cumberland history aftermarket service & support about acs ... · shredder and granulator...

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www.cumberland-plastics.com Rugged Versatility Operator-Friendly Innovative Space-optimizing designs for a wide range of plastics and post-consumer resin reclamation applications Size Reduction Applications COMBI SHREDDER Inline Shredder/Granulator System

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Page 1: Cumberland History Aftermarket Service & Support About ACS ... · shredder and granulator technologies into a . single compact package. Innovative control systems provide users with

www.cumberland-plastics.com

Rugged Versati l i ty

Operator-Friendly

Innovative

Space-optimizing designsfor a wide range of plasticsand post-consumer resinreclamation applications

Size Reduction Applications

COMBI SHREDDER In l ine Shredder/Granulator System

About ACS Group

Aftermarket Service & Support

Cumberland History

Page 2: Cumberland History Aftermarket Service & Support About ACS ... · shredder and granulator technologies into a . single compact package. Innovative control systems provide users with

Inspection Door with Micro Switch

Permits inspection and access to

the shredder chamber to view cutter

conditions and performance as well as

material ingestion.

Ferrite Magnetic Bar Tray

Removes metal from the material stream

prior to granulation, leading to longer

overall machine life.

Sound Dampening Shredder Hopper

Sound limiting features built into the

hopper and the shredder suppress

harmonic noise and material-

originated sound.

Sensor Array

A wide array of sensors is employed to

monitor proper machine function and

immediately detect issues and upset

conditions during operation.

Remote Control and Diagnostics

Network connectivity provides remote

access to machine performance

indicators and critical operating

parameters.

Built-in Camera

Camera mounted inside shredder infeed

section allows for visual inspection

during operation to monitor and improve

performance.

Combi. The space

saving workhorse

for your operation.Who says you need to waste space in your waste

processing operation? Integrating a shredder with a

granulator gives you more room on your production

floor to keep your operation moving forward.

-dB

Page 3: Cumberland History Aftermarket Service & Support About ACS ... · shredder and granulator technologies into a . single compact package. Innovative control systems provide users with

Tech Tip: Set up a regular maintenance

interval for the system and monitor machine

performance regularly to extend system life.

The robust design of the Combi meets the ever-changing needs of manufacturing scrap and waste processors worldwide while delivering a positive return on investment.

1. Rugged Construction: Built to handle the most demanding size reduction applications, the Combi offers a variety of options to meet your scrap reclamation needs.

2. Operator-Friendly: The intuitive controls and safety- enhancing mechanisms built into the Combi were designed with the user in mind, making it easy to program and operate the system.

3. Innovative Technology: From remote diagnostics to advanced control features, the Combi is designed to provide many years of dependable operation in the most challenging of environments.

The Combi Shredder integrates leading shredder and granulator technologies into a single compact package.

Innovative control systems provide users with all

of the information needed to ensure a reliable

size reduction operation.

The rugged design of the equipment makes the

Combi the perfect choice for some of the most

demanding size reduction applications.

Advanced control mechanisms and interlocks

ensure safe and dependable operation even in

the most demanding of environments.

Increased Productivity by Combining Shredder and Granulator Chambers.

• Injection molding

• Blow molding

• Extrusion

• Thermoforming

• Roto molding

• Recycling

• Post-consumer waste

Applications

This series of shredders can be used in any application that

needs predictable shredder and granulation quality. Typical

applications include, but are not limited to, the following:

Granulator

Shredding Unit

Hopper

COMBI SHREDDERS

COMBI SHREDDERS | www.cumberland-plastics.com 2

Page 4: Cumberland History Aftermarket Service & Support About ACS ... · shredder and granulator technologies into a . single compact package. Innovative control systems provide users with

Intuitive Control System for Ease of Use.

Direct access to programming and operation.

Single button integrated controls for activation of associated loading, conveying, refining, and discharge systems.

Diagnostic monitoring from remote locations over the network.

Combi Shredders have been developed with the future

growth of your operation in mind.

The anti-torsion shaft design of the Combi shredder resists

stress, leading to longer unit life. Cutter reversal features

and other important safety interlocks prevent structural

overloading which can lead to machine damage. Blade

level sensors in the shredder will automatically shut off the

unit if clogged.

The color touch screen provides the operator with all

key operating parameters and a full range of diagnostic

information. The control station can be placed anywhere

near the system for operator convenience.

Unique rotor design recirculates partially

shredded material prior to granulation.

Reliable, Efficient Shredding Capacity.

Optional sound-suppressing hopper can provide a significant reduction in operating noise levels.

COMBI SHREDDERS

3 COMBI SHREDDERS | www.cumberland-plastics.com

Page 5: Cumberland History Aftermarket Service & Support About ACS ... · shredder and granulator technologies into a . single compact package. Innovative control systems provide users with

Tech Tip: Inspect granulator knives for

sharpness on a regular interval and replace

when dull to minimize fines in your regrind.

Granulator Access and Cleaning.

Step 1: Shut down the unit. Step 2: Open doors and slide out granulator. Step 3: Replace knives and perform other maintenance with easy access.

Maximum Uptime

The Combi shredder is easy to use and maintain. Shredder

disks were designed for quick removal and re-installation.

Additionally, the Combi utilizes keys for disassembly and

reassembly of cutters and disks for sharpening.

All serviceable mechanical components are readily

accessible, helping to ensure maximum machine uptime.

The Combi is designed to keep your

operation moving forward.

Maintenance, Made Easy.

Cutters and disks are keyedfor simplified reassembly.

COMBI SHREDDERS | www.cumberland-plastics.com 4

Page 6: Cumberland History Aftermarket Service & Support About ACS ... · shredder and granulator technologies into a . single compact package. Innovative control systems provide users with

Configured to Meet Your Needs.

Optional magnetic bar tray assists in removing iron particles

prior to material granulation.

The Combi Shredder is available in three models with a variety

of options to meet a wide range of size reduction operations.

From high volume processing to specialized shredding of

materials that may include hard plastics and metals, the

Combi Shredder is ready for action.

Screen sizes are available from .5” to 1.25” allowing you to size

your shredded material accordingly. Screens can be quickly

changed between operations to support varying material

output needs.

Hopper Selection

The material hopper can be configured in a number of ways

to meet your unique loading and size reduction needs.

Open and closed hopper designs are available, and optional

sound reducing features can be built into hoppers making the

Combi Shredder perfect for nearly any application.

Tech Tip: Clean your granulator screen

on a regular basis to maintain high levels of

throughput through the Combi system.

COMBI SHREDDERS

5 COMBI SHREDDERS | www.cumberland-plastics.com

Page 7: Cumberland History Aftermarket Service & Support About ACS ... · shredder and granulator technologies into a . single compact package. Innovative control systems provide users with

Combi Shredder Models Model 40/80S Model 60/80S Model 80/80SThroughput 550 - 882 lbs/hr (250 - 400 kg/hr) 772 - 992 lbs/hr (350-450 kg/hr) 1,102 - 1,543 lbs/hr (500-700 kg/hr)

Shredder Cutting Chamber 15.75” x 31.5” (40 x 80 cm) 23.62” x 31.5” (60 x 80 cm) 31.5” x 31.5” (80x80 cm)

Granulate Size Output .187” - .625” (4.5 mm - 16 mm) .187” - .625” (4.5 mm - 16 mm) .187” - .625” (4.5 mm - 16 mm)

Shredder CharacteristicsInstalled Power 20hp (10hp + 10hp)

15 kW (7.5 kW + 7.5 kW)30hp (15hp + 15hp)

22 kW (11 kW + 11 kW)29hp (15hp + 15hp)

22 kW (11 kW + 11 kW)

Cutter Shafts 2 2 2

Hardened Cutters 20 30 42

Conveyor Shafts 2 2 2

Conveyor Disks 20 30 42

Average Cutter Revs/Min 18 18 18

Granulator CharacteristicsGranulator Model 1218 1218 1628

Diameter 12” (304.8 mm) 12” (304.8 mm) 16.54” (420.1 mm)

Rotor 3 Blade Open with Rotating End Discs 3 Blade Open with Rotating End Discs 5 Blade Open with Rotating End Discs

Motor Power 20 HP (15 kW) 20 HP (15 kW) 30 HP (22 kW)

Physical Characteristics Weight 4,945 lbs (2,243 kg) 5,606 lbs (2,543 kg) 7,588 lbs (3,442 kg)

Height 107.2” (2724 mm) 107.2” (2724 mm) 124.8” (3170 mm)

Width 86.5” (2196 mm) 86.5” (2196 mm) 105” (2670 mm)

Depth 70.7” (1795 mm) 70.7” (1795 mm) 92.9” (2360 mm)* Shipping weight does not include packaging materials, such as pallets, cardboard, etc.

Specifications

Example unit is made up of a model 80/80S shredder group working in line with a 1628 granulator.

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COMBI SHREDDERS | www.cumberland-plastics.com 6

Page 8: Cumberland History Aftermarket Service & Support About ACS ... · shredder and granulator technologies into a . single compact package. Innovative control systems provide users with

Count on Cumberland to deliver a comprehensive line of size reduction systems and supporting equipment

to help you drive efficiency and performance in your operation. Our technical support team is ready to

evaluate your operation and ensure the right solution for all of your size reduction needs.

ACS Group | 2900 South 160th Street, New Berlin, WI 53151

P: 1.262.641.8600 E: [email protected] W: acscorporate.com

cumberland-plastics.com

Get More From Your Production Floor

Rev 08.16.2017

The ACS Group designs, manufactures, markets and supports one of the most comprehensive lines

of auxiliary products for the plastics processing industry. Over the years, ACS Group has grown both

organically through technical innovation and through acquisition. ACS Group offers an expansive

product line, which includes size reduction equipment (granulators and shredders), material conveying

equipment, metering and blending devices, heat exchangers (mold temperature controls units and

chillers), drying systems, and hydraulic presses.

About ACS Group

Cumberland has a service network across the United States and in several key international locations.

We are focused on having the right people and products in the right places to keep our customers

running efficiently. Whether you need On-Site Service, Technical Support & Training, Parts Support or

even Product Repair & Refurbishment, we have you covered. Contact our team today for all of your

size reduction aftermarket needs at 262-641-8600 or [email protected].

Aftermarket Service & Support

Leaders in industry have depended on Cumberland for safety, quality, and reliability since 1939. Today,

Cumberland granulators and shredders are trusted in a wide range of applications, delivering efficient size

reduction solutions for plastics processing, chemical applications, and a variety of recycling operations.

From one of the smallest beside-the-press granulators on the market, to one of the largest granulators

available, Cumberland’s technical experts can help you find the right size reduction solution

for your process and recycling needs.

Cumberland History