d projects process systems
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Escher Process Modules B.V.
1
Client: NAM
Equipment: Adsorption Unit /Gas Drying plant using
desiccant adsorbent
Gas flow rate: 186 MMSCFD (5.0 MM Nm3 per day)
Packages consists of:
4 drier towers, switch valve skid, regeneration
gas heater, air cooler and compressor.
Scope:
Process- and mechanical design, engineering,
procurement, fabrication, skid mounting, assembly, insulation, quality control, testing,
surface treatment, certification and
Stoomwezen approval, commissioning and start-up assistance.
NAM Grijpskerk Gas Treatment Plant (NL)
Escher Process Modules B.V.
2
Molikpak Tie-in, Sakhalin (Offshore RU)
Client: Sakhalin Energy & Investm. Company
Equipment: MEG Regeneration Package
Glycol circulation rate: 2700 kg/hr
Reboiler duty: 345 kW (electric heated)
Package consist of:Reboiler and surge drum skid (7x3 m, 18.5 T)
Pump skid (3x4 m, 6 T)
Scope:
Process and mechanical design, engineering,
procurement, fabrication, surface treatment, skid
assembly, E&I installation, insulation, quality control,
GOST-R and GGTN certification, testing, commissioning and start-up assistance.
Escher Process Modules B.V.
3
ACG Offshore Project, Azeri (offshore AZ)Client: BP
Scope of supply:1 Gas Dehydration Package, including process and
mechanical design, engineering, procurement, fabrication,
surface treatment, skid assembly, E&I installation, insulation, quality control, testing and commissioning & start-up
assistance. Package consists of:
1 Glycol Contactor, ID 3000 mm x T/T length 9000 mm,
Design Pressure: 36 Barg, Material: Carbon Steel, SourService, Weight: 37 tons.Gas flow rate: 350 MMSCFD (413000 Sm3/hr) at 29 barg and 25°C.
1 Inlet Scrubber, ID 2000 mm x T/T length 3500 mm, DesignPressure: 36 Barg, Material: Carbon Steel + 904L clad, Weight:
11 tons
1 TEG Regeneration Unit, Skid size: 12.5 x 5 meter, Assemblyweight: 70 tons, Glycol circulation rate: 7500 kg/hr, Reboiler
Duty: 785 kW (Electric heated)
Special features: Nucleonic level control on scrubber, blast
load (0.25 bar) on skid structure, overhead vent condensing system (water cooled).
Escher Process Modules B.V.
4
ACG Offshore Project, Azeri (offshore AZ)+
Client: Azerbaijan International Operating Co. (BP)
Scope of supply:1 Gas Dehydration Package, including process and
mechanical design, engineering, procurement, fabrication, surface treatment, skid assembly, E&I installation, insulation,
quality control, testing and commissioning & start-up
assistance.
Special features : Two (2) combined Glycol Regeneration Units, each with capacity of 20,000 kg/hr, combined with one
(1) contactor. Nucleonic level control on scrubber, blast load
(0.25 bar) on skid structure, overhead vent condensing system
(water cooled).
1 Glycol Contactor, ID 3300 mm x T/T length 9200 mm;
Design pressure: 80 Barg; Material: P500QL2+H, Sour service;
Weight: 69 tons.
1 Scrubber, ID 2000 mm x T/T length 3200 mm; Design
Pressure: 80 Barg; Material: Carbon Steel + 904L Weld
Overlay; Weight 21 tons
2 TEG Regeneration Units, Skid size: 13 x 4.5 meter;
Assembly weight: 84.5 tons; Glycol circulation rate: 20000
kg/hr; Reboiler duty: 1865 kW (Electric heated)
Escher Process Modules B.V.
5
Compressor Station No. 7 (BH)
Client: Bahrein National Gas, Bahrein
Scope of supply:1 Gas Dehydration Package, including process and
mechanical design, engineering, procurement, fabrication, surface treatment, skid assembly, E&I installation, insulation,
quality control, testing and commissioning & start-up
assistance. Package consists of:
Special features : local BMS control panel (Eexd), all level
transmitters executed with diaphragm seals.
1 Glycol Contactor with integrated scrubber, ID 1356 mm x T/T/ 9650 mm, Design Pressure:39 Barg, Material: Carbon
Steel + partly 316L weld overlay, Weight: 15 tons.
Gas flow rate: 66 MMSCFD (77873 Sm3/hr) at 30 Barg and 56 °C
1 TEG Regeneration Unit, Skid size: 12 x 4.75 x 4.5 meter,
Assembly weight: 40 tons, Glycol circulation rate: 9600 kg/hr,
Reboiler Duty: 885 kW Gas fired, including burner management
system with local (Eexd) panel.
Escher Process Modules B.V.
6
Temane Pande Development (MZ)
Client: Sasol Petroleum, SA
Scope of supply:4 Gas Dehydration Packages, including process and
mechanical design, engineering, procurement, fabrication,
surface treatment, skid assembly, E&I installation, insulation, quality control, testing and commissioning & start-up
assistance. Packages consist of:
4 Glycol Contactors with integrated scrubber, ID 1750 mm x
T/T length 11000 mm, Design Pressure: 76.5 Barg, Material:
Carbon Steel, Weight: 30 tons. Gas flow rate per contactor: 189 MMSCFD (204350 Sm3/hr) at 54 Barg and 30 °C.
4 Reboiler / Surge Drum Skids, Skid size: 9.3 x 2.75 x 4.9
meter, Assembly weight: 27.6 tons, Glycol circulation rate: 3544kg/hr, Reboiler Duty: 222 kW (Gas fired; forced draft). Skid
supplied in two parts for transport reasons.
4 Flash Drum Skids, Skid size: 8.4 x 2.25 x 2.5 m, Assembly
weight:10 tons
Escher Process Modules B.V.
7
Suban Gas Phase 1 Project (ID)
Client: ConocoPhillips, Indonesia.
Scope of supply:2 MEG Regeneration Units, including process and mechanical
design, engineering, procurement, fabrication, surface
treatment, skid assembly, E&I installation, insulation, quality control incl. MIGAS inspection, testing and commissioning &
start-up assistance.
Special features : MIGAS certification.
Skid size: 11.4 x 4.2 x 3.9 meter, Assembly weight: 28 tons,
Glycol circulation rate: 2926 kg/hr, Reboiler Duty: 322 kW (hot
oil heated)
Escher Process Modules B.V.
8
Attahaddy Gas Field Project (LY)
Client: Sirte Oil, Libya
Scope of supply:2 MEG Regeneration Units and 1 MEG make-up skid,
including process and mechanical design, engineering,
procurement, fabrication, surface treatment, skid assembly, E&I
installation, insulation, quality control, testing and commissioning & start-up assistance.
Special features : local BMS control panel (Eexd).
Regeneration skid size: 11.6 x 4.6 x 4.9 meter, assembly weight: 34.4 tons, Glycol circulation rate: 3000 kg/hr, Reboiler
Duty: 366 kW (Gas fired).
Make-up skid size: 3.5 x 2.15 x 2.2 mtr, assembly weight 1750
kg.
Escher Process Modules B.V.
9
Hassi R’Mel, Djebel Bissa (DZ)
Client: Sonatrach, Algeria
Scope of supply:2 DEG Regeneration Units, including process and
mechanical design, engineering, procurement,
fabrication, surface treatment, skid assembly, E&I
installation, insulation, quality control, testing and commissioning & start-up assistance.
Special features : Local control / BMS panel, Power
Distribution and MCC panel (Eexd).
Skid size : 11.5 x 4.4 m, Assembly weight: 34 tons,
Glycol circulation rate : 2951 kg/hr, Reboiler Duty: 320
kW (Gas fired)
Escher Process Modules B.V.
10
Champion 7 Gas Debottlen. (offshore BN)
Client: Shell Brunei Petroleum, Brunei
Scope of supply:1 Gas Dehydration and Glycol Regeneration Package,including process- and mechanical design, engineering,
procurement, fabrication, skid mounting, assembly, insulation,
quality control, testing, surface treatment and commissioning & start-up assistance. Package consist of:
Special features : High CO2 content in feed gas; Flash Drum,
Reboiler and Still Column made of carbon steel with 316L clad.
1 Glycol ContactorExisting Contactor was refurbished; trays removed and
Structured Packing installed.
1 TEG Regeneration UnitAssembly weight : 46 tons, Glycol circulation rate (lean) : 4680
kg/hr,
Reboiler Duty : 350 kW (Electric heated)
Escher Process Modules B.V.
11
Dukhan Upgrade Project (offshore QA)
Client: Qatar Petroleum, Qatar
Scope of supply:3 Gas Dehydration and Glycol Regeneration Packages,including process- and mechanical design, engineering,
procurement, fabrication, skid mounting, assembly, insulation,
quality control, testing, surface treatment and commissioning & start-up assistance.
Special features : High CO2 content in feed gas; Flash Drum
made of carbon steel (HIC) + glass flake lining with nozzles ovw316L, Reboiler, Firetube and Carbon filter made of SS 316L.
3 Glycol Contactors,I.D. 2250; T/T length 9580 mmDesign Pressure: 34 Barg; Material : Carbon Steel (HIC) +
Glass Flake lining
Gas Flow Rate per unit: 95 MMSCFD
3 TEG Regeneration UnitsAssembly weight: 60 tons per skid, Glycol circulation rate (lean) : 11300 kg/hr, Reboiler Duty : 985 kW (Gas fired)
Escher Process Modules B.V.
12
Asamera Corridor Block Gas (ID)
Client: ConcocoPhillips,Indonesia
Scope of supply:7 Gas Dehydration and Glycol Regeneration Packages,including process- and mechanical design, engineering,
procurement, fabrication, skid mounting, assembly, insulation, quality control with MIGAS inspection, testing, surface
treatment and commissioning & start-up assistance. Packages
consist of:
(Central Gas Plant; 3 trains, Dayung; 2 trains, Gelam; 1 train,
Letang-Tengah; 1 train).
7 Glycol Contactors, each with integrated scrubber,I.D.’s 850 to 1600 mm; T/T length 7200 to 9200 mmDesign Pressure: 95 Barg; Material : Carbon Steel + partly
weld overlay 316L.
Gas Flow Rate: 46.6 to 156 MMSCFD
7 TEG Regeneration UnitsAssembly weights : 20 to 40 tons, Glycol circulation rate (lean) :
2250 to 8650 kg/hr, Reboiler Duty : 190 to 516 kW (Gas fired)
Escher Process Modules B.V.
13
Client: Maerk Oil
Equipment: 3 Gas Dehydration and
TEG Regeneration Units
126 MMSCFD
Packages consists of:3 Glycol Contactors ID 1.6 x T/T 9 m CS+Inc WLO3 Gas Scrubbers ID 1.6 x T/T 3.250 m CS+Belzona
3 TEG Regeneration skids 12 x 4 x 3.5 m 30 T each
Scope:EPC, including process and mechanical design,
engineering, procurement, fabrication, surface treatment,
skid assembly, E&I installation, insulation, quality control,
certification, and testing and commissioning & start-up assistance
Al Shaheen Field Development (offshore QA)