custom made shutters manual...reveal fitted shutters with z frame : - 2. mm window width - mm (top...

Custom Made Shutters Manual

Shutter Manual Jul 2007 P1

Index

Custom made shutters....................................................................... P2

Shutter parts (WRC& Basswood)........................................................ P3

Cedar and Basswood shutter structure............................................... P4

Number of hinge installation............................................................... P6

Hinge panel........................................................................................ P7

Reveal fitted shutter with hang strip & light block............................... P10

Bi-Fold Panels.................................................................................... P12

Reveal Fitted Bi-Fold Panels.............................................................. P14

Face Fitted Bi-Fold Panels................................................................. P15

Sliding panel....................................................................................... P16

Reveal Fitted Sliding panels with blades shut when sliding............... P18

Face Fitted Sliding panels with blades opened when sliding............. P19

Bottom Guide installation instruction.................................................. P20

6 /385-389 Pacific Highway Crows Nest 2065 NSW Australia Tel: (02) 8920 8818 Fax: (02) 8920 8808 www.deluxwood.com.au



Shutter with special shape.................................................................. P21

Custom Made Shutters

The shutters are made from the following materials: Western Red Cedar

(W.R.C), Basswood

Western Red Cedar comes in shades from Light Medium, Medium Dark.

WRC is treated with a U. V. stabilised single-pack lacquer. However, it is for interior use only,

Cedar is a lightweight stable wood which possesses a true straight grain and relatively consistent

density make cedar less likely to swell, warp and twist than other soft and hard woods

Basswood Experience the benefit of having the highest quality wood shutter, made from

100% furniture grade Basswood in your home. Basswood is the most durable and lightest

weight hardwood available. Due to its incredible low resin content, Basswood is a stable

timber suitable for use in shutters

Top rail:

Basswood: 132.5 x 19

Cedar: 90--122 x 21.5

Mid rail: 78 x 19

Bottom rail:

Basswood: 132.5 x 19 Cedar: 90--122 x 21.5

Stile: 50 x 24

50 x 28Extra Cost


Shutter parts Basswood and Cedar

Face frame 90 blade

60 x 41

L frame 90 blade

46 x 38

22mm

Z small frame 90 blade

58 x 36

Elliptical blade

Basswood:63 x 11T post: 57 x 33

Elliptical blade:

Basswood: 89 x 11

Cedar: 89 x 14

Hang strip: 30 x 30 Elliptical blade:

Basswood: 114 x 11

Flat Blade: 89 x 8 Light block: 15 x 8

Basswood


25 mm

25 mm

30 mm



Cedar and Basswood Shutter structure

•Mortise and tenon joint

•Frame mounting options

•Standard or concealed rotation bar

•180 degree rotation •Hinged , Bi-fold and

sliding.

•Nylon pin

•Tension screws

Rebate Stiles for two panels meet

together:

Maximum panel width: 950mm. Please call and ask if more than 950 mm

Maximum panel Height: 3000mm

Mid rail requirement: 0000 - 1800mm - No mid rail

1801 - 2500mm - one mid rail

2501 - 3000mm - two mid rail

You can specify the mid rail hight. It will be adjusted either up or down due to the blade

size and the actual panel height.

Tension Screw


Split Control: split controll into half is standard if panel height is over 900mm with no middle rail

required



Basswood Colours:Super White, Eggshell, Pearl, Cherry, Oak,Gold Oak

Cedar Colours:White Chalk, Light-Medium, Medium-Dark

Hanger Colours: Match, White, Eggshell, Bisque, Brass

Colours Match Available With additional charge


Number of Hinges for installation:

Shutter

Height Number of Hinges for installation

0000 - 1200 2

1201 - 1900 3

1901 - 2500 4

2501 - 3000 5

Self-mortise hinge L – Hinge

( Frame) (Hang Strip)

Rebated Hinge Pivot Hinge

(Bi-fold) (Top and Bottom)



Hinged panel configurations: Max. Height: 3000mm

Max. Width: 950mm(WRC, Basswood)

1 Panel:

2 Panels:

L/R LTR

3 panels:

LTL/R LRTR

LTLTL RTRTR

L R



4 Panels:

L/RTL/R

LTL/RTR

RTL/RTL

Double Hinged Panel: (Maximum panel width: 600mm)

LL


RR

LL/RR




Reveal Fitted Shutters with L Frame :

- 2 mm

Reveal Fitted Shutters with Z Frame :

- 2

.

mm

Window Width

- mm

( Top View )

2

.

- mm - mm

( Top View )

Window Width

2

2

2



- 2 mm



Reveal Fitted Shutter With Hang Strip & Light Block:

Window Width

- mm 3 - 3 mm

- 3 mm

- 3 mm

Light

Block ) Top View (



Face Fit Shutters



41 41

Frame to Frame Width

( ) Top View



Fixed Panel:


Bi-fold Panels

Configurations: Minimum Reveal Depth required: 85mm

Max. Height: 3000mm

Max. Width: 700mm(WRC and Basswood)

LL

LL/RR

RR

LL/RRRR

LLLL/RR

LLLL/RRRR




Aluminium Top Track: Bottom Tracl:

**Hardwares subject to be changed

Tilt rod offset from both sides to give a flat fold:

7mm 7mm 7mm 7mm 7mm 7mm 7mm 7mm

Facia Headboard

12

12

140

180

20

42

89

10 8 19

19

100

140

12.5 mm

30

33

11 mm

26 mm



Reveal Fitted Bi-fold Panels:

Window Width

- 5mm - 5mm

( Top View )

Headboard

Min. 85mm

19 mm



Face Fitted Bi-fold Panels:

Width (Frame to frame)

( Top View )

55 mm

34 mm

mm x 19mm Headboard 83

mm 19



Sliding Panel

Configurations:

Max. Height: 3000

Max. Width: 950mm (WRC, Basswood )

2 panels with side opening

2 centre stile panels with side opening

3 panels with centre opening

4 panels with centre opining

4 panels side opening with butt stiles

Facia Headboard



**Hardwares subject to be changed

Sliding when blades opened:

For 68mm Blade For 90mm Blade

19

140

12

12

140

180

20

42

89

10 8

19

180

mm

2 0

4 2 4 2

4 2

mm 2 4

mm 2 4


Reveal Fitted Sliding Panels with Blades Shut when sliding:

Min. Reveal depth required: For 68mm Blades: 140mm

For 90mm Blades: 152mm

Face Fitted Sliding Panels with blades opened when sliding:

mm Headboard 140

mm

mm 10

16 mm 5




Bottom Guide installation instruction:

Window Width

( Frame to Frame )

( Top View )

68

180 mm Headboard

20



The Side Board and Front Side Facia will be 2mm in than the Top Side and Top Front Facia.

Shutter with special shape

L M

R

For L Panel For M Panel If open to the right

For R Panel

Side Board

Top Front Facia

Front Side Facia

Top Side Facia


Shutter Manual Jul 2007

P22

custom made shutters manual...reveal fitted shutters with z frame : - 2. mm window width - mm (top...

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