (3 digital and 2 digital/analog)

• 4-20mA or 0-10Vdc

• 2 output (2 digital/analog)

• 4-20mA or 0-10Vdc

• 2 Relay output

Communication

• Modbus RTU and CANopen onboard

• Fieldbus modules as Option

• SmartWire-DT as Option


Type Coding

DA1 - 1 2 4D1 F N - A 20 N


DA1 – IP20 FS 2 - 3

Info card

Keypad/display (LED)

DIN rail mounting (FS2)

Detachable

Control terminals

Mains terminals

Motor terminals Slot for fieldbus- / I/O-extensions

Communication Interface

CANopen, Modbus RTU, OP-Bus as standard


DA1 – IP66 FS 2 - 3

Keypad/display OLED

Keypad/display OLED + local control elements

• Speed potentiometer

• Run reverse / off / run forward switch

• Power isolator with lock off


DA1 - Accessories

1) DA1 - Advanced Drive

2) Mains- / Motor-Chokes

3) Braking resistors

4) SWD module

5) Fieldbus modules

6) I/O extension & encoder modules

7) Communication-/Copy-Stick

8) Remote Keypad LED

9) Remote Kepad OLED


Main Features

• Ease-of-use performance

- Out-Of-Box commissioning !

- Only 14 basic parameter !

- Detachable control terminals

• Ambient temperature +50°C at IP20 (IP66 fractional with derating)

• Powerful V/f control

- V/f control, CLV & SLV (200% torque @ 0 rpm)

- Standard Asynchronmotors, PM motors, BLDC and SynchRel motors

- Internal Master/Slave communication

• STO integrated

• CANopen and Modbus onboard

• Fieldbus modules and SmartWire-DT as option

• Degree of protection IP66 as option

X

DA1 – Advantage

https://www.google.de/url?q=http://www.brewes.de/maschinenschilder/etiketten-nach-iso-11-684/geraetekennzeichen-betriebsanleitung-und-sicherheitshinweise.html&sa=U&ei=7hEwU972MYWmyQH644HYDw&ved=0CG0Q9QEwIA&usg=AFQjCNFM0SY-tQzwHbIieE1WhKQN_OIltA

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DA1 – Applications

Complex applications

• Lifting and crane applications

• Applications with high torque

• Compressor (squeezer)

• Combers / breakers

• Extruders

• Draw benches

• Multi axis applications

• Winding applications

• Roll machines (wires, sheets)

• Paper mills

• Complex conveyor

• Belt conveyors (multiaxial)

• Roller conveyors (multiaxial)

http://www.asia.ru/de/ProductInfo/941732.html


Software

drivesConnect

http://www.drive-support-studio.com/OTS/Eaton/downloads/deploy/drivesConnect.htm

• Parameter Editor

• Drive Control/Monitor

• Function Block Editor

• Scope/Data Logger


PC communication Software – Connection

Cable via USB / RS485 Converter

Wireless communication via Bluetooth/Copy Stick (DX-COM-STICK2)

Copy parameter

to COM-Stick

Copy parameter

to drive

Parameter copy function integrated

63 participants / Master-Slave communication for DA1


UL (NEC / NEMA)

CSA / cUL / UL

IEC/EAC*/UkrSepro*

IEC / EN / CE

IEC / cTick

N4246

Approvals & Standards

DA1 only

not applicable

for Drives

001


PowerXLTM Practical Training DA1


Block diagrams


Safety integrated function - STO


Safety integrated function - STO

Safe Torque off functionality according to

EN 62061 SIL 2

EN ISO 13849 PL d

Door

closed


Keypad handling

OK

UP

DOWN

STOP

START

• Real-Time-Display

• Open and Exit Parametrization level

• Safe Parameters

• Acceleration1)

• Raise parametervalues

• Deceleration1)

• Reduce parametervalues

• Stop drive1)

• Reset fault

• Start drive1)

• Change direction2)

1) Keypad-mode only

P1-12 = 1 or 2

2) Keypad-mode only

P1-12 = 2


Exercise 1.1 - Factory Reset via Keypad

+ +

Reset all parameters (factory default or user default)

• Press UP, DOWN and STOP for 2 seconds.

• The display will show „P-def“ („U-def“).

• Reset the error message with STOP


Exercise 1.2 - Factory Reset via Keypad

+ +

Reset all parameters (factory default)

• Press UP, DOWN, START & STOP

for 2 seconds.

• The display will show „P-def“.

• Reset the error message with STOP

+


Exercise 2 - Parameterization via Keypad

Parameter navigation & editing

• Press OK for 2 seconds to enter

the parametrization level

• The display shows the last used parameter

• Select the parameter UP or DOWN

• Press OK to change it with UP or DOWN

• Press OK to acknowledge

• Press OK for 2 seconds to leave the

parameterization level


Exercise 3 – Drive control via Keypad

Keypad mode

• P1-12 = 1 or 2

1: Unidirectional (FWD)

2: Bidirectional (FWD / REV)

• Press START

• Press UP (acceleration)

• Press DOWN (deceleration)

• Press START (changes rotating direction)

• Press OK (display changes between H, A, P, rpm, c rpm)

• Press STOP


Remote Keypad LED/OLED

+

Keypad‘s network port

• Press OK, STOP and DOWN

• The display shows „01“ (Port 01)

• Select port with UP or DOWN

• Press OK, STOP and DOWN

• The keypad is now adressed

+


Remote Keypad LED/OLED

+

Control drive via Remote Keypad

• Press STOP and DOWN

• The display shows „Adr-01“

• Select the drive adress with UP or DOWN

• Press STOP and DOWN (only STOP for OLED)

• The Keypad now scans the choosen drive


Remote Keypad OLED

+

Choose a language out of 7 languages

• Press START and UP

• The display shows „Select Language“

• Choose your laguage with UP or DOWN

• Press OK

Languages available

ENGLISH – FRENCH – GERMAN – ITALIAN – RUSSIAN – SPANISH - SWEDISH


PC - Communication

Communication cable (USB/RS485 interface)

DX-CBL-PC-1M5 – Article # 171018

Accessories

• DX-SPL-RJ45-3SL 169141

• DX-CBL-TERM 169140

• DX-CBL-RJ45-0M5 169137

• DX-CBL-RJ45-1M0 169138

• DX-CBL-RJ45-3M0 169139

• 63 participants

• Master/Slave communication for DA1


PC - Communication

Read parameter set from drive

Copy parameter set to drive

2. Parameter copy function

Communication wireless

DX-COM-STICK - Article # 169134

1. Bluetooth


PC software drivesConnect - installation

http://www.drive-support-studio.com/OTS/Eaton/downloads/deploy/drivesConnect.htm

To install the PC software „drivesConnect“ use the following link:

Alternatively an offline installation might be done

• Packing-CD drive

• Download

• USB-Stick with PLC license

*System requirements: Windows 7 / Windows XP

After the execution of the link just confirm by

pressing „Install drivesConnect“ in the upcoming

pop up window and follow the upcomimg

instructions.


123456

Serial No: 12345678900

Order code DX-COM-SOFT (Only DA1)

The Order code of the drivesConnect Function Block Editor will be

dispatched & printed on an USB memory stick. The order code is

deriveable from the first 6 numbers of the serial number.

PC software drivesConnect

12345678900


Basic parameter group (motor settings)

• Press ‘Add a virtual drive’ and choose a DA1 230 V 1~ 0,75 kW

• P1-07 Motor Rated Voltage

• P1-08 Motor Rated Current

• P1-09 Motor Rated Frequency

Exercise 4 – Motor settings


FWD / REV / ANALOG REF / 2 PRESET SPEEDS (Default)

• P1-12 = 0, P1-13 = 11 (P2-01 = 5 Hz; P2-02 = 10 Hz, Preset speed 1-2)

• Upload parameter setup to drive

• Parameter file

2013-02-15_Default_DA1_S2_230V_0.75kW.ptb

Function

• DI 1 @ 1 = RUN FWD

• DI 2 @ 1 = RUN REV

• DI 3 @ 0 = Analog reference active

1 = Preset speed 1, 2 active

• DI 4 / AI 1 - Analog speed reference (0..10 V / 0/4..20 mA)

• DI 5 / AI 2 @ 0 = Preset speed 1

1 = Preset speed 2

Exercise 5 – Control via I/O-terminals


1. Add a virtual drive DA1 1~ 230 V, 0,75 kW

2. Change drive description to Training (left mouse button on descriptor)

3. P1-14 = 101 to unhide parameter groups 0-5 (P2-40 value)

4. P1-14 = 201 to unhide parameter groups 0-9 (P6-30 value)

Exercise 6 – Descriptor & Parametergroups


MOTOR POTENTIOMETER

• P1-12 = 2, P1-13 = 20, (P2-01 = 5 Hz, Preset speed 1)

• P2-37 = 6 (Restart @ min. frequency, P1-02)

• Upload parameter setup to drive

• Parameter file

2013-02-15_Motor_Potentiometer_DA1_S2_230V_0.75kW.ptb

Function



• DI 3 @ 1 = Speed up

• DI 4 / AI 1 @ 1 = Speed down




FWD / REV / 8 PRESET SPEEDS

• P1-12 = 0, P1-13 = 2

(P1-01 = 100 Hz; P2-01 – P2-08 = 5, 10, 25, 50, 60, 70, 80, 100 Hz)

• Parameter file

2013-02-15_FWD_REV_8_Presetspeeds_DA1_S2_230V_0.75kW.ptb

Function


• DI 1 & 2 @ 1 = RUN REV

• DI 5 / AI 2 @ 0

• DI 3 @ 0 | DI 4 @ 0 = Preset speed 1




• DI 5 / AI 2 @ 1







Digital / Analog / Relay Outputs

• P1-12 = 0, P1-13 = 11 (P2-01, 02 = 5 Hz, 10 Hz, Preset speed 1-2)

• P2-11 = 8, P2-13 = 0, P2-15 = 2, P2-18 = 1

• Parameter file

2013-02-15_Default_DA1_S2_230V_0.75kW_AO1_Speed_AO2_RUN_UR1_TargetSpeed_UR2_Healthy.ptb

Function DI





• DI 4 / AI 1 - Analog speed reference

(0..10 V / 0/4..20 mA)


1 = Preset speed 2

Excercise 9 – Control via I/O-terminals

Function DO/AO

• DO 1 / AO 1 = Speed feedback 0-10 V @ 0 – fmax.

• DO 2 / AO 2 = Drive running, +24 V after Start

• User relay 1 = Active if motor @ target speed

• User relay 2 = Active @ no failure (no matter RUN/STOP)


Special parameters

• P1-01 – Maximum frequency

• P1-02 – Minimum frequency

• P1-03 – Acceleration ramp time

• P1-04 – Deceleration ramp time

• P1-05 – Stop Mode

• P1-06 – Energy optimizer (only V/f mode)

• P1-10 – Motor Rated Speed

!! Activates Slip compensation !!

• P1-11 – Voltage boost (only V/f mode)

• P1-12 – Drive control mode (command source select)

• P1-15 – Input selection (I/O functionality)

• P4-01 – Control mode (value V/f, vector)

• P4-05 – Motor power factor

• P4-02 - Autotune (optimization of the vector control mode)

Exercise 10 – Special parameters


Master / Slave

• Master DA1 controls up to 62 further DA1‘s

• No additional software or hardware needed

• Master

• P1-12 = 0..4, 6

• P5-01 = 1

• Slave

• P1-12 = 5

• P1-14 = 101

• P2-28

• = 1: multiply master´s value by P2-29

• = 2: multiply master´s value by P2-29 + AI1

• = 3: multiply master´s value by P2-29 x AI1

• P2-29 = Scaling factor

• P5-01 > 1


P1-12 = 5

P5-01 = 2

P1-12 = 5

P5-01 = 3

P1-12 = 5

P5-01 = 4

P1-12 = 5

P5-01 = 63

P1-12 = 0

P5-01 = 1

Exercise 11 – Master / Slave

Slave

P2-28

= 1: multiply master´s value by P2-29

= 2: multiply master´s value by P2-29 + AI1

= 3: multiply master´s value by P2-29 x AI1

P2-29 = Scaling factor ( Value ≠ 100% - electrical gear)


Ramp to Stop

• Default settings plus P1-04 = 10.0, P1-05 = 0

• Parameter file

2013-02-26_Ramp_Stop_DA1_S2_230V_0.75kW.ptb

Function

• DI 1 @ 1 = RUN FWD (ramped stop @ 0)




• DI 4 / AI 1 - Analog speed reference (0..10 V / 0/4..20 mA)


1 = Preset speed 2

Exercise 12.1 – Stop modes


Ramp to Stop / Fast Ramp to Stop

• Default settings plus P1-01 = 100, P1-04 = 10.0, P1-05 = 0,

P2-25 = 0.1

• Parameter file

2013-02-26_Fast_Decl_Ramp_DA1_S2_230V_0.75kW.ptb

• Function

• As before

• Plus DI1 + DI2 = Fast ramped stop (P2-25)



Ramp to Stop / Fast Ramp to Stop / DC-Injection

• Default settings plus P1-01 = 100, P1-04 = 10.0, P1-05 = 0,

P2-25 = 0.1, P6-18 = 20

• Parameter file

2013-02-26_DC_Injection_DA1_S2_230V_0.75kW.ptb

• Function

• As before

• Plus DI1 + DI2 = Fast ramped stop with DC-Injection (P2-25, P6-18)



Function Block Editor

• Edit logical programs like a PLC

• Target is the customization of DA1 drives



Exercise 13.1 – FB Editor



Hand-Automatic function

Switches between Keypad mode & Fieldbus mode via DI 4 & DI 5

• PLC-Parameter file

2013-02-14_PLC_Hand_Automatic_DA1_S2_230V_0.75kW.plc


Hand-Automatic function

Change parameter setup as follows (Parameter Editor)

• P1-12 = 1, P1-13 = e.g. 1, P6-10 = 1, P2-37 = 0 (Restart @ minimum speed)

• Parameter file

2013-02-14_Hand_Automatic_DA1_S2_230V_0.75kW.ptb

Function

• DI 1 @ 1 = Enable

• DI 4 @ 1 = Changes from Keypad to Fieldbus mode

• DI 5 @ 1 = Changes from Fieldbus to Keypad mo

• Press Scan Drive network und Real-Time-Edit

• Observe P1-12 while alternately pressing buttons DI 4 und 5



Drive Control / Monitor

Drive Control / Monitor

• Drive control via PC

• Monitoring of different parameters

• Intended to be used as commissioning tool


• Scan Drive Network

• Enable Real Time Edit Mode

• Set control to local

• Set speed to 50 Hz

• Choose an alternative monitor parameter

• Start drive/motor

• Reverse direction double clicking Start button

• Stop the drive/motor

Exercise 14 - Drive Control / Monitor


Scope / Data logger

• 4 channel scope

• 4 channel scope with 4 channel data logger

• Export file (csv format - easy Excel handling)

Scope / Data Logger


Exercise 15 - Scope / Data Logger

• Reset drive

• Scan/Rescan Drive Network

• Choose parameters to be scoped on CH 1 - 4

• Press Start

• Start drive and change speed

• Press „Stop“



• Choose parameters to be scoped on CH 1 – 4

• Activate check box ‚log to file‘

• Choose file name and location

• Press Start

• Set DI 1 to high and change speed

• Press Stop


Excersise 16 - Scope / Data Logger



• Choose parameters to be scoped on CH 1 – 4

• Change Capture Mode to ‚Trigger on event‘

• Change Trigger Event to ‚DI 1‘

• Press Start

• Set DI 1 to high and change speed

• Press Stop


DA1 Sales Fuel


Sales tools

• Catalogs

• Product aid

• Competitive comparison


Sales tools

Applications Notes

• DA1 Permanent Magnet Motor Control


Sales tools

Available on the website

• 3D drawings

• 2D drawings


Manuals

• Product Manual

• Parameter Manual

• drivesConnect Manual

• Instruction Leaflets

• Modbus RTU Manual

• CANopen Manual

• Communication Card Manuals • DeviceNet, EtherCAT, Modbus TCP, Profibus,

Ethernet/IP, SmartWire-DT, Profinet


Service & Support

• Over 50 years of experience in drives

• 2 year standard warranty

• Pre-sale Application Engineering Team to provide

specification, selection, and application support

• Post-sale Technical Resource Center to provide

troubleshooting and programming (24/7)

• Regional communications and system integration

support (CSE)

• Drives Regional Sales Managers (RSM)

da1 series 1 hour product overview - eaton.com...profinet, devicenet, smartwire-dt 5% dc link choke,...

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