customised drying solutions for the cable, wire and ......drying cable range: 0.2mm to 65mm the unit...

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Customised drying solutions for the cable, wire and extrusion industries CABLE & PROFILE DRYERS

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Page 1: Customised drying solutions for the cable, wire and ......Drying cable range: 0.2mm to 65mm The unit is fully enclosed, adjustable and has a small footprint, 950mm long, which enables

Customised drying solutions for the cable, wire and extrusion industries

CABLE & PROFILE DRYERS

Page 2: Customised drying solutions for the cable, wire and ......Drying cable range: 0.2mm to 65mm The unit is fully enclosed, adjustable and has a small footprint, 950mm long, which enables

Bespoke drying solutions for cables, wires and extrusions

ACI’s Drying Systems greatly improve drying speed and efficiency while reducing energy consumption.

Specially engineered to effectively remove residual moisture from water-cooled insulated wire, cable and extruded products, the new Cable Dryer and Profile Dryer combination remove and collect residual moisture.

Our blower-driven units greatly reduce noise level, improves drying efficiencies and cuts energy consumption compared to compressed air nozzle arrangements and other existing blower-driven devices available to the industry today.

Typical Drying Applications:• Tubes• Wires• Pipes• Cables• Plastic and Rubber

Extrusions• Profiles• Bars

CABLE & PROFILE DRYERS

Key Features:• Compact/drop-in solution - 950mm long

• No compressed air (which contain water & oil)

• Drying speed - up to 1,000m/min

• Enhanced drying efficiency

• Reduces energy consumption

• Lowers noise level

• Cable diameters 0.2mm to 65mm

• Reduced quality check failure rates

• Reduced production costs

Page 3: Customised drying solutions for the cable, wire and ......Drying cable range: 0.2mm to 65mm The unit is fully enclosed, adjustable and has a small footprint, 950mm long, which enables

ACI’s new Cable Dryer removes moisture on cable, wire and extrusion quench processes.

It is particularly effective in small diameter production where the system enables reliable production rates of up to 1,000 meters per minute.

Designed to achieve both major running cost savings and vastly improved cable and wire drying efficiencies, the unit brings the added benefit of reduced quality check failure rates and lower energy consumption.

Drying cable range: 0.2mm to 65mm

The unit is fully enclosed, adjustable and has a small footprint, 950mm long, which enables it to be easily installed into most production lines.

The Cable Dryer can be used independently of the Profile Dryer, which is most valuable in the production of small diameter cable, wire and extrusion.

The unit is available with a choice of three different drying modules to suit most applications.

Cable/Wire/Tube Product Guide

Product Diameter Max Line Speed(m/min)

Product Profile Motor Power(kW)

0 ≤ 4 1,000 Round 7.5

2 ≤ 25 400 Round/Flat 7.5

65 10 Round 7.5

CABLE DRYER

Drying speed of up to 1,000m per minute

Page 4: Customised drying solutions for the cable, wire and ......Drying cable range: 0.2mm to 65mm The unit is fully enclosed, adjustable and has a small footprint, 950mm long, which enables

The Profile Dryer is the perfect solution for drying complex profiles such as rubber seals, fillers, asymmetric cables and pipes without risks of distortion.

The system draws out and drains moisture from cables, wires and extrusions and where water recycling or spray containment is important.

It can be used as a standalone or combined system with the Cable Dryer for fast running cable applications.

PROFILE DRYER

Designed for intricate and specific profiles

In a combined configuration, the solutions greatly reduce quality test failures in cable tests, especially for smaller diameters.

The unit is available with different drying modules made from stainless steel and ceramic rollers, to eliminate the risk of rust.

Both the Cable Dryer and the Profile Dryer can be fitted with either a lateral channel blower or an enclosed MSX blower.

Blower’s selection

Lateral channel blower: • 50Hz single stage blower• Pressure of up to 600 mbar• Noise level up to 80dB(A)• Suitable for horizontal and

vertical installation• Pressure Configuration

available on request

MSX Blower:• 75Hz Backward Curved, Centrifugal Fans• Pressure of up to 200 mbar• Noise level below 76dB(A)• Maintenance free operation• Supplied with an inverter as standard• ABS cover gives protection against sprays

Page 5: Customised drying solutions for the cable, wire and ......Drying cable range: 0.2mm to 65mm The unit is fully enclosed, adjustable and has a small footprint, 950mm long, which enables

Removing residual moisture from cables, wires and extrusions can be a major issue for manufacturers.

• ACI® cable and profile dryers are reliable and efficient drying solutions for the extrusion industry.

• The systems reduce quality check failure rates, resulting in significant savings.

• Our cable dryer can achieve drying speed of up to 1,000 m/hour on the smaller diameters.

Page 6: Customised drying solutions for the cable, wire and ......Drying cable range: 0.2mm to 65mm The unit is fully enclosed, adjustable and has a small footprint, 950mm long, which enables

For more information about our

Cable & Profile Dryers, contact us.

Air Control Industries Ltd

Weycroft Avenue,

Millwey Rise Industrial Est,

Axminster, EX13 5HU,

United Kingdom

Tel: +44 (0)1297 529242

[email protected]

www.aircontrolindustries.com

Air Control Industries Inc.

76 Augusta Rockland Road,

Windsor,

ME 04363,

United States

Tel: +1 207 445 2518

Fax: +1 207 445 2497

[email protected]

www.aircontrolindustries.com