cus303e engine mounted sealing flaps
TRANSCRIPT
Action Code:
Immediately
Diesel Customer Information No. 303
MAN Diesel & Turbo – a member of the MAN Group
MAN Diesel & Turbo SE
Head offi ce (& postal address)
Stadtbachstraße 1
86153 Augsburg
Germany
Phone: +49 (0) 821 322 0
Fax: +49 (0) 821 322 3382
www.mandieselturbo.com
PrimeServ
After Sales Augsburg
Stadtbachstraße 1
86153 Augsburg
Germany
Phone: +49 (0) 821 322 3509
Fax: +49 (0) 821 322 1530
PrimeServ
After Sales Technical
Stadtbachstraße 1
86153 Augsburg
Germany
Phone: +49 (0) 821 322 1499 (24-h-hotline)
Fax: +49 (0) 821 322 3838
PrimeServ
After Sales Commercial
Stadtbachstraße 1
86153 Augsburg
Germany
Phone: +49 (0) 821 322 1799 (24-h-hotline)
Fax: +49 (0) 821 322 3574
Engine mountedsealing fl aps
DCI / 303 - May 2011
Concerns
MAN Diesel & Turbo four-stroke
engines:
28/33D, 32/40, 32/44CR, 40/54,
48/60B, 48/60CR, 51/60DF, L58/64
Summary
Addition to maintenance schedule.
Filing Advice
Assembly group / work card 280, 289
General information
The basis for the reliable operation of technical machinery
is the careful execution of the specifi ed maintenance work.
This also extends to the fl aps and valves which are fi tted
to the Diesel engines.
Our diesel engines feature a number of different air pipes,
which are controlled by sealing fl aps. These air pipes can
be charge air blow by, charge air blow off and waste gate.
The effi ciency of the engine and the operational
performance of the turbocharger are improved by
opening the different fl aps under different conditions.
Background
Due to an increased number of requests regarding
information for the maintenance of engine mounted fl aps,
we would like to take this opportunity to address this
matter. We include the fl aps in the general maintenance
schedule of the engine.
Advice
The inspection interval is recommended every 6,000
operating hours at the latest or after one year.
The scope of work includes the removal and inspection of the fl ap/s including crack detection on all
moveable inner parts.
If provided the inspection should also include the protection screen.
Contact
Should you have any queries, our Technical Service will be pleased to be of assistance:
MAN Diesel & Turbo SE
86224 Augsburg
Tel.: +49 (0) 821 322-3208
Fax: +49 (0) 821 322-3838
E-mail: [email protected]
Robert Glauber
Senior Vice President
After Sales
Jörn Holst
Senior Manager
After Sales Technical
Please forward this information to your technical operational personnel and remember to inform us of the current operating hours of your MAN Diesel & Turbo engines.
DCI / No. 303 - May 2011
Diesel Customer Information »Engine mounted sealing fl aps« - Page 2 of 2
Maintenance schedule(Systems)
Maintenance schedule1,2,3
per
24 150
250
500
1-2*
3-4*
5-6*
10-1
2*20
-24*
30-4
0*50
-60*
Fuel system
004 Check the system components forleakage (visual inspection)
A 1 0.20 Engine X
005 Service tank: Check the fuel level; drainthe service tank and settling tank
A 1 0.20 Engine X
006 Check Viscosimat (carry outcomparative temperaturemeasurement)
B 1 0.10 Unit X
007 Clean fuel filter (depending on thedifferential pressure)
B 1 3 Filter 1 1 1 1 1 1 1 1 1 1 1
008 Overhaul the fuel delivery pump B 1 1 Pump 3 3 3 3 3 3 3 3 3 3 3
009 Inspect/overhaul the buffer piston(s) 434.04 1 1 Unit X
Lube oil system
011 Check the system components forleakage (visual inspection)
A 1 0.20 Engine X
012 Service tank for engine and cylinderlubrication: Check oil level
A 1 0.10 Engine X
014 Examine oil sample (spot test) 000.05 1 0.20 Engine X
015 Have the oil sample analysed 000.04 1 0.30 Engine X
016 Change oil filling (depending on resultsof analysis), clean the tank
000.04 1 5 Engine 1 1 1 1 1 1 1 1 1 1 1
017 Check oil drain from piston, connectingrod and crankshaft bearings, from thegear drive system and the turbocharger(visually) - see also 401
A 1 0.20 Unit;Cyl. X
018 Check oil drain (visually) from camshaftbearings, high-pressure pumps andvalve gear (in the rocker arm casing) -see also 401
A 1 2 Engine X
020 Overhaul the lubricating oil pump 300.01 2 10 Pump 1 1 1 1 1 1 1 1 1 1 1
023 Clean the lubricating oil service filter(depending on scavenging intervals)
B 1 3 Filter 1 1 1 1 1 1 1 1 1 1 1
024 Clean the lubricating oil indicator filter(dependent upon the differentialpressure)
B 1 2 Filter 1 1 1 1 1 1 1 1 1 1 1
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition3 According to specification of manufacturer4 If component/system is given20
11-0
4-05
- d
e
Mai
nten
ance
sch
edul
e66
28 4
.7.1
-02
32/4
0
MAN Diesel & Turbo 4.7.1
6628 4.7.1-02 EN 1 (4)
1,2,3
per
24 150
250
500
1-2*
3-4*
5-6*
10-1
2*20
-24*
30-4
0*50
-60*
025 Clean the lubricating oil preheater(dependent on separating temperatureat required flow rate). Possibly havecleaning carried out by a specialistcompany
B 1 4 Unit 1 1 1 1 1 1 1 1 1 1 1
026 Check, clean and overhaul thelubricating oil separator (self-discharging)
B 1 4 Unit 1 1 1 1 1 1 1 1 1 1 1
027 Clean the lubricating oil cooler (possiblyperformed by specialist company)
C 0 Unit 1 1 1 1 1 1 1 1 1 1 1
Cooling water system (cylinder and nozzle cooling)
031 Compensating tank: Check the coolingwater level
A 1 0.20 Engine X
032 Check nozzle cooling water outlet (forunobstructed drainage and possibletraces of fuel)
A 1 0.10 Engine 4
033 Cooling water: Check the corrosionprotection - refer to 401
000.07 1 1 Engine X
035 Check cooling spaces, chemically cleanthe system (cylinder and nozzlecooling). Possibly have cleaning carriedout by a specialist company
000.08 0 Engine 1 1 1 1 1 1 1 1 1 1 1
036 Cooling water heat exchanger: Cleanthe cooling spaces, possibly byspecialist company
C 0 Unit 1 1 1 1 1 1 1 1 1 1 1
Compressed air and control air system
042 Compressed air tank: drain water afterevery filling (if there is no automaticdrainage)
A 1 0.10 Unit X
043 Clean the inside of the compressed airtank, overhaul the valves (inaccordance with the regulations of theclassification society)
B 2 10 Unit 1 1 1 1 1 1 1 1 1 1 1
044 Control air system: Drain waterseparator and air filter
125.10 1 0.10 Engine X
045 Control air system: Clean waterseparator and air filter
125.10 1 1 Engine X
Charge air system
052 Charge air cooler/charge air pipe:Check condensed water discharge forquantity/free flow
A 1 0.10 Pipe X
053 Clean charge air cooler on both waterand air sides, possibly by specialistcompany
322.01322.02
2 15 Radiator 1 1 1 1 1 1 1 1 1 1 1
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition3 According to specification of manufacturer4 If component/system is given
Mai
nten
ance
sch
edul
e66
28 4
.7.1
-02
32/4
0
2011
-04-
05 -
de
4.7.1 MAN Diesel & Turbo
2 (4) 6628 4.7.1-02 EN
1,2,3
per
24 150
250
500
1-2*
3-4*
5-6*
10-1
2*20
-24*
30-4
0*50
-60*
054 Charge air bypass/blow-off device:Check system components for leakage(visually). Check control and monitoringelements for proper function
A 1 1 Engine 1 1 1 1 1 1 1 1 1 1 1
055 Shut-off flaps on engine: Dismount andcheck for cracks. Every 6000operational hours or once a year
280.02 1 2 Engine 4
Exhaust gas system
062 Exhaust gas blow-off device: Checksystem components for leakage(visually). Check control and monitoringelements for proper function
A 1 1 Engine 1 1 1 1 1 1 1 1 1 1 1
063 Exhaust pipe: Check flangeconnections and compensators fortightness (visually)
289.01 1 0.20 Pipe X
064 Shut-off flaps on engine: Dismount andcheck for cracks. Every 6000operational hours or once a year
289.02 1 2 Unit 4
Measuring, control and regulation systems
072 Switching and shut-down devices:Check functional capability andswitching points - also see 402
A 2 6 Engine X
073 Dismantle the control valves in the 10and 30 bar system, replace wear parts
125.xx 1 24 Engine X
074 Battery: Check the charge status andthe acid level
A 1 0.50 Engine 4
075 Inspect/overhaul the oil mist detector B 1 1 Engine 3 3 3 3 3 3 3 3 3 3 3
076 Check the exhaust gas temperaturemeasuring system
A 1 6 Engine 3
Engine foundation/pipe connections
082 Foundation bolts: Check pretension.Check firm seating of stoppers,brackets and resilient elements (in caseof marine engines also after collision orgrounding) - see also 402
012.01 2 8 Engine X
083 Resilient mounting: Determine theamount of setting of the elasticelements
012.01 2 3 Engine 4
084 Elastic pipe connections: Check allhoses
A 1 1 Engine 4
085 Elastic pipe connections: Replacehoses for fuel, lubricating oil, coolingwater, steam and compressed air
A 2 14 Engine 1 1 1 1 1 1 1 1 1 1 1
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition3 According to specification of manufacturer4 If component/system is given
2011
-04-
05 -
de
Mai
nten
ance
sch
edul
e66
28 4
.7.1
-02
32/4
0
MAN Diesel & Turbo 4.7.1
6628 4.7.1-02 EN 3 (4)
1,2,3
per
24 150
250
500
1-2*
3-4*
5-6*
10-1
2*20
-24*
30-4
0*50
-60*
086 Screwed connections: check for tightfit/proper pretension (e.g. on exhaustgas and charge air pipe, charge aircooler and turbocharger) - see also 402
000.30 2 10 Engine X
Flexible coupling/turning gear
092 Flexible coupling: Check alignment andrubber elements
000.09 2 8 Engine 4
093 Coupling bolts: check for tight fit/properpretension - see also 402
020.04 1 1 Engine X
094 Inspect/overhaul the turning gear B 1 1 Unit 3 3 3 3 3 3 3 3 3 3 3
Additionally required
401 Check installed new parts or installedoverhauled parts/newly addedlubricants once after the indicatedinterval - applies to 017, 018, 033
D 0 Unit X
402 Check installed new parts or installedoverhauled parts/newly addedlubricants once after the indicatedinterval - applies to 072, 082, 086, 093
D 0 Unit X
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition3 According to specification of manufacturer4 If component/system is given
Mai
nten
ance
sch
edul
e66
28 4
.7.1
-02
32/4
0
2011
-04-
05 -
de
4.7.1 MAN Diesel & Turbo
4 (4) 6628 4.7.1-02 EN
Maintenance schedule(systems - biofuel operation)
Maintenance schedule1,2,3
per
24 150
250
500
1-2*
2-3*
5-6*
10-1
2*20
-24*
30-4
0*50
-60*
Fuel system
002 Analyse fuel sample (all characteristicsof the specification)
000.05 1 0.20 Engine X
003 Analyse the fuel sample for acidcontent (TAN)
000.04 1 0.30 Engine X
004 Check the system components forleakage (visual inspection)
A 1 0.20 Engine X
005 Service tank: Check the fuel level; drainthe service tank and settling tank
A 1 0.20 Engine X
006 Check Viscosimat (carry outcomparative temperaturemeasurement)
B 1 0.10 Unit X
007 Clean fuel filter (depending on thedifferential pressure)
B 1 3 Filter 1 1 1 1 1 1 1 1 1 1 1
008 Overhaul the fuel delivery pump B 1 1 Pump 3 3 3 3 3 3 3 3 3 3 3
009 Inspect/overhaul the buffer piston(s) 434.04 1 1 Unit X
Lube oil system
011 Check the system components forleakage (visual inspection)
A 1 0.20 Engine X
012 Service tank for engine and cylinderlubrication: Check oil level
A 1 0.10 Engine X
014 Examine oil sample (spot test) 000.05 1 0.20 Engine X
015 Have the oil sample analysed 000.04 1 0.30 Engine X
016 Change oil filling (depending on resultsof analysis), clean the tank
000.04 1 5 Engine 1 1 1 1 1 1 1 1 1 1 1
017 Check oil drain from piston, connectingrod and crankshaft bearings, from thegear drive system and the turbocharger(visually) - see also 401
A 1 0.20 Unit;Cyl. X
018 Check oil drain (visually) from camshaftbearings, high-pressure pumps andvalve gear (in the rocker arm casing) -see also 401
A 1 2 Engine X
020 Overhaul the lubricating oil pump 300.01 2 10 Pump 1 1 1 1 1 1 1 1 1 1 1
023 Clean the lubricating oil service filter(depending on scavenging intervals)
B 1 3 Filter 1 1 1 1 1 1 1 1 1 1 1
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition3 According to specification of manufacturer4 If component/system is given
2011
-04-
05 -
de
Mai
nten
ance
sch
edul
e66
28 4
.7.1
-03
32/4
0
MAN Diesel & Turbo 4.7.1
6628 4.7.1-03 EN 1 (4)
1,2,3
per
24 150
250
500
1-2*
2-3*
5-6*
10-1
2*20
-24*
30-4
0*50
-60*
024 Clean the lubricating oil indicator filter(dependent upon the differentialpressure)
B 1 2 Filter 1 1 1 1 1 1 1 1 1 1 1
025 Clean the lubricating oil preheater(dependent on separating temperatureat required flow rate). Possibly havecleaning carried out by a specialistcompany
B 1 4 Unit 1 1 1 1 1 1 1 1 1 1 1
026 Check, clean and overhaul thelubricating oil separator (self-discharging)
B 1 4 Unit 1 1 1 1 1 1 1 1 1 1 1
027 Clean the lubricating oil cooler (possiblyperformed by specialist company)
C 0 Unit 1 1 1 1 1 1 1 1 1 1 1
Cooling water system (cylinder and nozzle cooling)
031 Compensating tank: Check the coolingwater level
A 1 0.20 Engine X
032 Check nozzle cooling water outlet (forunobstructed drainage and possibletraces of fuel)
A 1 0.10 Engine 4
033 Cooling water: Check the corrosionprotection - refer to 401
000.07 1 1 Engine X
035 Check cooling spaces, chemically cleanthe system (cylinder and nozzlecooling). Possibly have cleaning carriedout by a specialist company
000.08 0 Engine 1 1 1 1 1 1 1 1 1 1 1
036 Cooling water heat exchanger: Cleanthe cooling spaces, possibly byspecialist company
C 0 Unit 1 1 1 1 1 1 1 1 1 1 1
Compressed air and control air system
042 Compressed air tank: drain water afterevery filling (if there is no automaticdrainage)
A 1 0.10 Unit X
043 Clean the inside of the compressed airtank, overhaul the valves (inaccordance with the regulations of theclassification society)
B 2 10 Unit 1 1 1 1 1 1 1 1 1 1 1
044 Control air system: Drain waterseparator and air filter
125.10 1 0.10 Engine X
045 Control air system: Clean waterseparator and air filter
125.10 1 1 Engine X
Charge air system
052 Charge air cooler/charge air pipe:Check condensed water discharge forquantity/free flow
A 1 0.10 Pipe X
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition3 According to specification of manufacturer4 If component/system is given
Mai
nten
ance
sch
edul
e66
28 4
.7.1
-03
32/4
0
2011
-04-
05 -
de
4.7.1 MAN Diesel & Turbo
2 (4) 6628 4.7.1-03 EN
1,2,3
per
24 150
250
500
1-2*
2-3*
5-6*
10-1
2*20
-24*
30-4
0*50
-60*
053 Clean charge air cooler on both waterand air sides, possibly by specialistcompany
322.01322.02
2 15 Radiator 1 1 1 1 1 1 1 1 1 1 1
054 Charge air bypass/blow-off device:Check system components for leakage(visually). Check control and monitoringelements for proper function
A 1 1 Engine 1 1 1 1 1 1 1 1 1 1 1
055 Shut-off flaps on engine: Dismount andcheck for cracks. Every 6000operational hours or once a year
280.02 1 2 Engine 4
Exhaust gas system
062 Exhaust gas blow-off device: Checksystem components for leakage(visually). Check control and monitoringelements for proper function
A 1 1 Engine 1 1 1 1 1 1 1 1 1 1 1
063 Exhaust pipe: Check flangeconnections and compensators fortightness (visually)
289.01 1 0.20 Pipe X
064 Shut-off flaps on engine: Dismount andcheck for cracks. Every 6000operational hours or once a year
289.02 1 2 Unit 4
Measuring, control and regulation systems
072 Switching and shut-down devices:Check functional capability andswitching points - also see 402
A 2 6 Engine X
073 Dismantle the control valves in the 10and 30 bar system, replace wear parts
125.xx 1 24 Engine X
074 Battery: Check the charge status andthe acid level
A 1 0.50 Engine 4
075 Inspect/overhaul the oil mist detector B 1 1 Engine 3 3 3 3 3 3 3 3 3 3 3
076 Check the exhaust gas temperaturemeasuring system
A 1 6 Engine 3
Engine foundation/pipe connections
082 Foundation bolts: Check pretension.Check firm seating of stoppers,brackets and resilient elements (in caseof marine engines also after collision orgrounding) - see also 402
012.01 2 8 Engine X
083 Resilient mounting: Determine theamount of setting of the elasticelements
012.01 2 3 Engine 4
084 Elastic pipe connections: Check allhoses
A 1 1 Engine 4
085 Elastic pipe connections: Replacehoses for fuel, lubricating oil, coolingwater, steam and compressed air
A 2 14 Engine 1 1 1 1 1 1 1 1 1 1 1
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition3 According to specification of manufacturer4 If component/system is given
2011
-04-
05 -
de
Mai
nten
ance
sch
edul
e66
28 4
.7.1
-03
32/4
0
MAN Diesel & Turbo 4.7.1
6628 4.7.1-03 EN 3 (4)
1,2,3
per
24 150
250
500
1-2*
2-3*
5-6*
10-1
2*20
-24*
30-4
0*50
-60*
086 Screwed connections: check for tightfit/proper pretension (e.g. on exhaustgas and charge air pipe, charge aircooler and turbocharger) - see also 402
000.30 2 10 Engine X
Flexible coupling/turning gear
092 Flexible coupling: Check alignment andrubber elements
000.09 2 8 Engine 4
093 Coupling bolts: check for tight fit/properpretension - see also 402
020.04 1 1 Engine X
094 Inspect/overhaul the turning gear B 1 1 Unit 3 3 3 3 3 3 3 3 3 3 3
Additionally required
401 Check installed new parts or installedoverhauled parts/newly addedlubricants once after the indicatedinterval - applies to 017, 018, 033
D 0 Unit X
402 Check installed new parts or installedoverhauled parts/newly addedlubricants once after the indicatedinterval - applies to 072, 082, 086, 093
D 0 Unit X
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition3 According to specification of manufacturer4 If component/system is given
Mai
nten
ance
sch
edul
e66
28 4
.7.1
-03
32/4
0
2011
-04-
05 -
de
4.7.1 MAN Diesel & Turbo
4 (4) 6628 4.7.1-03 EN
Maintenance schedule(Systems)
Maintenance schedule1,2,3
per
24 150
250
500
1500
3000
6000
1200
024
000
3000
036
000
Fuel system
004 Check the system components forleakage (visual inspection)
A 1 0.20 Engine X
005 Service tank: Check the fuel level; drainthe service tank and settling tank
A 1 0.20 Engine X
006 Check Viscosimat (carry outcomparative temperaturemeasurement)
B 1 0.10 Unit X
007 Clean fuel filter (depending on thedifferential pressure)
B 1 3 Filter 1 1 1 1 1 1 1 1 1 1 1
008 Overhaul the fuel delivery pump B 1 1 Pump 3 3 3 3 3 3 3 3 3 3 3
009 Inspect/overhaul the buffer piston(s) 434.04 1 1 Unit X
Lube oil system
011 Check the system components forleakage (visual inspection)
A 1 0.20 Engine X
012 Service tank for engine and cylinderlubrication: Check oil level
A 1 0.10 Engine X
014 Examine oil sample (spot test) 000.05 1 0.20 Engine X
015 Have the oil sample analysed 000.04 1 0.30 Engine X
016 Change oil filling (depending on resultsof analysis), clean the tank
000.04 1 5 Engine 1 1 1 1 1 1 1 1 1 1 1
017 Check oil drain from piston, connectingrod and crankshaft bearings, from thegear drive system and the turbocharger(visually) - see also 401
A 1 0.20 Unit;Cyl. X
018 Check oil drain (visually) from camshaftbearings, high-pressure pumps andvalve gear (in the rocker arm casing) -see also 401
A 1 2 Engine X
020 Overhaul the lubricating oil pump 300.01 2 10 Pump 1 1 1 1 1 1 1 1 1 1 1
022 Overhaul the cylinder lubricating oil unitor pump, the block distributor and themonitoring devices
302.01 1 4 Unit 1 1 1 1 1 1 1 1 1 1 1
023 Clean the lubricating oil service filter(depending on scavenging intervals)
B 1 3 Filter 1 1 1 1 1 1 1 1 1 1 1
024 Clean the lubricating oil indicator filter(dependent upon the differentialpressure)
B 1 2 Filter 1 1 1 1 1 1 1 1 1 1 1
24 ... Repetition interval in operating hoursX Maintenance work due1 As required/depending on condition3 According to specification of manufacturer4 If component/system is given
2011
-04-
04 -
de
Mai
nten
ance
sch
edul
e66
40 4
.7.1
-01
L58/
64
MAN Diesel & Turbo 4.7.1
6640 4.7.1-01 EN 1 (4)
1,2,3
per
24 150
250
500
1500
3000
6000
1200
024
000
3000
036
000
025 Clean the lubricating oil preheater(dependent on separating temperatureat required flow rate). Possibly havecleaning carried out by a specialistcompany
B 1 4 Unit 1 1 1 1 1 1 1 1 1 1 1
026 Check, clean and overhaul thelubricating oil separator (self-discharging)
B 1 4 Unit 1 1 1 1 1 1 1 1 1 1 1
027 Clean the lubricating oil cooler (possiblyperformed by specialist company)
C 0 Unit 1 1 1 1 1 1 1 1 1 1 1
Cooling water system (cylinder and nozzle cooling)
031 Compensating tank: Check the coolingwater level
A 1 0.20 Engine X
032 Check nozzle cooling water outlet (forunobstructed drainage and possibletraces of fuel)
A 1 0.10 Engine X
033 Cooling water: Check the corrosionprotection - refer to 401
000.07 1 1 Engine X
035 Check cooling spaces, chemically cleanthe system (cylinder and nozzlecooling). Possibly have cleaning carriedout by a specialist company
000.08 0 Engine 1 1 1 1 1 1 1 1 1 1 1
036 Cooling water heat exchanger: Cleanthe cooling spaces, possibly byspecialist company
C 0 Unit 1 1 1 1 1 1 1 1 1 1 1
Compressed air and control air system
042 Compressed air tank: drain water afterevery filling (if there is no automaticdrainage)
A 1 0.10 Unit 1 1 1 1 1 1 1 1 1 1 1
043 Clean the inside of the compressed airtank, overhaul the valves (inaccordance with the regulations of theclassification society)
B 2 10 Unit 1 1 1 1 1 1 1 1 1 1 1
044 Control air system: Drain waterseparator and air filter
125.10 1 0.10 Engine X
045 Control air system: Clean waterseparator and air filter
125.10 1 1 Engine X
Charge air system
052 Charge air cooler/charge air pipe:Check condensed water discharge forquantity/free flow
A 1 0.10 Pipe X
053 Clean charge air cooler on both waterand air sides, possibly by specialistcompany
322.01322.02
2 15 Radiator 1 1 1 1 1 1 1 1 1 1 1
24 ... Repetition interval in operating hoursX Maintenance work due1 As required/depending on condition3 According to specification of manufacturer4 If component/system is given
Mai
nten
ance
sch
edul
e66
40 4
.7.1
-01
L58/
64
2011
-04-
04 -
de
4.7.1 MAN Diesel & Turbo
2 (4) 6640 4.7.1-01 EN
1,2,3
per
24 150
250
500
1500
3000
6000
1200
024
000
3000
036
000
054 Charge air bypass/blow-off device:Check system components for leakage(visually). Check control and monitoringelements for proper function
A 1 1 Engine 1 1 1 1 1 1 1 1 1 1 1
055 Shut-off flaps on engine: Dismount andcheck for cracks. Every 6000operational hours or once a year
280.02 1 2 Engine 4
Exhaust gas system
062 Exhaust gas blow-off device: Checksystem components for leakage(visually). Check control and monitoringelements for proper function
A 1 1 Engine 1 1 1 1 1 1 1 1 1 1 1
063 Exhaust pipe: Check flangeconnections and compensators fortightness (visually)
289.01 1 0.20 Pipe 1 1 1 1 1 1 1 1 1 1 1
064 Shut-off flaps on engine: Dismount andcheck for cracks. Every 6000operational hours or once a year
289.02 1 2 Unit 4
Measuring, control and regulation systems
072 Switching and shut-down devices:Check functional capability andswitching points - also see 402
A 2 6 Engine X
073 Dismantle the control valves in the 10and 30 bar system, replace wear parts
125.xx 1 24 Engine X
074 Battery: Check the charge status andthe acid level
A 1 0.50 Engine 4
075 Inspect/overhaul the oil mist detector B 1 1 Engine 3 3 3 3 3 3 3 3 3 3 3
076 Check the exhaust gas temperaturemeasuring system
A 1 6 Engine 3
Engine foundation/pipe connections
082 Foundation bolts: Check pretension.Check firm seating of stoppers,brackets and resilient elements (in caseof marine engines also after collision orgrounding) - see also 402
012.01 2 8 Engine X
083 Resilient mounting: Determine theamount of setting of the elasticelements
012.01 2 3 Engine 4
084 Elastic pipe connections: Check allhoses
A 1 1 Engine 4
085 Elastic pipe connections: Replacehoses for fuel, lubricating oil, coolingwater, steam and compressed air
A 2 14 Engine 1 1 1 1 1 1 1 1 1 1 1
086 Screwed connections: check for tightfit/proper pretension (e.g. on exhaustgas and charge air pipe, charge aircooler and turbocharger) - see also 402
000.30 2 10 Engine X
24 ... Repetition interval in operating hoursX Maintenance work due1 As required/depending on condition3 According to specification of manufacturer4 If component/system is given
2011
-04-
04 -
de
Mai
nten
ance
sch
edul
e66
40 4
.7.1
-01
L58/
64
MAN Diesel & Turbo 4.7.1
6640 4.7.1-01 EN 3 (4)
1,2,3
per
24 150
250
500
1500
3000
6000
1200
024
000
3000
036
000
Flexible coupling/turning gear
092 Flexible coupling: Check alignment andrubber elements
000.09 2 8 Engine 4
093 Coupling bolts: check for tight fit/properpreload - see also 402
020.02 1 1 Engine X
094 Inspect/overhaul the turning gear B 1 1 Unit 3 3 3 3 3 3 3 3 3 3 3
Additionally required
401 Check installed new parts or installedoverhauled parts/newly addedlubricants once after the indicatedinterval - applies to 017, 018, 033
D 0 Unit X
402 Check installed new parts or installedoverhauled parts/newly addedlubricants once after the indicatedinterval - applies to 072, 082, 086, 093
D 0 Unit X
24 ... Repetition interval in operating hoursX Maintenance work due1 As required/depending on condition3 According to specification of manufacturer4 If component/system is given
Mai
nten
ance
sch
edul
e66
40 4
.7.1
-01
L58/
64
2011
-04-
04 -
de
4.7.1 MAN Diesel & Turbo
4 (4) 6640 4.7.1-01 EN
Maintenance schedule
Maintenance schedule1,2,3
per
24 150
250
500
1-2*
3-4*
5-6*
10-1
5*20
-24*
25-3
0*30
-40*
Fuel system
002 Analyse fuel sample (all characteristicsof the specification)
000.05 1 0.15 Engine X
003 Analyse the fuel sample for acidcontent (TAN)
000.04 1 0.30 Engine X
004 Check the system components forleakage (visual inspection)
A 1 0.20 Engine X
005 Service tank: Check the fuel level; drainthe service tank and settling tank
A 1 0.20 Engine X
007 Clean fuel filter (depending on thedifferential pressure)
B 1 3 Filter 1 1 1 1 1 1 1 1 1 1 1
008 Overhaul the fuel delivery pump B 1 1 Pump 3 3 3 3 3 3 3 3 3 3 3
009 Inspect/overhaul the buffer piston(s) 434.04 1 1 Unit X
Lube oil system
011 Check the system components forleakage (visual inspection)
A 1 0.20 Engine X
012 Service tank for engine and cylinderlubrication: Check oil level
A 1 0.10 Engine X
014 Examine oil sample (spot test) 000.05 1 0.20 Engine X
015 Have the oil sample analysed 000.04 1 0.30 Engine X
016 Change oil filling (depending on resultsof analysis), clean the tank
000.04 1 5 Engine 1 1 1 1 1 1 1 1 1 1 1
017 Check oil drain from piston, connectingrod and crankshaft bearings, from thegear drive system and the turbocharger(visually) - see also 401
A 1 0.20 Unit;Cyl. X
018 Check oil drain (visually) from camshaftbearings, injection pumps and valvegear (in the rocker arm casing) - seealso 401
A 1 2 Engine X
020 Overhaul the lubricating oil pump 300.02B
2 10 Pump 1 1 1 1 1 1 1 1 1 1 1
023 Clean the lubricating oil service filter(depending on scavenging intervals)
B 1 3 Filter 1 1 1 1 1 1 1 1 1 1 1
024 Clean the lubricating oil indicator filter(dependent upon the differentialpressure)
B 1 2 Filter 1 1 1 1 1 1 1 1 1 1 1
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition3 According to specification of manufacturer4 If component/system is given
2011
-04-
04 -
de
Mai
nten
ance
sch
edul
e67
06 4
.7.1
-01
48/6
0B
MAN Diesel & Turbo 4.7.1
6706 4.7.1-01 EN 1 (4)
1,2,3
per
24 150
250
500
1-2*
3-4*
5-6*
10-1
5*20
-24*
25-3
0*30
-40*
025 Clean the lubricating oil preheater(dependent on separating temperatureat required flow rate). Possibly havecleaning carried out by a specialistcompany
B 1 4 Unit 1 1 1 1 1 1 1 1 1 1 1
026 Check, clean and overhaul thelubricating oil separator (self-discharging)
B 1 4 Unit 1 1 1 1 1 1 1 1 1 1 1
027 Clean the lubricating oil cooler (possiblyperformed by specialist company)
C 0 Unit 1 1 1 1 1 1 1 1 1 1 1
Cooling water system
031 Compensating tank: Check the coolingwater level
A 1 0.20 Engine X
033 cooling water: Check the corrosionprotection - see also 401
000.07 1 0.50 Engine X
035 Check cooling spaces, chemically cleanthe system (cylinder and nozzlecooling). Possibly have cleaning carriedout by a specialist company
000.08 0 Engine 1 1 1 1 1 1 1 1 1 1 1
036 Cooling water heat exchanger: Cleanthe cooling spaces, possibly byspecialist company
C 0 Unit 1 1 1 1 1 1 1 1 1 1 1
Compressed air and control air system
042 Drain the water from the compressedair tank (if it is not automatically drained)
A 1 0.10 Unit X
043 Clean the inside of the compressed airtank, overhaul the valves (inaccordance with the regulations of theclassification society)
B 2 10 Unit 1 1 1 1 1 1 1 1 1 1 1
044 Control air system: Drain waterseparator and air filter
125.10B
1 0.10 Engine X
045 Control air system: Clean waterseparator and air filter
125.10B
1 0.50 Engine X
Charge air system
052 Charge air cooler/charge air pipe:Check condensed water discharge forquantity/free flow
A 1 0.10 Pipe X
053 Clean charge air cooler on both waterand air sides, possibly by specialistcompany
322.01322.03
2 15 Radiator 1 1 1 1 1 1 1 1 1 1 1
054 Charge air bypass/blow-off device:Check system components for leakage(visually). Check control and monitoringelements for proper function
A 1 0.50 Engine 1 1 1 1 1 1 1 1 1 1 1
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition3 According to specification of manufacturer4 If component/system is given
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ance
sch
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06 4
.7.1
-01
48/6
0B
2011
-04-
04 -
de
4.7.1 MAN Diesel & Turbo
2 (4) 6706 4.7.1-01 EN
1,2,3
per
24 150
250
500
1-2*
3-4*
5-6*
10-1
5*20
-24*
25-3
0*30
-40*
055 Shut-off flaps on engine: Dismount andcheck for cracks. Every 6000operational hours or once a year
280.02 1 2 Engine 4
Exhaust gas system
062 Exhaust gas blow-off device: Checksystem components for leakage(visually). Check control and monitoringelements for proper function
A 1 0.50 Engine 1 1 1 1 1 1 1 1 1 1 1
063 Exhaust pipe: Check flangeconnections and compensators fortightness (visually)
A 1 0.20 Pipe X
064 Shut-off flaps on engine: Dismount andcheck for cracks. Every 6000operational hours or once a year
289.02 1 2 Unit 4
Measuring, control and regulation systems
072 Switching and shut-down devices:Check functional capability andswitching points - also see 402
A 2 6 Engine X
073 Dismantle the control valves in the 10and 30 bar system, replace wear parts
125.xx 1 24 Engine X
074 Battery: Check the charge status andthe acid level
A 1 0.50 Engine 4
075 Inspect/overhaul the oil mist detector B 1 1 Engine 3 3 3 3 3 3 3 3 3 3 3
076 Check the exhaust gas temperaturemeasuring system
A 1 6 Engine 3
Engine foundation/pipe connections
082 Foundation bolts: Check pretension.Check firm seating of stoppers,brackets and resilient elements (in caseof marine engines also after collision orgrounding) - see also 402
012.01 2 8 Engine X
083 Resilient mounting: Determine theamount of setting of the elasticelements
012.01 2 3 Engine 4
084 Elastic pipe connections: Check allhoses
A 1 1 Engine 4
085 Elastic pipe connections: Replacehoses for fuel, lubricating oil, coolingwater, steam and compressed air
A 2 14 Engine 1 1 1 1 1 1 1 1 1 1 1
086 Screwed connections: check for tightfit/proper pretension (e.g. on exhaustgas and charge air pipe, charge aircooler and turbocharger) - see also 402
000.30 2 10 Engine X
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition3 According to specification of manufacturer4 If component/system is given
2011
-04-
04 -
de
Mai
nten
ance
sch
edul
e67
06 4
.7.1
-01
48/6
0B
MAN Diesel & Turbo 4.7.1
6706 4.7.1-01 EN 3 (4)
1,2,3
per
24 150
250
500
1-2*
3-4*
5-6*
10-1
5*20
-24*
25-3
0*30
-40*
Flexible coupling/turning gear
092 Flexible coupling: Check alignment andrubber elements
000.09 2 8 Engine 4
093 Coupling bolts: check for tight fit/properpreload - see also 402
020.02 1 1 Engine X
094 Inspect/overhaul the turning gear B 1 1 Unit 3 3 3 3 3 3 3 3 3 3 3
Additionally required
401 Check installed new parts or installedoverhauled parts/newly addedlubricants once after the indicatedinterval - applies to 017, 018, 033
D Unit X
402 Check installed new parts or installedoverhauled parts/newly addedlubricants once after the indicatedinterval - applies to 072, 082, 086, 093
D Unit X
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition3 According to specification of manufacturer4 If component/system is given
Mai
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ance
sch
edul
e67
06 4
.7.1
-01
48/6
0B
2011
-04-
04 -
de
4.7.1 MAN Diesel & Turbo
4 (4) 6706 4.7.1-01 EN
Maintenance schedule(Systems)
Maintenance schedule1,2,3
per
24 150
250
500
1-2*
3-4*
5-6*
10-1
5*20
-24*
25-3
0*30
-40*
Fuel system
002 Analyse fuel sample (all characteristicsof the specification)
000.05 1 0.15 Engine X
003 Analyse the fuel sample for acidcontent (TAN)
000.04 1 0.30 Engine X
004 Check the system components forleakage (visual inspection)
A 1 0.20 Engine X
005 Service tank: Check the fuel level; drainthe service tank and settling tank
A 1 0.20 Engine X
006 Check Viscosimat (carry outcomparative temperaturemeasurement)
B 1 0.10 Unit X
007 Clean fuel filter (depending on thedifferential pressure)
B 1 3 Filter 1 1 1 1 1 1 1 1 1 1 1
008 Overhaul the fuel delivery pump B 1 1 Pump 3 3 3 3 3 3 3 3 3 3 3
009 Inspect/overhaul the buffer piston(s) 434.04 1 1 Unit X
Lube oil system
011 Check the system components forleakage (visual inspection)
A 1 0.20 Engine X
012 Service tank for engine and cylinderlubrication: Check oil level
A 1 0.10 Engine X
014 Examine oil sample (spot test) 000.05 1 0.20 Engine X
015 Have the oil sample analysed 000.04 1 0.30 Engine X
016 Change oil filling (depending on resultsof analysis), clean the tank
000.04 Engine 1 1 1 1 1 1 1 1 1 1 1
017 Check oil drain from piston, connectingrod and crankshaft bearings, from thegear drive system and the turbocharger(visually) - see also 401
A 1 0.20 Unit;Cyl. 2 X
018 Check oil drain (visually) from camshaftbearings, injection pumps and valvegear (in the rocker arm casing) - seealso 401
A 1 2 Engine 2 X
020 Overhaul the lubricating oil pump 300.02B
2 10 Pump 1 1 1 1 1 1 1 1 1 1 1
022 Overhaul the cylinder lubricating oil unitor pump, the block distributor and themonitoring devices
A 1 4 Unit 1 1 1 1 1 1 1 1 1 1 1
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition2 Checking of new or overhauled parts required (once after the mentioned time)3 According to specification of manufacturer4 If component/system is given
2011
-04-
04 -
de
Mai
nten
ance
sch
edul
e67
06 4
.7.1
-02
48/6
0B
MAN Diesel & Turbo 4.7.1
6706 4.7.1-02 EN 1 (4)
1,2,3
per
24 150
250
500
1-2*
3-4*
5-6*
10-1
5*20
-24*
25-3
0*30
-40*
023 Clean the lubricating oil service filter(depending on scavenging intervals)
B 1 3 Filter 1 1 1 1 1 1 1 1 1 1 1
024 Clean the lubricating oil indicator filter(dependent upon the differentialpressure)
B 1 2 Filter 1 1 1 1 1 1 1 1 1 1 1
025 Clean the lubricating oil preheater(dependent on separating temperatureat required flow rate). Possibly havecleaning carried out by a specialistcompany
B 1 4 Unit 1 1 1 1 1 1 1 1 1 1 1
026 Check, clean and overhaul thelubricating oil separator (self-discharging)
B 1 4 Unit 1 1 1 1 1 1 1 1 1 1 1
027 Clean the lubricating oil cooler (possiblyperformed by specialist company)
C Unit 1 1 1 1 1 1 1 1 1 1 1
Cooling water system (cylinder and nozzle cooling)
031 Compensating tank: Check the coolingwater level
A 1 0.20 Engine X
032 Check nozzle cooling water outlet (forunobstructed drainage and possibletraces of fuel)
A 1 0.10 Engine X
033 cooling water: Check the corrosionprotection - see also 401
000.07 1 0.50 Engine 2 X
035 Check cooling spaces, chemically cleanthe system (cylinder and nozzlecooling). Possibly have cleaning carriedout by a specialist company
000.08 Engine 1 1 1 1 1 1 1 1 1 1 1
036 Cooling water heat exchanger: Cleanthe cooling spaces, possibly byspecialist company
C Unit 1 1 1 1 1 1 1 1 1 1 1
Compressed air and control air system
042 Drain the water from the compressedair tank (if it is not automatically drained)
A 1 0.10 Unit X
043 Clean the inside of the compressed airtank, overhaul the valves (inaccordance with the regulations of theclassification society)
B 2 10 Unit 1 1 1 1 1 1 1 1 1 1 1
044 Control air system: Drain waterseparator and air filter
125.10 1 0.10 Engine X
045 Control air system: Clean waterseparator and air filter
125.10 1 0.50 Engine X
Charge air system
052 Charge air cooler/charge air pipe:Check condensed water discharge forquantity/free flow
A 1 0.10 Pipe X
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition2 Checking of new or overhauled parts required (once after the mentioned time)3 According to specification of manufacturer4 If component/system is given
Mai
nten
ance
sch
edul
e67
06 4
.7.1
-02
48/6
0B
2011
-04-
04 -
de
4.7.1 MAN Diesel & Turbo
2 (4) 6706 4.7.1-02 EN
1,2,3
per
24 150
250
500
1-2*
3-4*
5-6*
10-1
5*20
-24*
25-3
0*30
-40*
053 Clean charge air cooler on both waterand air sides, possibly by specialistcompany
322.01322.03
2 15 Radiator 1 1 1 1 1 1 1 1 1 1 1
054 Charge air bypass/blow-off device:Check system components for leakage(visually). Check control and monitoringelements for proper function
280.02A
1 0.50 Engine 1 1 1 1 1 1 1 1 1 1 1
055 Shut-off flaps on engine: Dismount andcheck for cracks. Every 6000operational hours or once a year
280.02 1 2 Engine 4
Exhaust gas system
062 Exhaust gas blow-off device: Checksystem components for leakage(visually). Check control and monitoringelements for proper function
289.02A
1 0.50 Engine 1 1 1 1 1 1 1 1 1 1 1
063 Exhaust pipe: Check flangeconnections and compensators fortightness (visually)
289.01 1 0.20 Pipe X
064 Shut-off flaps on engine: Dismount andcheck for cracks. Every 6000operational hours or once a year
289.02 1 2 Unit 4
Measuring, control and regulation systems
072 Switching and shut-down devices:Check functional capability andswitching points - also see 402
A 2 6 Engine 2 X
073 Dismantle the control valves in the 10and 30 bar system, replace wear parts
125.xx 1 24 Engine X
074 Battery: Check the charge status andthe acid level
A 1 0.50 Engine 4
075 Inspect/overhaul the oil mist detector B 1 1 Engine 3 3 3 3 3 3 3 3 3 3 3
076 Check the exhaust gas temperaturemeasuring system
A 1 6 Engine 3
Engine foundation/pipe connections
082 Foundation bolts: Check pretension.Check firm seating of stoppers,brackets and resilient elements (in caseof marine engines also after collision orgrounding) - see also 402
012.01 2 8 Engine 2 X
083 Resilient mounting: Determine theamount of setting of the elasticelements
012.01 2 3 Engine 4
084 Elastic pipe connections: Check allhoses
A 1 1 Engine 4
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition2 Checking of new or overhauled parts required (once after the mentioned time)3 According to specification of manufacturer4 If component/system is given
2011
-04-
04 -
de
Mai
nten
ance
sch
edul
e67
06 4
.7.1
-02
48/6
0B
MAN Diesel & Turbo 4.7.1
6706 4.7.1-02 EN 3 (4)
1,2,3
per
24 150
250
500
1-2*
3-4*
5-6*
10-1
5*20
-24*
25-3
0*30
-40*
085 Elastic pipe connections: Replacehoses for fuel, lubricating oil, coolingwater, steam and compressed air
A 2 14 Engine 1 1 1 1 1 1 1 1 1 1 1
086 Screwed connections: check for tightfit/proper pretension (e.g. on exhaustgas and charge air pipe, charge aircooler and turbocharger) - see also 402
000.30 2 10 Engine 2 X
Flexible coupling/turning gear
092 Flexible coupling: Check alignment andrubber elements
000.09 2 8 Engine 4
093 Coupling bolts: check for tight fit/properpreload - see also 402
020.02 1 1 Engine 2 X
094 Inspect/overhaul the turning gear B 1 1 Unit 3 3 3 3 3 3 3 3 3 3 3
Additionally required
401 Check installed new parts or installedoverhauled parts/newly addedlubricants once after the indicatedinterval - applies to 017, 018, 033
D Unit X
402 Check installed new parts or installedoverhauled parts/newly addedlubricants once after the indicatedinterval - applies to 072, 082, 086, 093
D Unit X
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition2 Checking of new or overhauled parts required (once after the mentioned time)3 According to specification of manufacturer4 If component/system is given
Mai
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ance
sch
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e67
06 4
.7.1
-02
48/6
0B
2011
-04-
04 -
de
4.7.1 MAN Diesel & Turbo
4 (4) 6706 4.7.1-02 EN
Maintenance schedule(Systems)
Maintenance schedule1,2,3
per
24 150
250
500
1-2*
3-4*
5-6*
10-1
2*20
-24*
30-3
5*36
-40*
Fuel system
004 Check the system components forleakage (visual inspection)
A 1 0.20 Engine X
005 Service tank: Check the fuel level; drainthe service tank and settling tank
A 1 0.20 Engine X
006 Check Viscosimat (carry outcomparative temperaturemeasurement)
B 1 0.10 Unit X
007 Clean fuel filter (depending on thedifferential pressure)
B 1 3 Filter 1 1 1 1 1 1 1 1 1 1 1
008 Overhaul the fuel delivery pump B 1 1 Pump 3 3 3 3 3 3 3 3 3 3 3
009 Check/clean the leakage container ofthe high pressure, fracture and long-term leakage
1 0.50 Unit X
Lube oil system
011 Check the system components forleakage (visual inspection)
A 1 0.20 Engine X
012 Service tank for engine and cylinderlubrication: Check oil level
A 1 0.10 Engine X
014 Examine oil sample (spot test) 000.05 1 0.20 Engine X
015 Have the oil sample analysed 000.04 1 0.30 Engine X
016 Change oil filling (depending on resultsof analysis), clean the tank
000.04 0 1 1 1 1 1 1 1 1 1 1 1
017 Check oil drain from piston, connectingrod and crankshaft bearings, from thegear drive system and the turbocharger(visually) - see also 401
A 1 0.20 Unit;Cyl. X
018 Check oil drain (visually) from camshaftbearings, high-pressure pumps andvalve gear (in the rocker arm casing) -see also 401
A 1 2 Engine X
020 Overhaul the lubricating oil pump 300.02B
2 10 Pump 1 1 1 1 1 1 1 1 1 1 1
022 Overhaul the cylinder lubricating oil unitor pump, the block distributor and themonitoring devices
A 1 4 Unit 1 1 1 1 1 1 1 1 1 1 1
023 Clean the lubricating oil service filter(depending on scavenging intervals)
B 1 3 Filter 1 1 1 1 1 1 1 1 1 1 1
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition3 According to specification of manufacturer4 If component/system is given
2011
-04-
01 -
de
Mai
nten
ance
sch
edul
e67
27 4
.7.1
-02
48/6
0CR
MAN Diesel & Turbo 4.7.1
6727 4.7.1-02 EN 1 (4)
1,2,3
per
24 150
250
500
1-2*
3-4*
5-6*
10-1
2*20
-24*
30-3
5*36
-40*
024 Clean the lubricating oil indicator filter(dependent upon the differentialpressure)
B 1 2 Filter 1 1 1 1 1 1 1 1 1 1 1
025 Clean the lubricating oil preheater(dependent on separating temperatureat required flow rate). Possibly havecleaning carried out by a specialistcompany
B 1 4 Unit 1 1 1 1 1 1 1 1 1 1 1
026 Check, clean and overhaul thelubricating oil separator (self-discharging)
B 1 4 Unit 1 1 1 1 1 1 1 1 1 1 1
027 Clean the lubricating oil cooler (possiblyperformed by specialist company)
C 0 Unit 1 1 1 1 1 1 1 1 1 1 1
Cooling water system (cylinder and nozzle cooling)
031 Compensating tank: Check the coolingwater level
A 1 0.20 Engine X
032 Check nozzle cooling water outlet (forunobstructed drainage and possibletraces of fuel)
A 1 0.10 Engine X
033 cooling water: Check the corrosionprotection - refer to 401
000.07 1 0.50 Engine X
035 Check cooling spaces, chemically cleanthe system (cylinder and nozzlecooling). Possibly have cleaning carriedout by a specialist company
000.08 0 Engine 1 1 1 1 1 1 1 1 1 1 1
036 Cooling water heat exchanger: Cleanthe cooling spaces, possibly byspecialist company
C 0 Unit 1 1 1 1 1 1 1 1 1 1 1
Compressed air and control air system
042 Compressed air tank: drain water afterevery filling (if there is no automaticdrainage)
A 1 0.10 Unit 1 1 1 1 1 1 1 1 1 1 1
043 Clean the inside of the compressed airtank, overhaul the valves (inaccordance with the regulations of theclassification society)
B 2 10 Unit 1 1 1 1 1 1 1 1 1 1 1
044 Control air system: Drain waterseparator and air filter
125.10 1 0.10 Engine X
045 Control air system: Clean waterseparator and air filter
125.10 1 1 Engine X
Charge air system
052 Charge air cooler/charge air pipe:Check condensed water discharge forquantity/free flow
A 1 0.10 Pipe X
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition3 According to specification of manufacturer4 If component/system is given
Mai
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ance
sch
edul
e67
27 4
.7.1
-02
48/6
0CR
2011
-04-
01 -
de
4.7.1 MAN Diesel & Turbo
2 (4) 6727 4.7.1-02 EN
1,2,3
per
24 150
250
500
1-2*
3-4*
5-6*
10-1
2*20
-24*
30-3
5*36
-40*
053 Clean charge air cooler on both waterand air sides, possibly by specialistcompany
322.01322.03
2 15 Radiator 1 1 1 1 1 1 1 1 1 1 1
054 Charge air bypass/blow-off device:Check system components for leakage(visually). Check control and monitoringelements for proper function
280.02A
1 0.50 Engine 1 1 1 1 1 1 1 1 1 1 1
055 Shut-off flaps on engine: Dismount andcheck for cracks. Every 6000operational hours or once a year
280.02 1 2 Engine 4
Exhaust gas system
062 Exhaust gas blow-off device: Checksystem components for leakage(visually). Check control and monitoringelements for proper function
289.02A
1 0.50 Engine 1 1 1 1 1 1 1 1 1 1 1
063 Exhaust pipe: Check flangeconnections and compensators fortightness (visually)
289.01 1 0.20 Pipe 1 1 1 1 1 1 1 1 1 1 1
064 Shut-off flaps on engine: Dismount andcheck for cracks. Every 6000operational hours or once a year
289.02 1 2 Unit 4
Measuring, control and regulation systems
072 Switching and shut-down devices:Check functional capability andswitching points - also see 402
A 2 6 Engine X
073 Dismantle the control valves in the 10and 30 bar system, replace wear parts
125.xx 1 24 Engine X
074 Accumulator pack for interruption-freepower supply of the Common Railcontrol system: Check charge status
A 1 0.50 Engine 4
075 Accumulator pack for interruption-freepower supply of the Common Railcontrol system: replace
A 1 0.50 Engine X
076 Inspect/overhaul the oil mist detector B 1 1 Engine 3 3 3 3 3 3 3 3 3 3 3
077 Check measuring system for exhaustgas temperatures
A 1 6 Engine 3
Engine foundation/pipe connections
082 Foundation bolts: Check pretension.Check firm seating of stoppers,brackets and resilient elements (in caseof marine engines also after collision orgrounding) - see also 402
012.01 2 8 Engine X
083 Resilient mounting: Determine theamount of setting of the elasticelements
012.01 2 3 Engine 4
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition3 According to specification of manufacturer4 If component/system is given
2011
-04-
01 -
de
Mai
nten
ance
sch
edul
e67
27 4
.7.1
-02
48/6
0CR
MAN Diesel & Turbo 4.7.1
6727 4.7.1-02 EN 3 (4)
1,2,3
per
24 150
250
500
1-2*
3-4*
5-6*
10-1
2*20
-24*
30-3
5*36
-40*
084 Elastic pipe connections: Check allhoses
A 1 1 Engine 4
085 Elastic pipe connections: Replacehoses for fuel, lubricating oil, coolingwater, steam and compressed air
A 2 14 Engine 1 1 1 1 1 1 1 1 1 1 1
086 Screwed connections: check for tightfit/proper pretension (e.g. on exhaustgas and charge air pipe, charge aircooler and turbocharger) - see also 402
000.30 2 10 Engine X
Flexible coupling/turning gear
092 Flexible coupling: Check alignment andrubber elements
000.09 2 8 Engine 4
093 Coupling bolts: check for tight fit/properpreload - see also 402
020.02 1 1 Engine X
094 Inspect/overhaul the turning gear B 1 1 Unit 3 3 3 3 3 3 3 3 3 3 3
Additionally required
401 Check installed new parts or installedoverhauled parts/newly addedlubricants once after the indicatedinterval - applies to 017, 018, 033
D 0 Unit X
402 Check installed new parts or installedoverhauled parts/newly addedlubricants once after the indicatedinterval - applies to 072, 082, 086, 093
D 0 Unit X
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition3 According to specification of manufacturer4 If component/system is given
Mai
nten
ance
sch
edul
e67
27 4
.7.1
-02
48/6
0CR
2011
-04-
01 -
de
4.7.1 MAN Diesel & Turbo
4 (4) 6727 4.7.1-02 EN
Maintenance schedule(Systems)
Maintenance schedule1,2,3
per
24 150
250
500
1-2*
3-4*
5-6*
10-1
2*20
-24*
30-4
0*50
-60*
Fuel system
004 Check the system components forleakage (visual inspection)
A 1 0.20 Engine X
005 Service tank: Check the fuel level; drainthe service tank and settling tank
A 1 0.20 Engine X
006 Check Viscosimat (carry outcomparative temperaturemeasurement)
B 1 0.10 Unit X
007 Clean fuel filter (depending on thedifferential pressure)
B 1 3 Filter 1 1 1 1 1 1 1 1 1 1 1
008 Overhaul the fuel delivery pump B 1 1 Pump 3 3 3 3 3 3 3 3 3 3 3
Lube oil system
011 Check the system components forleakage (visual inspection)
A 1 0.20 Engine X
012 Service tank for engine and cylinderlubrication: Check oil level
A 1 0.10 Engine X
014 Examine oil sample (spot test) 000.05 1 0.20 Engine X
015 Have the oil sample analysed 000.04 1 0.30 Engine X
016 Change oil filling (depending on resultsof analysis), clean the tank
000.04 1 1 1 1 1 1 1 1 1 1 1
017 Check oil drain from piston, connectingrod and crankshaft bearings, from thegear drive system and the turbocharger(visually) - see also 401
A 1 0.20 Unit;Cyl. X
018 Check oil drain (visually) from camshaftbearings, high-pressure pumps andvalve gear (in the rocker arm casing) -see also 401
A 1 2 Engine X
020 Overhaul the lubricating oil pump 300.01 2 10 Pump 1 1 1 1 1 1 1 1 1 1 1
023 Clean the lubricating oil service filter(depending on scavenging intervals)
B 1 3 Filter 1 1 1 1 1 1 1 1 1 1 1
024 Clean the lubricating oil indicator filter(dependent upon the differentialpressure)
B 1 2 Filter 1 1 1 1 1 1 1 1 1 1 1
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition2 Checking of new or overhauled parts required (once after the mentioned time)3 According to specification of manufacturer4 If component/system is given
2011
-04-
06 -
de
Mai
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.7.1
-02
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4CR
4.7.1
6730 4.7.1-02 EN 1 (4)
1,2,3
per
24 150
250
500
1-2*
3-4*
5-6*
10-1
2*20
-24*
30-4
0*50
-60*
025 Clean the lubricating oil preheater(dependent on separating temperatureat required flow rate). Possibly havecleaning carried out by a specialistcompany
B 1 4 Unit 1 1 1 1 1 1 1 1 1 1 1
026 Check, clean and overhaul thelubricating oil separator (self-discharging)
B 1 4 Unit 1 1 1 1 1 1 1 1 1 1 1
027 Clean the lubricating oil cooler (possiblyperformed by specialist company)
C 1 1 1 1 1 1 1 1 1 1 1
Cooling water system (cylinder and nozzle cooling)
031 Compensating tank: Check the coolingwater level
A 1 0.20 Engine X
032 Check the nozzle cooling water return(for unhindered flow and eventualtraces of fuel - when using heavy fuel)
A 1 0.10 Engine 4
033 cooling water: Check the corrosionprotection - see also 401
000.07 1 0.50 Engine X
035 Check cooling spaces, chemically cleanthe system (cylinder and nozzlecooling). Possibly have cleaning carriedout by a specialist company
000.08 1 1 1 1 1 1 1 1 1 1 1
036 cooling water heat exchanger: Cleanthe cooling spaces, possibly byspecialist company
C 1 1 1 1 1 1 1 1 1 1 1
Compressed air and control air system
042 Drain the water from the compressedair tank (if it is not automatically drained)
A 1 0.10 Unit X
043 Clean the inside of the compressed airtank, overhaul the valves (inaccordance with the regulations of theclassification society)
B 2 10 Unit 1 1 1 1 1 1 1 1 1 1 1
044 Control air system: Drain waterseparator and air filter
125.10 1 0.10 Engine X
045 Control air system: Clean waterseparator and air filter
125.10 1 0.50 Engine X
Charge air system
052 Charge air cooler/charge air pipe:Check condensed water discharge forquantity/free flow
A 1 0.10 Pipe X
053 Clean charge air cooler on both waterand air sides, possibly by specialistcompany
322.01 2 15 Radiator 1 1 1 1 1 1 1 1 1 1 1
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition2 Checking of new or overhauled parts required (once after the mentioned time)3 According to specification of manufacturer4 If component/system is given
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.7.1
-02
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4CR
2011
-04-
06 -
de
4.7.1
2 (4) 6730 4.7.1-02 EN
1,2,3
per
24 150
250
500
1-2*
3-4*
5-6*
10-1
2*20
-24*
30-4
0*50
-60*
054 In case available: <br/> Charge airbypass/blow-off device: Check systemcomponents for leakages (visually).Check control and monitoring elementsfor proper function
280.02 1 0.50 Engine 1 1 1 1 1 1 1 1 1 1 1
055 Shut-off valves on engine: Dismountand check for cracks. Every 6000operational hours or once a year
280.02000.34
1 2 Engine 4
Exhaust gas system
062 In case available: <br/> Exhaust gasblow-off device: Check systemcomponents for leakages (visually).Check control and monitoring elementsfor proper function
A 1 0.50 Engine 1 1 1 1 1 1 1 1 1 1 1
063 Exhaust pipe: Check flangeconnections and compensators fortightness (visually)
289.01 1 0.20 Pipe X
064 Shut-off valves on engine: Dismountand check for cracks. Every 6000operational hours or once a year
289.02000.34
1 2 Unit 4
Measuring, control and regulation systems
072 Switching and shut-down devices:Check functional capability andswitching points - also see 402
A 2 6 Engine X
073 Dismantle the control valves in the 10and 30 bar system, replace wear parts
125.xx 1 24 Engine X
074 Batteries in the control cabinet: replace A 1 0.50 Engine X
075 Inspect/overhaul the oil mist detector B 1 1 Engine 3 3 3 3 3 3 3 3 3 3 3
Engine foundation/pipe connections
082 Foundation bolts: Check pretension.Check firm seating of stoppers,brackets and resilient elements (in caseof marine engines also after collision orgrounding) - see also 402
012.01 2 8 Engine 2 X
083 Resilient mounting: Determine theelastic elements’ settling value
012.01 2 3 Engine 4
084 Elastic pipe connections: Check allhoses
A 1 1 Engine 4
085 Elastic pipe connections: Replacehoses for fuel, lubricating oil, coolingwater, steam and compressed air
A 2 14 Engine 1 1 1 1 1 1 1 1 1 1 1
086 Screwed connections: check for tightfit/proper pretension (e.g. on exhaustgas and charge air pipe, charge aircooler and turbocharger) - see also 402
000.30 2 10 Engine X
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition2 Checking of new or overhauled parts required (once after the mentioned time)3 According to specification of manufacturer4 If component/system is given
2011
-04-
06 -
de
Mai
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30 4
.7.1
-02
32/4
4CR
4.7.1
6730 4.7.1-02 EN 3 (4)
1,2,3
per
24 150
250
500
1-2*
3-4*
5-6*
10-1
2*20
-24*
30-4
0*50
-60*
Flexible coupling/turning gear
092 Flexible coupling: Check alignment andrubber elements
000.09 2 8 Engine 4
093 Coupling bolts: check for tight fit/properpretension - see also 402
020.04 1 1 Engine X
094 Inspect/overhaul the turning gear B 1 1 Unit 3 3 3 3 3 3 3 3 3 3 3
Additionally required
401 Check installed new parts or installedoverhauled parts/newly addedlubricants once after the indicatedinterval - applies to 017, 018, 033
D X
402 Check installed new parts or installedoverhauled parts/newly addedlubricants once after the indicatedinterval - applies to 072, 082, 086, 093
D X
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition2 Checking of new or overhauled parts required (once after the mentioned time)3 According to specification of manufacturer4 If component/system is given
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.7.1
-02
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4CR
2011
-04-
06 -
de
4.7.1
4 (4) 6730 4.7.1-02 EN
Maintenance schedule(Systems)
Maintenance schedule1,2,3
per
24 150
250
500
1-2*
3-4*
5-6*
10-1
5*20
-24*
25-3
0*30
-40*
Fuel system/pilot oil system
004 Check the system components forleakage (visual inspection)
A 1 0.20 Engine X
005 Service tank: Check the fuel level; drainthe service tank and settling tank
A 1 0.20 Engine X
007 Clean main fuel filter and replace pilotoil cartridge (dependent upondifferential pressure)
B 1 3 Filter 1 1 1 1 1 1 1 1 1 1 1
008 Fuel delivery pump and pilot oil pump B 1 1 Unit 3 3 3 3 3 3 3 3 3 3 3
009 Clean pilot oil fuel cooler Unit 1 1 1 1 1 1 1 1 1 1 1
010 Inspect/overhaul the buffer piston(s) 434.04 1 1 Unit X
Gas system
500 Check gas pipe and gas control routefor tightness (visually)
230.01 1 0.20 Engine X
501 Check the shut-off valves for leakage A 1 0.20 Engine 1 1 1 1 1 1 1 1 1 1 1
502 Clean gas filter, replace if necessary B 1 1 Filter 1 1 1 1 1 1 1 1 1 1 1
503 Check gas pressure regulator andreplace diaphragm if necessary
B 1 1 Unit X
Lube oil system
011 Check the system components forleakage (visual inspection)
A 1 0.20 Engine X
012 Service tank for engine and cylinderlubrication: Check oil level
A 1 0.10 Engine X
014 Examine oil sample (spot test) 000.05 1 0.20 Engine X
015 Have the oil sample analysed 000.04 1 0.30 Engine X
016 Change oil filling (depending on resultsof analysis), clean the tank
000.04 Engine 1 1 1 1 1 1 1 1 1 1 1
017 Check oil drain from piston, connectingrod and crankshaft bearings, from thegear drive system and the turbocharger(visually) - see also 401
A 1 0.20 Unit;Cyl. 2 X
018 Check oil drain (visually) from camshaftbearings, injection pumps and valvegear (in the rocker arm casing) - seealso 401
A 1 2 Engine 2 X
020 Overhaul the lubricating oil pump 300.02B
2 10 Pump 1 1 1 1 1 1 1 1 1 1 1
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition2 Checking of new or overhauled parts required (once after the mentioned time)3 According to specification of manufacturer4 If component/system is given
2011
-04-
04 -
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.7.1
-01
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MAN Diesel & Turbo 4.7.1
6736 4.7.1-01 EN 1 (4)
1,2,3
per
24 150
250
500
1-2*
3-4*
5-6*
10-1
5*20
-24*
25-3
0*30
-40*
023 Clean the lubricating oil service filter(depending on scavenging intervals)
B 1 3 Filter 1 1 1 1 1 1 1 1 1 1 1
024 Clean the lubricating oil indicator filter(dependent upon the differentialpressure)
B 1 2 Filter 1 1 1 1 1 1 1 1 1 1 1
025 Clean the lubricating oil preheater(dependent on separating temperatureat required flow rate). Possibly havecleaning carried out by a specialistcompany
B 1 4 Unit 1 1 1 1 1 1 1 1 1 1 1
026 Check, clean and overhaul thelubricating oil separator (self-discharging)
B 1 4 Unit 1 1 1 1 1 1 1 1 1 1 1
027 Clean the lubricating oil cooler (possiblyperformed by specialist company)
C Unit 1 1 1 1 1 1 1 1 1 1 1
Cooling water system
031 Compensating tank: Check the coolingwater level
A 1 0.20 Engine X
033 cooling water: Check the corrosionprotection - see also 401
000.07 1 0.50 Engine 2 X
035 Check cooling channels, chemicallyclean the system (cylinder cooling).Possibly have cleaning carried out by aspecialist company
000.08 Engine 1 1 1 1 1 1 1 1 1 1 1
036 Cooling water heat exchanger: Cleanthe cooling spaces, possibly byspecialist company
C Unit 1 1 1 1 1 1 1 1 1 1 1
Compressed air and control air system
042 Drain the water from the compressedair tank (if it is not automatically drained)
A 1 0.10 Unit X
043 Clean the inside of the compressed airtank, overhaul the valves (inaccordance with the regulations of theclassification society)
B 2 10 Unit 1 1 1 1 1 1 1 1 1 1 1
044 Control air system: Drain waterseparator and air filter
125.10 1 0.10 Engine X
045 Control air system: Clean waterseparator and air filter
125.10 1 0.50 Engine X
Charge air system
052 Charge air cooler/charge air pipe:Check condensed water discharge forquantity/free flow
A 1 0.10 Pipe X
053 Clean charge air cooler on both waterand air sides, possibly by specialistcompany
322.01322.03
2 15 Radiator 1 1 1 1 1 1 1 1 1 1 1
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition2 Checking of new or overhauled parts required (once after the mentioned time)3 According to specification of manufacturer4 If component/system is given
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.7.1
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2011
-04-
04 -
de
4.7.1 MAN Diesel & Turbo
2 (4) 6736 4.7.1-01 EN
1,2,3
per
24 150
250
500
1-2*
3-4*
5-6*
10-1
5*20
-24*
25-3
0*30
-40*
054 Compressor by-pass: Check controland monitoring elements for properfunction
1 0.50 Engine 1 1 1 1 1 1 1 1 1 1 1
055 Shut-off flaps on engine: Dismount andcheck for cracks. Every 6000operational hours or once a year
280.02 1 2 Engine 4
Exhaust gas system
063 Exhaust pipe: Check flangeconnections and compensators fortightness (visually)
289.01 1 0.20 Pipe X
064 Shut-off flaps on engine: Dismount andcheck for cracks. Every 6000operational hours or once a year
289.02 1 2 Unit 4
Measuring, control and regulation systems
072 Switching and shut-down devices:Check functional capability andswitching points - also see 402
A 2 6 Engine 2 X
073 Dismantle the control valves in the 10and 30 bar system, replace wear parts
125.xx 1 24 Engine X
074 Battery: Check the charge status andthe acid level
A 1 0.50 Engine 4
075 Inspect/overhaul the oil mist detector B 1 1 Engine 3 3 3 3 3 3 3 3 3 3 3
076 Check the exhaust gas temperaturemeasuring system
A 1 6 Engine 3
Engine foundation/pipe connections
082 Foundation bolts: Check pretension.Check firm seating of stoppers,brackets and resilient elements (in caseof marine engines also after collision orgrounding) - see also 402
012.01 2 8 Engine 2 X
083 Resilient mounting: Determine theamount of setting of the elasticelements
012.01 2 3 Engine 4
084 Elastic pipe connections: Check allhoses
A 1 1 Engine 4
085 Elastic pipe connections: Replacehoses for fuel, lubricating oil, coolingwater, steam and compressed air
A 2 14 Engine 1 1 1 1 1 1 1 1 1 1 1
086 Screwed connections: check for tightfit/proper pretension (e.g. on exhaustgas and charge air pipe, charge aircooler and turbocharger) - see also 402
000.30 2 10 Engine 2 X
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition2 Checking of new or overhauled parts required (once after the mentioned time)3 According to specification of manufacturer4 If component/system is given
2011
-04-
04 -
de
Mai
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sch
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.7.1
-01
51/6
0DF
MAN Diesel & Turbo 4.7.1
6736 4.7.1-01 EN 3 (4)
1,2,3
per
24 150
250
500
1-2*
3-4*
5-6*
10-1
5*20
-24*
25-3
0*30
-40*
Flexible coupling/turning gear
092 Flexible coupling: Check alignment andrubber elements
000.09 2 8 Engine 4
093 Coupling bolts: check for tight fit/properpreload - see also 402
020.02 1 1 Engine 2 X
094 Inspect/overhaul the turning gear B 1 1 Unit 3 3 3 3 3 3 3 3 3 3 3
Additionally required
401 Check installed new parts or installedoverhauled parts/newly addedlubricants once after the indicatedinterval - applies to 017, 018, 033
D Unit X
402 Check installed new parts or installedoverhauled parts/newly addedlubricants once after the indicatedinterval - applies to 072, 082, 086, 093
D Unit X
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition2 Checking of new or overhauled parts required (once after the mentioned time)3 According to specification of manufacturer4 If component/system is given
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.7.1
-01
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0DF
2011
-04-
04 -
de
4.7.1 MAN Diesel & Turbo
4 (4) 6736 4.7.1-01 EN
Maintenance schedule(Systems)
Maintenance schedule1,2,3
per
24 150
250
500
1-2*
3-4*
5-6*
10-1
2*20
-24*
30-3
5*36
-40*
Fuel system
004 Check the system components forleakage (visual inspection)
A 1 0.20 Engine X
005 Service tank: Check the fuel level; drainthe service tank and settling tank
A 1 0.20 Engine X
006 Check Viscosimat (carry outcomparative temperaturemeasurement)
B 1 0.10 Unit X
007 Clean fuel filter (depending on thedifferential pressure)
B 1 3 Filter 1 1 1 1 1 1 1 1 1 1 1
008 Overhaul the fuel delivery pump B 1 1 Pump 3 3 3 3 3 3 3 3 3 3 3
009 Check/clean the leakage container ofthe high pressure, fracture and long-term leakage
1 0.50 Unit X
Lube oil system
011 Check the system components forleakage (visual inspection)
A 1 0.20 Engine X
012 Service tank for engine and cylinderlubrication: Check oil level
A 1 0.10 Engine X
014 Examine oil sample (spot test) 000.05 1 0.20 Engine X
015 Have the oil sample analysed 000.04 1 0.30 Engine X
016 Change oil filling (depending on resultsof analysis), clean the tank
000.04 0 1 1 1 1 1 1 1 1 1 1 1
017 Check oil drain from piston, connectingrod and crankshaft bearings, from thegear drive system and the turbocharger(visually) - see also 401
A 1 0.20 Unit;Cyl. X
018 Check oil drain (visually) from camshaftbearings, high-pressure pumps andvalve gear (in the rocker arm casing) -see also 401
A 1 2 Engine X
020 Overhaul the lubricating oil pump 300.02B
2 10 Pump 1 1 1 1 1 1 1 1 1 1 1
022 Overhaul the cylinder lubricating oil unitor pump, the block distributor and themonitoring devices
A 1 4 Unit 1 1 1 1 1 1 1 1 1 1 1
023 Clean the lubricating oil service filter(depending on scavenging intervals)
B 1 3 Filter 1 1 1 1 1 1 1 1 1 1 1
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition3 According to specification of manufacturer4 If component/system is given
2011
-04-
01 -
de
Mai
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.7.1
-02
48/6
0CR
MAN Diesel & Turbo 4.7.1
6727 4.7.1-02 EN 1 (4)
1,2,3
per
24 150
250
500
1-2*
3-4*
5-6*
10-1
2*20
-24*
30-3
5*36
-40*
024 Clean the lubricating oil indicator filter(dependent upon the differentialpressure)
B 1 2 Filter 1 1 1 1 1 1 1 1 1 1 1
025 Clean the lubricating oil preheater(dependent on separating temperatureat required flow rate). Possibly havecleaning carried out by a specialistcompany
B 1 4 Unit 1 1 1 1 1 1 1 1 1 1 1
026 Check, clean and overhaul thelubricating oil separator (self-discharging)
B 1 4 Unit 1 1 1 1 1 1 1 1 1 1 1
027 Clean the lubricating oil cooler (possiblyperformed by specialist company)
C 0 Unit 1 1 1 1 1 1 1 1 1 1 1
Cooling water system (cylinder and nozzle cooling)
031 Compensating tank: Check the coolingwater level
A 1 0.20 Engine X
032 Check nozzle cooling water outlet (forunobstructed drainage and possibletraces of fuel)
A 1 0.10 Engine X
033 cooling water: Check the corrosionprotection - refer to 401
000.07 1 0.50 Engine X
035 Check cooling spaces, chemically cleanthe system (cylinder and nozzlecooling). Possibly have cleaning carriedout by a specialist company
000.08 0 Engine 1 1 1 1 1 1 1 1 1 1 1
036 Cooling water heat exchanger: Cleanthe cooling spaces, possibly byspecialist company
C 0 Unit 1 1 1 1 1 1 1 1 1 1 1
Compressed air and control air system
042 Compressed air tank: drain water afterevery filling (if there is no automaticdrainage)
A 1 0.10 Unit 1 1 1 1 1 1 1 1 1 1 1
043 Clean the inside of the compressed airtank, overhaul the valves (inaccordance with the regulations of theclassification society)
B 2 10 Unit 1 1 1 1 1 1 1 1 1 1 1
044 Control air system: Drain waterseparator and air filter
125.10 1 0.10 Engine X
045 Control air system: Clean waterseparator and air filter
125.10 1 1 Engine X
Charge air system
052 Charge air cooler/charge air pipe:Check condensed water discharge forquantity/free flow
A 1 0.10 Pipe X
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition3 According to specification of manufacturer4 If component/system is given
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27 4
.7.1
-02
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0CR
2011
-04-
01 -
de
4.7.1 MAN Diesel & Turbo
2 (4) 6727 4.7.1-02 EN
1,2,3
per
24 150
250
500
1-2*
3-4*
5-6*
10-1
2*20
-24*
30-3
5*36
-40*
053 Clean charge air cooler on both waterand air sides, possibly by specialistcompany
322.01322.03
2 15 Radiator 1 1 1 1 1 1 1 1 1 1 1
054 Charge air bypass/blow-off device:Check system components for leakage(visually). Check control and monitoringelements for proper function
280.02A
1 0.50 Engine 1 1 1 1 1 1 1 1 1 1 1
055 Shut-off flaps on engine: Dismount andcheck for cracks. Every 6000operational hours or once a year
280.02 1 2 Engine 4
Exhaust gas system
062 Exhaust gas blow-off device: Checksystem components for leakage(visually). Check control and monitoringelements for proper function
289.02A
1 0.50 Engine 1 1 1 1 1 1 1 1 1 1 1
063 Exhaust pipe: Check flangeconnections and compensators fortightness (visually)
289.01 1 0.20 Pipe 1 1 1 1 1 1 1 1 1 1 1
064 Shut-off flaps on engine: Dismount andcheck for cracks. Every 6000operational hours or once a year
289.02 1 2 Unit 4
Measuring, control and regulation systems
072 Switching and shut-down devices:Check functional capability andswitching points - also see 402
A 2 6 Engine X
073 Dismantle the control valves in the 10and 30 bar system, replace wear parts
125.xx 1 24 Engine X
074 Accumulator pack for interruption-freepower supply of the Common Railcontrol system: Check charge status
A 1 0.50 Engine 4
075 Accumulator pack for interruption-freepower supply of the Common Railcontrol system: replace
A 1 0.50 Engine X
076 Inspect/overhaul the oil mist detector B 1 1 Engine 3 3 3 3 3 3 3 3 3 3 3
077 Check measuring system for exhaustgas temperatures
A 1 6 Engine 3
Engine foundation/pipe connections
082 Foundation bolts: Check pretension.Check firm seating of stoppers,brackets and resilient elements (in caseof marine engines also after collision orgrounding) - see also 402
012.01 2 8 Engine X
083 Resilient mounting: Determine theamount of setting of the elasticelements
012.01 2 3 Engine 4
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition3 According to specification of manufacturer4 If component/system is given
2011
-04-
01 -
de
Mai
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sch
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e67
27 4
.7.1
-02
48/6
0CR
MAN Diesel & Turbo 4.7.1
6727 4.7.1-02 EN 3 (4)
1,2,3
per
24 150
250
500
1-2*
3-4*
5-6*
10-1
2*20
-24*
30-3
5*36
-40*
084 Elastic pipe connections: Check allhoses
A 1 1 Engine 4
085 Elastic pipe connections: Replacehoses for fuel, lubricating oil, coolingwater, steam and compressed air
A 2 14 Engine 1 1 1 1 1 1 1 1 1 1 1
086 Screwed connections: check for tightfit/proper pretension (e.g. on exhaustgas and charge air pipe, charge aircooler and turbocharger) - see also 402
000.30 2 10 Engine X
Flexible coupling/turning gear
092 Flexible coupling: Check alignment andrubber elements
000.09 2 8 Engine 4
093 Coupling bolts: check for tight fit/properpreload - see also 402
020.02 1 1 Engine X
094 Inspect/overhaul the turning gear B 1 1 Unit 3 3 3 3 3 3 3 3 3 3 3
Additionally required
401 Check installed new parts or installedoverhauled parts/newly addedlubricants once after the indicatedinterval - applies to 017, 018, 033
D 0 Unit X
402 Check installed new parts or installedoverhauled parts/newly addedlubricants once after the indicatedinterval - applies to 072, 082, 086, 093
D 0 Unit X
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition3 According to specification of manufacturer4 If component/system is given
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.7.1
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2011
-04-
01 -
de
4.7.1 MAN Diesel & Turbo
4 (4) 6727 4.7.1-02 EN
Maintenance schedule(engine)
Maintenance schedule1,2,3
per
24 (D
aily
)15
0 (W
eekl
y)50
010
0020
0040
0080
0012
000
1600
032
000
6400
0
Service data 000
101 Engine start up (recommendation): After12 hrs down time, open the sealingplug for the indicator cock and turn theengine over with the turning gear.Check whether there is no fuel, oil orcooling water emission.
000.01 1 0.50 Engine X
102 Check the exhaust clouding (visually) A 1 0.10 Engine X
103 Record operating data and compare toearlier records.
000.02000.25
1 1 Engine X
104 Check ignition pressures (for monthlyrecording of operating data)
000.02000.25
1 0.10 Cyl. X
105 Check and test oil mist detectoremergency stops
000.02 1 0.40 Engine 4
106 Check and test metal particle detector 000.02 1 0.40 Engine X
Crankcase 012
111 Check crankcase pressure A 1 0.10 Engine X
112 Safety valves in crankcase covers:Check all valves for ease of movement
073.01 1 0.40 Cyl. X
Running gear/Crankshaft 020
113 Check running gear (visual check) - seealso 404
A 2 0.20 Cyl. 2 X
114 Crankshaft: Measure crank webdeflection (in the case of marineengines also after collision orgrounding) - see also 405
000.10 2 0.14 Cyl. 2 X
Crankshaft bearing 021
122 Locating bearing: Check axialclearance. See also 405
021.03 2 0.50 Bearing 2 X
123 Lower one bearing cap and inspectlower bearing shell. If bearing shellcannot be used again, check allbearings. Check pressure for looseningbearing bolts.
000.11012.02021.01
2 6 Bearing X
124 Replace all bearing shells and checkcrankshaft journals. Replace locatingbearing and oil seal.
020.06021.01021.03
2 6 Bearing X
24 (Daily) ... Repetition interval in operating hoursX Maintenance work due1 As required/depending on condition2 Checking of new or overhauled parts required (once after the mentioned time)3 According to specification of manufacturer4 If component/system is given7 After .... operating hours or after 2 years
2011
-04-
12 -
de
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nten
ance
sch
edul
e67
39 4
.7.2
-02
V28/
33D
MAN Diesel & Turbo 4.7.2
6739 4.7.2-02 EN 1 (6)
1,2,3
per
24 (D
aily
)15
0 (W
eekl
y)50
010
0020
0040
0080
0012
000
1600
032
000
6400
0
Torsional vibration damper 027
131 12V and 16V engines: Check viscosityof the liquids in viscose-damper bydamper manufacturer. Next samplingdate has to be recommended by thedamper manufacturer.
027.05 1 1 Engine X
132 12V and 16V engines: Replacevibration damper of the crankshaft.(Depending on results of viscosityanalysis)
027.05 2 6 Engine 1
133 20V engines: Remove and checkvibration damper of the crankshaft.Replace worn parts and sealing rings.
027.03 2 6 Engine X
134 20V engines: Remove and replacevibration damper of the crankshaft.
027.03 2 6 Engine 1
Connecting rod/Big-end bearing 030
141 Replace all non-return valves. C 1 1.50 Bearing X
142 Remove 1 connecting rod per cylinderbank and check. Check big-endbearing bore for ovality. Check bearingsurface of the bearing shells and pistonpin bushing. Remeasure bolts on thebig-end bearing cap.
030.04034.01
2 6 Bearing X7
143 Remove all connecting rods and check.Check big-end bearing bore for ovality.Check the bearing surface of the pistonpin bushing. Remeasure bolts on thebig-end bearing cap. Replace all big-end bearing shells.
030.04034.01
2 6 Bearing X
144 Remove connecting rods and replacewith overhauled ones.
034.01 2 2 Cyl. X
Piston/piston pin 034
152 Remove, clean and check 1 piston percylinder bank. Measure the piston ringsand ring grooves. Check pressure forreleasing bolts on connecting rodshank. Document data recorded (seeWork Card).
034.01034.02
2 2.50 Cyl. X7
153 Remove, clean and inspect all pistons.Measure ring grooves. Replace allpiston rings. Caution: Re-hone thecylinder liner when replacing the pistonrings! Replace piston crowns ifnecessary. Document data recorded(see Work Card)
034.01034.02
2 2.50 Cyl. X
24 (Daily) ... Repetition interval in operating hoursX Maintenance work due1 As required/depending on condition2 Checking of new or overhauled parts required (once after the mentioned time)3 According to specification of manufacturer4 If component/system is given7 After .... operating hours or after 2 yearsM
aint
enan
ce s
ched
ule
6739
4.7
.2-0
2V2
8/33
D
2011
-04-
12 -
de
4.7.2 MAN Diesel & Turbo
2 (6) 6739 4.7.2-02 EN
1,2,3
per
24 (D
aily
)15
0 (W
eekl
y)50
010
0020
0040
0080
0012
000
1600
032
000
6400
0
154 Remove all piston pins, check pistonpin bushing, check clearance
034.04 2 0.30 Cyl. X
157 Replace piston crowns 034.04 2 1.50 Cyl. X
158 Replace complete piston 034.01 2 2 Cyl. X
Cylinder liner 050
161 Check all cylinder liners during injectionnozzle replacement using an interscope
050.07 1 0.30 Cyl. X
162 Measure one cylinder liner (per cylinderbank). Document data recorded (seeWork Cards)
050.02 2 0.30 Cyl. X7
163 Remove, clean,measure and hone allcylinder liners. Replace seal rings. Ifnecessary, the complete cylinder linersmust be replaced.
034.01050.02
2 2 Cyl. X
164 Replace all cylinder liners. 034.01 2 1.50 Cyl. X
Cylinder head 055
172 Replace the seal of the cylinder headcover
111.01 1 0.10 Cyl. X
173 Remove, clean and check one cylinderhead per cylinder bank. Checkpressure for releasing the cylinder headbolts.
055.01055.02
2 2.50 Cyl. X7
174 Remove, clean and check all cylinderheads Replace worn parts.
055.01055.02
2 2.50 Cyl. X
Control device operating mechanism 100
202 Check gears, measure the backlash -see also 406
100.01 2 1 Engine X
203 Remove camshaft drive, check andmeasure, replace individual parts ifnecessary
C 2 8 Engine X
Camshaft/camshaft bearing/cam follower 101/102/112
212 Check cams (visual inspection). Seealso 405
209.01 1 0.10 Cyl. X
213 Clean camshaft thrust bearing, replaceif necessary
102.03 1 3 Engine X
214 Remove drive section pieces on bothsides and check. Check bearingbushes.
101.10 2 2 Cyl. X
215 Remove the camshafts, check themand replace worn parts. Replacebearing bushes.
101.10C
2 2 Cyl. X
24 (Daily) ... Repetition interval in operating hoursX Maintenance work due1 As required/depending on condition2 Checking of new or overhauled parts required (once after the mentioned time)3 According to specification of manufacturer4 If component/system is given7 After .... operating hours or after 2 years
2011
-04-
12 -
de
Mai
nten
ance
sch
edul
e67
39 4
.7.2
-02
V28/
33D
MAN Diesel & Turbo 4.7.2
6739 4.7.2-02 EN 3 (6)
1,2,3
per
24 (D
aily
)15
0 (W
eekl
y)50
010
0020
0040
0080
0012
000
1600
032
000
6400
0
Valve timing/rocker arms 111/112
222 Check rocker arm and associatedbolted connections (visually)
111.01 1 0.10 Cyl. X
223 Dismantle rocker arm and check it.Replace worn parts
055.02 2 2 Cyl. X
225 Check tappet casing and tappets.Replace worn parts
112.03 1 0.30 Cyl. X
226 Remove and overhaul tappet casingand tappet
112.03 1 1 Cyl. X
Inlet and exhaust valves 113/114
233 Check the valve clearance - see also405
111.01 2 0.20 Cyl. X
234 Remove 2 inlet valves (per cylinderbank). Check valve seats, valve cones,valve guides and valve rotators.Replace worn parts.
C 1 2 Cyl. X7
235 Remove all inlet valves. Replace allvalve cones, valve seat rings and valverotators.
C 2 3 Cyl. X
242 Remove 2 exhaust valves (per cylinderbank). Check valve seats, valve conesand valve guides. Replace worn parts.
C 1 2 Cyl. X7
243 Remove all exhaust valves. Replace allvalve cones, valve guides, valve seatrings and valve rotators.
C 2 3 Cyl. X
Electronic injection/speed sensor 140
266 Check the pulse sensor forcontamination and correct distance
A 1 0.20 Engine 1 1 1 1 1 1 1 1 1 1 1
Starter 171
271 Maintain starter according tomaintenance instructions ofmanufacturer
B 1 1 Engine 1 1 1 1 1 1 1 1 1 1 1
272 Check starter toothed ring 171.01 1 1 Engine X
273 Replace starter 171.02 1 2 Engine X
274 Check turning gear, overhaul ifnecessary
B 1 1 Unit 3 3 3 3 3 3 3 3 3 3 3
Fuel injection pump with drive 200/201
301 Replace fuel injection pumps withoverhauled pumps
200.03 1 1 Pump X
24 (Daily) ... Repetition interval in operating hoursX Maintenance work due1 As required/depending on condition2 Checking of new or overhauled parts required (once after the mentioned time)3 According to specification of manufacturer4 If component/system is given7 After .... operating hours or after 2 years
Mai
nten
ance
sch
edul
e67
39 4
.7.2
-02
V28/
33D
2011
-04-
12 -
de
4.7.2 MAN Diesel & Turbo
4 (6) 6739 4.7.2-02 EN
1,2,3
per
24 (D
aily
)15
0 (W
eekl
y)50
010
0020
0040
0080
0012
000
1600
032
000
6400
0
Fuel injection valve/injection pipe 221
322 Remove the injection valves. Replaceinjection nozzles, distance disc andsealing rings. Alternatively, replacecomplete injection valves.
221.01 1 2 Valve X
323 Fuel oil system: Replace injection pipes 200.03 1 0.30 Valve X
Attached fuel supply pump 300
331 Fuel supply pump: Open sealing plug ofleakage bore and check for leakages.
A 1 0.10 Pump X
332 Replace attached fuel supply pump 300.01 1 2 Pump X
Engine lube oil system
342 Check system components fortightness (visually)
000.01 1 0.20 Engine X
343 Check oil drain (visually) afteroverhauling or replacement of: piston,connecting rod big-end and crankshaftmain bearings, camshaft bearings,valve gear in the rocker arm casing,gear drive and the turbocharger - referto 404
A 1 0.30 Unit;Cyl. 1 1 1 1 1 1 1 1 1 1 1
344 Engine lubrication: Check lube oil levelin oil sump
000.01 1 0.10 Engine X
345 Attached lubricating oil pump includingpressure relief valve. Replace withservice exchange unit.
300.01 1 2 Pump X
346 Replace lubricating oil filter, dependingon differential pressure
000.01310.02
1 2 Filter 1 1 1 1 1 1 1 1 1 1 1
347 Clean the lube oil cooler. Replace ifnecessary
C 2 10 Unit 1 1 1 1 1 1 1 1 1 1 1
Engine cooling water system
351 Check the cooling water spaces, cleanif necessary
000.08 X
352 Check attached HT/LT water pumpsincluding gear. Replace with serviceexchange units if necessary.
350.04 1 2.50 Pump 1 1 X
353 Check attached sea water pumpsincluding gear. Replace with serviceexchange units if necessary.
350.04 1 2.50 Pump 1 1 X
Engine exhaust gas system
361 Dismantle exhaust gas system onengine, check compensators andreplace all seals
289.01 2 10 Unit X
24 (Daily) ... Repetition interval in operating hoursX Maintenance work due1 As required/depending on condition2 Checking of new or overhauled parts required (once after the mentioned time)3 According to specification of manufacturer4 If component/system is given7 After .... operating hours or after 2 years
2011
-04-
12 -
de
Mai
nten
ance
sch
edul
e67
39 4
.7.2
-02
V28/
33D
MAN Diesel & Turbo 4.7.2
6739 4.7.2-02 EN 5 (6)
1,2,3
per
24 (D
aily
)15
0 (W
eekl
y)50
010
0020
0040
0080
0012
000
1600
032
000
6400
0
Charge air system on engine
362 Charge air cooler/pipe: Check systemfor leakages, condensation waterdrainage for quantity/free pass-through
000.01 1 0.10 Pipe X
363 Blow-off valve: Dismount and check forcracks. Every 4000 operational hoursor once a year
000.34322.01
1 2 Engine 4
364 Bypass valve: Dismount and check forcracks. Every 4000 operational hoursor once a year
000.34322.01
1 2 Engine 4
365 Emergency stop shut-off valve: Checkin accordance with the maintenancemanual
000.34322.01
1 2 Engine X7
366 Check charge air piping forcontamination.
322.01 1 1 Engine X7
367 Clean the charge air cooler, dependingon differential pressure
322.01 2 15 Engine 1 1 1 1 1 1 1 1 1 1 1
368 Charge air cooler: Replace cooler insert 322.01 2 15 Engine X
Measuring, control and regulation systems
372 Engine electronic equipment: Checkand calibrate - refer to 405
125.22 2 8 Engine X
373 Dismantle the control valves in the 10and 30 bar system, replace wear parts
A 1 24 Engine X
Additionally required
403 Bolted connections: Check for tight fit(e.g. on exhaust gas and charge airpipe, charge-air cooler andturbocharger) and proper fastening(according to work cards) - refer to 404
000.30 2 10 Engine 2 X
404 Check parts installed in new orreconditioned condition and operatingmedia applied in new or improvedcondition once after the time given -applies to 113, 341 and 403
D X
405 Check parts installed in new orreconditioned condition and operatingmedia applied in new or improvedcondition once after the time given -applies to 114, 122, 212, 233
D X
406 Check installed new parts or installedoverhauled parts/newly addedlubricants once after the indicatedinterval - applies to 202
D 0 X
24 (Daily) ... Repetition interval in operating hoursX Maintenance work due1 As required/depending on condition2 Checking of new or overhauled parts required (once after the mentioned time)3 According to specification of manufacturer4 If component/system is given7 After .... operating hours or after 2 years
Mai
nten
ance
sch
edul
e67
39 4
.7.2
-02
V28/
33D
2011
-04-
12 -
de
4.7.2 MAN Diesel & Turbo
6 (6) 6739 4.7.2-02 EN
Maintenance schedule(Systems)
Maintenance schedule1,2,3
per
24 150
250
500
1-2*
3-4*
5-6*
10-1
2*20
-24*
30-4
0*50
-60*
Fuel system
004 Check the system components forleakage (visual inspection)
A 1 0.20 Engine X
005 Service tank: Check the fuel level; drainthe service tank and settling tank
A 1 0.20 Engine X
006 Check Viscosimat (carry outcomparative temperaturemeasurement)
B 1 0.10 Unit X
007 Clean fuel filter (depending on thedifferential pressure)
B 1 3 Filter 1 1 1 1 1 1 1 1 1 1 1
008 Overhaul the fuel delivery pump B 1 1 Pump 3 3 3 3 3 3 3 3 3 3 3
Lube oil system
011 Check the system components forleakage (visual inspection)
A 1 0.20 Engine X
012 Service tank for engine and cylinderlubrication: Check oil level
A 1 0.10 Engine X
014 Examine oil sample (spot test) 000.05 1 0.20 Engine X
015 Have the oil sample analysed 000.04 1 0.30 Engine X
016 Change oil filling (depending on resultsof analysis), clean the tank
000.04 1 1 1 1 1 1 1 1 1 1 1
017 Check oil drain from piston, connectingrod and crankshaft bearings, from thegear drive system and the turbocharger(visually) - see also 401
A 1 0.20 Unit;Cyl. X
018 Check oil drain (visually) from camshaftbearings, high-pressure pumps andvalve gear (in the rocker arm casing) -see also 401
A 1 2 Engine X
020 Overhaul the lubricating oil pump 300.01 2 10 Pump 1 1 1 1 1 1 1 1 1 1 1
023 Clean the lubricating oil service filter(depending on scavenging intervals)
B 1 3 Filter 1 1 1 1 1 1 1 1 1 1 1
024 Clean the lubricating oil indicator filter(dependent upon the differentialpressure)
B 1 2 Filter 1 1 1 1 1 1 1 1 1 1 1
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition2 Checking of new or overhauled parts required (once after the mentioned time)3 According to specification of manufacturer4 If component/system is given
2011
-04-
06 -
de
Mai
nten
ance
sch
edul
e67
30 4
.7.1
-02
32/4
4CR
4.7.1
6730 4.7.1-02 EN 1 (4)
1,2,3
per
24 150
250
500
1-2*
3-4*
5-6*
10-1
2*20
-24*
30-4
0*50
-60*
025 Clean the lubricating oil preheater(dependent on separating temperatureat required flow rate). Possibly havecleaning carried out by a specialistcompany
B 1 4 Unit 1 1 1 1 1 1 1 1 1 1 1
026 Check, clean and overhaul thelubricating oil separator (self-discharging)
B 1 4 Unit 1 1 1 1 1 1 1 1 1 1 1
027 Clean the lubricating oil cooler (possiblyperformed by specialist company)
C 1 1 1 1 1 1 1 1 1 1 1
Cooling water system (cylinder and nozzle cooling)
031 Compensating tank: Check the coolingwater level
A 1 0.20 Engine X
032 Check the nozzle cooling water return(for unhindered flow and eventualtraces of fuel - when using heavy fuel)
A 1 0.10 Engine 4
033 cooling water: Check the corrosionprotection - see also 401
000.07 1 0.50 Engine X
035 Check cooling spaces, chemically cleanthe system (cylinder and nozzlecooling). Possibly have cleaning carriedout by a specialist company
000.08 1 1 1 1 1 1 1 1 1 1 1
036 cooling water heat exchanger: Cleanthe cooling spaces, possibly byspecialist company
C 1 1 1 1 1 1 1 1 1 1 1
Compressed air and control air system
042 Drain the water from the compressedair tank (if it is not automatically drained)
A 1 0.10 Unit X
043 Clean the inside of the compressed airtank, overhaul the valves (inaccordance with the regulations of theclassification society)
B 2 10 Unit 1 1 1 1 1 1 1 1 1 1 1
044 Control air system: Drain waterseparator and air filter
125.10 1 0.10 Engine X
045 Control air system: Clean waterseparator and air filter
125.10 1 0.50 Engine X
Charge air system
052 Charge air cooler/charge air pipe:Check condensed water discharge forquantity/free flow
A 1 0.10 Pipe X
053 Clean charge air cooler on both waterand air sides, possibly by specialistcompany
322.01 2 15 Radiator 1 1 1 1 1 1 1 1 1 1 1
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition2 Checking of new or overhauled parts required (once after the mentioned time)3 According to specification of manufacturer4 If component/system is given
Mai
nten
ance
sch
edul
e67
30 4
.7.1
-02
32/4
4CR
2011
-04-
06 -
de
4.7.1
2 (4) 6730 4.7.1-02 EN
1,2,3
per
24 150
250
500
1-2*
3-4*
5-6*
10-1
2*20
-24*
30-4
0*50
-60*
054 In case available: <br/> Charge airbypass/blow-off device: Check systemcomponents for leakages (visually).Check control and monitoring elementsfor proper function
280.02 1 0.50 Engine 1 1 1 1 1 1 1 1 1 1 1
055 Shut-off valves on engine: Dismountand check for cracks. Every 6000operational hours or once a year
280.02000.34
1 2 Engine 4
Exhaust gas system
062 In case available: <br/> Exhaust gasblow-off device: Check systemcomponents for leakages (visually).Check control and monitoring elementsfor proper function
A 1 0.50 Engine 1 1 1 1 1 1 1 1 1 1 1
063 Exhaust pipe: Check flangeconnections and compensators fortightness (visually)
289.01 1 0.20 Pipe X
064 Shut-off valves on engine: Dismountand check for cracks. Every 6000operational hours or once a year
289.02000.34
1 2 Unit 4
Measuring, control and regulation systems
072 Switching and shut-down devices:Check functional capability andswitching points - also see 402
A 2 6 Engine X
073 Dismantle the control valves in the 10and 30 bar system, replace wear parts
125.xx 1 24 Engine X
074 Batteries in the control cabinet: replace A 1 0.50 Engine X
075 Inspect/overhaul the oil mist detector B 1 1 Engine 3 3 3 3 3 3 3 3 3 3 3
Engine foundation/pipe connections
082 Foundation bolts: Check pretension.Check firm seating of stoppers,brackets and resilient elements (in caseof marine engines also after collision orgrounding) - see also 402
012.01 2 8 Engine 2 X
083 Resilient mounting: Determine theelastic elements’ settling value
012.01 2 3 Engine 4
084 Elastic pipe connections: Check allhoses
A 1 1 Engine 4
085 Elastic pipe connections: Replacehoses for fuel, lubricating oil, coolingwater, steam and compressed air
A 2 14 Engine 1 1 1 1 1 1 1 1 1 1 1
086 Screwed connections: check for tightfit/proper pretension (e.g. on exhaustgas and charge air pipe, charge aircooler and turbocharger) - see also 402
000.30 2 10 Engine X
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition2 Checking of new or overhauled parts required (once after the mentioned time)3 According to specification of manufacturer4 If component/system is given
2011
-04-
06 -
de
Mai
nten
ance
sch
edul
e67
30 4
.7.1
-02
32/4
4CR
4.7.1
6730 4.7.1-02 EN 3 (4)
1,2,3
per
24 150
250
500
1-2*
3-4*
5-6*
10-1
2*20
-24*
30-4
0*50
-60*
Flexible coupling/turning gear
092 Flexible coupling: Check alignment andrubber elements
000.09 2 8 Engine 4
093 Coupling bolts: check for tight fit/properpretension - see also 402
020.04 1 1 Engine X
094 Inspect/overhaul the turning gear B 1 1 Unit 3 3 3 3 3 3 3 3 3 3 3
Additionally required
401 Check installed new parts or installedoverhauled parts/newly addedlubricants once after the indicatedinterval - applies to 017, 018, 033
D X
402 Check installed new parts or installedoverhauled parts/newly addedlubricants once after the indicatedinterval - applies to 072, 082, 086, 093
D X
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition2 Checking of new or overhauled parts required (once after the mentioned time)3 According to specification of manufacturer4 If component/system is given
Mai
nten
ance
sch
edul
e67
30 4
.7.1
-02
32/4
4CR
2011
-04-
06 -
de
4.7.1
4 (4) 6730 4.7.1-02 EN
Maintenance schedule(systems - biofuel operation)
Maintenance schedule1,2,3
per
24 150
250
500
1-2*
2-3*
5-6*
10-1
2*20
-24*
30-4
0*50
-60*
Fuel system
002 Analyse fuel sample (all characteristicsof the specification)
000.05 1 0.20 Engine X
003 Analyse the fuel sample for acidcontent (TAN)
000.04 1 0.30 Engine X
004 Check the system components forleakage (visual inspection)
A 1 0.20 Engine X
005 Service tank: Check the fuel level; drainthe service tank and settling tank
A 1 0.20 Engine X
006 Check Viscosimat (carry outcomparative temperaturemeasurement)
B 1 0.10 Unit X
007 Clean fuel filter (depending on thedifferential pressure)
B 1 3 Filter 1 1 1 1 1 1 1 1 1 1 1
008 Overhaul the fuel delivery pump B 1 1 Pump 3 3 3 3 3 3 3 3 3 3 3
009 Inspect/overhaul the buffer piston(s) 434.04 1 1 Unit X
Lube oil system
011 Check the system components forleakage (visual inspection)
A 1 0.20 Engine X
012 Service tank for engine and cylinderlubrication: Check oil level
A 1 0.10 Engine X
014 Examine oil sample (spot test) 000.05 1 0.20 Engine X
015 Have the oil sample analysed 000.04 1 0.30 Engine X
016 Change oil filling (depending on resultsof analysis), clean the tank
000.04 1 5 Engine 1 1 1 1 1 1 1 1 1 1 1
017 Check oil drain from piston, connectingrod and crankshaft bearings, from thegear drive system and the turbocharger(visually) - see also 401
A 1 0.20 Unit;Cyl. X
018 Check oil drain (visually) from camshaftbearings, high-pressure pumps andvalve gear (in the rocker arm casing) -see also 401
A 1 2 Engine X
020 Overhaul the lubricating oil pump 300.01 2 10 Pump 1 1 1 1 1 1 1 1 1 1 1
023 Clean the lubricating oil service filter(depending on scavenging intervals)
B 1 3 Filter 1 1 1 1 1 1 1 1 1 1 1
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition3 According to specification of manufacturer4 If component/system is given
2011
-04-
05 -
de
Mai
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sch
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28 4
.7.1
-03
32/4
0
MAN Diesel & Turbo 4.7.1
6628 4.7.1-03 EN 1 (4)
1,2,3
per
24 150
250
500
1-2*
2-3*
5-6*
10-1
2*20
-24*
30-4
0*50
-60*
024 Clean the lubricating oil indicator filter(dependent upon the differentialpressure)
B 1 2 Filter 1 1 1 1 1 1 1 1 1 1 1
025 Clean the lubricating oil preheater(dependent on separating temperatureat required flow rate). Possibly havecleaning carried out by a specialistcompany
B 1 4 Unit 1 1 1 1 1 1 1 1 1 1 1
026 Check, clean and overhaul thelubricating oil separator (self-discharging)
B 1 4 Unit 1 1 1 1 1 1 1 1 1 1 1
027 Clean the lubricating oil cooler (possiblyperformed by specialist company)
C 0 Unit 1 1 1 1 1 1 1 1 1 1 1
Cooling water system (cylinder and nozzle cooling)
031 Compensating tank: Check the coolingwater level
A 1 0.20 Engine X
032 Check nozzle cooling water outlet (forunobstructed drainage and possibletraces of fuel)
A 1 0.10 Engine 4
033 Cooling water: Check the corrosionprotection - refer to 401
000.07 1 1 Engine X
035 Check cooling spaces, chemically cleanthe system (cylinder and nozzlecooling). Possibly have cleaning carriedout by a specialist company
000.08 0 Engine 1 1 1 1 1 1 1 1 1 1 1
036 Cooling water heat exchanger: Cleanthe cooling spaces, possibly byspecialist company
C 0 Unit 1 1 1 1 1 1 1 1 1 1 1
Compressed air and control air system
042 Compressed air tank: drain water afterevery filling (if there is no automaticdrainage)
A 1 0.10 Unit X
043 Clean the inside of the compressed airtank, overhaul the valves (inaccordance with the regulations of theclassification society)
B 2 10 Unit 1 1 1 1 1 1 1 1 1 1 1
044 Control air system: Drain waterseparator and air filter
125.10 1 0.10 Engine X
045 Control air system: Clean waterseparator and air filter
125.10 1 1 Engine X
Charge air system
052 Charge air cooler/charge air pipe:Check condensed water discharge forquantity/free flow
A 1 0.10 Pipe X
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition3 According to specification of manufacturer4 If component/system is given
Mai
nten
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sch
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e66
28 4
.7.1
-03
32/4
0
2011
-04-
05 -
de
4.7.1 MAN Diesel & Turbo
2 (4) 6628 4.7.1-03 EN
1,2,3
per
24 150
250
500
1-2*
2-3*
5-6*
10-1
2*20
-24*
30-4
0*50
-60*
053 Clean charge air cooler on both waterand air sides, possibly by specialistcompany
322.01322.02
2 15 Radiator 1 1 1 1 1 1 1 1 1 1 1
054 Charge air bypass/blow-off device:Check system components for leakage(visually). Check control and monitoringelements for proper function
A 1 1 Engine 1 1 1 1 1 1 1 1 1 1 1
055 Shut-off flaps on engine: Dismount andcheck for cracks. Every 6000operational hours or once a year
280.02 1 2 Engine 4
Exhaust gas system
062 Exhaust gas blow-off device: Checksystem components for leakage(visually). Check control and monitoringelements for proper function
A 1 1 Engine 1 1 1 1 1 1 1 1 1 1 1
063 Exhaust pipe: Check flangeconnections and compensators fortightness (visually)
289.01 1 0.20 Pipe X
064 Shut-off flaps on engine: Dismount andcheck for cracks. Every 6000operational hours or once a year
289.02 1 2 Unit 4
Measuring, control and regulation systems
072 Switching and shut-down devices:Check functional capability andswitching points - also see 402
A 2 6 Engine X
073 Dismantle the control valves in the 10and 30 bar system, replace wear parts
125.xx 1 24 Engine X
074 Battery: Check the charge status andthe acid level
A 1 0.50 Engine 4
075 Inspect/overhaul the oil mist detector B 1 1 Engine 3 3 3 3 3 3 3 3 3 3 3
076 Check the exhaust gas temperaturemeasuring system
A 1 6 Engine 3
Engine foundation/pipe connections
082 Foundation bolts: Check pretension.Check firm seating of stoppers,brackets and resilient elements (in caseof marine engines also after collision orgrounding) - see also 402
012.01 2 8 Engine X
083 Resilient mounting: Determine theamount of setting of the elasticelements
012.01 2 3 Engine 4
084 Elastic pipe connections: Check allhoses
A 1 1 Engine 4
085 Elastic pipe connections: Replacehoses for fuel, lubricating oil, coolingwater, steam and compressed air
A 2 14 Engine 1 1 1 1 1 1 1 1 1 1 1
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition3 According to specification of manufacturer4 If component/system is given
2011
-04-
05 -
de
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.7.1
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MAN Diesel & Turbo 4.7.1
6628 4.7.1-03 EN 3 (4)
1,2,3
per
24 150
250
500
1-2*
2-3*
5-6*
10-1
2*20
-24*
30-4
0*50
-60*
086 Screwed connections: check for tightfit/proper pretension (e.g. on exhaustgas and charge air pipe, charge aircooler and turbocharger) - see also 402
000.30 2 10 Engine X
Flexible coupling/turning gear
092 Flexible coupling: Check alignment andrubber elements
000.09 2 8 Engine 4
093 Coupling bolts: check for tight fit/properpretension - see also 402
020.04 1 1 Engine X
094 Inspect/overhaul the turning gear B 1 1 Unit 3 3 3 3 3 3 3 3 3 3 3
Additionally required
401 Check installed new parts or installedoverhauled parts/newly addedlubricants once after the indicatedinterval - applies to 017, 018, 033
D 0 Unit X
402 Check installed new parts or installedoverhauled parts/newly addedlubricants once after the indicatedinterval - applies to 072, 082, 086, 093
D 0 Unit X
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition3 According to specification of manufacturer4 If component/system is given
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.7.1
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2011
-04-
05 -
de
4.7.1 MAN Diesel & Turbo
4 (4) 6628 4.7.1-03 EN
Maintenance schedule(Systems)
Maintenance schedule1,2,3
per
24 150
250
500
1-2*
3-4*
5-6*
10-1
2*20
-24*
30-4
0*50
-60*
Fuel system
004 Check the system components forleakage (visual inspection)
A 1 0.20 Engine X
005 Service tank: Check the fuel level; drainthe service tank and settling tank
A 1 0.20 Engine X
006 Check Viscosimat (carry outcomparative temperaturemeasurement)
B 1 0.10 Unit X
007 Clean fuel filter (depending on thedifferential pressure)
B 1 3 Filter 1 1 1 1 1 1 1 1 1 1 1
008 Overhaul the fuel delivery pump B 1 1 Pump 3 3 3 3 3 3 3 3 3 3 3
009 Inspect/overhaul the buffer piston(s) 434.04 1 1 Unit X
Lube oil system
011 Check the system components forleakage (visual inspection)
A 1 0.20 Engine X
012 Service tank for engine and cylinderlubrication: Check oil level
A 1 0.10 Engine X
014 Examine oil sample (spot test) 000.05 1 0.20 Engine X
015 Have the oil sample analysed 000.04 1 0.30 Engine X
016 Change oil filling (depending on resultsof analysis), clean the tank
000.04 1 5 Engine 1 1 1 1 1 1 1 1 1 1 1
017 Check oil drain from piston, connectingrod and crankshaft bearings, from thegear drive system and the turbocharger(visually) - see also 401
A 1 0.20 Unit;Cyl. X
018 Check oil drain (visually) from camshaftbearings, high-pressure pumps andvalve gear (in the rocker arm casing) -see also 401
A 1 2 Engine X
020 Overhaul the lubricating oil pump 300.01 2 10 Pump 1 1 1 1 1 1 1 1 1 1 1
023 Clean the lubricating oil service filter(depending on scavenging intervals)
B 1 3 Filter 1 1 1 1 1 1 1 1 1 1 1
024 Clean the lubricating oil indicator filter(dependent upon the differentialpressure)
B 1 2 Filter 1 1 1 1 1 1 1 1 1 1 1
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition3 According to specification of manufacturer4 If component/system is given20
11-0
4-05
- d
e
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.7.1
-02
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MAN Diesel & Turbo 4.7.1
6628 4.7.1-02 EN 1 (4)
1,2,3
per
24 150
250
500
1-2*
3-4*
5-6*
10-1
2*20
-24*
30-4
0*50
-60*
025 Clean the lubricating oil preheater(dependent on separating temperatureat required flow rate). Possibly havecleaning carried out by a specialistcompany
B 1 4 Unit 1 1 1 1 1 1 1 1 1 1 1
026 Check, clean and overhaul thelubricating oil separator (self-discharging)
B 1 4 Unit 1 1 1 1 1 1 1 1 1 1 1
027 Clean the lubricating oil cooler (possiblyperformed by specialist company)
C 0 Unit 1 1 1 1 1 1 1 1 1 1 1
Cooling water system (cylinder and nozzle cooling)
031 Compensating tank: Check the coolingwater level
A 1 0.20 Engine X
032 Check nozzle cooling water outlet (forunobstructed drainage and possibletraces of fuel)
A 1 0.10 Engine 4
033 Cooling water: Check the corrosionprotection - refer to 401
000.07 1 1 Engine X
035 Check cooling spaces, chemically cleanthe system (cylinder and nozzlecooling). Possibly have cleaning carriedout by a specialist company
000.08 0 Engine 1 1 1 1 1 1 1 1 1 1 1
036 Cooling water heat exchanger: Cleanthe cooling spaces, possibly byspecialist company
C 0 Unit 1 1 1 1 1 1 1 1 1 1 1
Compressed air and control air system
042 Compressed air tank: drain water afterevery filling (if there is no automaticdrainage)
A 1 0.10 Unit X
043 Clean the inside of the compressed airtank, overhaul the valves (inaccordance with the regulations of theclassification society)
B 2 10 Unit 1 1 1 1 1 1 1 1 1 1 1
044 Control air system: Drain waterseparator and air filter
125.10 1 0.10 Engine X
045 Control air system: Clean waterseparator and air filter
125.10 1 1 Engine X
Charge air system
052 Charge air cooler/charge air pipe:Check condensed water discharge forquantity/free flow
A 1 0.10 Pipe X
053 Clean charge air cooler on both waterand air sides, possibly by specialistcompany
322.01322.02
2 15 Radiator 1 1 1 1 1 1 1 1 1 1 1
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition3 According to specification of manufacturer4 If component/system is given
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.7.1
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2011
-04-
05 -
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4.7.1 MAN Diesel & Turbo
2 (4) 6628 4.7.1-02 EN
1,2,3
per
24 150
250
500
1-2*
3-4*
5-6*
10-1
2*20
-24*
30-4
0*50
-60*
054 Charge air bypass/blow-off device:Check system components for leakage(visually). Check control and monitoringelements for proper function
A 1 1 Engine 1 1 1 1 1 1 1 1 1 1 1
055 Shut-off flaps on engine: Dismount andcheck for cracks. Every 6000operational hours or once a year
280.02 1 2 Engine 4
Exhaust gas system
062 Exhaust gas blow-off device: Checksystem components for leakage(visually). Check control and monitoringelements for proper function
A 1 1 Engine 1 1 1 1 1 1 1 1 1 1 1
063 Exhaust pipe: Check flangeconnections and compensators fortightness (visually)
289.01 1 0.20 Pipe X
064 Shut-off flaps on engine: Dismount andcheck for cracks. Every 6000operational hours or once a year
289.02 1 2 Unit 4
Measuring, control and regulation systems
072 Switching and shut-down devices:Check functional capability andswitching points - also see 402
A 2 6 Engine X
073 Dismantle the control valves in the 10and 30 bar system, replace wear parts
125.xx 1 24 Engine X
074 Battery: Check the charge status andthe acid level
A 1 0.50 Engine 4
075 Inspect/overhaul the oil mist detector B 1 1 Engine 3 3 3 3 3 3 3 3 3 3 3
076 Check the exhaust gas temperaturemeasuring system
A 1 6 Engine 3
Engine foundation/pipe connections
082 Foundation bolts: Check pretension.Check firm seating of stoppers,brackets and resilient elements (in caseof marine engines also after collision orgrounding) - see also 402
012.01 2 8 Engine X
083 Resilient mounting: Determine theamount of setting of the elasticelements
012.01 2 3 Engine 4
084 Elastic pipe connections: Check allhoses
A 1 1 Engine 4
085 Elastic pipe connections: Replacehoses for fuel, lubricating oil, coolingwater, steam and compressed air
A 2 14 Engine 1 1 1 1 1 1 1 1 1 1 1
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition3 According to specification of manufacturer4 If component/system is given
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.7.1
-02
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MAN Diesel & Turbo 4.7.1
6628 4.7.1-02 EN 3 (4)
1,2,3
per
24 150
250
500
1-2*
3-4*
5-6*
10-1
2*20
-24*
30-4
0*50
-60*
086 Screwed connections: check for tightfit/proper pretension (e.g. on exhaustgas and charge air pipe, charge aircooler and turbocharger) - see also 402
000.30 2 10 Engine X
Flexible coupling/turning gear
092 Flexible coupling: Check alignment andrubber elements
000.09 2 8 Engine 4
093 Coupling bolts: check for tight fit/properpretension - see also 402
020.04 1 1 Engine X
094 Inspect/overhaul the turning gear B 1 1 Unit 3 3 3 3 3 3 3 3 3 3 3
Additionally required
401 Check installed new parts or installedoverhauled parts/newly addedlubricants once after the indicatedinterval - applies to 017, 018, 033
D 0 Unit X
402 Check installed new parts or installedoverhauled parts/newly addedlubricants once after the indicatedinterval - applies to 072, 082, 086, 093
D 0 Unit X
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition3 According to specification of manufacturer4 If component/system is given
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.7.1
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2011
-04-
05 -
de
4.7.1 MAN Diesel & Turbo
4 (4) 6628 4.7.1-02 EN
Maintenance schedule(Systems)
Maintenance schedule1,2,3
per
24 150
250
500
1500
3000
6000
1200
024
000
3000
036
000
Fuel system
004 Check the system components forleakage (visual inspection)
A 1 0.20 Engine X
005 Service tank: Check the fuel level; drainthe service tank and settling tank
A 1 0.20 Engine X
006 Check Viscosimat (carry outcomparative temperaturemeasurement)
B 1 0.10 Unit X
007 Clean fuel filter (depending on thedifferential pressure)
B 1 3 Filter 1 1 1 1 1 1 1 1 1 1 1
008 Overhaul the fuel delivery pump B 1 1 Pump 3 3 3 3 3 3 3 3 3 3 3
009 Inspect/overhaul the buffer piston(s) 434.04 1 1 Unit X
Lube oil system
011 Check the system components forleakage (visual inspection)
A 1 0.20 Engine X
012 Service tank for engine and cylinderlubrication: Check oil level
A 1 0.10 Engine X
014 Examine oil sample (spot test) 000.05 1 0.20 Engine X
015 Have the oil sample analysed 000.04 1 0.30 Engine X
016 Change oil filling (depending on resultsof analysis), clean the tank
000.04 1 5 Engine 1 1 1 1 1 1 1 1 1 1 1
017 Check oil drain from piston, connectingrod and crankshaft bearings, from thegear drive system and the turbocharger(visually) - see also 401
A 1 0.20 Unit;Cyl. X
018 Check oil drain (visually) from camshaftbearings, high-pressure pumps andvalve gear (in the rocker arm casing) -see also 401
A 1 2 Engine X
020 Overhaul the lubricating oil pump 300.01 2 10 Pump 1 1 1 1 1 1 1 1 1 1 1
022 Overhaul the cylinder lubricating oil unitor pump, the block distributor and themonitoring devices
302.01 1 4 Unit 1 1 1 1 1 1 1 1 1 1 1
023 Clean the lubricating oil service filter(depending on scavenging intervals)
B 1 3 Filter 1 1 1 1 1 1 1 1 1 1 1
024 Clean the lubricating oil indicator filter(dependent upon the differentialpressure)
B 1 2 Filter 1 1 1 1 1 1 1 1 1 1 1
24 ... Repetition interval in operating hoursX Maintenance work due1 As required/depending on condition3 According to specification of manufacturer4 If component/system is given
2011
-04-
04 -
de
Mai
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sch
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e66
40 4
.7.1
-01
L58/
64
MAN Diesel & Turbo 4.7.1
6640 4.7.1-01 EN 1 (4)
1,2,3
per
24 150
250
500
1500
3000
6000
1200
024
000
3000
036
000
025 Clean the lubricating oil preheater(dependent on separating temperatureat required flow rate). Possibly havecleaning carried out by a specialistcompany
B 1 4 Unit 1 1 1 1 1 1 1 1 1 1 1
026 Check, clean and overhaul thelubricating oil separator (self-discharging)
B 1 4 Unit 1 1 1 1 1 1 1 1 1 1 1
027 Clean the lubricating oil cooler (possiblyperformed by specialist company)
C 0 Unit 1 1 1 1 1 1 1 1 1 1 1
Cooling water system (cylinder and nozzle cooling)
031 Compensating tank: Check the coolingwater level
A 1 0.20 Engine X
032 Check nozzle cooling water outlet (forunobstructed drainage and possibletraces of fuel)
A 1 0.10 Engine X
033 Cooling water: Check the corrosionprotection - refer to 401
000.07 1 1 Engine X
035 Check cooling spaces, chemically cleanthe system (cylinder and nozzlecooling). Possibly have cleaning carriedout by a specialist company
000.08 0 Engine 1 1 1 1 1 1 1 1 1 1 1
036 Cooling water heat exchanger: Cleanthe cooling spaces, possibly byspecialist company
C 0 Unit 1 1 1 1 1 1 1 1 1 1 1
Compressed air and control air system
042 Compressed air tank: drain water afterevery filling (if there is no automaticdrainage)
A 1 0.10 Unit 1 1 1 1 1 1 1 1 1 1 1
043 Clean the inside of the compressed airtank, overhaul the valves (inaccordance with the regulations of theclassification society)
B 2 10 Unit 1 1 1 1 1 1 1 1 1 1 1
044 Control air system: Drain waterseparator and air filter
125.10 1 0.10 Engine X
045 Control air system: Clean waterseparator and air filter
125.10 1 1 Engine X
Charge air system
052 Charge air cooler/charge air pipe:Check condensed water discharge forquantity/free flow
A 1 0.10 Pipe X
053 Clean charge air cooler on both waterand air sides, possibly by specialistcompany
322.01322.02
2 15 Radiator 1 1 1 1 1 1 1 1 1 1 1
24 ... Repetition interval in operating hoursX Maintenance work due1 As required/depending on condition3 According to specification of manufacturer4 If component/system is given
Mai
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sch
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e66
40 4
.7.1
-01
L58/
64
2011
-04-
04 -
de
4.7.1 MAN Diesel & Turbo
2 (4) 6640 4.7.1-01 EN
1,2,3
per
24 150
250
500
1500
3000
6000
1200
024
000
3000
036
000
054 Charge air bypass/blow-off device:Check system components for leakage(visually). Check control and monitoringelements for proper function
A 1 1 Engine 1 1 1 1 1 1 1 1 1 1 1
055 Shut-off flaps on engine: Dismount andcheck for cracks. Every 6000operational hours or once a year
280.02 1 2 Engine 4
Exhaust gas system
062 Exhaust gas blow-off device: Checksystem components for leakage(visually). Check control and monitoringelements for proper function
A 1 1 Engine 1 1 1 1 1 1 1 1 1 1 1
063 Exhaust pipe: Check flangeconnections and compensators fortightness (visually)
289.01 1 0.20 Pipe 1 1 1 1 1 1 1 1 1 1 1
064 Shut-off flaps on engine: Dismount andcheck for cracks. Every 6000operational hours or once a year
289.02 1 2 Unit 4
Measuring, control and regulation systems
072 Switching and shut-down devices:Check functional capability andswitching points - also see 402
A 2 6 Engine X
073 Dismantle the control valves in the 10and 30 bar system, replace wear parts
125.xx 1 24 Engine X
074 Battery: Check the charge status andthe acid level
A 1 0.50 Engine 4
075 Inspect/overhaul the oil mist detector B 1 1 Engine 3 3 3 3 3 3 3 3 3 3 3
076 Check the exhaust gas temperaturemeasuring system
A 1 6 Engine 3
Engine foundation/pipe connections
082 Foundation bolts: Check pretension.Check firm seating of stoppers,brackets and resilient elements (in caseof marine engines also after collision orgrounding) - see also 402
012.01 2 8 Engine X
083 Resilient mounting: Determine theamount of setting of the elasticelements
012.01 2 3 Engine 4
084 Elastic pipe connections: Check allhoses
A 1 1 Engine 4
085 Elastic pipe connections: Replacehoses for fuel, lubricating oil, coolingwater, steam and compressed air
A 2 14 Engine 1 1 1 1 1 1 1 1 1 1 1
086 Screwed connections: check for tightfit/proper pretension (e.g. on exhaustgas and charge air pipe, charge aircooler and turbocharger) - see also 402
000.30 2 10 Engine X
24 ... Repetition interval in operating hoursX Maintenance work due1 As required/depending on condition3 According to specification of manufacturer4 If component/system is given
2011
-04-
04 -
de
Mai
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sch
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e66
40 4
.7.1
-01
L58/
64
MAN Diesel & Turbo 4.7.1
6640 4.7.1-01 EN 3 (4)
1,2,3
per
24 150
250
500
1500
3000
6000
1200
024
000
3000
036
000
Flexible coupling/turning gear
092 Flexible coupling: Check alignment andrubber elements
000.09 2 8 Engine 4
093 Coupling bolts: check for tight fit/properpreload - see also 402
020.02 1 1 Engine X
094 Inspect/overhaul the turning gear B 1 1 Unit 3 3 3 3 3 3 3 3 3 3 3
Additionally required
401 Check installed new parts or installedoverhauled parts/newly addedlubricants once after the indicatedinterval - applies to 017, 018, 033
D 0 Unit X
402 Check installed new parts or installedoverhauled parts/newly addedlubricants once after the indicatedinterval - applies to 072, 082, 086, 093
D 0 Unit X
24 ... Repetition interval in operating hoursX Maintenance work due1 As required/depending on condition3 According to specification of manufacturer4 If component/system is given
Mai
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sch
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e66
40 4
.7.1
-01
L58/
64
2011
-04-
04 -
de
4.7.1 MAN Diesel & Turbo
4 (4) 6640 4.7.1-01 EN
Maintenance schedule(Systems)
Maintenance schedule1,2,3
per
24 150
250
500
1-2*
3-4*
5-6*
10-1
5*20
-24*
25-3
0*30
-40*
Fuel system/pilot oil system
004 Check the system components forleakage (visual inspection)
A 1 0.20 Engine X
005 Service tank: Check the fuel level; drainthe service tank and settling tank
A 1 0.20 Engine X
007 Clean main fuel filter and replace pilotoil cartridge (dependent upondifferential pressure)
B 1 3 Filter 1 1 1 1 1 1 1 1 1 1 1
008 Fuel delivery pump and pilot oil pump B 1 1 Unit 3 3 3 3 3 3 3 3 3 3 3
009 Clean pilot oil fuel cooler Unit 1 1 1 1 1 1 1 1 1 1 1
010 Inspect/overhaul the buffer piston(s) 434.04 1 1 Unit X
Gas system
500 Check gas pipe and gas control routefor tightness (visually)
230.01 1 0.20 Engine X
501 Check the shut-off valves for leakage A 1 0.20 Engine 1 1 1 1 1 1 1 1 1 1 1
502 Clean gas filter, replace if necessary B 1 1 Filter 1 1 1 1 1 1 1 1 1 1 1
503 Check gas pressure regulator andreplace diaphragm if necessary
B 1 1 Unit X
Lube oil system
011 Check the system components forleakage (visual inspection)
A 1 0.20 Engine X
012 Service tank for engine and cylinderlubrication: Check oil level
A 1 0.10 Engine X
014 Examine oil sample (spot test) 000.05 1 0.20 Engine X
015 Have the oil sample analysed 000.04 1 0.30 Engine X
016 Change oil filling (depending on resultsof analysis), clean the tank
000.04 Engine 1 1 1 1 1 1 1 1 1 1 1
017 Check oil drain from piston, connectingrod and crankshaft bearings, from thegear drive system and the turbocharger(visually) - see also 401
A 1 0.20 Unit;Cyl. 2 X
018 Check oil drain (visually) from camshaftbearings, injection pumps and valvegear (in the rocker arm casing) - seealso 401
A 1 2 Engine 2 X
020 Overhaul the lubricating oil pump 300.02B
2 10 Pump 1 1 1 1 1 1 1 1 1 1 1
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition2 Checking of new or overhauled parts required (once after the mentioned time)3 According to specification of manufacturer4 If component/system is given
2011
-04-
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.7.1
-01
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MAN Diesel & Turbo 4.7.1
6736 4.7.1-01 EN 1 (4)
1,2,3
per
24 150
250
500
1-2*
3-4*
5-6*
10-1
5*20
-24*
25-3
0*30
-40*
023 Clean the lubricating oil service filter(depending on scavenging intervals)
B 1 3 Filter 1 1 1 1 1 1 1 1 1 1 1
024 Clean the lubricating oil indicator filter(dependent upon the differentialpressure)
B 1 2 Filter 1 1 1 1 1 1 1 1 1 1 1
025 Clean the lubricating oil preheater(dependent on separating temperatureat required flow rate). Possibly havecleaning carried out by a specialistcompany
B 1 4 Unit 1 1 1 1 1 1 1 1 1 1 1
026 Check, clean and overhaul thelubricating oil separator (self-discharging)
B 1 4 Unit 1 1 1 1 1 1 1 1 1 1 1
027 Clean the lubricating oil cooler (possiblyperformed by specialist company)
C Unit 1 1 1 1 1 1 1 1 1 1 1
Cooling water system
031 Compensating tank: Check the coolingwater level
A 1 0.20 Engine X
033 cooling water: Check the corrosionprotection - see also 401
000.07 1 0.50 Engine 2 X
035 Check cooling channels, chemicallyclean the system (cylinder cooling).Possibly have cleaning carried out by aspecialist company
000.08 Engine 1 1 1 1 1 1 1 1 1 1 1
036 Cooling water heat exchanger: Cleanthe cooling spaces, possibly byspecialist company
C Unit 1 1 1 1 1 1 1 1 1 1 1
Compressed air and control air system
042 Drain the water from the compressedair tank (if it is not automatically drained)
A 1 0.10 Unit X
043 Clean the inside of the compressed airtank, overhaul the valves (inaccordance with the regulations of theclassification society)
B 2 10 Unit 1 1 1 1 1 1 1 1 1 1 1
044 Control air system: Drain waterseparator and air filter
125.10 1 0.10 Engine X
045 Control air system: Clean waterseparator and air filter
125.10 1 0.50 Engine X
Charge air system
052 Charge air cooler/charge air pipe:Check condensed water discharge forquantity/free flow
A 1 0.10 Pipe X
053 Clean charge air cooler on both waterand air sides, possibly by specialistcompany
322.01322.03
2 15 Radiator 1 1 1 1 1 1 1 1 1 1 1
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition2 Checking of new or overhauled parts required (once after the mentioned time)3 According to specification of manufacturer4 If component/system is given
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.7.1
-01
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2011
-04-
04 -
de
4.7.1 MAN Diesel & Turbo
2 (4) 6736 4.7.1-01 EN
1,2,3
per
24 150
250
500
1-2*
3-4*
5-6*
10-1
5*20
-24*
25-3
0*30
-40*
054 Compressor by-pass: Check controland monitoring elements for properfunction
1 0.50 Engine 1 1 1 1 1 1 1 1 1 1 1
055 Shut-off flaps on engine: Dismount andcheck for cracks. Every 6000operational hours or once a year
280.02 1 2 Engine 4
Exhaust gas system
063 Exhaust pipe: Check flangeconnections and compensators fortightness (visually)
289.01 1 0.20 Pipe X
064 Shut-off flaps on engine: Dismount andcheck for cracks. Every 6000operational hours or once a year
289.02 1 2 Unit 4
Measuring, control and regulation systems
072 Switching and shut-down devices:Check functional capability andswitching points - also see 402
A 2 6 Engine 2 X
073 Dismantle the control valves in the 10and 30 bar system, replace wear parts
125.xx 1 24 Engine X
074 Battery: Check the charge status andthe acid level
A 1 0.50 Engine 4
075 Inspect/overhaul the oil mist detector B 1 1 Engine 3 3 3 3 3 3 3 3 3 3 3
076 Check the exhaust gas temperaturemeasuring system
A 1 6 Engine 3
Engine foundation/pipe connections
082 Foundation bolts: Check pretension.Check firm seating of stoppers,brackets and resilient elements (in caseof marine engines also after collision orgrounding) - see also 402
012.01 2 8 Engine 2 X
083 Resilient mounting: Determine theamount of setting of the elasticelements
012.01 2 3 Engine 4
084 Elastic pipe connections: Check allhoses
A 1 1 Engine 4
085 Elastic pipe connections: Replacehoses for fuel, lubricating oil, coolingwater, steam and compressed air
A 2 14 Engine 1 1 1 1 1 1 1 1 1 1 1
086 Screwed connections: check for tightfit/proper pretension (e.g. on exhaustgas and charge air pipe, charge aircooler and turbocharger) - see also 402
000.30 2 10 Engine 2 X
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition2 Checking of new or overhauled parts required (once after the mentioned time)3 According to specification of manufacturer4 If component/system is given
2011
-04-
04 -
de
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sch
edul
e67
36 4
.7.1
-01
51/6
0DF
MAN Diesel & Turbo 4.7.1
6736 4.7.1-01 EN 3 (4)
1,2,3
per
24 150
250
500
1-2*
3-4*
5-6*
10-1
5*20
-24*
25-3
0*30
-40*
Flexible coupling/turning gear
092 Flexible coupling: Check alignment andrubber elements
000.09 2 8 Engine 4
093 Coupling bolts: check for tight fit/properpreload - see also 402
020.02 1 1 Engine 2 X
094 Inspect/overhaul the turning gear B 1 1 Unit 3 3 3 3 3 3 3 3 3 3 3
Additionally required
401 Check installed new parts or installedoverhauled parts/newly addedlubricants once after the indicatedinterval - applies to 017, 018, 033
D Unit X
402 Check installed new parts or installedoverhauled parts/newly addedlubricants once after the indicatedinterval - applies to 072, 082, 086, 093
D Unit X
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition2 Checking of new or overhauled parts required (once after the mentioned time)3 According to specification of manufacturer4 If component/system is given
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.7.1
-01
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0DF
2011
-04-
04 -
de
4.7.1 MAN Diesel & Turbo
4 (4) 6736 4.7.1-01 EN
Maintenance schedule(Systems)
Maintenance schedule1,2,3
per
24 150
250
500
1-2*
3-4*
5-6*
10-1
5*20
-24*
25-3
0*30
-40*
Fuel system
002 Analyse fuel sample (all characteristicsof the specification)
000.05 1 0.15 Engine X
003 Analyse the fuel sample for acidcontent (TAN)
000.04 1 0.30 Engine X
004 Check the system components forleakage (visual inspection)
A 1 0.20 Engine X
005 Service tank: Check the fuel level; drainthe service tank and settling tank
A 1 0.20 Engine X
006 Check Viscosimat (carry outcomparative temperaturemeasurement)
B 1 0.10 Unit X
007 Clean fuel filter (depending on thedifferential pressure)
B 1 3 Filter 1 1 1 1 1 1 1 1 1 1 1
008 Overhaul the fuel delivery pump B 1 1 Pump 3 3 3 3 3 3 3 3 3 3 3
009 Inspect/overhaul the buffer piston(s) 434.04 1 1 Unit X
Lube oil system
011 Check the system components forleakage (visual inspection)
A 1 0.20 Engine X
012 Service tank for engine and cylinderlubrication: Check oil level
A 1 0.10 Engine X
014 Examine oil sample (spot test) 000.05 1 0.20 Engine X
015 Have the oil sample analysed 000.04 1 0.30 Engine X
016 Change oil filling (depending on resultsof analysis), clean the tank
000.04 Engine 1 1 1 1 1 1 1 1 1 1 1
017 Check oil drain from piston, connectingrod and crankshaft bearings, from thegear drive system and the turbocharger(visually) - see also 401
A 1 0.20 Unit;Cyl. 2 X
018 Check oil drain (visually) from camshaftbearings, injection pumps and valvegear (in the rocker arm casing) - seealso 401
A 1 2 Engine 2 X
020 Overhaul the lubricating oil pump 300.02B
2 10 Pump 1 1 1 1 1 1 1 1 1 1 1
022 Overhaul the cylinder lubricating oil unitor pump, the block distributor and themonitoring devices
A 1 4 Unit 1 1 1 1 1 1 1 1 1 1 1
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition2 Checking of new or overhauled parts required (once after the mentioned time)3 According to specification of manufacturer4 If component/system is given
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MAN Diesel & Turbo 4.7.1
6706 4.7.1-02 EN 1 (4)
1,2,3
per
24 150
250
500
1-2*
3-4*
5-6*
10-1
5*20
-24*
25-3
0*30
-40*
023 Clean the lubricating oil service filter(depending on scavenging intervals)
B 1 3 Filter 1 1 1 1 1 1 1 1 1 1 1
024 Clean the lubricating oil indicator filter(dependent upon the differentialpressure)
B 1 2 Filter 1 1 1 1 1 1 1 1 1 1 1
025 Clean the lubricating oil preheater(dependent on separating temperatureat required flow rate). Possibly havecleaning carried out by a specialistcompany
B 1 4 Unit 1 1 1 1 1 1 1 1 1 1 1
026 Check, clean and overhaul thelubricating oil separator (self-discharging)
B 1 4 Unit 1 1 1 1 1 1 1 1 1 1 1
027 Clean the lubricating oil cooler (possiblyperformed by specialist company)
C Unit 1 1 1 1 1 1 1 1 1 1 1
Cooling water system (cylinder and nozzle cooling)
031 Compensating tank: Check the coolingwater level
A 1 0.20 Engine X
032 Check nozzle cooling water outlet (forunobstructed drainage and possibletraces of fuel)
A 1 0.10 Engine X
033 cooling water: Check the corrosionprotection - see also 401
000.07 1 0.50 Engine 2 X
035 Check cooling spaces, chemically cleanthe system (cylinder and nozzlecooling). Possibly have cleaning carriedout by a specialist company
000.08 Engine 1 1 1 1 1 1 1 1 1 1 1
036 Cooling water heat exchanger: Cleanthe cooling spaces, possibly byspecialist company
C Unit 1 1 1 1 1 1 1 1 1 1 1
Compressed air and control air system
042 Drain the water from the compressedair tank (if it is not automatically drained)
A 1 0.10 Unit X
043 Clean the inside of the compressed airtank, overhaul the valves (inaccordance with the regulations of theclassification society)
B 2 10 Unit 1 1 1 1 1 1 1 1 1 1 1
044 Control air system: Drain waterseparator and air filter
125.10 1 0.10 Engine X
045 Control air system: Clean waterseparator and air filter
125.10 1 0.50 Engine X
Charge air system
052 Charge air cooler/charge air pipe:Check condensed water discharge forquantity/free flow
A 1 0.10 Pipe X
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition2 Checking of new or overhauled parts required (once after the mentioned time)3 According to specification of manufacturer4 If component/system is given
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.7.1
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2011
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4.7.1 MAN Diesel & Turbo
2 (4) 6706 4.7.1-02 EN
1,2,3
per
24 150
250
500
1-2*
3-4*
5-6*
10-1
5*20
-24*
25-3
0*30
-40*
053 Clean charge air cooler on both waterand air sides, possibly by specialistcompany
322.01322.03
2 15 Radiator 1 1 1 1 1 1 1 1 1 1 1
054 Charge air bypass/blow-off device:Check system components for leakage(visually). Check control and monitoringelements for proper function
280.02A
1 0.50 Engine 1 1 1 1 1 1 1 1 1 1 1
055 Shut-off flaps on engine: Dismount andcheck for cracks. Every 6000operational hours or once a year
280.02 1 2 Engine 4
Exhaust gas system
062 Exhaust gas blow-off device: Checksystem components for leakage(visually). Check control and monitoringelements for proper function
289.02A
1 0.50 Engine 1 1 1 1 1 1 1 1 1 1 1
063 Exhaust pipe: Check flangeconnections and compensators fortightness (visually)
289.01 1 0.20 Pipe X
064 Shut-off flaps on engine: Dismount andcheck for cracks. Every 6000operational hours or once a year
289.02 1 2 Unit 4
Measuring, control and regulation systems
072 Switching and shut-down devices:Check functional capability andswitching points - also see 402
A 2 6 Engine 2 X
073 Dismantle the control valves in the 10and 30 bar system, replace wear parts
125.xx 1 24 Engine X
074 Battery: Check the charge status andthe acid level
A 1 0.50 Engine 4
075 Inspect/overhaul the oil mist detector B 1 1 Engine 3 3 3 3 3 3 3 3 3 3 3
076 Check the exhaust gas temperaturemeasuring system
A 1 6 Engine 3
Engine foundation/pipe connections
082 Foundation bolts: Check pretension.Check firm seating of stoppers,brackets and resilient elements (in caseof marine engines also after collision orgrounding) - see also 402
012.01 2 8 Engine 2 X
083 Resilient mounting: Determine theamount of setting of the elasticelements
012.01 2 3 Engine 4
084 Elastic pipe connections: Check allhoses
A 1 1 Engine 4
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition2 Checking of new or overhauled parts required (once after the mentioned time)3 According to specification of manufacturer4 If component/system is given
2011
-04-
04 -
de
Mai
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06 4
.7.1
-02
48/6
0B
MAN Diesel & Turbo 4.7.1
6706 4.7.1-02 EN 3 (4)
1,2,3
per
24 150
250
500
1-2*
3-4*
5-6*
10-1
5*20
-24*
25-3
0*30
-40*
085 Elastic pipe connections: Replacehoses for fuel, lubricating oil, coolingwater, steam and compressed air
A 2 14 Engine 1 1 1 1 1 1 1 1 1 1 1
086 Screwed connections: check for tightfit/proper pretension (e.g. on exhaustgas and charge air pipe, charge aircooler and turbocharger) - see also 402
000.30 2 10 Engine 2 X
Flexible coupling/turning gear
092 Flexible coupling: Check alignment andrubber elements
000.09 2 8 Engine 4
093 Coupling bolts: check for tight fit/properpreload - see also 402
020.02 1 1 Engine 2 X
094 Inspect/overhaul the turning gear B 1 1 Unit 3 3 3 3 3 3 3 3 3 3 3
Additionally required
401 Check installed new parts or installedoverhauled parts/newly addedlubricants once after the indicatedinterval - applies to 017, 018, 033
D Unit X
402 Check installed new parts or installedoverhauled parts/newly addedlubricants once after the indicatedinterval - applies to 072, 082, 086, 093
D Unit X
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition2 Checking of new or overhauled parts required (once after the mentioned time)3 According to specification of manufacturer4 If component/system is given
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2011
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4.7.1 MAN Diesel & Turbo
4 (4) 6706 4.7.1-02 EN
Maintenance schedule
Maintenance schedule1,2,3
per
24 150
250
500
1-2*
3-4*
5-6*
10-1
5*20
-24*
25-3
0*30
-40*
Fuel system
002 Analyse fuel sample (all characteristicsof the specification)
000.05 1 0.15 Engine X
003 Analyse the fuel sample for acidcontent (TAN)
000.04 1 0.30 Engine X
004 Check the system components forleakage (visual inspection)
A 1 0.20 Engine X
005 Service tank: Check the fuel level; drainthe service tank and settling tank
A 1 0.20 Engine X
007 Clean fuel filter (depending on thedifferential pressure)
B 1 3 Filter 1 1 1 1 1 1 1 1 1 1 1
008 Overhaul the fuel delivery pump B 1 1 Pump 3 3 3 3 3 3 3 3 3 3 3
009 Inspect/overhaul the buffer piston(s) 434.04 1 1 Unit X
Lube oil system
011 Check the system components forleakage (visual inspection)
A 1 0.20 Engine X
012 Service tank for engine and cylinderlubrication: Check oil level
A 1 0.10 Engine X
014 Examine oil sample (spot test) 000.05 1 0.20 Engine X
015 Have the oil sample analysed 000.04 1 0.30 Engine X
016 Change oil filling (depending on resultsof analysis), clean the tank
000.04 1 5 Engine 1 1 1 1 1 1 1 1 1 1 1
017 Check oil drain from piston, connectingrod and crankshaft bearings, from thegear drive system and the turbocharger(visually) - see also 401
A 1 0.20 Unit;Cyl. X
018 Check oil drain (visually) from camshaftbearings, injection pumps and valvegear (in the rocker arm casing) - seealso 401
A 1 2 Engine X
020 Overhaul the lubricating oil pump 300.02B
2 10 Pump 1 1 1 1 1 1 1 1 1 1 1
023 Clean the lubricating oil service filter(depending on scavenging intervals)
B 1 3 Filter 1 1 1 1 1 1 1 1 1 1 1
024 Clean the lubricating oil indicator filter(dependent upon the differentialpressure)
B 1 2 Filter 1 1 1 1 1 1 1 1 1 1 1
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition3 According to specification of manufacturer4 If component/system is given
2011
-04-
04 -
de
Mai
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sch
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06 4
.7.1
-01
48/6
0B
MAN Diesel & Turbo 4.7.1
6706 4.7.1-01 EN 1 (4)
1,2,3
per
24 150
250
500
1-2*
3-4*
5-6*
10-1
5*20
-24*
25-3
0*30
-40*
025 Clean the lubricating oil preheater(dependent on separating temperatureat required flow rate). Possibly havecleaning carried out by a specialistcompany
B 1 4 Unit 1 1 1 1 1 1 1 1 1 1 1
026 Check, clean and overhaul thelubricating oil separator (self-discharging)
B 1 4 Unit 1 1 1 1 1 1 1 1 1 1 1
027 Clean the lubricating oil cooler (possiblyperformed by specialist company)
C 0 Unit 1 1 1 1 1 1 1 1 1 1 1
Cooling water system
031 Compensating tank: Check the coolingwater level
A 1 0.20 Engine X
033 cooling water: Check the corrosionprotection - see also 401
000.07 1 0.50 Engine X
035 Check cooling spaces, chemically cleanthe system (cylinder and nozzlecooling). Possibly have cleaning carriedout by a specialist company
000.08 0 Engine 1 1 1 1 1 1 1 1 1 1 1
036 Cooling water heat exchanger: Cleanthe cooling spaces, possibly byspecialist company
C 0 Unit 1 1 1 1 1 1 1 1 1 1 1
Compressed air and control air system
042 Drain the water from the compressedair tank (if it is not automatically drained)
A 1 0.10 Unit X
043 Clean the inside of the compressed airtank, overhaul the valves (inaccordance with the regulations of theclassification society)
B 2 10 Unit 1 1 1 1 1 1 1 1 1 1 1
044 Control air system: Drain waterseparator and air filter
125.10B
1 0.10 Engine X
045 Control air system: Clean waterseparator and air filter
125.10B
1 0.50 Engine X
Charge air system
052 Charge air cooler/charge air pipe:Check condensed water discharge forquantity/free flow
A 1 0.10 Pipe X
053 Clean charge air cooler on both waterand air sides, possibly by specialistcompany
322.01322.03
2 15 Radiator 1 1 1 1 1 1 1 1 1 1 1
054 Charge air bypass/blow-off device:Check system components for leakage(visually). Check control and monitoringelements for proper function
A 1 0.50 Engine 1 1 1 1 1 1 1 1 1 1 1
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition3 According to specification of manufacturer4 If component/system is given
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.7.1
-01
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2011
-04-
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de
4.7.1 MAN Diesel & Turbo
2 (4) 6706 4.7.1-01 EN
1,2,3
per
24 150
250
500
1-2*
3-4*
5-6*
10-1
5*20
-24*
25-3
0*30
-40*
055 Shut-off flaps on engine: Dismount andcheck for cracks. Every 6000operational hours or once a year
280.02 1 2 Engine 4
Exhaust gas system
062 Exhaust gas blow-off device: Checksystem components for leakage(visually). Check control and monitoringelements for proper function
A 1 0.50 Engine 1 1 1 1 1 1 1 1 1 1 1
063 Exhaust pipe: Check flangeconnections and compensators fortightness (visually)
A 1 0.20 Pipe X
064 Shut-off flaps on engine: Dismount andcheck for cracks. Every 6000operational hours or once a year
289.02 1 2 Unit 4
Measuring, control and regulation systems
072 Switching and shut-down devices:Check functional capability andswitching points - also see 402
A 2 6 Engine X
073 Dismantle the control valves in the 10and 30 bar system, replace wear parts
125.xx 1 24 Engine X
074 Battery: Check the charge status andthe acid level
A 1 0.50 Engine 4
075 Inspect/overhaul the oil mist detector B 1 1 Engine 3 3 3 3 3 3 3 3 3 3 3
076 Check the exhaust gas temperaturemeasuring system
A 1 6 Engine 3
Engine foundation/pipe connections
082 Foundation bolts: Check pretension.Check firm seating of stoppers,brackets and resilient elements (in caseof marine engines also after collision orgrounding) - see also 402
012.01 2 8 Engine X
083 Resilient mounting: Determine theamount of setting of the elasticelements
012.01 2 3 Engine 4
084 Elastic pipe connections: Check allhoses
A 1 1 Engine 4
085 Elastic pipe connections: Replacehoses for fuel, lubricating oil, coolingwater, steam and compressed air
A 2 14 Engine 1 1 1 1 1 1 1 1 1 1 1
086 Screwed connections: check for tightfit/proper pretension (e.g. on exhaustgas and charge air pipe, charge aircooler and turbocharger) - see also 402
000.30 2 10 Engine X
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition3 According to specification of manufacturer4 If component/system is given
2011
-04-
04 -
de
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sch
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e67
06 4
.7.1
-01
48/6
0B
MAN Diesel & Turbo 4.7.1
6706 4.7.1-01 EN 3 (4)
1,2,3
per
24 150
250
500
1-2*
3-4*
5-6*
10-1
5*20
-24*
25-3
0*30
-40*
Flexible coupling/turning gear
092 Flexible coupling: Check alignment andrubber elements
000.09 2 8 Engine 4
093 Coupling bolts: check for tight fit/properpreload - see also 402
020.02 1 1 Engine X
094 Inspect/overhaul the turning gear B 1 1 Unit 3 3 3 3 3 3 3 3 3 3 3
Additionally required
401 Check installed new parts or installedoverhauled parts/newly addedlubricants once after the indicatedinterval - applies to 017, 018, 033
D Unit X
402 Check installed new parts or installedoverhauled parts/newly addedlubricants once after the indicatedinterval - applies to 072, 082, 086, 093
D Unit X
24 ... Repetition interval in operating hoursX Maintenance work due* x 1000 h1 As required/depending on condition3 According to specification of manufacturer4 If component/system is given
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06 4
.7.1
-01
48/6
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2011
-04-
04 -
de
4.7.1 MAN Diesel & Turbo
4 (4) 6706 4.7.1-01 EN