d10 standards powerpoint
TRANSCRIPT
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D10 COMMITTEE ON PIPE AND TUBE
WELDING
INFORMATION ON-HAND, PROBLEMS
SOLVED, QUESTIONS ANSWERED
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KNOWLEDGE IS
POWERNO MATTER WHAT LEVEL OF THE
INDUSTRY YOU WORK …
THE D10 DOCUMENT COLLECTIONHAS THE INFORMATION YOU
SHOULD HAVE AT YOUR FINGERTIPS
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MATERIALS & METHODS
COVERED
•AUSTENITIC STAINLESS STEEL•TITANIUM
•ALUMINUM
•CHROME-MOLY
•LOCAL HEAT TREATING
•ROOT PASS WELDING
•MILD STEEL
•COPPER TUBE
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WELDING PROCESS
•GTAW
•SMAW
•FCAW
•GMAW
•BRAZING
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William F. Newell, Jr.PE, IWE, Chair D10C
D10.4
RECOMMENDED
PRACTICES FOR WELDINGAUSTENITIC CHROMIUM-NICKEL STAINLESS STEEL
PIPE AND TUBING
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AWS D10.4 - Uss
• Often overlooked……
• Ecellent resource for! – "eveloping #orporate $rocedures %
&pecifications
– 'raining Engineers, &upervision and (elders – )eneral *eference )uide
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AWS D10.4 - Hi!"#$
• +irst published in ugust -// under
the title, The Welding of AusteniticChromium-Nickel Steel Piping and
Tubing. A Committee Report and
published as (& "-0.12//'• (& "-0.12//' was revised in -33
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AWS D10.4 - Hi!"#$
• 4n -5, a ma6or updating of thedocument was completed and published
as (& "-0.125, Recommended Practices for Welding AusteniticChromium-Nickel Stainless Steel Pipingand Tubing . 'his version presented adetailed discussion of the role of deltaferrite in austenitic chromium2nickelsteel welds.
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AWS D10.4 - Hi!"#$
• 4n -73, the document was epanded
and given an nne which gives
recommendations for welding high2
carbon stainless steel castings.
• 4n -8 and -, the document was
reaffirmed.
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AWS D10.4 - Hi!"#$
• 'he current document, 9&4:(& "-0.1;:"-0.1!-
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AWS D10.4 - C"%!%!
• =ase ;etals % (eld +iller ;etals
• +errite
• (elding $rocesses, 'echni>ue %
$roblems
• "issimilar ?oining• 4nspection
• &afety
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AWS D10.4 ' B( M!()
• ustenitic
– @002series• &uper ustenitic
– 1A % 3A ;o
• Bigh #arbon – “B
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C"*i%+
• "-0.-7 C"*+'D
• “)uide for (elding+erritic:ustenitic "uple &tainless
&teel $iping and 'ubing”
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D!" C!""##
W#$%"& E"&%"'D('!%( E$%s!" C!)*+",
D10.
RECOMMENDED
PRACTICES FOR GASTUNGSTEN ARC WELDINGOF TITANIUM PIPING AND
TUBING
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A)i(!i"% /"# Ti Pi & T
Where Ti is selected for its corrosionresistance rather than its high strength to
weight ratio• Chemical processing
• Petrochemical
• Desalination• Power generation plants
• Navy to replace Cu-Ni in seawater piping
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P#"-GTAW
• Other processes may e used to weld Ti ut
are not covered in this recommended
practice
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B( M!()
• ! grades commonly used for piping" all
single phase alpha
• #ef$ %&T' ())* +seamless , welded pipe
, ()). +seamless , welded tuing
• #eplaced y %&T' (.!/ and (.!0
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C#i!i() F(!"# i% W)2i%+
• Cleanliness-proper means of mechanicaland chemical cleaning using acids and
solvents• Protection from contaminants at elevated
temperatures
– Trailing shields – #oot shielding
– Chamer welding
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Q()i!$ C"%!#")
• &imple tests to chec1 the process efore
welding , the finished weldment
• Descries how weld color is an indication
of weld 2uality
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O!3# R/#%
• %W& 3045 to e pulished this year
• %ddresses CP and Ti alloys" such as
Ti-!%l-56
• 7elpful guide in ase metal selection
•Other welding processes included
• Tales of reference documents
T A $
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T!", A"$'s!"ESAB W#$%"&
C/((%"&
D10.
RECOMMENDED
PRACTICES FOR GASSHIELDED ARC WELDING
OF ALUMINUN ANDALUMINUM ALLOY PIPE
7 Copyright 2005 ESAB Welding & Cutting
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P#%!2 B$ T"%$ A%2#"%, ESAB N"#!3 A*#i(
5 6
The Number One Issue
Filler Alloy Selection
For Aluminum Welding
A Need To Up Date
This Information
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5 6
M(%$ B( A))"$ A%2 B( A))"$C"*i%(!i"% C(% B 8"i%2 Ui%+ S9#()
Di//#%! Fi))# A))"$
O%)$ "% /i))# ())"$ *($ "!i** /"# (i/i ()i(!i"%
W3% C3""i%+ T3 O!i** Fi))# A))"$, !3
E%2 U O/ T3 W)2*%! A%2 I! Di#2
P#/"#*(% M! B T3 P#i* C"%i2#(!i"%.
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5 6
Weldability Or Freedom From Cracing
Strength O! Weld " #en$ile Or Shear
%uctility O! Weld
Corro$ion e$i$tance
#emperature Ser'ice
(atch in color a!ter anodi)ing
*o$t Weld +eat #reatment
Filler Alloy Selection Primary haracteristics
W
S
D
T
!
8
8
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5 6
"ot Weld rac#ing
H"! C#(:i%+ O% ;014 B( A))"$ P)(!A2
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5 6
Weld rac#ing $ "OT
C3"i O/ Fi))# M!()
,o-er (elting & Solidi!ication *oint " (olten%uring (a.imum Contraction Stre$$e$
Smaller Free)ing /one
A9"i2 C#i!i() C3*i!#$ R(%+
Si 051 #o 201E.ample 3034 201 Electrode 67700 801 Ba$e 6
A'oid Welding 5... E$p 5089: 5084: 5359 6With 3034 Or 3... (g$i Eutectic *roblem$
A'oid (g ange ;p #o 401
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Alloy ontent %s& rac# Sensiti%ity
5 6
0
0
0
0
1 ; ? 4 @
A l $ u
A l $ ! g
A l $ ! g S i'
COMPOSITION OF WELD - PERCENT ALLOYING ELEMENT
R E L A T I V E
C R A C
S E N S I T I V I T Y
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Dilution (ffect On Weld omposition
5 6
0 Fi))# M!()
40 B( M!()
;0 Fi))# M!()
0 B( M!() )&*+ !g
,&'+ !g
B( P)(! 01 Fi))# M!() @?@
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5 6
Weld Strength $ -roo%e Welds
T3 H(! O/ W)2i%+ S"/!% !3A)*i%* B( A))"$ A2
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"eat Affected .one
5 6
A B C D E
1 ; 0 0
1 1 0 0
1 0 0 0 0 0
0 0
0 0
0 0
@ 0 0
4 0 0
? 0 0 ; 0 0
1 0 0
R T
A -
B -
- A
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C -
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- EE -
N"% H(! T#(!()
A " Weld (etal
A$ Ca$t Structure O! Ba$e &Filler (etal
B " Fu$ion /oneWhere *artial (eltingO! Ba$e (etal Occur$
C " Anneal /oneWhere Ba$e (etal
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1 0 0
0
0
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0
@ 0
4 0
/ 0 1 2 3 c m* / 4 2 3 c m
) ) ' 0 2 3 c mA W S D 1 . ; M I N T E N S I L E
- O T E M P E R
"ardness Profiles of 414)$T4
5 6
Di!(% F#"* W)2 I%!#/(
H ( # 2 % &
R E
!ade At Three "eat Inputs
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5 6
Weld Strength $ Fillet Welds
T3 S3(# S!#%+!3 O/ Fi))!W)2 I T3 Si+%i/i(%! F(!"# A%2I C"%!#"))2 B$ T3 S3(# S!#%+!3
T3#"+3 T3 W)2 M!()
@?@ P#"2 G#(!# Fi))!
W)2 S!#%+!3 I% T3 A W)22C"%2i!i"% C"*(#2 T" 404?
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Shear Strength
5 6
TRANSVERSE Fi))! Si =I%3>
; @ 0 0 0
; 0 0 0 0
1 @ 0 0 0
1 0 0 0 0
@ 0 0 0
0
0 1 J 1 J 4 ? J 1 J ; @ J ? J 4
@ @ @
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4 4 ?@ @ @ 4@ @ 4
4 0 4 ?
1 1 0 0 S 3 & ( # S ! #
& % + ! 3
L B S . P & # L i %
& ( # I % 3
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5 6
Shear Strength
T$i() S3(# S!#%+!3 O/ Fi))! W)2
Fi))# A))"$
1100
;?1
404?
44?
@1?
@?@
@@@4
@@@
@@4
L"%+i!2i%()S3(#
S!#%+!3= i >
.@
1.0
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5 6
Fracture haracteristics
; . 0
1 .
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"eat $ Treatable Alloys
R(!i" K T(#Ri!(%U%i! P#"(+(!i"%
E%#+$ I%.-). J I%?N"!3 T%i) S!#%+!3
T%i) Yi)2 S!#%+!3
; ; 1 ; ; 1 0 1 0 1 0 1 0 0 @ 0 ?
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B ( & M & ! ( )
F i ) ) & # A ) ) " $
A + & 2
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5 6
orrosion Facts 5 As Welded
A))"$ 0@-T W)22 Wi!3 @?@ Fi))#
"83>m' "8?9m' ">00m' "870m'
P"! W)2 H(! T#(!2 (%2 A+2
"870m' "870m' "830m' "809m'
N"! Fi"% "% M3(%i() P#"#!i N"! R!"#2 !" P#W)2 P#"#!i
!
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5 6
olor !atch After Anodi6e!
R(!i%+ S() A - B
R(!i%+ S() M(# U%i/"#*i!$ O/ C")"# C"*(#i%+ B( A))"$ A%2 W)2 M!()
A/!# A%"2ii%+.
Ei!3# T3# I A G""2 O# R("%() M(!3O# T3# I N"!.
A B)(%: S( I%2i(! N" R("%() M(!3.
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5 6
olor !atch After lear Anodi6e
B( M!() 01
0 1 0 1
0 1 0 1
W E L D E D W I T H @ ? @ W E L D E D W I T H 4 0 4 ?
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5 6
Post Weld "eat Treatment
Fi))# A))"$ H(9 B% D9)"2
W3i3 Wi)) R"%2 T" P"!)2H(! T#(!*%!.
44? W( D9)"2 F"# W)2i%+ T3 B( A))"$, H( A22i!i"% O/
M+ A%2 I L D%2(%! O%Di)!i"% O/ T3 B( A))"$ T" A3i9Di#2 C"*"i!i"%.
Fi))# A))"$ F"# W)2i%+ C(!i%+ H(9
B% D9)"2 Wi!3 C3*i!#iW3i3 Wi)) R"%2 T" P"! W)2H(! T#(!*%!.
l i
7 Copyright 2005 ESAB Welding & Cutting
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onclusion
C(% "%)$ *(2 (/!# ( /)) (%()$i "/ (
)22 "*"%%! #/"#*(%
#i#*%!
S3")2 i%9")9 !3 "%i2#(!i"% "/*!())#+i() //! =3(%+ i% #(:
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C(% !(%!i())$ i%/)% !3 !#%+!3
(%2 #/"#*(% "/ ( )22 "*"%%!
Filler Alloy Selection For Aluminum
5 6
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William F. Newell, Jr.PE, IWE, Chair D10I
D10.
RECOMMENDED
PRACTICES FOR WELDINGOF CHROMIUM-MOLYBDENUM STEELPIPING AND TUBING
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AWS D10.
“… provide recommendations for weldingchromium2molybdenum steel pipe and
tubing to itself and to various other
materials. &ub6ects covered in detail arefiller metal selection, 6oint design,
preheating, and postheating. …”
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AWS D10. - U
• Often overlooked……
• Ecellent resource for! – "eveloping #orporate $rocedures % &pecifications
– 'raining Engineers, &upervision and (elders
– )eneral *eference )uide
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AWS D10. - Hi!"#$
• +irst presented in -3- as a Committee Report
by the (& #ommittee on $iping and
'ubing.
• *evised in -57 and became a
“*ecommended $ractice”
• &ubse>uent revisions:reaffirmations in -73
and -3
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AWS D10. - C"%!%!
• =ase ;etals
• (eld +iller ;etals
• ?oint "esign % $reparation CpurgingD• $reheating
• $ost (eld Beat 'reatment
• *epair:;aintenance of &ervice Eposed;aterial
• &afety
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AWS D10. ' B( M!()
• #2&teel
• #2;o
• -2-:1#r2;o
• 82-:1#r2;o
•/#r2;o• 5#r2;o
• #r2;o C&tandard )rade OnlyD
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AWS D10. ' Fi))# M!()
• *ecommendations
– $rocess
– (& #lassification Options #, #r;o% 9i2baseF
– &imilar v. "issimilar
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P%2i%+
• "-0.07 C"*+'D
• *emoving information on #r;oGC$-D
• *emoving *eferences to &tandard
(elding $rocedures
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C"*i%+
• "-0.8- C"*+'D
• “)uideline for (elding dvanced#hromium2;olybdenum &teel
$iping and 'ubing”
– $-, $--, $8, $-88, '8@…
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D+" C%+'#+'%##!M+""%"&s USA
D10.10
RECOMMENDED
PRACTICES FOR LOCALHEATING OF WELDS INPIPING AND TUBING
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M(!$s O3 L!5+#%6$
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M(!$s O3 L!5+#%6$H+( T'+(%"&
• Electrical Resistance
• Induction
• Combustion / lame
• !uart" #amps
• E$othermic %its&
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E#5('%5+# Rs%s(+"5
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I"$/5(%7 H+(%"&
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R+s!"s 3!' L!5+#%6$
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R+s!"s 3!' L!5+#%6$H+( T'+(%"&
• 'a(e )ut
• *reheating and Inter+pass Temperatures
• *ost Heating
• *ost+weld Heat Treatment
C!)*+'%s!" !3 H+(%"&
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C!)*+'%s!" !3 H+(%"&P'!5sss
ttribute
• pplicability to
ba(e+out• pplicability topreheat/inter+pass
• pplicability to
postheating• pplicability to
*-HT
Induction + Resistance
• .es .es
• .es .es
• .es .es
• .es .es
A$7+"(+&s +"$
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&$%s+$7+"(+&s !3 +(%"&
*'!5sss
I"$/5(%!" H+(%"&dantages High heating rates
bility to heat a narrow band ad0acent to a region
which hastemperature restrictions
1isadantages High initial e2uipment cost&
E2uipment large and less portable& #imited ability to create control "ones around the
circumerence&
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W, P'+(<
• Reduce the leel o thermal stress&
• Compensate or high heat losses&
• 5inimi"e the rate o weldhardening&
• Reduce porosity&
• Reduce hydrogen crac(ing&
• Improe the microstructure&
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T,*%5+# P'+( S(-/*
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=oiler 'ube (elds
W%'#ss T')!5!/*#
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W%'#ss T')!5!/*#T'+"s)%ss%!"
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AWS D10 11
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AWS D10.11W+#(' =. S*'>!? P.E.S*'>! E"&%"'%"&
S'7%5s? I"5.
Guide for
Root Pass Welding
of Pipe Without Backing
AWS D10.11
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AWS D10.11K,@!'$s
• R!!( *+ss @#$%"&? *%*? &+s*/'&%"&? 5!"s/)+8# %"s'(?
&+s(/"&s(" +'5 @#$%"&? &+s)(+# +'5 @#$%"&? s%#$$
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S 0I"('!$/5(%!"
• T%s */8#%5+(%!" @+s %"("$$(! 8 + !@ (! &/%$ %" (
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@#$%"& !3 &'!!7 @#$s !%"%"& )(+# *%*.
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I"('!$/5(%!"
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AWS D10.11I"('!$/5(%!"
• T%s s(+"$+'$ %s + 8s( *'+5(%5s&/%$ (! )+>%"& %&-;/+#%(, *%*
8/(( @#$s @' 8+5>%"& 5+""!(8 /s$
• W#$'s s!/#$ +7 5##"('+s!"s 3!' $7%+(%"& 3'!) @+(
(%s s(+"$+'$ '5!))"$s
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AWS D10.11
• W+( %s R!!( P+ss W#$%"& +( s!) '!!(
*+sss. . . .
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AWS D10.11
• A s%"-7 B/(( @#$8(@" (@! *%*s
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AWS D10.11
• R!!( *+ss !" + S!5>( W#$
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AWS D10.11
• R!!( *+ss !" + D!/8# V-G'!!7 W#$
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AWS D10.11
• A## !3 (s R!!( P+sss +' !"8+5>%"&
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AWS D10.11
• T+> +@+, ( B+5>%"& S('%*+"$ ,!/ +7 + @#$ @%(!/(
8+5>%"&. . . .
W#$%"& @%(!/(
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&B+5>%"&
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s/s*"$$ 8(@" ( "$s !3(@! *%*s. . .
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&B+5>%"&
Torch
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)(+#
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&B+5>%"&
Electrode
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E5( !3 I"5#/$$ A"
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A#+" B5>((
D10.1RECOMMENDED
PRACTICES FOR WELDINGMILD STEEL PIPE
D10.1;
W)2i%+ Mi)2 S!) Pi
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W)2i%+ Mi)2 S!) Pi
#hi$ document pro'ide$
recommendation$ !or the -elding o!
mild $teel pipe $uch a$ A709 type #hi$material i$ !ound in many $cope$ o!
-or: and e.ten$i'ely in commercial
building con$truction A709 material i$ o!ten u$ed a$ a $tarting
point !or -elder training
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A D"*%! /"# A)) R("%
A$ -ith other %70 document$: you -ill !ind
e.cellent attention to detail pre$ented in a
manner !or all to under$tand
For the$e rea$on$ %7072 i$ a -elcome
addition to your library or a 'aluable re$ource
!or training
MICHAEL LANGAWS9CWI9CWE
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AWS9CWI9CWEU"%($ Ass!5%+(%!"
!3 P#/)8's P%*2(('s
D10.1J
RECOMMENDEDPRACTICES FOR BRAZING
OF COPPER PIPE ANDTUBING FOR MEDICAL GAS
SYSTEMS
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P#"
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#he go'erning document !or all (edical@a$ *iping i$ *FA Code >>C -hichdictate$ the method$ and in$tallation
practice$ that $hall be u$ed in $y$temcon$truction
+o-e'er thi$ document doe$ not co'er(!() #(2
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N22 Ei*%!
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N22 Ei*%!
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• #orch Selection• #ube Cutting
• *urge (onitoring
#onsumables
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#onsumables
• *re Bra)e Doint Cleaning
• *re Bra)e Chemical Cleaning• *o$t Bra)e Cleaning
• BCu* Bra)ing Alloy$
• Bag Bra)ing Alloy$
S"*!3i%+ $" i)) "%)$ /i%2 i%
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D10.1?
• #he only document that pro'ide$ oint
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>>1 acceptance rate in accordance
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A%2 P#+i%+ M!3"2
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• We al$o pro'ide purge timing matri.
chart$ !or e$timating purge time$ !orlong run$ o! piping #he$e chart$ $houldbe u$ed in conunction -ith an O2analy)er
P#"9% SY" C(% T#!
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D10.1J
RECOMMENDED PRACTICES FORBRAZING OF COPPER PIPE AND
TUBING FOR MEDICAL GAS
SYSTEMS
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