cts tech presentation

TECHNICAL PRESENTATION

SPECIALIST REFRIGERATION ENGINEERING

Introduction

CROSS TECHNICAL SOLUTIONS is an Irish company, specialized in the Design, Installation, Service and Maintenance of Specialist Refrigeration Systems.

Established with the Industrial and Specialist fields in mind, we can provide complete ‘Turn-Key’ package using in-house engineers and the latest design & drawing packages.

Cross Technical Solutions was established in 2001 to focus and specialise in Non Standard Refrigeration packages and provide the solutions & support structure that these unique environments require.

We serve the industries:

Chemical

Pharmaceutical

Hospital

Specialist Food Storage / Production

Electronics

etc…

Technical Capacity

CTS can provide complete “Turn-Key” packages to suit our client’s special requirements, designing non-standard systems to produce high performance value for money solutions. In this activity, we cover:

Site evaluation & system recommendation;

System design and development of ‘tailor-made’ solutions

Project management of installation

Co-ordination of commissioning and project handover;

Temperature Mapping

Probe & system calibration

Monitoring of running costs and overall system maintenance

Long term training for all supplied equipment and client processes

COMPUTER AIDED DESIGN SYSTEM MONITORING PROJECT MANAGEMENT

Staff & Resources

In the Dublin region we have engineers and apprentices operating a 24hr service 365 days per year. Our Technical Team includes 5 field engineers, Service Director and Service Manager, Sales Engineer, Engineering Director, Project Manager, Support Project Engineer, Document Controller and Service Administrator.

Some of the courses our engineers have completed include :

City and Guilds 2079 –F-gas License (Mandatory)

Manual Handling

Forklift and MEWP License

Safepass Training

Copeland, Bitzer and Grasso compressor training

Danfoss PLC Commissioning

Searle Evaporators and Condenser Training

Our Sub-Contractors:

Pre-Assessed and Pre-Approved

Comply with CTS Quality and EHS Standards

Fully qualified & experienced

Experience with CTS team & projects

Company Certifications & Awards

From the outset CTS have been very aware of the importance of the Correct Documentation and Certification within our Industry.

Certified to PED CAT 2 Level

Certified ISO 9001:2008 Quality System

Fully insured including PI cover

Registered company for compliance with F-Gas Regulations

All senior staff are members of the Institute of Refrigeration Ireland

Safety Awards:

Astellas Blanchardstown – 200,000 hours without Accident or lost Man Hours.

PM on behalf of Genzyme – Excellent Safety Perfomance on the Genzyme Project in waterford.

John Sisk & Son on behalf of Centocor – 1,000,000 Accident Free Hours.

John Sisk & Son for Project Bond – 250,000 Accident Free Hours.

References

Our range uses only the latest technology in specialist refrigeration, supported by expert project management and years of expertise on-site to fulfil any client’s needs. In an energy conscious age, we only supply the most energy efficient equipment on the market and we can support any installation with our cutting edge wireless monitoring system that will identify any inefficiency that exist, saving our customers money.

Examples of some of our existing customers:

HOSPITALS FOOD & DRINKS PHARMACEUTICAL

References

Wyeth Project: 10no. Freezer Rooms and 6no. Chill / Airlock

Grange Castle, Dublin, 2003-2004.

Features:

Duty / Standby system with Water Cooled units

Insulated floor to Freezer Rooms

GMP Installation

Warehouse sized rooms

COOL IT DOOR INSULATED PANEL 100/200mm PIR with food safe steel finish

References

Centocor Project: 5no. Cold Rooms and 3no. -42°C Freezer Rooms

Ringaskiddy, Cork, 2007.

Features:


Insulated floor to Freezer Rooms

GMP Installation


Granted Safety Award to CTS

COOL IT DOOR INSULATED PANEL 100/200mm PIR with food safe steel finish

References

Pfizer Project: -42°C Freezer Room

Dún Laoghaire, 2008.

Features:

Insulated floor

Duty / Standby system with Air Cooled units

Steel platform Plant Room & Access Stairs

GMP Installation

-42°C instruments & light fittings

COOL IT DOOR INSULATED PANEL 175mm PIR With food safe steel finish

References

Project Bond: 11no. Cold Rooms & 1no. Freezer Room

Atlantic Industries, Wexford, 2009-2010.

Features:



GMP Installation

Full technical support and project management, including input 3D model piping

Light fittings manufactured to suit project

Air Curtains to all Warehouse rooms

Granted Safety Award to CTS

AIR CURTAIN INSULATED PANEL 125mm PIR With food safe steel finish

Current Pharmaceutical Project

Scope: Design, supply, installation, testing & commissioning of 4no. Cold Rooms and 3no. Freezer Rooms

Insulated Panels Specification

Panel Manufacturer: Kingspan Panel Core : ECO safe environmentally sustainable closed cell PIR insulation. Zero ODP.

Panel Facing: Kingspan Cleansafe 120, Foodsafe PVC laminate (colour white)

Certification / Approvals LPCB FM approved to FMRC 4880 Class 1 fire classification(Unlimited Height), Surface Spread of Flame of steel facings have class 1 to BS 476-7. FDA Approved

* CTS Insulated Panel Specialist PJ Steele is a member of the IACSC and sits on the Technical Comitee of The International Association of Cold Storage Construction (European Division)


Insulated Panels Specification Fire RatingDesign & Technical Specification analysisRoom no.: Coldroom 1 (03-200), Coldroom 2 (03-201), Coldroom 3 (03-202), Coldroom 4 (03-203)

Insulated Wall PanelsFire Rating Requirement: 120 minutes

Panel Manufacturer: Eurobond

Panel Thickness: 150mm Fire master wall extra

Panel Core: Stone wool

Thermal Transmittance (Panel U-value): 0.26 w/m2/K

Fire Performance (Certification): LPCB FM approved to FMRC 4880 Class 1 fire classification Surface spread of flame of steel facings have class O to BS 476-7.Fire Resistance: Insulation 120 minutes Integrity 120 minutes Panel weight: 28.59 Kg/m2

Panel Facing: Foodsafe PVC laminate (colour white)

Load span capabilities:

@ 10850mm approx : 0.29Kn/m2

Max Deflection L/100

Value calculated using the method described in BSEN 145009 2006 self supporting double skin metal faced Insulating panels.

Insulated Ceiling PanelsFire Rating Requirement: 60 minutes

Panel Manufacturer: Eurobond

Panel Thickness: 150mm Fire master wall extra

Panel Core: Stone wool

Thermal Transmittance (Panel U-value): 0.26 w/m2/K

Fire Performance (Certification): LPCB Surface spread of flame of steel facings have class O to BS 476-7.Fire Resistance: Insulation 60 minutes Integrity 60 minutes Panel joint to be stitched on both sides @ 300mm centres to achieve fire rating. Panel weight: 30.26 Kg/m2

Panel Facing: Foodsafe PVC laminate (colour white)


@ 6000mm approx : 0.62Kn/m2


*

See mounting/ assembly details on handouts provided.


Insulated Panels Specification (cont.)

Insulated Wall Panels

Panel U-value: 0.13 w/m2/K

With a possible temperature difference of 35°C the heat transmission for a 150mm panel would be 4.55w/m2

The maximum permissible heat gain should be limited to 8-10w/m2 (Industry Practice)

Panel Module width: 1100mm centres.

Panel weight: 14.6 Kg/m2





Insulated Ceiling Panels

Panel U-value: 0.11 w/m2/K

With a possible temperature difference of 35°C the heat transmission for a 175mm panel would be 3.9w/m2

The maximum permissible heat gain should be limited to 8-10w/m2 (Industry Practice)

Panel Module width: 1100mm centers.

Panel weight: 15.6 Kg/m2



Max Deflection L/100 short term, L/200 long term


* See mounting/ assembly details on handouts provided.



Under Floor Heater Mat System

With the room operating at potentially -10C a under floor heater mat system is required.

Electrical system utilising 2.64mm stainless trace wire system, temperature sensing probes linked to self contained control panel with signal display and volt free contact to signal any faults which can be relayed to the on site BMS.

Recommended back up systems:

At Minimum 100% back up on temperature probes.

Back up trace heat elements ( should be considered)

Back up control panel(Not Critical).

Heater Mat System to be covered with a 50mm wet sand & cement screed in order to protect the heater mat system.

Under Vapor Barrier

1000g visqueen vapour barrier

Continuity of vapour barrier system underneath the wall panels is critical element of the construction. Integrity of vapour sealing with overlapping joints is also a critical element of the construction.

Recommended back up systems:

At Minimum 100% back up on temperature probes.

Back up trace heat elements should be considered

Back up control panel(Not Critical).

Heater Mat System to be covered with a 50mm wet sand & cement screed in order to protect the heater mat system.



Floor Insulation

Floor insulation shall be installed in two layers of 75mm high density material. All joints to be offset and broken.

Proposed Type: Dow product SP75

Compressive strength 300 Kpa

Structural engineer shall evaluate depending on the design loadings for the finished floor.

Finished Floor Slab

Prior to this being poured a slip membrane should be installed over the floor insulation.

Finished floor slab shall be to structural engineers detail and requirements.

Pressure Release Valves Type Proposed : Fermod 2230.

Quantity required shall be calculated with reference to the manufacturers formula for determination.


Doors Specification

Hinge Door

Type = Coolit D12

Door clear opening = 900mm wide x 2000mm High.

Stainless steel covered Hinges.

Coolit Pressure handles complete with lock and internal safety release. Suitable for negative temperature applications.

120mm thick door leaf.

Electrical Vertical Lift Door

Type = Coolit HT 12H

Suitable for negative temperature application.

Door clear opening = 2200mm wide x 4000mm High.

Door electrically operated with multifunctional control panel with numerous programmable features.

Includes push button control, pull chord operation, self close timers.

120mm thick door leaf.

Door system complete with counter weight balance system.

Standard Features

Door and frame finished in stainless steel. Full perimeter and threshold gasket seals suitable for negative temperature application.

Door complete with frame and threshold anti condensation heater systems. (Constant heat system)

Door system completely timberless construction for frame and door leaf.

Certification : CE, VDE, TUV GS, TUV prototype tested, DIN EN13241-1

Vertical Lift Door

Hinged Doors


Equipment Specification

SCROLL Compressor Packs

Inclusive of: Pressure Relief Valves Pressure Switches & Controls Oil Pressure Switch Electrical Starter Pack

Proposed location: Plant RoomApprox. Dimensions: 2000x1500x1500HApprox. Weight: 200kg

Searle Condensers

Weather proofed Eurovent & CE Approved Copper tube/ Aluminium fins EC Fans

Proposed location: on roof topDimensions: 5108x1158x1225HApprox. weight: 1031kg

Searle Evaporators

Weather proofed Eurovent & CE Approved Copper tube/ Aluminium fins EC Fans

Proposed location: ceiling mounted

Area Model Dimensions KgCold Store KLe245-L 3430x592x661H 159Freezer KMe95-6L 1682x536x575H 135Freezer SM162-88-A3 3050x1253x970H 442Freezer SM162-68-A3 3050x1253x970H 436

cts tech presentation

Engineering

project manager

genzyme project

project bond

support project engineer

quality system

expert project management

service manager

service director