d. first prototype engineering drawings, pictures, and improvements

20
Magnetron locking plate dielectric screw Microwave Oven Magnetron Variable Dielectric Adjustable plate rod guide DO NOT SCALE DRAWING BKZ 1 SHEET 1 OF 1 Kurt Zeller Kurt Zeller UNLESS OTHERWISE SPECIFIED: SCALE: 1:10 WEIGHT: REV DWG. NO. A SIZE TITLE: Small Cylindrical EM Drive NAME DATE COMMENTS: Q.A. MFG APPR. ENG APPR. CHECKED DRAWN FINISH MATERIAL INTERPRET GEOMETRIC TOLERANCING PER: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL ANGULAR: MACH BEND TWO PLACE DECIMAL THREE PLACE DECIMAL APPLICATION USED ON NEXT ASSY PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF <INSERT COMPANY NAME HERE>. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF <INSERT COMPANY NAME HERE> IS PROHIBITED. 5 4 3 2 1 SolidWorks Student Edition. For Academic Use Only.

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Page 1: D. First Prototype Engineering Drawings, Pictures, and Improvements

Magnetron locking plate

dielectric screw

Microwave Oven Magnetron

Variable Dielectric

Adjustable plate

rod guide

DO NOT SCALE DRAWING

BKZ 1SHEET 1 OF 1

Kurt Zeller

Kurt Zeller

UNLESS OTHERWISE SPECIFIED:

SCALE: 1:10 WEIGHT:

REVDWG. NO.

ASIZE

TITLE: Small Cylindrical EM Drive

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

FINISH

MATERIAL

INTERPRET GEOMETRICTOLERANCING PER:

DIMENSIONS ARE IN INCHESTOLERANCES:FRACTIONALANGULAR: MACH BEND TWO PLACE DECIMAL THREE PLACE DECIMAL

APPLICATION

USED ONNEXT ASSY

PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OF<INSERT COMPANY NAME HERE>. ANY REPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OF<INSERT COMPANY NAME HERE> IS PROHIBITED.

5 4 3 2 1

SolidWorks Student Edition. For Academic Use Only.

Page 2: D. First Prototype Engineering Drawings, Pictures, and Improvements

1.01

2x .40

1.00 1.00

.14 .05

4.150

DO NOT SCALE DRAWING

SMP 1SHEET 1 OF 1

Kurt Zeller

UNLESS OTHERWISE SPECIFIED:

SCALE: 1:1 WEIGHT:

REVDWG. NO.

ASIZE

Title: Small movable plate to mount dielectric, controlled by rod

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

Aluminum 6061FINISH

MATERIAL

INTERPRET GEOMETRICTOLERANCING PER:

DIMENSIONS ARE IN INCHESTOLERANCES:FRACTIONALANGULAR: MACH BEND TWO PLACE DECIMAL 0.01THREE PLACE DECIMAL 0.005

APPLICATION

USED ONNEXT ASSY

PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OF<INSERT COMPANY NAME HERE>. ANY REPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OF<INSERT COMPANY NAME HERE> IS PROHIBITED.

5 4 3 2 1

SolidWorks Student Edition. For Academic Use Only.

Page 3: D. First Prototype Engineering Drawings, Pictures, and Improvements

1.00 4x .38

5.00

5.00

.14

DO NOT SCALE DRAWING

SMP1SHEET 1 OF 1

Kurt Zeller

UNLESS OTHERWISE SPECIFIED:

SCALE: 1:2 WEIGHT:

REVDWG. NO.

ASIZE

TITLE: Small removable mounting plate to support magnetron

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

Aluminum 6061FINISH

MATERIAL

INTERPRET GEOMETRICTOLERANCING PER:

DIMENSIONS ARE IN INCHESTOLERANCES:FRACTIONALANGULAR: MACH BEND TWO PLACE DECIMAL .01THREE PLACE DECIMAL

APPLICATION

USED ONNEXT ASSY

PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OF<INSERT COMPANY NAME HERE>. ANY REPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OF<INSERT COMPANY NAME HERE> IS PROHIBITED.

5 4 3 2 1

SolidWorks Student Edition. For Academic Use Only.

Page 4: D. First Prototype Engineering Drawings, Pictures, and Improvements

2x .27

.50

.75

1.00

DO NOT SCALE DRAWING

RMP1SHEET 1 OF 1

Kurt Zeller

UNLESS OTHERWISE SPECIFIED:

SCALE: 2:1 WEIGHT:

REVDWG. NO.

ASIZE

TITLE: Collar to secure rod to movable plate, welded to plate

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

Aluminum 6061FINISH

MATERIAL

INTERPRET GEOMETRICTOLERANCING PER:

DIMENSIONS ARE IN INCHESTOLERANCES:FRACTIONALANGULAR: MACH BEND TWO PLACE DECIMAL THREE PLACE DECIMAL

APPLICATION

USED ONNEXT ASSY

PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OF<INSERT COMPANY NAME HERE>. ANY REPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OF<INSERT COMPANY NAME HERE> IS PROHIBITED.

5 4 3 2 1

SolidWorks Student Edition. For Academic Use Only.

Page 5: D. First Prototype Engineering Drawings, Pictures, and Improvements

.250

.375

.27

.75

10.00

DO NOT SCALE DRAWING

rod1SHEET 1 OF 1

Kurt Zeller

UNLESS OTHERWISE SPECIFIED:

SCALE: 1:5 WEIGHT:

REVDWG. NO.

ASIZE

TITLE: Rod to guide movable plate down the length of the cylinder

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

DelrinFINISH

MATERIAL

INTERPRET GEOMETRICTOLERANCING PER:

DIMENSIONS ARE IN INCHESTOLERANCES:FRACTIONALANGULAR: MACH BEND TWO PLACE DECIMAL .01THREE PLACE DECIMAL .005

APPLICATION

USED ONNEXT ASSY

PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OF<INSERT COMPANY NAME HERE>. ANY REPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OF<INSERT COMPANY NAME HERE> IS PROHIBITED.

5 4 3 2 1

SolidWorks Student Edition. For Academic Use Only.

Page 6: D. First Prototype Engineering Drawings, Pictures, and Improvements

.75

2x .38

.50

.50

.50

5.00

.05

.14

DO NOT SCALE DRAWING

L1SHEET 1 OF 1

Kurt Zeller

UNLESS OTHERWISE SPECIFIED:

SCALE: 1:2 WEIGHT:

REVDWG. NO.

ASIZE

TITLE: Locking plate to secure magnetronto the end plate

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

Aluminum 6061FINISH

MATERIAL

INTERPRET GEOMETRICTOLERANCING PER:

DIMENSIONS ARE IN INCHESTOLERANCES:FRACTIONALANGULAR: MACH BEND TWO PLACE DECIMAL .01THREE PLACE DECIMAL .005

APPLICATION

USED ONNEXT ASSY

PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OF<INSERT COMPANY NAME HERE>. ANY REPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OF<INSERT COMPANY NAME HERE> IS PROHIBITED.

5 4 3 2 1

SolidWorks Student Edition. For Academic Use Only.

Page 7: D. First Prototype Engineering Drawings, Pictures, and Improvements

.760

4x 1/4 - 20 UNC 2B

R.50

.87 .25

.75

4.53

DO NOT SCALE DRAWING

SGSHEET 1 OF 1

Kurt Zeller

UNLESS OTHERWISE SPECIFIED:

SCALE: 1:2 WEIGHT:

REVDWG. NO.

ASIZE

TITLE: Small Guide to control rod depth, mounted externally to cylinder

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

FINISH

MATERIAL: Acetal Polymer, aka Delrin

INTERPRET GEOMETRICTOLERANCING PER:

DIMENSIONS ARE IN INCHESTOLERANCES:FRACTIONALANGULAR: MACH BEND TWO PLACE DECIMAL .01THREE PLACE DECIMAL .005

APPLICATION

USED ONNEXT ASSY

PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OF<INSERT COMPANY NAME HERE>. ANY REPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OF<INSERT COMPANY NAME HERE> IS PROHIBITED.

5 4 3 2 1

SolidWorks Student Edition. For Academic Use Only.

Page 8: D. First Prototype Engineering Drawings, Pictures, and Improvements

.40

1.25

2x .27 .50

.35

.14

DO NOT SCALE DRAWING

GF1SHEET 1 OF 1

Kurt Zeller

UNLESS OTHERWISE SPECIFIED:

SCALE: 2:1 WEIGHT:

REVDWG. NO.

ASIZE

TITLE: Guide Fixture for securing Delrin guide to aluminum cylinder

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

FINISH

MATERIAL

INTERPRET GEOMETRICTOLERANCING PER:

DIMENSIONS ARE IN INCHESTOLERANCES:FRACTIONALANGULAR: MACH BEND TWO PLACE DECIMAL .01THREE PLACE DECIMAL .005

APPLICATION

USED ONNEXT ASSY

PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OF<INSERT COMPANY NAME HERE>. ANY REPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OF<INSERT COMPANY NAME HERE> IS PROHIBITED.

5 4 3 2 1

SolidWorks Student Edition. For Academic Use Only.

Page 9: D. First Prototype Engineering Drawings, Pictures, and Improvements

4x .38 4.630

5.00

5.00

.50

.50

.14

DO NOT SCALE DRAWING

SFE1SHEET 1 OF 1

Kurt Zeller

UNLESS OTHERWISE SPECIFIED:

SCALE: 1:2 WEIGHT:

REVDWG. NO.

ASIZE

TITLE: Small fixed end plate, welded to thecylinder flush with the end

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

Aluminum 6061FINISH

MATERIAL

INTERPRET GEOMETRICTOLERANCING PER:

DIMENSIONS ARE IN INCHESTOLERANCES:FRACTIONALANGULAR: MACH BEND TWO PLACE DECIMAL .01THREE PLACE DECIMAL .005

APPLICATION

USED ONNEXT ASSY

PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OF<INSERT COMPANY NAME HERE>. ANY REPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OF<INSERT COMPANY NAME HERE> IS PROHIBITED.

5 4 3 2 1

SolidWorks Student Edition. For Academic Use Only.

Page 10: D. First Prototype Engineering Drawings, Pictures, and Improvements

2.50 2.60

.69

.60

3/8 - 16 UNC 2A

DO NOT SCALE DRAWING

DS1SHEET 1 OF 1

Kurt Zeller

UNLESS OTHERWISE SPECIFIED:

SCALE: 1:1 WEIGHT:

REVDWG. NO.

ASIZE

TITLE: Dielectric screw for securing dielectricto movable plate, secured with zinc nut

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

DelrinFINISH

MATERIAL

INTERPRET GEOMETRICTOLERANCING PER:

DIMENSIONS ARE IN INCHESTOLERANCES:FRACTIONALANGULAR: MACH BEND TWO PLACE DECIMAL .01THREE PLACE DECIMAL .005

APPLICATION

USED ONNEXT ASSY

PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OF<INSERT COMPANY NAME HERE>. ANY REPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OF<INSERT COMPANY NAME HERE> IS PROHIBITED.

5 4 3 2 1

SolidWorks Student Edition. For Academic Use Only.

Page 11: D. First Prototype Engineering Drawings, Pictures, and Improvements

BKZ

EM Drive Prototype 1

By Kurt Zeller and Brian Kraft

Magnetron tap

wire: input port

to the resonant

cavity

Magnetron

antenna

system

Page 12: D. First Prototype Engineering Drawings, Pictures, and Improvements

High density

polyethylene

mounted to

aluminum

plate by nylon

screws

Page 13: D. First Prototype Engineering Drawings, Pictures, and Improvements
Page 14: D. First Prototype Engineering Drawings, Pictures, and Improvements

Maximum cavity length is ~ 9 3/4 inches

Page 15: D. First Prototype Engineering Drawings, Pictures, and Improvements

Rod controls cavity

length and can be locked

by a set screw

Page 16: D. First Prototype Engineering Drawings, Pictures, and Improvements

4x .38 4.60

5.00

5.00

.50

.50

.14

DO NOT SCALE DRAWING

SFE1SHEET 1 OF 1

Kurt Zeller

UNLESS OTHERWISE SPECIFIED:

SCALE: 1:2 WEIGHT:

REVDWG. NO.

ASIZE

TITLE: Small fixed end plate, welded to thecylinder flush with the end

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

Aluminum 6061FINISH

MATERIAL

INTERPRET GEOMETRICTOLERANCING PER:

DIMENSIONS ARE IN INCHESTOLERANCES:FRACTIONALANGULAR: MACH BEND TWO PLACE DECIMAL .01THREE PLACE DECIMAL .005

APPLICATION

USED ONNEXT ASSY

PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OF<INSERT COMPANY NAME HERE>. ANY REPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OF<INSERT COMPANY NAME HERE> IS PROHIBITED.

5 4 3 2 1

SolidWorks Student Edition. For Academic Use Only.

Page 17: D. First Prototype Engineering Drawings, Pictures, and Improvements

2.25

4x .375

.75

2x .13

2.50

.50

.50

2.50

.75

.50

1.00 1.00 1.00 1.00

5.00

8x R.375

.14

5.00

Rod Guide

DO NOT SCALE DRAWING

Rod_guide_3SHEET 1 OF 1

7/23/15Kurt Zeller

UNLESS OTHERWISE SPECIFIED:

SCALE: 1:2 WEIGHT:

REVDWG. NO.

ASIZE

TITLE:

NAME DATE

COMMENTS: Mounted opposite themagnetron to support the rod and fixture to lock rod position.

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

6061 AluminumFINISH

MATERIAL

INTERPRET GEOMETRICTOLERANCING PER:

DIMENSIONS ARE IN INCHESTOLERANCES:FRACTIONALANGULAR: MACH BEND TWO PLACE DECIMAL THREE PLACE DECIMAL

APPLICATION

USED ONNEXT ASSY

PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OF<INSERT COMPANY NAME HERE>. ANY REPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OF<INSERT COMPANY NAME HERE> IS PROHIBITED.

5 4 3 2 1

SolidWorks Student Edition. For Academic Use Only.

Page 18: D. First Prototype Engineering Drawings, Pictures, and Improvements

.75

2x .38

.50

.50

.50

5.00

.04

.14

DO NOT SCALE DRAWING

L1SHEET 1 OF 1

Kurt Zeller

UNLESS OTHERWISE SPECIFIED:

SCALE: 1:2 WEIGHT:

REVDWG. NO.

ASIZE

TITLE: Locking plate to secure magnetronto the end plate

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

Aluminum 6061FINISH

MATERIAL

INTERPRET GEOMETRICTOLERANCING PER:

DIMENSIONS ARE IN INCHESTOLERANCES:FRACTIONALANGULAR: MACH BEND TWO PLACE DECIMAL .01THREE PLACE DECIMAL .005

APPLICATION

USED ONNEXT ASSY

PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OF<INSERT COMPANY NAME HERE>. ANY REPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OF<INSERT COMPANY NAME HERE> IS PROHIBITED.

5 4 3 2 1

SolidWorks Student Edition. For Academic Use Only.

Page 19: D. First Prototype Engineering Drawings, Pictures, and Improvements

4x R.38

.25 .25

1.00

.75

.50 .25

.25

2x .38

4x .19

1.00

5.00

.14

1.75

DO NOT SCALE DRAWING SHEET 1 OF 1

7/23/15Kurt Zeller

UNLESS OTHERWISE SPECIFIED:

SCALE: 1:2 WEIGHT:

REVDWG. NO.

ASIZE

TITLE: Mirror Mounting Plate

NAME DATE

COMMENTS: Plate to mount mirror opposite the magnetron under the cylinder.

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

6061 AluminumFINISH

MATERIAL

INTERPRET GEOMETRICTOLERANCING PER:

DIMENSIONS ARE IN INCHESTOLERANCES:FRACTIONALANGULAR: MACH BEND TWO PLACE DECIMAL THREE PLACE DECIMAL

APPLICATION

USED ONNEXT ASSY

PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OF<INSERT COMPANY NAME HERE>. ANY REPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OF<INSERT COMPANY NAME HERE> IS PROHIBITED.

5 4 3 2 1

SolidWorks Student Edition. For Academic Use Only.

Page 20: D. First Prototype Engineering Drawings, Pictures, and Improvements

4x R.38

2.00

.13

2x .14

2x .38

8.00 .14

1.00

String Fixture

DO NOT SCALE DRAWING

String_fixtureSHEET 1 OF 1

7/22/15Kurt Zeller

UNLESS OTHERWISE SPECIFIED:

SCALE: 1:2 WEIGHT:

REVDWG. NO.

ASIZE

TITLE:

NAME DATE

COMMENTS: Plate to attach strings to end of the cylindrical cavity.

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

6061 AluminumFINISH

MATERIAL

INTERPRET GEOMETRICTOLERANCING PER:

DIMENSIONS ARE IN INCHESTOLERANCES:FRACTIONALANGULAR: MACH BEND TWO PLACE DECIMAL 0.01THREE PLACE DECIMAL

APPLICATION

USED ONNEXT ASSY

PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THISDRAWING IS THE SOLE PROPERTY OF<INSERT COMPANY NAME HERE>. ANY REPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OF<INSERT COMPANY NAME HERE> IS PROHIBITED.

5 4 3 2 1

SolidWorks Student Edition. For Academic Use Only.