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HIGH PERFORMANCE TRUNNION MOUNTED BALL VALVE PED 1354

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Page 1: HIGH PERFORMANCE TRUNNION MOUNTED BALL VALVErotexautomation.com/.../rotex-valves/TRUNNION_MOUNTED_BALL_… · The seat sealing is realized through two floating seat retainers

HIGH PERFORMANCETRUNNION MOUNTED BALL VALVE

PED

1354

Page 2: HIGH PERFORMANCE TRUNNION MOUNTED BALL VALVErotexautomation.com/.../rotex-valves/TRUNNION_MOUNTED_BALL_… · The seat sealing is realized through two floating seat retainers

TRUNNION MOUNTED BALL VALVE

One of the major causes for minor leakage is the polymer seat becoming loose due to ambient temperature changes during the year. ROTEX trunnion valve seat has a unique feature. The seal is held in a tapered groove which ensures that it never ejects out. The secondary soft seal is an assurance for working under vacuum. The combination soft seal avoids minor leakage completely by sealing the seat ring and the polymer seat itself.

2

Patents Applied

Page 3: HIGH PERFORMANCE TRUNNION MOUNTED BALL VALVErotexautomation.com/.../rotex-valves/TRUNNION_MOUNTED_BALL_… · The seat sealing is realized through two floating seat retainers

Does your valve leak due to loosening of seat insert?

ROTEX PATENTED RING PROVIDES ZERO LEAK!!!- Soft seats are locked in a unique groove which will ensure lifetime gripping- Static seat elastomer to ensure zero leak

Does your valve leak under vacuum?

ROTEX DUAL SEAL SEAT RING PROVIDES TIGHT SEALING!!!- Unique thrust mechanism to load Graphoil seal- Soft seal to ensure zero leak

Does your valve leak due to external trunnion pin?

ROTEX INTERNAL TRUNNION PLATE PROVIDES ZERO LEAK!!!- External trunnion pins are small and have smaller bearing, hence cannot take higher loads. ROTEX internal trunnion plates accommodate larger bearings.- External pin needs to puncture the body for installation, which is a Leakage point for a valve. ROTEX internal trunnion plate needs no puncturing of the body.

SEE HOW

ROTEX PATENTED AND GOOD DESIGN PRACTICE GUARANTEES PERFORMANCE!!!

Anti j ct TM

Seat

3

Patents Applied

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TRUNNION MOUNTED BALL VALVE

4

Patents Applied

Page 5: HIGH PERFORMANCE TRUNNION MOUNTED BALL VALVErotexautomation.com/.../rotex-valves/TRUNNION_MOUNTED_BALL_… · The seat sealing is realized through two floating seat retainers

FEATURES

5

Fire Safe DesignIn case of fire, the non-metallic material will get decomposed or damaged due to high temperatures. Under pressure of the medium, the ball will push the seat retainer rapidly towards the ball to make the metal seat ring come in contact. The ball valve conforms to API 607, API 6FA and BS 6755.

Reliable Seat Sealing StructureThe seat sealing is realized through two floating seat retainers. They can float axially to block the fluid. The low pressure sealing of valve seat is realized by the pre-tightening of the spring, while the high pressure sealing is realized by the pressure of the medium itself.

Blow Out Proof StemThe stem adopts the blow out proof structure. The stem is designed with the footstep at its top so that after fixing the stem housing, the stem will not be blown out by the medium.

Emergency Sealing DeviceWhen the seat ring and the stem O-ring are damaged, the corresponding sealant can be injected by the sealant injection device to avoid medium leakage on the seat ring and stem.

Anti-Static StructureThe ball valve is provided with an antistatic design. A static charge channel is incorporated between the ball and the body, through the stem. This allows for discharge of static electricity produced during the opening and closing of the ball in the seat.

Unique Seat Retaining RingGraphoil seal ring on seat retaining ring is under constant upward force due to unique pressure angle on secondary seat ring. Upward thrust produced due to tapered surface always ensures tight sealing.

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CAST TRUNNION PLATE DESIGN(2 PIECE CONSTRUCTION)

SERIES T40, T45#150 - #2500

TRUNNION MOUNTED BALL VALVE

6

TRUNNION MOUNTED BALL VALVE

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CAST TRUNNION PLATE DESIGN(2 PIECE CONSTRUCTION)

SERIES T40, T45#150 - #2500

EXPLODED VIEW

DESIGN AND TESTING STANDARDS

REFERENCE STANDARD FOR DESIGN & MANUFACTURS ARE API - 6DVALVE FACE TO FACE DIMENSIONS AS PER API - 6D / ASME B 16.10VALVE FLANGE DIMENSIONS AS PER ASME B 16.5VALVE TESTING AS PER API - 6D / API - 598 / BSEN 12266 PART - I & II

7

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TRUNNION MOUNTED BALL VALVE

FORGED TRUNNION PLATE DESIGN(3 PIECE CONSTRUCTION)

SERIES T60, T65#150 - #2500

8

TRUNNION MOUNTED BALL VALVE

Page 9: HIGH PERFORMANCE TRUNNION MOUNTED BALL VALVErotexautomation.com/.../rotex-valves/TRUNNION_MOUNTED_BALL_… · The seat sealing is realized through two floating seat retainers

FORGED TRUNNION PLATE DESIGN(3 PIECE CONSTRUCTION)

SERIES T60, T65#150 - #2500

EXPLODED VIEW

DESIGN AND TESTING STANDARDS

REFERENCE STANDARD FOR DESIGN & MANUFACTURS ARE API - 6DVALVE FACE TO FACE DIMENSIONS AS PER API - 6D / ASME B 16.10VALVE FLANGE DIMENSIONS AS PER ASME B 16.5VALVE TESTING AS PER API - 6D / API - 598 / BSEN 12266 PART - I & II

9

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TRUNNION MOUNTED BALL VALVE

TRUNNION PLATE DESIGN(2, 3 PIECE CONSTRUCTION)

TRUNNION MOUNTED BALL VALVE

MATERIAL OF CONSTRUCTION

SERIES T40, T45, T60, T65 #150 - #2500

NOMINAL DIAMETER (IN) NPS 2" ~ 56"

NOMINAL PRESSURE CLASS 150 ~ CLASS 2500#

SR.NO.

PART DESCRIPTION MATERIAL DESCRIPTION

Carbon Steel Stainless Steel

MAT

ERIA

L O

F PA

RTS

STANDARDS USED

DESIGN AND MANUFACTURING API 6D

FACE TO FACE DIMENSIONS ASME B 16.10 , API 6D

TYPE OF CONNECTION FLANGE ASME B16.5/ ASME B16.47 BUTT WELDING ASME B 16.25

PRESSURE TEST API 598, API 6D, BSEN 12266 PART - I & II

1 BODY ASTM A 216 GR. WCB ASTM A 351 GR. CF8 ASTM A 351 GR. CF8M ASTM A 351 GR. CF3 ASTM A 351 GR. CF3M

2 BODY ADAPTOR ASTM A 216 GR. WCB ASTM A 351 GR. CF8 ASTM A 351 GR. CF8M ASTM A 351 GR. CF3 ASTM A 351 GR. CF3M

3 BALL ASTM A 216 GR. WCB + ENP ASTM A 351 GR. CF8 ASTM A 351 GR. CF8M ASTM A 351 GR. CF3 ASTM A 351 GR. CF3M

4 SEAT ASTM A 216 GR. WCB + ENP ASTM A 351 GR. CF8 ASTM A 351 GR. CF8M ASTM A 351 GR. CF3 ASTM A 351 GR. CF3M

5 STEM 17-4 PH

6 STEM HOUSING ASTM A 105 ASTM A 182 GR. F304 ASTM A 182 GR. F316 ASTM A 182 GR. F304L ASTM A 182 GR. F316L

7 TRUNNION PLATE ASTM A 105 + ENP ASTM A 182 GR. F304 ASTM A 182 GR. F316 ASTM A 182 GR. F304L ASTM A 182 GR. F316L

8 ISO PAD ASTM A 105 ASTM A 182 GR. F304 ASTM A 182 GR. F316 ASTM A 182 GR. F304L ASTM A 182 GR. F316L

9 BEARING FOR 'T' PLATE SS 316 + PTFE SS 316 + PTFE SS 316 + PTFE SS 316 + PTFE SS 316 + PTFE

10 TRUNNION THRUST WASHER SS 316 + PTFE SS 316 + PTFE SS 316 + PTFE SS 316 + PTFE SS 316 + PTFE

11 STEM THRUST WASHER PTFE

12 SEAT SPRING INCONEL X - 750

13 SEAT INSERT DEVLON / PTFE / PEEK

14 DOWEL FOR T-PLATE AISI 4140

15 DOWEL FOR HOUSING AISI 4140

16 KEY EN 8

17 O - RING FOR BODY VITON

18 O - RING FOR SEAT (PRIMARY) VITON

19 O - RING FOR SEAT (SECONDARY) VITON

20 O -RING FOR STEM VITON

21 O - RING FOR HOUSING VITON

22 GASKET FOR BODY GRAPHITE

23 GASKET FOR HOUSING GRAPHITE

24 GASKET FOR ISO TOP GRAPHITE

25 BODY STUD ASTM A 193 GR. B7 ASTM A 193 GR. B8 ASTM A 193 GR. B8M ASTM A 193 GR. B8 ASTM A 193 GR. B8M

26 BODY NUT ASTM A 194 GR. 2H ASTM A 194 GR. 8 ASTM A 194 GR. 8M ASTM A 194 GR. 8 ASTM A 194 GR. 8M

27 CAP SCREW FOR HOUSING ASTM A 193 GR. B7 ASTM A 193 GR. B8 ASTM A 193 GR. B8M ASTM A 193 GR. B8 ASTM A 193 GR. B8M

28 CAP SCREW FOR ISO TOP ASTM A 193 GR. B7 ASTM A 193 GR. B8 ASTM A 193 GR. B8M ASTM A 193 GR. B8 ASTM A 193 GR. B8M

29 ANTISTATIC DEVICE Combined parts Combined parts Combined parts Combined parts Combined parts

30 DRAIN PLUG / BLEED VALVE Combined parts Combined parts Combined parts Combined parts Combined parts

31 HAND LEVER -

32 GEAR BOX -

10 *ROTEX specification are subject to change without prior notice.

Note: Materials not listed above can be offered on request.

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GENERAL ARRANGEMENT

11

TRUNNION PLATE DESIGN(2, 3 PIECE CONSTRUCTION)

SERIES T40, T45, T60, T65 #150 - #2500

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TRUNNION MOUNTED BALL VALVE

SERIES T40 #150 FB

SERIES T40 #300 FB

CAST TRUNNION PLATE DESIGN (2 PIECE CONSTRUCTION) DIMENSIONS

SERIES T45 #150 RB

SERIES T45 #300 RB

12

TRUNNION MOUNTED BALL VALVE

SIZE

150 # (FULL BORE) SERIES - T40

DN ØEL

ØF ØC ØN M ØR T T1 H1 OAPPROX WEIGHT

RF BWE RTJ BARE STEM LEVER GEAR

50 51 51 178 216 191 152.4 120.7 19.1 4 91.9 15.7 2 74.5 104.5 10 0.45 -

80 76 76 203 283 216 190.5 152.4 19.1 4 127 19.1 2 101 142.7 23 2 -

100 102 102 229 305 241 228.6 190.5 19.1 8 157.2 23.9 2 122 165 36 2 -

150 152 152 394 457 406 279.4 241.3 22.4 8 215.9 25.4 2 231.9 303.8 130 - 25

200 203 203 457 521 470 342.9 298.5 22.4 8 269.7 28.4 2 264.5 336.5 200 - 25

250 254 254 533 559 546 406.4 362 25.4 12 323.9 30.2 2 309 394 280 - 43

300 305 305 610 635 622 482.6 431.8 25.4 12 381 31.8 2 418 495.5 367 - 61

SIZE

150 # (REDUCE BORE) SERIES - T45

DN ØEL

ØF ØC ØN M ØR T T1 H1 OAPPROX WEIGHT

RF BWE RTJ BARE STEM LEVER GEAR

80 x 50 51 51 178 216 191 152.4 120.7 19.1 4 91.9 15.7 2 74.5 104.5 10 0.45 -

100 x 80 76 76 203 283 216 190.5 152.4 19.1 4 127 19.1 2 101 142.7 23 2 -

150 x 100 102 102 229 305 241 228.6 190.5 19.1 8 157.2 23.9 2 122 165 36 2 -

200 x 150 152 152 394 457 406 279.4 241.3 22.4 8 215.9 25.4 2 231.9 303.8 130 - 25

250 x 200 203 203 457 521 470 342.9 298.5 22.4 8 269.7 28.4 2 264.5 336.5 200 - 25

300 x 250 254 254 533 559 546 406.4 362 25.4 12 323.9 30.2 2 309 394 280 - 43

SIZE

300 # (FULL BORE) SERIES - T40

DN ØEL

ØF ØC ØN M ØR T T1 H1 OAPPROX WEIGHT

RF BWE RTJ BARE STEM LEVER GEAR

50 51 51 216 216 232 165.1 127 19.1 8 91.9 22.4 2 74.5 104.5 13 0.45 -

80 76 76 283 283 298 209.6 168.1 22.4 8 127 28.4 2 101 142.7 37 2 -

100 102 102 305 305 321 254 200.1 22.4 8 157.2 31.8 2 122 165 52 2 -

150 152 152 403 403 419 317.5 269.7 22.4 12 215.9 36.6 2 231.9 303.8 145 - 43

200 203 203 502 521 518 381 330.2 25.4 12 269.7 41.1 2 264.5 336.5 240 - 90

250 254 254 568 559 584 444.5 387.4 28.5 16 323.9 47.8 2 309 394 360 - 90

300 305 305 648 635 664 520.7 450.9 31.8 16 381 50.8 2 418 495.5 440 - 90

SIZE

300 # (REDUCE BORE) SERIES - T45

DN ØEL

ØF ØC ØN M ØR T T1 H1 OAPPROX WEIGHT

RF BWE RTJ BARE STEM LEVER GEAR

80 x 50 76 51 283 283 298 209.6 168.1 22.4 8 127 28.4 2 74.5 104.5 28 0.45 -

100 x 80 102 76 305 305 321 254 200.1 22.4 8 157.2 31.8 2 101 142.7 51 2 -

150 x 100 152 102 403 403 419 317.5 269.7 22.4 12 215.9 36.6 2 122 165 91 2 -

200 x 150 203 152 502 521 518 381 330.2 25.4 12 269.7 41.1 2 231.9 303.8 181 - 43

250 x 200 254 203 568 559 584 444.5 387.4 28.5 16 323.9 47.8 2 264.5 336.5 290 - 90

300 x 250 305 254 648 635 664 520.7 450.9 31.8 16 381 50.8 2 309 394 431 - 90

Legend : RF = raised face, BWE = buttweld end, RTJ = Ringtype Joint, For # marked sizes gear operation also available. For * marked dimensions consult ROTEXSizes Other Than Specified Will Be Provided On Request

*ROTEX specification are subject to change without prior notice.

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SERIES T40 #600 FB

SERIES T40 #900 FB

SERIES T45 #600 RB

SERIES T45 #900 RB

DIMENSIONS CAST TRUNNION PLATE DESIGN (2 PIECE CONSTRUCTION)

13

SIZE

600 # (FULL BORE) SERIES - T40

DN ØEL

ØF ØC ØN M ØR T T1 H1 OAPPROX WEIGHT

RF BWE RTJ BARE STEM LEVER GEAR

50 51 51 292 292 295 165.1 127 19.1 8 91.9 31.8 7 125 168.5 25 2 -

#80 76 76 356 356 359 209.6 168.1 22.4 8 127 38.1 7 165 225 65 5 17

#100 102 102 432 432 435 273.1 215.9 25.4 8 157.2 44.5 7 197 258 97 7 17

150 152 152 559 559 562 355.6 292.1 28.5 12 215.9 54.1 7 238 312.4 210 - 90

200 203 203 660 660 664 419.1 349.3 31.8 12 269.7 62 7 281.9 358.1 460 - 90

250 254 254 787 787 791 508 431.8 35.1 16 323.9 69.9 7 328.9 425.5 780 - 114

300 305 305 838 838 841 558.8 489 35.1 20 381 72.9 7 365 461.5 840 - 114

SIZE

600 # (REDUCE BORE) SERIES - T45

DN ØEL

ØF ØC ØN M ØR T T1 H1 OAPPROX WEIGHT

RF BWE RTJ BARE STEM LEVER GEAR

50 x 40 51 38 292 292 295 165.1 127 19.1 8 91.9 31.8 7 111 143 22 2 -

80 x 50 76 51 356 356 359 209.6 168.1 22.4 8 127 38.1 7 125 168.5 43 2 -

#100 x 80 102 76 432 432 435 273.1 215.9 25.4 8 157.2 44.5 7 165 225 88 5 17

#150 x 100 152 102 559 559 562 355.6 292.1 28.5 12 215.9 54.1 7 197 258 133 7 17

200 x 150 203 152 660 660 664 419.1 349.3 31.8 12 269.7 62 7 238 312.4 304 - 90

250 x 200 254 203 787 787 791 508 431.8 35.1 16 323.9 69.9 7 281.9 358.1 600 - 90

300 x 250 305 254 838 838 841 558.8 489 35.1 20 381 72.9 7 328.9 425.5 980 - 114

SIZE

900 # (FULL BORE) SERIES - T40

DN ØEL

ØF ØC ØN M ØR T T1 H1 OAPPROX WEIGHT

RF BWE RTJ BARE STEM LEVER GEAR

50 51 51 368 368 371 215.9 165.1 25.4 8 91.9 38.1 7 148.5 192 53 2 -

#80 74 74 381 381 384 241.3 190.5 25.4 8 127 38.1 7 165 224 85 5 17

#100 102 102 457 457 460 292.1 235 31.8 8 157.2 44.5 7 197 258 127 7 23

150 152 152 610 610 613 381 317.5 31.8 12 215.9 55.6 7 256 332 284 * 90

200 203 203 737 737 740 469.9 393.7 38.1 12 269.7 63.5 7 300 396 399 * 92

250 254 254 838 838 841 546.1 469.9 38.1 16 323.9 69.9 7 348 484.4 846 * 121

300 305 305 965 965 968 609.6 533.4 38.1 20 381 79.2 7 393 531 1111 * 121

SIZE

900 # (REDUCE BORE) SERIES - T45

DN ØEL

ØF ØC ØN M ØR T T1 H1 OAPPROX WEIGHT

RF BWE RTJ BARE STEM LEVER GEAR

50 x 40 51 38 368 368 371 215.9 165.1 25.4 8 91.9 38.1 7 111 143 34 2 -

80 x 50 74 51 381 381 384 241.3 190.5 25.4 8 127 38.1 7 148.5 192 59 2 -

#100 x 80 102 74 457 457 460 292.1 235 31.8 8 157.2 44.5 7 165 224 115 5 17

#150 x 100 152 102 610 610 613 381 317.5 31.8 12 215.9 55.6 7 197 258 170 7 23

200 x 150 203 152 737 737 740 469.9 393.7 38.1 12 269.7 63.5 7 256 332 348 * 90

250 x 200 254 203 838 838 841 546.1 469.9 38.1 16 323.9 69.9 7 300 396 783 * 92

300 x 250 305 254 965 965 968 609.6 533.4 38.1 20 381 79.2 7 348 484.4 984 * 121

Legend : RF = raised face, BWE = buttweld end, RTJ = Ringtype Joint, For # marked sizes gear operation also available. For * marked dimensions consult ROTEXSizes Other Than Specified Will Be Provided On Request *ROTEX specification are subject to change without prior notice.

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TRUNNION MOUNTED BALL VALVE

SIZE

150 # (FULL BORE) SERIES - T60

DN ØEL

ØF ØC ØN M ØR T T1 H1 OAPPROX WEIGHT

RF BWE RTJ BARE STEM LEVER GEAR

FORGED TRUNNION PLATE DESIGN(3 PIECE CONSTRUCTION)

SERIES T60 #150 FB

DIMENSIONS

SERIES T65 #150 RB

Legend : RF = raised face, BWE = buttweld end, RTJ = Ringtype Joint,For # marked sizes gear operation also available.For * marked dimensions consult ROTEX

14

TRUNNION MOUNTED BALL VALVE

150 152 152 394 457 406 279.4 241.3 22.4 8 215.9 25.4 2 241.3 312.4 150 - 25

200 203 203 457 521 470 342.9 298.5 22.4 8 269.7 28.4 2 269.2 340.4 240 - 25

250 254 254 533 559 546 406.4 362 25.4 12 323.9 30.2 2 307 379 344 - 25

300 305 305 610 635 622 482.6 431.8 25.4 12 381 31.8 2 357 433 469 - 25

350 337 337 686 762 699 533.4 476.3 28.5 12 412.8 35.1 2 398.8 515.6 758 - 57

400 387 387 762 838 775 596.9 539.8 28.5 16 469.9 36.6 2 459.7 576.6 998 - 114

450 438 438 864 914 876 635 577.9 31.8 16 533.4 39.6 2 497.8 696 1552 - 137

500 489 489 914 991 927 698.5 635 31.8 20 584.2 42.9 2 518.2 698.5 1807 - 220

600 591 591 1067 1143 1080 812.8 749.3 35.1 20 692 47.8 2 590 730 3250 - 296

750 735 735 1295 1397 - 984.3 914.4 35.1 28 857.3 74.7 2 702 856 5824 - *

900 874 874 1524 1727 - 1168.4 1022.4 41.1 32 1022.4 90.4 2 822 976 9041 - *

1000 976 976 1600 1850 - 1289.1 1200.2 41.1 36 1124 90.4 2 897 1051 13184 - *

1050 1020 1020 1689 1943 - 1346.2 1257.3 41.1 36 1193.8 96.8 2 937 1091 14975 - *

1200 1166 1166 1918 2172 - 1511.3 1358.9 41.1 44 1358.9 108 2 1052 1206 22065 - *

1400 1360 1360 2386 2386 2415 1746.3 1651 47.8 48 1574.8 124 2 1250 1450 34500 - *

SIZE

150 # (REDUCE BORE) SERIES - T65

DN ØEL

ØF ØC ØN M ØR T T1 H1 OAPPROX WEIGHT

RF BWE RTJ BARE STEM LEVER GEAR

150 x 100 152 102 394 457 406 279.4 241.3 22.4 8 215.9 25.4 2 214.1 274.3 107 - 25

200 x 150 203 152 457 521 470 342.9 298.5 22.4 8 269.7 28.4 2 241.3 312.4 177 - 25

250 x 200 254 203 533 559 546 406.4 362 25.4 12 323.9 30.2 2 269.2 340.4 292 - 25

300 x 250 305 254 610 635 622 482.6 431.8 25.4 12 381 31.8 2 307 379 399 - 25

350 x 250 337 254 686 762 699 533.4 476.3 28.4 12 412.8 35.1 2 307.1 379 522 - 25

350 x 300 337 305 686 762 699 533.4 476.3 28.5 12 412.8 35.1 2 357 433 516 - 25

400 x 300 387 305 762 838 775 596.9 539.8 28.5 16 469.9 36.6 2 357 433 566 - 25

400 x 350 387 337 762 838 775 596.9 539.8 28.5 16 469.9 36.6 2 398.8 515.6 847 - 57

450 x 350 438 337 864 914 876 635 577.9 31.8 16 533.4 39.6 2 398.8 515.6 940 - 57

450 x 400 438 387 864 914 876 635 577.9 31.8 16 533.4 39.6 2 497 677 1150 - 114

500 x 400 489 387 914 991 927 698.5 635 31.8 20 584.2 42.9 2 497 677 1239 - 114

500 x 450 489 438 914 991 927 698.5 635 31.8 20 584.2 42.9 2 497.8 696 1587 - 137

600 x 500 591 489 1067 1143 1080 812.8 749.3 35.1 20 692.2 47.8 2 518.2 698.5 2188 - 220

750 x 600 735 591 1295 1397 - 984.3 914.4 35.1 28 857.3 74.7 2 590 730 3667 - 296

900 x 750 874 735 1524 1727 - 1168.4 1022.4 41.1 32 1022.4 90.4 2 702 856 6713 *

*ROTEX specification are subject to change without prior notice.

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SIZE

300 # (FULL BORE) SERIES - T60

DN ØEL

ØF ØC ØN M ØR T T1 H1 OAPPROX WEIGHT

RF BWE RTJ BARE STEM LEVER GEAR

SERIES T60 #300 FB

SERIES T65 #300 RB

FORGED TRUNNION PLATE DESIGN(3 PIECE CONSTRUCTION) DIMENSIONS

15

#80 76 76 283 283 298 210 168 22.4 8 127 28.4 2 199 259 62 - 14.5

100 102 102 305 305 321 254 200 22.4 8 157 31.8 2 214 275 99 - 14.5

150 152 152 403 403 419 318 270 22.4 12 216 36.6 2 241 312 160 - 43.9

200 203 203 502 521 518 381 330 25.4 12 270 41.1 2 269 340 343 - 32.9

250 254 254 568 559 584 445 387 28.5 16 324 47.8 2 329 425 449 - 89.8

300 305 305 648 635 664 521 451 31.8 16 381 50.8 2 381 478 654 - 89.8

350 337 337 762 762 778 584 514 31.8 20 413 53.8 2 399 516 988 - 113.8

400 387 387 838 838 854 648 572 35.1 20 470 57.2 2 a460 578 1000 - 219.5

450 438 438 914 914 930 711 629 35.1 24 533 60.5 2 497 677 1552 - 219.5

500 489 489 991 991 1010 775 686 35.1 24 584 63.5 2 518 699 2306 - 296.4

600 591 591 1143 1143 1165 914 813 41.1 24 692 69.9 2 648 828 3610 - 439.1

750 735 735 1397 1397 1422 1092 997 47.8 28 857 91.9 2 727 881 7190 - *

900 874 874 1727 1727 1756 1270 1168 53.8 32 1022 105 2 837 991 10733 - *

1000 976 976 1778 1778 1800 1238 1156 44.5 32 1086 114 2 970 1163 14333 - *

1050 1020 1020 1829 1829 1858 1289 1207 44.5 32 1137 119 2 1010 1203 16459 - *

1200 1166 1166 2020 2020 2049 1467 1372 50.8 32 1302 133 2 1135 1353 24935 - *

1400 1360 1360 2446 2446 2475 1708.2 1600.2 60.5 28 1517.7 153.9 2 1300 1480 38750 - *

SIZE

300 # (REDUCE BORE) SERIES - T65

DN ØEL

ØF ØC ØN M ØR T T1 H1 OAPPROX WEIGHT

RF BWE RTJ BARE STEM LEVER GEAR

#50 x 40 52 38 216 216 232 165 127 19.1 8 91.9 22.4 2 110 143 23 0.4 -

#80 x 50 76 51 283 283 298 210 168 22.4 8 127 28.4 2 149 192 40 0.4 -

#100 x 80 102 76 305 305 321 254 200 22.4 8 157 31.8 2 199 259 78 - 14.5

150 x 100 152 102 403 403 419 318 270 22.4 12 216 36.6 2 214 275 125 - 14.5

200 x 150 203 152 502 521 518 381 330 25.4 12 270 41.1 2 241 312 309 - 43.9

250 x 200 254 203 568 559 584 445 387 28.5 16 324 47.8 2 269 340 390 - 32.9

300 x 250 305 254 648 635 664 521 451 31.8 16 381 50.8 2 329 425 561 - 89.8

350 x 250 337 254 762 762 778 584 514 31.8 20 413 53.8 2 329 425 606 - 89.8

350 x 300 337 305 762 762 778 584 514 31.8 20 413 53.8 2 381 478 776 - 89.8

400 x 300 387 305 838 838 854 648 572 35.1 20 470 57.2 2 381 478 832 - 89.8

400 x 350 387 337 838 838 854 648 572 35.1 20 470 57.2 2 399 516 998 - 113.8

450 x 350 438 337 914 914 930 711 629 35.1 24 533 60.5 2 399 516 1128 - 113.8

450 x 400 438 387 914 914 930 711 629 35.1 24 533 60.5 2 460 578 1397 - 219.5

500 x 400 489 387 991 991 1010 775 686 35.1 24 584 63.5 2 460 578 1512 - 219.5

500 x 450 489 438 991 991 1010 775 686 35.1 24 584 63.5 2 497 677 2034 - 219.5

600 X 500 591 489 1143 1143 1165 914 813 41.1 24 692 69.9 2 518 699 2793 - 296.4

750 X 600 735 591 1397 1397 1422 1092 997 47.8 28 857 91.9 2 648 828 4512 - 439.1

900 X 750 874 735 1727 1727 1756 1270 1168 53.8 32 1022 105 2 727 881 8988 - *

Legend : RF = raised face, BWE = buttweld end, RTJ = Ringtype Joint,For # marked sizes gear operation also available.For * marked dimensions consult ROTEX

*ROTEX specification are subject to change without prior notice.

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TRUNNION MOUNTED BALL VALVE

SERIES T60 #600 FB

Legend : RF = raised face, BWE = buttweld end, RTJ = Ringtype Joint,For # marked sizes gear operation also available.For * marked dimensions consult ROTEX

FORGED TRUNNION PLATE DESIGN(3 PIECE CONSTRUCTION) DIMENSIONS

SERIES T65 #600 RB

16

TRUNNION MOUNTED BALL VALVE

SIZE

600 # (FULL BORE) SERIES - T60

DN ØEL

ØF ØC ØN M ØR T T1 H1 OAPPROX WEIGHT

RF BWE RTJ BARE STEM LEVER GEAR

SIZE

600 # (REDUCE BORE) SERIES - T65

DN ØEL

ØF ØC ØN M ØR T T1 H1 OAPPROX WEIGHT

RF BWE RTJ BARE STEM LEVER GEAR

#50 52 38 292 292 295 165.1 127 19.05 8 91.95 25.4 7 148.6 192 34 2.3

#80 76 76 356 356 359 209.6 168.1 22.35 8 127 31.75 7 199 259 77 - 17

100 102 102 432 432 435 273.1 215.9 25.4 8 157.23 38.1 7 214.1 275 120 - 17

150 152 152 559 559 562 355.6 292.1 28.55 12 215.9 47.75 7 241 312 239 - 54

200 203 203 660 660 664 419.1 349.3 31.75 12 269.75 55.63 7 281.9 425 484 - 90

250 254 254 787 787 791 508 431.8 35.05 16 323.85 63.5 7 329 425 599 - 90

300 305 305 838 838 841 558.8 489 35.05 20 381 69.85 7 381 478 831 - 114

350 337 337 889 889 892 603.3 527.1 38.1 20 412.75 69.85 7 400 517 1387 - 220

400 387 387 991 991 994 685.8 603.3 41.15 20 469.9 76.2 7 459.7 577 1846 - 137

450 438 438 1092 1092 1095 743 654.1 44.45 20 533.4 82.55 7 524 699 2736 - 295

500 489 489 1194 1194 1200 812.8 723.9 44.45 24 584.2 88.9 7 518.2 699 3406 - 295

600 589 589 1397 1397 1407 939.8 838.2 50.8 24 692.15 101.6 7 622 776 3980 - 439

750 735 735 1651 1651 1664 1130 1022 53.85 28 857.25 114.3 7 805 998 8269 - *

900 874 874 2083 2083 2099 1314 1194 66.55 28 1022.35 123.95 7 915 1108 12557 - *

1000 976 976 2083 2083 2099 1321 1213 60.45 32 1111.25 158.75 7 1015 1233 18059 - *

1050 1020 1020 2083 2083 2099 1403 1283 66.55 28 1168.4 168.15 7 1055 1273 21067 - *

1200 1166 1166 2200 2083 2216 1594 1461 73.15 32 1333.5 188.98 7 1180 1398 31196 - *

1400 1360 1360 2586 2586 2615 1854.2 1695.5 85.9 32 1543.1 217.4 7 1350 1588 48470 - *

#50 x 40 52 38 292 292 295 165.1 127 19.05 8 91.95 25.4 7 110.7 142 24 1.8 -

#80 x 50 76 51 356 356 359 209.6 168.1 22.35 8 127 31.75 7 148.6 192 54 2.3 -

#100 x 80 102 76 432 432 435 273.1 215.9 25.4 8 157.23 38.1 7 199 259 83 - 17

150 x 100 152 102 559 559 562 355.6 292.1 28.55 12 215.9 47.75 7 214.1 275 161 - 17

200 x 150 203 152 660 660 664 419.1 349.3 31.75 12 269.75 55.63 7 241 312 328 - 54

250 x 200 254 203 787 787 791 508 431.8 35.05 16 323.85 63.5 7 281.9 379 559 - 90

300 x 250 305 254 838 838 841 558.8 489 35.05 20 381 66.55 7 329 425 649 - 90

350 x 250 337 254 889 889 892 603.3 527.1 38.1 20 412.75 69.85 7 329 429 731 - 90

350 x 300 337 305 889 889 892 603.3 527.1 38.1 20 412.75 69.85 7 381 478 914 - 114

400 x 300 387 305 991 991 994 685.8 603.3 41.15 20 469.9 76.2 7 381 478 1167 - 114

400 x 350 387 337 991 991 994 685.8 603.3 41.15 20 469.9 76.2 7 400 517 1415 - 220

450 x 350 438 337 1092 1092 1095 743 654.1 44.45 20 533.4 82.55 7 400 517 1510 - 220

450 x 400 438 387 1092 1092 1095 743 654.1 44.45 20 533.4 82.55 7 459.7 577 2131 - 137

500 x 400 489 387 1194 1194 1200 812.8 723.9 44.45 24 584.2 88.9 7 459.7 577 2501 - 137

500 x 450 489 438 1194 1194 1200 812.8 723.9 44.45 24 584.2 88.9 7 524 699 2941 - 295

600 X 500 589 489 1397 1397 1407 939.8 838.2 50.8 24 692.15 101.6 7 518.2 699 3428 - 295

750 X 600 735 589 1651 1651 1664 1130 1022 53.85 28 857.25 114.3 7 622 776 5324 - 439

900 X 750 874 735 2083 2083 2099 1314 1194 66.55 28 1022.35 123.95 7 805 998 10696 - *

*ROTEX specification are subject to change without prior notice.

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SERIES T60 #900 FB

FORGED TRUNNION PLATE DESIGN(3 PIECE CONSTRUCTION) DIMENSIONS

SERIES T65 #900 RB

17

SIZE

900 # (FULL BORE) SERIES - T60

DN ØEL

ØF ØC ØN M ØR T T1 H1 OAPPROX WEIGHT

RF BWE RTJ BARE STEM LEVER GEAR

# 50 51 51 368 368 371 215.9 165.1 25.4 8 91.95 38.1 7 148.6 191.8 63 2 -

80 76 76 381 381 384 241.3 190.5 25.4 8 127 38.1 7 198.6 259 100 - 17

100 102 102 457 457 460 292.1 235 31.75 8 157.2 44.45 7 214.1 275.1 150 - 23

150 152 152 610 610 613 381 317.5 31.75 12 215.9 55.63 7 241 332 334 - 90

200 203 203 737 737 740 469.9 393.7 38.1 12 269.7 63.5 7 281.9 396 469 - 92

250 254 254 838 838 841 546.1 469.9 38.1 16 323.9 69.85 7 328.9 484.4 996 - 121

300 305 305 965 965 968 609.6 533.4 38.1 20 381 79.25 7 381 531 1342 - 137

350 324 324 1029 1029 1038 641.4 558.8 41.15 20 412.8 85.85 7 465.1 640.1 2070 - 220

400 373 373 1130 1130 1140 704.9 616 44.45 20 469.9 88.9 7 483 625 2380 - *

450 423 423 1219 1219 1232 787.4 685.8 50.8 20 533.4 101.6 7 507 661 3072 - *

500 471 471 1321 1321 1334 857.3 749.3 53.85 20 584.2 108 7 552 706 4467 - *

600 570 570 1549 1549 1568 1041 901.7 66.55 20 692.2 139.7 7 700 893 7318 - *

750 712 712 1880 1880 1902 1232 1086 79 20 857.3 149.4 7 835 1028 12891 - *

900 855 855 2240 2240 2269 1461 1289 92 20 1022 171.5 7 975 1193 20987 - *

SIZE

900 # (REDUCE BORE) SERIES - T65

DN ØEL

ØF ØC ØN M ØR T T1 H1 OAPPROX WEIGHT

RF BWE RTJ BARE STEM LEVER GEAR

#50 x 40 51 38 368 368 371 215.9 165.1 25.4 8 91.95 38.1 7 110 143 40 2 -

#80 x 50 76 51 381 381 384 241.3 190.5 25.4 8 127 38.1 7 148.6 191.8 70 2 -

100 x 80 102 76 457 457 460 292.1 235 31.75 8 157.2 44.45 7 198.6 259 136 - 17

150 x 100 152 102 610 610 613 381 317.5 31.75 12 215.9 55.63 7 214.1 275.1 200 - 23

200 x 150 203 152 737 737 740 469.9 393.7 38.1 12 269.7 63.5 7 241 332 409 - 90

250 x 200 254 203 838 838 841 546.1 469.9 38.1 16 323.9 69.85 7 281.9 396 921 - 92

300 x 250 305 254 965 965 968 609.6 533.4 38.1 20 381 79.25 7 328.9 484.4 1158 - 121

350 x 250 324 254 1029 1029 1038 641.4 558.8 41.15 20 412.8 85.85 7 328.9 484.4 1307 - 121

350 x 300 324 305 1029 1029 1038 641.4 558.8 41.15 20 412.8 85.85 7 381 531 1367 - 137

400 x 300 373 305 1130 1130 1140 704.9 616 44.45 20 469.9 88.9 7 381 531 1440 - 137

400 x 350 373 324 1130 1130 1140 704.9 616 44.45 20 469.9 88.9 7 465.1 640.1 2255 - 220

450 x 350 423 324 1219 1219 1232 787.4 685.8 50.8 20 533.4 101.6 7 465.1 640.1 2440 - 439

450 x 400 423 373 1219 1219 1232 787.4 685.8 50.8 20 533.4 101.6 7 483 625 2615 - *

500 x 400 471 373 1321 1321 1334 857.3 749.3 53.98 20 584.2 108 7 483 625 2983 - *

500 x 450 471 423 1321 1321 1334 857.3 749.3 53.98 20 584.2 108 7 507 661 3592 - *

600 x 450 570 423 1549 1549 1568 1041 901.7 66.68 20 692.2 139.7 7 507 661 4131 - *

600 x 500 570 471 1549 1549 1568 1041 901.7 66.55 20 692.2 139.7 7 552 706 5695 - *

750 x 600 712 570 1880 1880 1902 1232 1086 79 20 857.3 149.4 7 700 893 9382 - *

900 x 750 855 712 2014 2014 2043 1461 1289 92 20 1022 171.5 7 835 1028 15983 - *

Legend : RF = raised face, BWE = buttweld end, RTJ = Ringtype Joint,For # marked sizes gear operation also available.For * marked dimensions consult ROTEX

*ROTEX specification are subject to change without prior notice.

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SERIES T60 #1500 FB

Legend : RF = raised face, BWE = buttweld end, RTJ = Ringtype Joint, For # marked sizes gear operation also available. For * marked dimensions consult ROTEXSizes Other Than Specified Will Be Provided On Request

SERIES T65 #1500 RB

TRUNNION MOUNTED BALL VALVE

FORGED TRUNNION PLATE DESIGN(3 PIECE CONSTRUCTION) DIMENSIONS

18

TRUNNION MOUNTED BALL VALVE

SIZE

1500 # (FULL BORE) SERIES - T60

DN ØEL

ØF ØC ØN M ØR T T1 H1 OAPPROX WEIGHT

RF BWE RTJ BARE STEM LEVER GEAR

#50 51 51 368 368 371 215.9 165.1 25.4 8 91.9 38.1 7 148.6 192 72 2.3 -

80 76 76 470 470 473 266.7 203.2 31.75 8 127 47.75 7 199 259 110 - 23

100 102 102 546 546 549 311.2 241.3 35.05 8 157.2 53.85 7 214 275 169 - 30

150 146 146 705 705 711 393.7 317.5 38.1 12 215.9 82.55 7 314 405.5 569 - 92

200 194 194 832 832 841 482.6 393.7 44.45 12 269.8 91.95 7 395 515 1008 - 114

250 241 241 991 991 1000 584.2 482.6 50.8 12 323.9 108 7 468 643 1590 - 225

300 289 289 1130 1130 1146 673.1 571.5 53.98 16 381 124 7 477 652 2499 - 225

350 315 315 1257 1257 1276 749.3 635 60.45 16 412.8 133.4 7 515 665 3315 - *

400 360 360 1384 1384 1406 825.5 704.9 66.8 16 469.9 146.1 7 570 720 4589 - *

450 407 407 1537 1537 1559 914.4 774.7 73 16 533.4 162.1 7 645 815 6732 - *

500 457 457 1664 1664 1686 984.3 831.9 79 16 584.2 177.8 7 732 927 9728 - *

600 534 534 2043 2043 2071 1168 990.6 92 16 692.2 203.2 7 798 993 14953 - *

SIZE

1500 # (REDUCE BORE) SERIES - T65

DN ØEL

ØF ØC ØN M ØR T T1 H1 OAPPROX WEIGHT

RF BWE RTJ BARE STEM LEVER GEAR

# 50 x 40 51 38 368 368 371 215.9 165.1 25.4 8 91.9 38.1 7 110 143 50 1.8 -

# 80 x 50 76 51 470 470 473 266.7 203.2 31.75 8 127 47.75 7 148.6 192 90 2.3 -

100 x 80 102 76 546 546 549 311.2 241.3 35.05 8 157.2 53.85 7 199 259 154 - 23

150 x 100 146 102 705 705 711 393.7 317.5 38.1 12 215.9 82.55 7 214 275 289 - 30

200 x 150 194 146 832 832 841 482.6 393.7 44.45 12 269.7 91.95 7 314 405.5 624 - 92

250 x 200 241 194 991 991 1000 584.2 482.6 50.8 12 323.9 108 7 395 515 1311 - 114

300 x 250 289 241 1130 1130 1146 673.1 571.5 53.98 16 381 124 7 468 643 1759 - 225

350 x 250 315 241 1257 1257 1276 749.3 635 60.45 16 412.8 133.4 7 468 643 2012 - 225

350 x 300 315 289 1257 1257 1276 749.3 635 60.45 16 412.8 133.4 7 477 652 2752 - 225

400 x 300 360 289 1384 1384 1407 825.5 704.9 66.8 16 469.9 146.1 7 477 652 2927 - 225

400 x 350 360 315 1384 1384 1406 825.5 704.9 66.8 16 469.9 146.1 7 515 665 3646 - *

450 x 350 407 315 1537 1537 1559 914.4 774.7 73 16 533.4 162.1 7 515 665 4010 - *

450 x 400 407 360 1537 1537 1559 914.4 774.7 73 16 533.4 162.1 7 570 720 5048 - *

500 x 400 457 360 1664 1664 1686 984.3 831.9 79 16 584.2 177.8 7 570 720 5525 - *

500 x 450 457 407 1664 1664 1686 984.3 831.9 79 16 584.2 177.8 7 645 815 7405 - *

600 x 450 534 407 2043 2043 2071 1168 990.6 92 16 692.2 203.2 7 645 815 8145 - *

600 X 500 534 457 2043 2043 2071 1168 990.6 92 16 692.2 203.2 7 732 927 10697 - *

*ROTEX specification are subject to change without prior notice.

Page 19: HIGH PERFORMANCE TRUNNION MOUNTED BALL VALVErotexautomation.com/.../rotex-valves/TRUNNION_MOUNTED_BALL_… · The seat sealing is realized through two floating seat retainers

SERIES T60 #2500 FB

Legend : RF = raised face, BWE = buttweld end, RTJ = Ringtype Joint, For # marked sizes gear operation also available. For * marked dimensions consult ROTEXSizes Other Than Specified Will Be Provided On Request

SERIES T65 #2500 RB

FORGED TRUNNION PLATE DESIGN(3 PIECE CONSTRUCTION) DIMENSIONS

19

SIZE

2500 # (FULL BORE) SERIES - T60

DN ØEL

ØF ØC ØN M ØR T T1 H1 OAPPROX WEIGHT

RF BWE RTJ BARE STEM LEVER GEAR

# 50 42 42 451 451 454 235 171.4 28.4 8 91.9 50.9 7 153 208 102 2.3 *

80 62 62 578 578 584 304.8 228.6 35.1 8 127 66.7 7 194 249 237 - *

100 87 87 673 673 683 355.6 273 41.1 8 157.2 76.2 7 232 287 443 - *

150 131 131 914 914 927 482.6 368.3 53.8 8 215.9 108 7 314 369 913 - *

200 179 179 1022 1022 1038 552.5 438.2 53.8 12 269.8 127 7 418 473 1607 - *

250 223 223 1270 1270 1292 673.1 539.8 66.5 12 323.9 165.1 7 487 542 2331 - *

300 265 265 1422 1422 1445 762 619.1 73.2 12 381 184.2 7 559 614 3618 - *

SIZE

2500 # (REDUCE BORE) SERIES - T65

DN ØEL

ØF ØC ØN M ØR T T1 H1 OAPPROX WEIGHT

RF BWE RTJ BARE STEM LEVER GEAR

#50 x 40 42 38 451 451 454 235 171.4 28.4 8 91.9 50.9 7 145 200 72 1.8 -

#80 x 50 62 42 578 578 584 304.8 228.6 35.1 8 127 66.7 7 153 208 182 2.3 *

100 x 80 87 62 673 673 683 355.6 273 41.1 8 157.2 76.2 7 194 249 308 - *

150 x 100 131 87 914 914 927 482.6 368.3 53.8 8 215.9 108 7 232 287 621 - *

200 x 150 179 131 1022 1022 1038 552.5 438.2 53.8 12 269.7 127 7 314 369 1242 - *

250 x 200 223 179 1270 1270 1292 673.1 539.8 66.5 12 323.9 165.1 7 418 473 1881 - *

300 x 250 265 223 1422 1422 1445 762 619.1 73.2 12 381 184.2 7 487 542 2743 - *

*ROTEX specification are subject to change without prior notice.

Page 20: HIGH PERFORMANCE TRUNNION MOUNTED BALL VALVErotexautomation.com/.../rotex-valves/TRUNNION_MOUNTED_BALL_… · The seat sealing is realized through two floating seat retainers

TRUNNION MOUNTED BALL VALVE

TOP ENTRY DESIGNE40, E45#150 - #2500

20

TRUNNION MOUNTED BALL VALVE

Page 21: HIGH PERFORMANCE TRUNNION MOUNTED BALL VALVErotexautomation.com/.../rotex-valves/TRUNNION_MOUNTED_BALL_… · The seat sealing is realized through two floating seat retainers

DESIGN AND TESTING STANDARDS

REFERENCE STANDARD FOR DESIGN & MANUFACTURS ARE API - 6DVALVE FACE TO FACE DIMENSIONS AS PER API - 6D / ASME B 16.10VALVE FLANGE DIMENSIONS AS PER ASME B 16.5VALVE TESTING AS PER API - 6D / API - 598 / BSEN 12266 PART - I & II

BODYBALLSTEMSEATSEAT RETAINERSEAT INSERTBONNETSTEM HOUSINGISO PADBOTTOM PIECEBODY TO COVER STUDBODY TO COVER NUTSBODY TO ISO PLATE CAP SCREWBODY TO HOUSING CAP SCREWSEAT PRIAMARY O-RINGSEAT SECONDARY O-RINGBODY TO COVER GASKETSTEM HOUSING GASKETISO TOP GASKETBODY TO COVER O-RINGHOUSING TO STEM O-RINGHOUSING O-RINGTHRUST WASHER FOR BALLTHRUST WASHER FOR STEMGEARING FOR BALL BOTTOMBEARING FOR BALL TOPSPRING

123456789101112131415161718192021222324252627

ITEM NO PART NAMEEXPLODED VIEW

TOP ENTRY DESIGNE40, E45#150 - #2500

21

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TRUNNION MOUNTED BALL VALVETRUNNION MOUNTED BALL VALVE

NOMINAL DIAMETER (IN) NPS 2" ~ 36"

NOMINAL PRESSURE CLASS 150 ~ CLASS 2500#

SR.NO.

PART DESCRIPTION MATERIAL DESCRIPTION

Carbon Steel Stainless Steel

MAT

ERIA

L O

F PA

RTS

STANDARDS USED

DESIGN AND MANUFACTURING API 6D

FACE TO FACE DIMENSIONS ASME B 16.10 , API 6D

TYPE OF CONNECTION FLANGE ASME B16.5/ ASME B16.47 BUTT WELDING ASME B 16.25

PRESSURE TEST API 598, API 6D, BSEN 12266 PART - I & II

1 BODY ASTM A 216 GR. WCB ASTM A 351 GR. CF8 ASTM A 351 GR. CF8M ASTM A 351 GR. CF3 ASTM A 351 GR. CF3M

2 BALL ASTM A 105 + ENP ASTM A 182 GR. F304 ASTM A 182 GR. F316 ASTM A 182 GR. F304L ASTM A 182 GR. F316L

3 STEM 17-4 PH

4 SEAT ASTM A 105 + ENP ASTM A 182 GR. F304 ASTM A 182 GR. F316 ASTM A 182 GR. F304L ASTM A 182 GR. F316L

5 SEAT RETAINER ASTM A 105 + ENP ASTM A 182 GR. F304 ASTM A 182 GR. F316 ASTM A 182 GR. F304L ASTM A 182 GR. F316L

6 SEAT INSERT DEVLON / PTFE / PEEK / NYLON

7 BONNET ASTM A 216 GR. WCB ASTM A 351 GR. CF8 ASTM A 351 GR. CF8M ASTM A 351 GR. CF3 ASTM A 351 GR. CF3M

8 STEM HOUSING ASTM A 105 ASTM A 182 GR. F304 ASTM A 182 GR. F316 ASTM A 182 GR. F304L ASTM A 182 GR. F316L

9 ISO PAD ASTM A 105 ASTM A 182 GR. F304 ASTM A 182 GR. F316 ASTM A 182 GR. F304L ASTM A 182 GR. F316L

10 BOTTOM TRUNNION ASTM A 105 + ENP ASTM A 182 GR. F304 ASTM A 182 GR. F316 ASTM A 182 GR. F304L ASTM A 182 GR. F316L

11 BODY STUD ASTM A 193 GR. B7 ASTM A 193 GR. B8 ASTM A 193 GR. B8M ASTM A 193 GR. B8 ASTM A 193 GR. B8M

12 BODY NUT ASTM A 194 GR. 2H ASTM A 194 GR. 8 ASTM A 194 GR. 8M ASTM A 194 GR. 8 ASTM A 194 GR. 8M

13 CAP SCREW FOR ISO TOP ASTM A 193 GR. B7 ASTM A 193 GR. B8 ASTM A 193 GR. B8M ASTM A 193 GR. B8 ASTM A 193 GR. B8M

14 CAP SCREW FOR HOUSING ASTM A 193 GR. B7 ASTM A 193 GR. B8 ASTM A 193 GR. B8M ASTM A 193 GR. B8 ASTM A 193 GR. B8M

15 O - RING FOR SEAT (PRIMARY) VITON

16 O - RING FOR SEAT (SECONDARY) VITON

17 GASKET FOR BODY GRAPHITE

18 GASKET FOR HOUSING GRAPHITE

19 GASKET FOR ISO TOP GRAPHITE

20 O - RING FOR BODY VITON

21 O -RING FOR STEM VITON

22 O - RING FOR HOUSING VITON

23 TRUNNION THRUST WASHER SS 316 + PTFE SS 316 + PTFE SS 316 + PTFE SS 316 + PTFE SS 316 + PTFE

24 STEM THRUST WASHER PTFE

25 BEARING FOR TRUNNION SS 316 + PTFE SS 316 + PTFE SS 316 + PTFE SS 316 + PTFE SS 316 + PTFE

26 BEARING FOR COVER SS 316 + PTFE SS 316 + PTFE SS 316 + PTFE SS 316 + PTFE SS 316 + PTFE

27 SEAT SPRING INCONEL X - 750 INCONEL X - 750 INCONEL X - 750 INCONEL X - 750 INCONEL X - 750

28 ANTISTATIC DEVICE Combined parts Combined parts Combined parts Combined parts Combined parts

29 KEY EN 8

30 DRAIN PLUG / BLEED VALVE Combined parts Combined parts Combined parts Combined parts Combined parts

31 HAND LEVER -

32 GEAR BOX -

22 *ROTEX specification are subject to change without prior notice.

Note: Materials not listed above can be offered on request.

TOP ENTRY DESIGN

MATERIAL OF CONSTRUCTION

E40, E45#150 - #2500

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SERIES E40 #300 FB

SIZE

150 # (FULL BORE) SERIES - E40

DNL

ØD ØD1 ØD2 T1 T N Ød H H1RF BWE RTJ

50 50 292 292 295 150 120.5 92 2 14.5 4 19 130 102

80 75 356 356 359 190 152.5 127 2 17.5 4 19 163 150

100 100 432 432 435 230 190.5 157 2 22.5 8 19 177 175

150 150 559 559 562 280 241.5 216 2 24 8 22 240 231

200 201 660 660 664 345 298.5 270 2 27 8 22 266 256

250 252 787 787 791 405 362 324 2 29 12 25 324 303.5

300 303 838 838 841 485 432 381 2 30.5 12 25 383 310

350 334 889 889 892 535 476 413 2 33.5 12 29 390 300

400 385 991 991 994 595 540 470 2 35 16 29 435 340

450 436 1092 1092 1095 635 578 533 2 38.5 16 32 522 410

500 487 1194 1194 1200 700 635 584 2 41.5 20 32 565 445

600 589 1397 1397 1407 815 749.5 692 2 46.5 20 35 618 480

650 633 1448 1448 - 870 806.5 749 2 68 24 35 660 540

700 684 1549 1549 - 927 864 800 2 71 28 35 690 596

750 735 1651 1651 - 984 914.5 857 2 75 28 35 770 620

800 779 1778 1778 - 1060 978 914 2 81 28 41 838 680

900 874 2083 2083 - 1168 1086 1022 2 90 32 41 910 710

SIZE

300 # (FULL BORE) SERIES - E40

DNL

ØD ØD1 ØD2 T1 T N Ød H H1RF BWE RTJ

50 50 292 292 295 165 127 92 2 21 8 19 130 102

80 75 356 356 359 210 168.5 127 2 27 8 22 163 150

100 100 432 432 435 255 200 157 2 30.5 8 22 177 175

150 150 559 559 562 320 270 216 2 35 12 22 240 231

200 201 660 660 664 380 330 270 2 40 12 25 266 276

250 252 787 787 791 445 387.5 324 2 46.5 16 29 324 303.5

300 303 838 838 841 520 451 381 2 49.5 16 32 383 362

350 334 889 889 892 585 514.5 413 2 52.5 20 32 390 300

400 385 991 991 994 650 571.5 470 2 56 20 35 440 365

450 436 1092 1092 1095 710 628.5 533 2 59 24 35 535 420

500 487 1194 1194 1200 775 686 584 2 62 24 35 575 450

600 589 1397 1397 1407 915 813 692 2 68.5 24 41 640 490

650 633 1448 1448 - 972 876.5 749 2 79 28 45 680 560

700 684 1549 1549 - 3035 940 800 2 86 28 45 720 610

750 735 1651 1651 - 1092 997 857 2 92 28 48 808 640

800 779 1778 1778 - 1149 1054 914 2 98 28 51 860 700

900 874 2083 2083 - 1270 1168 1022 2 105 32 54 935 730

TRUNNION MOUNTED BALL VALVE

DIMENSIONS

SERIES E40 #150 FB

TOP ENTRY DESIGNE40, E45#150 - #2500

23*ROTEX specification are subject to change without prior notice.

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SERIES E40 #600 FB

Legend : RF = raised face, BWE = buttweld end, RTJ = Ringtype Joint, For # marked sizes gear operation also available. for weight please consult FactoryNote: Construction And Dimensions shown are typical, Actual product may vary depending on size and classFor 900 #, 1500# & 2500# Contact Rotex

SIZE

600 # (FULL BORE) SERIES - E40

DNL

ØD ØD1 ØD2 T1 T N Ød H H1RF BWE RTJ

50 50 292 292 295 165 127 92 7 26 8 19 142 110

80 75 356 356 359 210 168.5 127 7 32 8 22 188 165

100 100 432 432 435 275 216 157 7 38.5 8 25 205 193

150 150 559 559 562 355 292 216 7 48 12 29 255 242

200 201 660 660 664 420 349 270 7 56 12 32 282 268

250 252 787 787 791 510 432 324 7 64 16 35 369 339

300 303 838 838 841 560 489 381 7 67 20 35 402 300

350 334 889 889 892 605 527 413 7 70 20 39 410 320

400 385 991 991 994 685 603 470 7 77 20 41 467 360

450 436 1092 1092 1095 745 654 533 7 83 20 44 560 430

500 487 1194 1194 1200 815 724 584 7 89 24 44 633 490

600 589 1397 1397 1407 940 838 692 7 102 24 51 692 536

TOP ENTRY DESIGNE40, E45#150 - #2500

24

TRUNNION MOUNTED BALL VALVE

*ROTEX specification are subject to change without prior notice.

NOTE: SERIES E45 (REDUCE BORE) #150, #300, #600, #900, #1500, #2500 AVAILABLE ON REQUEST

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CERTIFICATION

TRUNNION MOUNTED BALL VALVE

25

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CERTIFICATION

26

TRUNNION MOUNTED BALL VALVE

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CERTIFICATION

27

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TRUNNION MOUNTED BALL VALVE

FIRE SAFETY CERTIFICATE

28

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FIRE SAFETY CERTIFICATE

29

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TRUNNION MOUNTED BALL VALVE

Horizontal Testing Machine

Fully automated test bench

Clamping capacity of 600 t

Valve testing upto 36"

SCADA operated system

All test results are automatically captured

Hydrostatic,Pneumatic Testing of Valves in single setup

Fire Safe Test Rig

Fully automated, SCADA controlled fire test rig

All readings are through transmitters and single point control and readings

Facilities to Perform Fire Safe Test are in accordance with API 607/API 6FA

The test exposes the valve to a fire flame at 750°C -1000°C to verify proper sealing of the valve

Covered Wide Range of Fire Tested Valves for Both Soft & Metal Seated Valves

INHOUSE FACILITIES

30

TRUNNION MOUNTED BALL VALVE

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TRUNNION MOUNTED BALL VALVE

TRUNNION MOUNTED BALL VALVE

31

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VALVE AUTOMATION & CUSTOMIZATION

32

TRUNNION MOUNTED BALL VALVE

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VALVE AUTOMATION & CUSTOMIZATION

33

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INSPECTION AND TESTING STANDARDS

• Magnetic particle examination- ASTM E709 (Procedure)- ANSI B16.34, Ann. C (Acceptance criteria)- MSS SP53 (Examination method)

• Ultrasonic testing- ASTM A388 (Forgings)- ASTM A609 (Castings)- MSS SP94 (Forgings & Castings)- ANSI B16.34, Ann. E (Acceptance criteria)

• Radiography - ASTM E94 (Recommended practices)- ANSI B16.34, Ann. B (Valve areas to be radiographed)- ASTM E 446 (Reference radiographs)

• Liquid Penetrant / Dye Penetrant- ASTM E165 (Procedure)- ANSI B16.34, Ann. D (Acceptance criteria)- MSS SP93 (Examination method)

• Casting Inspection for evaluation of surface irregularities- MSS SP 53/54/55/59/93/94

• Helium leak test (Joints, Stem Leakage, Seal Leakage) - ASME Section V, Article X

• NACE MR0103 - Material resistance to sulfide stress cracking in corrosive petrolium refining environment

• NACE MR0175 - Material for use in H2S - containing environment in oil and gas production - part 1

34

TRUNNION MOUNTED BALL VALVE

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ORDERING CODE

CLASS

T40 150# 01 01

T45 300# 03 02

T60 400# 04 03

T65 600# 06 07

E40 900# 09

E45 1500# 02

W50 2500# 05

W55

L70

L75

A 3 WCB 31 F316L 38

B 4 CF8 32 LCB 39

G 5 CF8M 33 LF2 40

D 6 CF3 46 WCC 41

CF3M 34 SS904L 42

A105 35 HAST-C 43

F304 36 CD3MN 44

F316 37 4A 45

51 S C

52 I I

53 F A

54 B F

55 N

56

3 WAY T PORT

FB FULLY WELDED

RB FULLY WELDED

3 WAY 3 SEATED FB

3 WAY 3 SEATED RB

3 WAY L PORT

FB 2PC (SIDE ENTRY)

LEVER OPERATED SOLID BALL

BARE STEM V PORT

GEAR OPERATED

OPERATION BALL TYPE BODY MOC

ACTUATOR OPERATED

L7/7

L7/4

SAND CASTING

INVESTMENT CAST

FORGING

FASTENERS

B7/2H

B7M/2HM

B8/8

B8M/8M

NON FIRE

MFG. TYPE

BAR STOCK

CERTIFICATION

CE

IBR

API

FIRE SAFE

VALVE MODEL

FB 1PC (TOP ENTRY)

RB 3PC (SIDE ENTRY)

FB 3PC (SIDE ENTRY)

RB 2PC (SIDE ENTRY)

END CONNECTION

BUTT WELD END

RING TYPE JOINT

FLAT FACE

RAISED FACE

RB 1PC (TOP ENTRY)

e f g

a b c dMODEL

35* Materials in compliance with NACE MR0103/ MR0175 are available on request.

DN500 SS

DN50 FF TT

DN65 GG UU

DN80 HH VV

DN100 JJ WW

DN150 KK XX

DN200 LL YY

DN250 MM ZZ

DN300 NN

DN350 PP

DN400 QQ

DN450 RR

DN1050

DN1400

DN1200

DN1000

DN900

DN750

DN600

SIZE

F 304 11 24 22 A1

F 316 12 25 23 A2

F 316L 13 28 24 A3 D1

A105 + ENP 14 32 25 F1 A7

CF8M 15 33 26 F2 C6

CF8 16 34 27 F3

WCB + ENP 17 37 28 W1

SS 316L 18 29 W2

SS 904L 22 30 W3

32 C3

33

SS 304

F6a

STEM MOC

F 316

F 316L

17-4 PH

SS 410

SS 316

SS 316L

SS 904L

HASTALLOY-C

F 51

CF3M + ENP

SS316 + ENP

CF3

CU5MCU

CD3MN+DEVLON

F316+DEVLON SS410 + DEVLON

F316+PEEK CF3M+RPTFE

A105+RPTFE

WCB+DEVLON

WCB+PEEK

WCB+RPTFE

CF8M+RPTFE

F316+RPTFE

INCONEL 825

SS 410

HASTALLOY-C

BALL MOC SEAT MOC

A105+DEVLON INCONEL825 + DEVLON

IDA105+PEEK

F304L 47

h i j

mk l

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www.rotexautomation.com

ROTEX MANUFACTURERS ANDENGINEERS PRIVATE LIMITEDUNIT 1Manpada Road, Dombivli (E) - 421204Maharashtra, INDIA.Ph. : +91 251 2871033/ 2871390/ 2871196/2871989/ 2870890Fax : +91 251 2871191/ 2870663E-mail : [email protected]

ROTEX AUTOMATION LIMITEDUNIT 1987/11, GIDC Makarpura,Vadodara - 390010, Gujarat, INDIA.Ph. : +91 265 2638136/ 2638795/ 46Fax : +91 265 2638130

ROTEX GROUP SALES HEAD QUARTER

Email : [email protected]

B/703/704, Western Edge-II,Off Western Express Highway,Borivli (East), Mumbai-400066Ph: +91 22 42111444Fax: +91 22 42111400Email: [email protected]

ROTEX AUTOMATION LIMITEDUNIT 2C - 1 B/ 1501, 4 & 5, GIDCVithal Udyognagar - 388121,Gujarat, INDIA.Ph. : +91 2692 236224/ 236292/ 236399Fax : +91 2692 236442

ROTEX MANUFACTURERS AND

Email : [email protected]

ENGINEERS PRIVATE LIMITEDUNIT 2Plot No. E-61 , AdditionalAmbarnath MIDCAmbarnath (East) – 421 506Dist Thane , Maharashtra, India

MAGWEN Valves GmbHAm Biotop 139171Osterweddingen/SuelzetaPh. : +49 39205 676 13Fax : +49 39205 676 50E-mail : [email protected] : www.magwen.de

OVERSEAS:

ROTEX Controls B.V.Aventurijn 2223316 LB DordrechtThe NetherlandsPhone : +31 78 618 21 07Email : [email protected]

ROTEX Controls, Inc.21 Sullivan ParkwayFort Edward, NY 12828Phone: (888) 813 – 9772Fax : (866) 478 – 9620Email : [email protected]

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