creating a flexible working environment fabrication solutions for your business needsabrication...

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1 F F F abrication solutions for your business needs abrication solutions for your business needs abrication solutions for your business needs abrication solutions for your business needs abrication solutions for your business needs Creating a Flexible Working Environment www.mgkscot.co.uk © mgk 2003

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Page 1: Creating a Flexible Working Environment Fabrication solutions for your business needsabrication solutions for your business needsabrication solutions for your business needs Creating

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FFFFFabrication solutions for your business needsabrication solutions for your business needsabrication solutions for your business needsabrication solutions for your business needsabrication solutions for your business needs

Creating aFlexibleWorking

Environment

www.mgkscot.co.uk

© mgk 2003

Page 2: Creating a Flexible Working Environment Fabrication solutions for your business needsabrication solutions for your business needsabrication solutions for your business needs Creating

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Work

ben

ches

Work BenchesMGK will design and build toclients’ specifications, toproduce a fully integratedmanufacturing process,improving productivity andmaking full use of floor space.

Strong all-weldedconstructionCastors can be fitted formobilityWide range of worktopsand accessoriesExtension and line benchesWork surfaces can besupplied with steelplate,vinyl, laminate, melamineor kronospan finishesFull cable management andducting availableAll steelwork is epoxypowder-coated in standardor custom coloursStandard bench rangecovers four main systems,which can be tailored tosuit your needs — lightduty, standard duty(assembly), heavy duty(workshop), and cantilever

www.mgkscot.co.uk

© mgk 2003

Page 3: Creating a Flexible Working Environment Fabrication solutions for your business needsabrication solutions for your business needsabrication solutions for your business needs Creating

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Work

ben

chesBenches can be specified

to comply with ESDregulations — jack plugsockets, earthing studsand either laminate or ESDvinyl work surfaces areprovidedLouvre panels are zinc-plated to allow conductivepicking bins to be usedAdditional accessories cantransform an existing basicbench into a fullyfunctioning workstationUpper and lower shelvescan be added to supportmonitors or similarequipment, with keyboardshelves added to free-upbench spaceTool rails and louvrepanels allow convenientpart picking and fittingFluorescent lighting unitsand fully wired electricaltrunking with ELCB addpower to productionCupboard and drawerunits can also be added

www.mgkscot.co.uk

© mgk 2003

Page 4: Creating a Flexible Working Environment Fabrication solutions for your business needsabrication solutions for your business needsabrication solutions for your business needs Creating

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Trolleys

A 600 mm wide truck willfit through most standardsized doorwaysCastors are all industrialgrade 200 mm diameterroller bearing — two fixedand two swivelUp to 1000 kg loadcapacityStrong welded steelconstruction to makethese trucks easy tooperate even when loadedto capacityTurnable trucks availablewhich have the advantageof having a tighter turningcircle, making them moremanoeuvrableBraced and reinforced allsteel welded chassis withremovable hand tow barFixed optional headboardonly or complete withdrop-down sides andtailgateAll with polyurethanecoated ply panels andhard-wearing air-dryenamel finishLarge mm diameter rollerbearing wheels with eithersolid or pneumatic tyresHigh quality polyurethanecoated ply decks inset andfinished flushProtected all round bysteel side frame

Tro

lleys

Adjustable Trolleys

Flexirack Trolleys

White Trolleys

www.mgkscot.co.uk

© mgk 2003

Page 5: Creating a Flexible Working Environment Fabrication solutions for your business needsabrication solutions for your business needsabrication solutions for your business needs Creating

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Tro

lleysTrolleys

Our huge range of trolleys willmeet the needs of everypossible businessrequirement whether in themanufacturing, warehousingor office environment

We are also happy to workclosely with our clients todesign and manufacturetrolleys to specification if notalready available in ourstandard range

www.mgkscot.co.uk

© mgk 2003

Page 6: Creating a Flexible Working Environment Fabrication solutions for your business needsabrication solutions for your business needsabrication solutions for your business needs Creating

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Tra

nsit/T

ran

spo

rt Co

nta

ain

ers

Transit ContainersTransit and securitycontainers offer a range ofstorage solutions in a singlesystem. When a productchanges, or you need to movedifferent materials orcomponents, there is no needto look for another design.

Transport and storesensitive or fragile goodssafely and securelyAdjustable internal anglesystem which can bealtered easily to changethe layout of the transitcontainer to accommodatechanging productsA high quality epoxypowder-coated finish,together with gooddetailing ensures that ourcontainers stay clean andtidyReduce waste materials —a range of semipermanentpackaging solutions toreduce handling andeliminate wasteTug-lift handle means thathand pallet trucks are notrequiredThe container is semi-mobile, remainingstationary when not in useAngle supports can beadjusted to carry a varietyof tote boxes which canincorporate foam insertsto protect components

Knock-DownContainment Racks

Drum shelving suitable forall potential waterpollutant categoriesProviding horizontal orvertical storage of 60 Land 200 L drumsAvailable with galvanisedspill containment sumpDelivered in knock-downformat with assemblyinstructions providedAuthorised for use withpotential water pollutantcategoriesVertical uprights and crossmembers have a corrosion-resistant coatingEach bay can be extendedwith rack additions ifrequired

Workplace MobileSecurity Cages

Suitable for use in bothproduction and storageareasIdeal for transportationand storage of hazardousitems between storerooms,loading bays, laboratoriesand production areasPressed steel top and base

75 x 25 mesh back andsidesSupplied with twoadjustable shelves in MDFor steel100 kg shelf capacity

Available with or withoutdoorsPowder coated yellow —alternative coloursavailable on request

www.mgkscot.co.uk

© mgk 2003

Page 7: Creating a Flexible Working Environment Fabrication solutions for your business needsabrication solutions for your business needsabrication solutions for your business needs Creating

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Qu

art

z D

iffu

sion

Tu

be S

tora

ge

Han

g-a

-Byte

TM

SM

T/I

C R

eel

Rack

sHang-a-ByteTM SMT

/IC Reel RacksMGK’s Hang-a-ByteTM ReelStorage system isavailable in a range ofsizes, is adjustable inheight and has full ESDspecification — no matterhow limited your storagespace, we will build theright rack for the jobEach location comprisesa single hanger whichincorporatesidentification labels onboth ends allowing totalproduct recognition —this permits productmovement from eitherside of the rack, allowingJust-In-Time flow andseparate stock in-stockout movementSystem is easily fittedwith anti-static castors toallow complete freedomof movement within theworkspaceIndividual racks can bejoined together to form aseries of baysEffective storage ofthousands of items of asingle type or a smallnumber of componentsof various sizesHangers can be made tosuit any reel width ordiameterRacks are modular andadjustable

SecurityCladding can be added tothe racks and to thelockable double doors sothat a standard rack istransformed into asecure unit for productprotectionRacks can be installedwithin an existingsecurity cupboardDoors for securitycupboards can becustom-made or addedto an existing cupboardas horizontal tambour,standard sliding,standard hinge, externalswing, or internal swingmodes

Quartz DiffusionTube StorageSystemA safe, easy andeconomical solution to theproblems of handling andstorage of sensitiveproducts and materials —particularly in thesemiconductor industry

MGK’s Quartz DiffusionTube Storage Systemsolves problemsassociated with thehandling and storageof products with anawkward shapeEach position canaccommodate alldiameters and lengthswithout adjustment oradditional movementShelf levels are easilyadjusted to provideoptimum storagecapacity in limited floorareas — for particularlylong elements theindividual racks aresimply joined togetherforming a fully modulararrangementHigh quality anti-staticrollers with smoothmovement minimisesphysical damage whilstmaintainingElectrostatic DischargeprotectionA continuous path ismaintained from thestored tubes throughanti-static rollers to theframe, then right downto the floor — thisprovides ESDprotection to thesensitive product andalso delivers smoothloading and unloading

Store any diameter in anylocation

Reels are easy to load and relocate www.mgkscot.co.uk

© mgk 2003

Page 8: Creating a Flexible Working Environment Fabrication solutions for your business needsabrication solutions for your business needsabrication solutions for your business needs Creating

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Lift & DriveMGK’s new Lift & Drive is alifting trolley with anelectrically adjustable loadplatform.

Ideal for use inmanufacturing plants,semiconductor industries,hospitals, and warehousesVersatility and safety allowergonomic lifting ofcartons, boxes, cans, bagsand plastic baskets —anything that is usuallytransported manuallyLarge double wheels, oneof them fitted with adirectional lock, andcompact dimensionsmeans that it is easy to usein confined spacesOperating handle height isadjustable allowing anergonomic workingpositionCentral parking brakekeeps the trolley firmly inplace while in operationControl box is detachable,allowing for remote controland making loading andunloading saferOptions such as loadplatforms with built-inscales, adjustable forks,tipping bowls, rotatingarms, and clamp devicesgive the trolley maximumflexibilityElectrical liftable loadplatform powered byenvironmentally-friendlybatteries that rechargeovernight — one rechargegives power for a wholedayLoad platform automati-cally brakes at 3 kilos ofpressureOverload protection isincorporated into thedesignLift & Drive cannot rust —the chassis is aluminiumand the load platform isstainless steelAll components can beexchanged easily to adaptto future requirementsElectronics and batteriesare easily accessibleWhen the trolley has finallyreached its lifetime use thewhole unit is recyclable

Liftin

g &

Han

dlin

g

MagiCartMagMagMagMagMagiiiiiCartCartCartCartCart is an innovative newtransport product based onthe traditional four-wheeledplatform truck, with a differ-ence — movement is control-led by gently pushing orpulling the patented sensorhandles, which activate thegearless electric drive motor

Patented touch-sensitivehandles provide superiorergonomic control andincreased manoeuvrability— over problem surfaces,when accelerating orbraking, on ramps andslopes, and around tightcornersA range of superstructurescustomise MagMagMagMagMagiiiiiCart Cart Cart Cart Cart to suitany functionIdeal for use in offices,libraries and archives,warehouse and factory,catering, manufacturing, astransport for a videowall,and for materials handlingMaintenance-free andgearless wheel hub drive(no wearing parts thatrequire lubrication)Heavy duty batteries,maintenance-free, allowingup to 20km of non-stopoperation, design speed 6km/h; max. 12 km/hPower supply 24 V DC, withexternal, fully automaticbattery chargerIncreased range frombatteries which userecycled kinetic energyfrom the braking actionDrive located undervehicle, allowing the entireload surface to be utilisedElectromagnetic parkingbrake helps preventaccidental movementLoad carrying capacity upto 500 kgErgonomically designed toreduce the incidence ofoccupational risk andinjuryCustomisedsuperstructures can bedesigned according toneedsAvailable as docking andmodule systems

www.mgkscot.co.uk

© mgk 2003

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Sp

eci

al Fab

rica

tio

nsSpecial Fabrications

MGK has over thirty years’experience as a steelworkfabricator. We are specialistsin the fields of the design andmanufacture of standard andbespoke pallets & stillages,cages & retention units, cashand coin handling products,trolleys, workbenches, transit& transport containers, wastehandling products,environmental protectionunits, special storagesolutions, IC Reel Racks, andQuartz Diffusion TubeStorage solutions.

Added to all of thisexperience and knowledge weare also have a range ofSpecial Fabrications producedover the years, when nothingelse was available. Weconsulted with our clients andassessed their specific designand manufacture problems,designed and manufacturedthe displayed images.

If your company has a specificfabrication , discuss it with us,we will be able to help you.

www.mgkscot.co.uk

© mgk 2003

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Pallets & StillagesReduce manual handling —use pallets and handle bulkby mechanical means

Position components in theworkplace500 and 1000 kgcapacities availableAlternative designs, sizesor capacities available toclient’s specificationAll-welded constructionChoice of steel or meshsidesStackable up to 4 in height— space savingChoice of standard coloursBox, half-drop, detachable,open front collapsiblePallets and stillages arealso available in collapsibleform — ideal for saving onstacking space

Palle

ts & S

tillag

es

www.mgkscot.co.uk

© mgk 2003

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Pall

ets

& S

till

ag

esRack Pallets

Storing large-volumematerials is a major problemwhen the right system is notused. Bulky building materialswill take up valuable floorspace which could otherwisebe put to good use. MGK hascreated a system to addressthis problem effectively. Rackpallets allow you to move theproduct in a single operationfrom storage area to point-of-use

Fully-assembled they areeasily stacked together togive high volume storageusing the minimum of floorspaceDemount quickly for easystorageCater smoothly forchanges in demandIdeally suited to materialssuch as lightweightinsulation in roll formMaterials which areawkward in shape can beaccommodated withoutthe need for a differentstorage method for eachoneReusable containers savemoney on disposablepackaging materialReduce liability for landfilltaxStreamline site-to-sitetransportFully-loaded pallets can bedemounted and returnedempty without taking upvaluable cargo space —this allows greateropportunity for increasedthroughput of goodswithout additionalpackagingAll major components arebuilt from all-welded RHSsteel sections — side andback panels are thenmounted onto the baseframe stub posts, forminga robust framework withwhich to store yourproductPallets are stackable up tothree in height and have astandard capacity of 300kgWe can manufacture to anyreasonable size andspecification

www.mgkscot.co.uk

© mgk 2003

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En

viro

nm

en

tal P

rote

ction

EnvironmentalProtectionIt is vital that both employeesand employers comply withthe control of hazardoussubstances in the industrialand commercial environment.This range of cabinets,lockers and cupboardsenables safe storage,transportation and separationof hazardous substances asdemanded by the CoSHH(Control of SubstancesHazardous to Health)regulations.

Designed to meet CoSHHrequirementsRobust steel constructionReinforced doorsEasy-drain perforatedshelvesRemovable sump trayWarning yellow colourWarning symbols suppliedLockable doorsFull length heavy dutyhinges with concealedfixingsTough powder coatedfinish

MGK can design and buildenvironmental protectionsunits in the form of

CagesChemical StorageGas bottle StorageHazardous Substance/Goods Storage includingacid and alkali storage,first aid cabinets, paintstorage, personalprotective equipmentcabinets, pesticide andagrochemical storage, andpetroleum and flammablefluids storageSpillage Control

www.mgkscot.co.uk

© mgk 2003

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Wast

e H

an

dli

ngSUPER-BURROTM

Driver never has to leavethe safety of the vehicleNo fork attachmentsneededRate of dischargecontrolled directly byoperatorHinged baseNo contact necessarybetween operator andcontentsIdeal for handling sharp orhazardous materials suchas scrap metal, swarf,glass, industrial waste,clinical waste, rubble, andrubbishWide range of sizes andcapacities availableAvailable with castorsAvailable with sump baseSUPER-BURROTM can becustom-built tospecification

BURROTM

Driver never has to leavethe safety of the vehicleNo attachments neededRate of dischargecontrolled directly byoperatorSliding baseNo contact necessarybetween operator andcontentsIdeal for handling granularwaste sharp or hazardousmaterials such as scrapmetal, swarf, glass,industrial waste, clinicalwaste, rubble, and rubbishA wide range of sizes andcapacities availableAvailable with castorsAvailable with sump baseBURROTM can be custom-built to specification

www.mgkscot.co.uk

© mgk 2003

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Cag

es &

Rete

ntio

n U

nits

Workplace MobileSecurity Cages

Suitable for use in bothproduction and storageareasExcellent for thetransportation and storageof hazardous itemsbetween storerooms,loading bays, laboratoriesand production areasPressed steel top and base

75 x 25 mesh back andsidesSupplied with 2 xadjustable shelves (MDF orsteel)100 kg shelf capacity

Available with or withoutdoorsPowder coated yellow -Alternative coloursavailable on request

www.mgkscot.co.uk

© mgk 2003

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Cash

& C

oin

Han

dli

ngCash & Coin Han-

dlingFor secure storage andtransportation of cashand coins

For use in banks,other financialinstitutions andcommercial concernsCustom designed andbuilt according toclient’s specificationWith castors for easytransportationLockable for increasedsecurityAdjustable shelves

All-welded metal andmeshHealth & Safetyconcerns addressed— avoids lifting ofheavy loads foroperatives

www.mgkscot.co.uk

© mgk 2003

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Company History and Profile

The foundation of the company dates back to 1968 when MGKEngineering Ltd set up in Linlithgow as a steelwork fabricatorspecialising in Pallets and Stillages to service the automotiveindustry. In 1975, a purpose built facility was erected in WestCalder. A management buyout was effected in October 1996and the present team is now taking the company forward intothe new millennium. The company now owns the West Caldersite which presently occupies more than 30,000 sq.ft.

MGK (Scotland) LimtedPolbeth Industrial Estate

West Calder West Lothian EH55 8TJ Scotlandt +44 (0)1506 871757 · f +44 (0)1506 871400

[email protected] · www.mgkscot.co.uk

We are an established but progressive firm of Industrial Engineersspecialising in the manufacture of steel fabrications, materialshandling, storage equipment systems and partitions based in WestCalder near Livingston.

The directors and technical sales team have a vast range of techni-cal experience including project design and layout of manufactur-ing facilities, food processing plants, educational establishments,general industrial and warehousing buildings.

PPPPPallets & Stillagesallets & Stillagesallets & Stillagesallets & Stillagesallets & StillagesCages & Retention UnitsCages & Retention UnitsCages & Retention UnitsCages & Retention UnitsCages & Retention UnitsCash & Coin HandlingCash & Coin HandlingCash & Coin HandlingCash & Coin HandlingCash & Coin HandlingTTTTTrolleysrolleysrolleysrolleysrolleysLifting & HandlingLifting & HandlingLifting & HandlingLifting & HandlingLifting & HandlingWWWWWork Benchesork Benchesork Benchesork Benchesork BenchesTTTTTransit/Security Containersransit/Security Containersransit/Security Containersransit/Security Containersransit/Security ContainersWWWWWaste Handling & Environmental Protectionaste Handling & Environmental Protectionaste Handling & Environmental Protectionaste Handling & Environmental Protectionaste Handling & Environmental ProtectionSpecial FSpecial FSpecial FSpecial FSpecial FabricationsabricationsabricationsabricationsabricationsSpecial Storage SolutionsSpecial Storage SolutionsSpecial Storage SolutionsSpecial Storage SolutionsSpecial Storage SolutionsQuartz TQuartz TQuartz TQuartz TQuartz Tube Storage / IC Reel Racksube Storage / IC Reel Racksube Storage / IC Reel Racksube Storage / IC Reel Racksube Storage / IC Reel Racks

Product RangeMGK has maintained its core business and position asScotland’s largest pallet manufacturer and now displays a wideproduct range which includes workbenches, trolleys, specialwelded steel fabrications, steel pallets and stillages. Thecompany manufactures specifications from industrial andelectronics to clean room. Further details can be found on ourwebsite, wwwwwwwwwwwwwww.mgk.mgk.mgk.mgk.mgk-scotland.co.uk-scotland.co.uk-scotland.co.uk-scotland.co.uk-scotland.co.uk

© mgk 2003