cps25 catalogue - donar.messe.de
TRANSCRIPT
CPS25
CPS25 catalogue The catalogue comprises all the necessary information in order to project a CUBIC CPS25 panel ac- cording to international standards within the IEC 61439 series. When applying the catalogue please observe concordance with i.a. national regulations.
As an original manufacturer of the CPS25 system CUBIC has made a verification to the above standards. With a correct application of the system and execution of routine verification the panel builder is able to construct electric panels which comply with both IEC 61439-2 and -3.
CUBIC-Modulsystem A/S Skjoldborgsgade 21 9700 Broenderslev
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Platform
• 25mm system • 2 standard sizes • Only 6 parts • Integrated top and base • Free access to compo-
nents during assembly • ”Notch” which fixes
and holds parts during building-in
Inserts
• DIN rail • MCCB inserts • Vertical or horizontal as-
sembly of MCCBs • Inserts for inlet switches • Front coverings in metal • Unique front covering of
components • Extensive range
• Door with integrated hin- ges
• Quick dismounting and fit- ting of door
Busbars
Accessories
• Standard copper • Angled copper for impro-
ved assembly • Vertical and horizontal
assembly • Form 2 • Traditional busbar or as
distribution section • In own compartment or
behind components
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[Rev: 14-09] Page: 02
Construction and performance verification
CUBIC PANEL SYSTEM (CPS25) Standards: IEC 61439-2:2011, IEC 61439-3:2012, EN 61439-2:2011 and EN 61439-3:2012. Overall dimensions of the system: 2000 mm high, 330 mm deep, and up to 3 sections of 400 and 600 mm width respectively. Parts can be mounted in steps of 50 mm, and the total internal mounting height is 1850 mm.
Material specification: External enclosure: 1.5 mm iron phosphating steel painted in a light grey colour, RAL 7035. Mounting plates: 1.5 mm hot-galvanized steel. Busbar holder: PC in a black and light grey colour. - Flammability: UL 94 V0, non-flammable. Busbar covering: PC, transparent. Internal separation: PC, transparent. MCCB flex cover: PA6 in grey colour. Closing device: Zinc + PA6. Hinge: Stainless steel.
Characteristics to be verified Test / verification results Strength of material and parts: - Resistance to corrosion Indoor use Lifting Transport of sections up to 250 kg with crane or forklift Mechanical impact IK05 Marking Marking is the responsibility of the assembly manufacturer Degree of protection of enclosures Enclosure: IP3X
Internal separation: IP2X, Form 2A, 2B, 3A, 3B, 4A Clearances Rated impulse withstand voltage of 6 kV (Rated voltage of the assembly (Un)
and/or rated operational voltage (Ue) of up to 240/415 VAC, 50 Hz) Creepage distances Rated insulation voltage (Ui) of 500 V and pollution degree 3, material group III Protection against electric shock and integrity of protective circuits: - Effective continuity between the exposed con ductive parts of the ASSEMBLY and the protective circuit - Short-circuit withstand strength of the protective circuit
Resistance < 0.1
Incorporation of switching devices and compo- nents; internal electrical circuits and connections plus terminals for external conductors
Incorporation has been inspected and found in accordance with the standard
Dielectric properties: - Power-frequency withstand voltage - Impulse withstand voltage
Up to 1890 VAC. (Ui up to 500 VAC, 50Hz) Up to 6 kV, depending on the installed components (Altitude of installation: up to 2000 meters)
Temperature rise limits at 35 ºC ambient tempe- rature
Busbar 1 - 5x20 mm: 440A Busbar 2 - 5x20 mm: 800A Cu-flex 1 - FB240 mounted between busbars: 440A Verification of temperature rise of functional units, see page 21
Short-circuit withstand strength Busbar 1 - 5x20 mm with 200 mm between busbar holders is tested to Icw 30 kA for 0.3 sec / Ipk 63 kA Busbar 2 - 5x20 mm with 200 mm between busbar holders is tested to Icw 30 kA for 1 sec. / Ipk 63 kA Busbars protected by devices with a cut-off current maximum 17kA should be supported by at least 2 busbar holders / e.g. 3 holders for one section Cu-flex 1 - FB240 is tested to Icw 30 kA for 0.3 sec / Ipk 63 kA The neutral bar is verified to 60% of the above
Short-circuit withstand strength Incoming units equipped with respectively Schneider and ABB devices up to 800 A are tested to Icp 42 kA Test of other brands of devices with a cut-off current of maximum 17 kA is not required
Short-circuit withstand strength Outgoing units equipped with respectively Schneider and ABB devices up to 630 A are tested to Icp 42 kA Test of other brands of devices with a cut-off current of maximum 17 kA is not required
Electromagnetic compatibility (EMC) The panel system is verified by assessment for environment A and B Electrical components should be installed according to the component manufacturer's recommendation
Mechanical operation > 200 times
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Page: 03 Platform
Width (mm) Platform side Base side Base front Top Rear cover plate
400 4802-2000 x 2 4801-0046 x 2 4801-0040 4801-0041 4806-0240
600 4802-2000 x 2 4801-0046 x 2 4801-0060 4801-0061 4806-0260
Do not put on the rear plate until all acces- sories have been mounted.Screws
50 pcs. 3068-0050
1000 pcs. 1030-0510s
REMEMBER If nothing else is indicated, this screw should be applied!
Base side to be screwed on platform sides. Base front to be mounted. Top should be screwed on either horizontally or when the platform has been erected.
CUBIC-Modulsystem A/S Skjoldborgsgade 21 9700 Broenderslev
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400 3063-0520 4807-0040 3063-0001 x 4
600 3063-0520 4807-0060 3063-0001 x 4
Busbar carrier to be screwed on the plat- form.
At least 2 units per column should be mounted.
Busbar holder should be clicked on either horizontally or vertically, and stop pads mounted at the bottom of the column.
Example of horizontal fitting, here stop pads should be mounted at both ends. Busbar: 4821-00X0
Cu 2x5x20
400 3063-0520 4807-0040 3063-0001 x 8
600 3063-0520 4807-0060 3063-0001 x 8
Copper bars should be fastened and ensu- red by locking pad.
Vertical: Min. 2 busbar carriers and 2 busbar holders and 4 pcs. 3063-0002 per column should be ordered Horizontal: Min. 2 busbar carriers and 2 busbar holders and 8 pcs. 3063-0002 per column should be ordered
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1
Procedure for ordering:
Select side 400mm, 600mm, DIN or coverings without modified holes
Decide positioning of switch on the mounting plate
Select the height of the mounting plate
Select front covering and accessories
Schneider
ABB
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Front coverings
+50 Depth
4809-1540 4819-1540
4809-2040 4819-2040
4809-2040 4812-2540
4809-2540 4819-2540
3061-0000 4822-0001 x 4
3061-0000 4822-0001 x 4
3061-0000 4822-0001 x 4
3061-0000 4822-0001 x 4
3061-0000 4822-0001 x 4
3061-0000 4822-0001 x 4
3061-0000 4822-0001 x 4
3061-0000 4822-0001 x 4
3061-0000 4822-0001 x 4
3061-0000 4822-0001 x 4
3061-0000 4822-0001 x 4
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3061-0000 4822-0001 x 4
3061-0000 4822-0001 x 4
3061-0000 4822-0001 x 4
3061-0000 4822-0001 x 4
3061-0000 4822-0001 x 4
3061-0000 4822-0001 x 4
3061-0000 4822-0001 x 4
3061-0000 4822-0001 x 4
3061-0000 4822-0001 x 4
2
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600mm
400mm
Height Front cov. DIN Master brack. DIN rail Brack. f/fr. cov.
150 4810-1540 4803-0010 x 2 4814-0041 x 1 4822-0001 x 4
200 4810-2040 4803-0010 x 2 4814-0041 x 1 4822-0001 x 4
250 4810-2540 4803-0010 x 2 4814-0041 x 2 4822-0001 x 4
300 4810-3040 4803-0010 x 2 4814-0041 x 2 4822-0001 x 4
350 4810-3540 4803-0010 x 2 4814-0041 x 2 4822-0001 x 4
400 4810-4040 4803-0010 x 2 4814-0041 x 3 4822-0001 x 4
600mm
Height Front cov. DIN Master brack. DIN rail Brack. f/fr. cov.
150 4810-1560 4803-0010 x 2 4814-0061 x 1 4822-0001 x 4
200 4810-2060 4803-0010 x 2 4814-0061 x 1 4822-0001 x 4
250 4810-2560 4803-0010 x 2 4814-0061 x 2 4822-0001 x 4
300 4810-3060 4803-0010 x 2 4814-0061 x 2 4822-0001 x 4
350 4810-3560 4803-0010 x 2 4814-0061 x 2 4822-0001 x 4
400 4810-4060 4803-0010 x 2 4814-0061 x 3 4822-0001 x 4
400mm (Opening for components = 324mm)
Front cov. DIN Master brack. DIN rail Brack. f/fr. cov.
4810-1540 4803-0010 x 2 4814-0040 x 1 4822-0001 x 4
4810-2040 4803-0010 x 2 4814-0040 x 1 4822-0001 x 4
4810-2540 4803-0010 x 2 4814-0040 x 2 4822-0001 x 4
4810-3040 4803-0010 x 2 4814-0040 x 2 4822-0001 x 4
4810-3540 4803-0010 x 2 4814-0040 x 2 4822-0001 x 4
4810-4040 4803-0010 x 2 4814-0040 x 3 4822-0001 x 4
600mm (Opening for components = 522mm)
Front cov. DIN Master brack. DIN rail Brack. f/fr. cov.
4810-1560 4803-0010 x 2 4814-0060 x 1 4822-0001 x 4
4810-2060 4803-0010 x 2 4814-0060 x 1 4822-0001 x 4
4810-2560 4803-0010 x 2 4814-0060 x 2 4822-0001 x 4
4810-3060 4803-0010 x 2 4814-0060 x 2 4822-0001 x 4
4810-3560 4803-0010 x 2 4814-0060 x 2 4822-0001 x 4
4810-4060 4803-0010 x 2 4814-0060 x 3 4822-0001 x 4
Mounting plate can be left out and DIN material be mounted direct on the platform.
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4810-15x0
4810-25x0
4810-35x0
4810-20x0
4810-30x0
4810-40x0
Page: 09 How to place the screw in bracket, when using DIN-mounting bar
CUBIC-Modulsystem A/S Skjoldborgsgade 21 9700 Broenderslev
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600mm
Not relevant
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Assembly of mounting plates and front coverings
The mounting plate can be displaced either backwards or forward with brackets, which dislocate with 20mm and then in leaps of 10mm up to 80mm.
The front covering is mounted on brackets, which are tilted into the slit.
The covering is fixed with screws to the brackets.
The bottom of the mounting plate should be placed in holes on the platform and be tilted in place.
The mounting plate should be fastened with screws.
Brackets should be mounted in pre-defined holes and slits and fastened with screws, then the switch selected should be installed.
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Width (mm) Side profile Reinfor. hinge Wall bracket Screw
400 4806-2015 3060-0005 4802-0000 x 2 3041-0812 x 4
600 4806-2015 3060-0005 4802-0000 x 2 3041-0812 x 4
At first the small chip with a hole is bended, so the side plates can be mounted.
The side plates are fastened to the platform.
Then wall brackets are mounted at the back of the platform with screws.
To cover for holes blind plugs 3066-4452s (40 pcs.) are used. To cover hinge holes not applied, grey blind plugs 3069-0855s (40 pcs.) are used.
The back plate is fastened with a screw.Reinforced hinge is mounted (2 pcs.)
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The closing clamp is mounted on the plat- form.
The closing device is mounted on the door by means of the lock nut.
Width (mm) Door Soft close device
400 4806-2040 3067-0001
600 4806-2060 3067-0001
Closing device Closing clamp Lock nut Closing device
Finger knob 4815-0003 x 2 2176-0000 x 2 1190-0000 x 2
Snap screw 4815-0003 x 2 2176-0000 x 2 1191-0000 x 2
Wing knob w/lock 4815-0003 x 2 3004-1003 x 2
At first the door is mounted at the bottom.
Soft close devices are put on as illustrated, 6 pcs. per door, the sheet consists of 54 pcs.
The hinge is tilted a little at the top, before the door is moved into place.
Soft close devices 3067-0001 are mounted under each of the 2 reinforced hinges.
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400 & 600 4803-0004
400 & 600 4807-0008 2009-0840 2018-0800
DIN, PE rail and wiring channel can be mounted.
Brackets to be mounted in the platform.
Transportation of panel
The back of the base is mounted with screws
CUBIC-Modulsystem A/S Skjoldborgsgade 21 9700 Broenderslev
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Busbar cover, front/ back
Busbar cover, top/ bottom
400 & 600 4816-0200 x 2 4817-0200 x 2 4818-0000 x 2
4816-0250 x 2 4817-0250 x 2 4818-0000 x 2
4816-0300 x 2 4817-0300 x 2 4818-0000 x 2
4816-0350 x 2 4817-0350 x 2 4818-0000 x 2
4816-0400 x 2 4817-0400 x 2 4818-0000 x 2
Top/bottom are clicked in bus- bar holder in both sides.
Cable support is mounted in cable field, here cables are fastened with strips.
At more spaces above each other, covering is made with 4818-0001, and each column is concluded with top/bottom.
The sides are mounted, and at the end the front and back are clicked on.
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400 & 600 MC25 MC3 0117-0100
Screw 2012-0816 x 4 2012-0816 x 4 3041-0812 x 4
Width (mm) Lift bracket
400 4802-0040
600 4802-0060
All flanges can be applied for the top and bottom plates.
Screws are removed from the plat- form, and lift brackets are mounted in the holes with the screws.
When building together sections at the back, fitting 4802-0001 should be used.
Assembly fitting
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Assembly fitting
Support brackets are mounted.
Cables are led through as required, after making a hole and mounting a joint.
Assembly fittings are mounted at top and bottom.
Width (mm) Joint f/cable entry
400 & 600 3050-4215
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400 4804-0040 4804-0001 x 2
600 4804-0060 4804-0001 x 2
Bottom plates should be mounted with screws.
Side sections close gap at the back of the platform.
Bottom pl. should be ass. before side pl.
Above the mounting plates a cover is made to the busbars.
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Page: 19
Afdækninger til side, klikkes fast. Top/bund klikkes på siderne. Der bores huller i metalpladen, for montering af skruer til fastgørelse af top og bund.
Bredde Højde Indv. afdæk. lodr. Indv. afd. top/bund
400 150 4829-1500 x 2 4828-0040
200 4829-2000 x 2 4828-0040
250 4829-2500 x 2 4828-0040
300 4829-3000 x 2 4828-0040
350 4829-3500 x 2 4828-0040
400 4829-4000 x 2 4828-0040
600 150 4829-1500 x 2 4828-0060
200 4829-2000 x 2 4828-0060
250 4829-2500 x 2 4828-0060
300 4829-3000 x 2 4828-0060
350 4829-3500 x 2 4828-0060
400 4829-4000 x 2 4828-0060
Tilbehør
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Bredde Højde Indv. afdæk. lodr. Afd. forlænger Indv. afd. top/bund
400 200 4829-1500 x 2 4829-0500 x 2 4828-0040
250 4829-2000 x 2 4829-0500 x 2 4828-0040
300 4829-2500 x 2 4829-0500 x 2 4828-0040
350 4829-3000 x 2 4829-0500 x 2 4828-0040
400 4829-3500 x 2 4829-0500 x 2 4828-0040
450 4829-4000 x 2 4829-0500 x 2 4828-0040
600 200 4829-1500 x 2 4829-0500 x 2 4828-0060
250 4829-2000 x 2 4829-0500 x 2 4828-0060
300 4829-2500 x 2 4829-0500 x 2 4828-0060
350 4829-3000 x 2 4829-0500 x 2 4828-0060
400 4829-3500 x 2 4829-0500 x 2 4828-0060
450 4829-4000 x 2 4829-0500 x 2 4828-0060
Kassen lukkes i hjørnerne. Der bores huller i metalpladen, for montering af skruer til fastgørelse af top og bund.
Forlænger og side afdækningerne sættes sammen.
Siderne med forlænger, klikkes fast. Top/bund klikkes på siderne.
Bestil en ekstra top/ bund pr. kolonne
Tilbehør
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Bredde (mm) Tætningsliste
6 mm 3070-3006
17 mm 3070-3017
I hængslet side monteres 17 mm liste, og på de andre 3 sider bruges 6 mm listen.
Liste monteres hele vejen rundt i top - 6 mm listen.
Liste på ca 2 cm monteres ved samlingen imellem de 2 sider (6 mm).
17mm
IP33
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1190-0000 Finger grip
1191-0000 Snap screw
3004-1003 Wing handle, standard key
3041-0812 Cylinder screw, torx, low head
3050-4215 Joint for cable entry
3060-0002 Hinge
3067-0001 Soft close device, 10.2x10.2x2.5, transp (54 pcs.)
3068-0050 Screw, 50 pcs.
Platform parts
4801-0046 Base side
4801-1040 Base rear 400mm
4801-1060 Base rear 600mm
4803-0010 Universal bracket
4803-1002 MCCB bracket 250<A<630
4803-2002 MCCB bracket T3
4803-2003 MCCB bracket T4/T5
4803-2004 MCCB bracket XT1/XT3
4803-2005 MCCB bracket XT2/XT4
4804-0041 Covering 400mm, top
4804-0061 Covering 600mm, top
4804-1500 Inner covering, vertical, 150
4804-2000 Inner covering, vertical, 200
4804-2500 Inner covering, vertical, 250
4804-3000 Inner covering, vertical, 300
4804-3500 Inner covering, vertical, 350
4804-4000 Inner covering, vertical, 400
Mounting plates
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4810-1540 Front cov. 400x150mm, DIN
4810-1560 Front cov. 600x150mm, DIN
4810-2040 Front cov. 400x200mm, DIN
4810-2060 Front cov. 600x200mm, DIN
4810-2540 Front cov. 400x250mm, DIN
4810-2560 Front cov. 600x250mm, DIN
4810-3040 Front cov. 400x300mm, DIN
4810-3060 Front cov. 600x300mm, DIN
4810-3540 Front cov. 400x350mm, DIN
4810-3560 Front cov. 600x350mm, DIN
4810-4040 Front cov. 400x400mm, DIN
4810-4060 Front cov. 600x400mm, DIN
4811-1560 Front cov. 600x150, 1 unit horizontal MCCB, L/R
4811-2060 Front cov. 600x200, 1 unit horizontal MCCB, L/R
4811-2560 Front cov. 600x250, 1 unit horizontal MCCB, L/R
4812-2540 Front cov. 400x250, 1 unit vertical MCCB, T/B
4812-2560 Front cov. 600x250, 3 units vertical MCCB, T/B
4812-3040 Front cov. 400x300, 1 unit vertical MCCB, T/B
4812-3060 Front cov. 600x300, 3 units vertical MCCB, T/B
4812-3540 Front cov. 400x350, 1 unit vertical MCCB, T/B
4812-3560 Front cov. 600x350, 3 units vertical MCCB, T/B
4812-4040 Front cov. 400x400, 1 unit vertical MCCB, T/B
4812-4060 Front cov. 600x400, 3 units vertical MCCB, T/B
4812-4540 Front cov. 400x450, 1 unit vertical MCCB, T/B
4812-4560 Front cov. 600x450, 3 units vertical MCCB, T/B
Horizontal coverings
4814-0041 DIN rail 400mm
4814-0061 DIN rail 600mm
4818-0000 Busbar covering, top/bottom
Front coverings
4820-2060 Front cov., 600x200, 3 units horiz. MCCB, middle
4820-2560 Front cov., 600x250, 3 units horiz. MCCB, middle
4820-3060 Front cov., 600x300, 3 units horiz. MCCB, middle
4820-3560 Front cov., 600x350, 3 units horiz. MCCB, middle
4820-4060 Front cov., 600x400, 3 units horiz. MCCB, middle
4820-4560 Front cov., 600x400, 3 units horiz. MCCB, middle
Copper
Brackets
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Temperature rise verification
The temperature rise of CPS25 panels can be verified by calculation according to IEC/TR 60890. The following pages guide you how to make this verification in a quick manner, and give an approximate indication. If a more detailed calcula- tion is needed, IEC/TR 60890 can be used.
On pages 22 to 24 we have a representative list of different groups of functional units in the range from DIN material, MCCBs and up to 800A incoming device. The power loss for each group is calculated on the basis of values given by device manufactures.
On page 25 we have a representative list with power loss of CPS25 busbars, Cu-flex and wires. The power loss of e.g. a busbar or device with a load different from the rated current can be calculated by using this formula: P = Pn x (I/In)
2
I = rated current (given by the manufacturer) P = power losses in watt at I In = rated current (operating) Pn = power losses in watt at In
NOTE! External cables are not included in the power losses given in this manual. The power loss for external cables is estimated to be 10-20% of the calculated power loss from devices, busbars and internal wires.
The Total Power Loss (TPL) can be found by using the following formula [TPL = power loss from installed parts x RDF2].
The total power loss from the parts installed consists of: • The calculated power loss for functional units from pages 22 to 24. • The calculated power loss for busbars from page 25. • The estimated power loss for cables.
Rated Diversity Factor (RDF) is subject to an agreement between the user and manufacturer. In lack of an agreement, the RDF can be found in IEC 61439-2 table 101 or IEC 61439-3 table 101.
Example: The power loss for 5 groups of functional units is calculated to a total of 500W Busbar: 1 meter 1-5x20 loaded 400A => P = Pn x (I/In)
2 => 52 x (400/440)2 = 43W Cables: 15% of 543W = 81.5W RDF for the circuits (e.g. 15) in the 5 groups according to IEC 61439-2, table 101 = 0.6
TPL = (functional units + busbar + cable) x RDF2
TPL = (500W + 43 + 81.5W) x 0.62 = 624.5W x 0.36 = 225W
The temperature rise in both the middle and the top of the panel can be found in the curves on page 26. For a 400mm wide panel the temperature rise in the middle is measured to 17K and in the top to 26K. With an ambient temperature of 25 ºC that gives an actual temperature of 42 ºC and 51 ºC. The devices installed in the top half of the panel shall then be capable of withstanding 51 ºC, and in the bottom half 42 ºC. If not, the tempera- ture must be lowered, either by selecting a larger panel, or by installing lower power loss (larger devices / thicker cables).
Type of load Assumed loading factor
Distribution – 2 and 3 circuits 0.9
Distribution – 4 and 5 circuits 0.8
Distribution – 6 to 9 circuits 0.7
Distribution – 10 or more circuits 0.6
Electric actuator 0.2
Number of outgoing circuits Assumed loading factor
2 and 3 circuits 0.8
4 and 5 circuits 0.7
6 to 9 circuits 0.6
10 or more circuits 0.5
RDF: IEC 61439-3, table 101
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[Rev: 14-09] Page: 25 Inlet units (MCCB)
General data: • Individual load of components = 80% average of rated current • The power loss given is the total power loss of the unit including components and connections
Component: 250 A MCCB Connection: 1 x FB100288 per pole Power loss: 123W
Component: 200 A MCCB Connection: 1 x FB50288 per pole Power loss: 98W
Component: 630 A MCCB Connection: 1 x FB240288 per pole Power loss: 250W
Component: 400 A MCCB Connection: 1 x FB100288 per pole Power loss: 133W
Component: 800 A MCCB Connection: 2 x FB240288 per pole Power loss: 133W
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Outlet units (MCCB)
General data: • Individual load of components = 80% average of rated current • The power loss given is the total power loss of the unit including components and connections
Component: 160 A MCCB Connection: 1 x FB25288 per pole Power loss: 99W
Component: 630 A MCCB Connection: 1 x FB240288 per pole Power loss: 250W
Component: 400 A MCCB Connection: 1 x FB100288 per pole Power loss: 133W
Component: 100 A MCCB Connection: 1 x 35 mm2 wire per pole (300 mm) Power loss: 56W
Component: 80 A MCCB Connection: 1 x 25 mm2 wire per pole (300 mm) Power loss: 55W
Component: 250 A MCCB Connection: 1 x FB100288 per pole Power loss: 123W
Component: 200 A MCCB Connection: 1 x FB50288 per pole Power loss: 98W
Component: 160 A MCCB Connection: 1 x FB25288 per pole Power loss: 99W
Component: 100 A MCCB Connection: 1 x 35 mm2 wire per pole (300 mm) Power loss: 56W
Component: 80 A MCCB Connection: 1 x 25 mm2 wire per pole (300 mm) Power loss: 55W
Component: 63 A MCCB Connection: 1 x 16 mm2 wire per pole (300 mm) Power loss: 53W
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Outlet units (DIN rail material)
General data: • Individual load of components = 80% average of rated current
Note: These components are typically not loaded continuously with up to 80%
• The power loss given is the total power loss for the unit including components and connections
Components: 2 x 63A, 4 pole RCD relay 6 x 16A, 4 pole MCB 12 x 10A, 2 pole MCB Connection: 16 mm2 wire for 63A 6 mm2 wire for up to 16A Total power loss: 291W
Components: 2 x 63A, 4 pole RCD relay 2 x 16A, 4 pole MCB 9 x 10A, 2 pole MCB Connection: 16 mm2 wire for 63A 6 mm2 wire for up to 16A Total power loss: 185W
Components: 1 x 63A, 4 pole RCD relay 1 x 16A, 4 pole MCB 6 x 10A, 2 pole MCB Connection: 16 mm2 wire for 63A 6 mm2 wire for up to 16A Total power loss: 82W
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FB25288 165 7
FB50288 260 9
FB100288 400 10.5
FB240288 670 13
2 x FB240288 1035 15.5
Further Cu-flex data can be found in the CUBIC Cu-flex brochure. Please download from www.cubic.eu
Busbars Busbar 1 - 5x20, 440A = 52W per meter Busbar 2 - 5x20, 800A = 88W per meter
Note! A busbar typically has some outgoings, and the power loss should be adjusted accordingly.
Wires according to IEC 61439-1, Annex H
Conductor arrangement
Single-core cables in a cable trunking on a wall, horizontally
run. 6 of the cables
(2 three-phase circuits) conti- nuously loaded
Single-core cables, touching free in air or on a perforated tray.
6 cables (2 three-phase circuits) conti-
nuously loaded
1,5 12.1 8 0.8 9 1.3 15 3.2
2,5 7.41 10 0.9 13 1.5 21 3.7
4 4.61 14 1.0 18 1.7 28 4.2
6 3.08 18 1.1 23 2.0 36 4.7
10 1.83 24 1.3 32 2.3 50 5.4
16 1.15 33 1.5 44 2.7 67 6.2
25 0.727 43 1.6 59 3.0 89 6.9
35 0.524 54 1.8 74 3.4 110 7.7
50 0.387 65 2.0 90 3.7 134 8.3
70 0.268 83 2.2 116 4.3 171 9.4
95 0.193 101 2.4 142 4.7 208 10.0
120 0.153 117 2.5 165 5.0 242 10.7
150 0.124 191 5.4 278 11.5
185 0.0991 220 5.7 318 12.0
240 0.0754 260 6.1 375 12.7
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0
10
20
30
40
50
60
50 100 150 200 250 300 350 400 450 500 550 600 650 700
T em
pe ra
tu re
r is
e Δt
Mellem 50% [°K]
Top 100% [°K]
0
10
20
30
40
50
60
50 100 150 200 250 300 350 400 450 500 550 600
T em
pe ra
tu re
r is
e Δt
Mellem 50% [°K]
Top 100% [°K]
Page: 29 Temperature rise curves Blue curve = temperature rise in half height Red curve = temperature rise in top
CPS25 - 400mm wide section - IP3X
Te m
p er
at ur
e ri
Te m
p er
at ur
e ri
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Page: 30
During transportation heavy panels should always have the base footing 4801-10X0 mounted.
If the panel is removed e.g. by a truck, a base footing should be mounted, and the panel should be fastened to a plate, trans- port beams or similar device.
CPS25 catalogue The catalogue comprises all the necessary information in order to project a CUBIC CPS25 panel ac- cording to international standards within the IEC 61439 series. When applying the catalogue please observe concordance with i.a. national regulations.
As an original manufacturer of the CPS25 system CUBIC has made a verification to the above standards. With a correct application of the system and execution of routine verification the panel builder is able to construct electric panels which comply with both IEC 61439-2 and -3.
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Platform
• 25mm system • 2 standard sizes • Only 6 parts • Integrated top and base • Free access to compo-
nents during assembly • ”Notch” which fixes
and holds parts during building-in
Inserts
• DIN rail • MCCB inserts • Vertical or horizontal as-
sembly of MCCBs • Inserts for inlet switches • Front coverings in metal • Unique front covering of
components • Extensive range
• Door with integrated hin- ges
• Quick dismounting and fit- ting of door
Busbars
Accessories
• Standard copper • Angled copper for impro-
ved assembly • Vertical and horizontal
assembly • Form 2 • Traditional busbar or as
distribution section • In own compartment or
behind components
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[Rev: 14-09] Page: 02
Construction and performance verification
CUBIC PANEL SYSTEM (CPS25) Standards: IEC 61439-2:2011, IEC 61439-3:2012, EN 61439-2:2011 and EN 61439-3:2012. Overall dimensions of the system: 2000 mm high, 330 mm deep, and up to 3 sections of 400 and 600 mm width respectively. Parts can be mounted in steps of 50 mm, and the total internal mounting height is 1850 mm.
Material specification: External enclosure: 1.5 mm iron phosphating steel painted in a light grey colour, RAL 7035. Mounting plates: 1.5 mm hot-galvanized steel. Busbar holder: PC in a black and light grey colour. - Flammability: UL 94 V0, non-flammable. Busbar covering: PC, transparent. Internal separation: PC, transparent. MCCB flex cover: PA6 in grey colour. Closing device: Zinc + PA6. Hinge: Stainless steel.
Characteristics to be verified Test / verification results Strength of material and parts: - Resistance to corrosion Indoor use Lifting Transport of sections up to 250 kg with crane or forklift Mechanical impact IK05 Marking Marking is the responsibility of the assembly manufacturer Degree of protection of enclosures Enclosure: IP3X
Internal separation: IP2X, Form 2A, 2B, 3A, 3B, 4A Clearances Rated impulse withstand voltage of 6 kV (Rated voltage of the assembly (Un)
and/or rated operational voltage (Ue) of up to 240/415 VAC, 50 Hz) Creepage distances Rated insulation voltage (Ui) of 500 V and pollution degree 3, material group III Protection against electric shock and integrity of protective circuits: - Effective continuity between the exposed con ductive parts of the ASSEMBLY and the protective circuit - Short-circuit withstand strength of the protective circuit
Resistance < 0.1
Incorporation of switching devices and compo- nents; internal electrical circuits and connections plus terminals for external conductors
Incorporation has been inspected and found in accordance with the standard
Dielectric properties: - Power-frequency withstand voltage - Impulse withstand voltage
Up to 1890 VAC. (Ui up to 500 VAC, 50Hz) Up to 6 kV, depending on the installed components (Altitude of installation: up to 2000 meters)
Temperature rise limits at 35 ºC ambient tempe- rature
Busbar 1 - 5x20 mm: 440A Busbar 2 - 5x20 mm: 800A Cu-flex 1 - FB240 mounted between busbars: 440A Verification of temperature rise of functional units, see page 21
Short-circuit withstand strength Busbar 1 - 5x20 mm with 200 mm between busbar holders is tested to Icw 30 kA for 0.3 sec / Ipk 63 kA Busbar 2 - 5x20 mm with 200 mm between busbar holders is tested to Icw 30 kA for 1 sec. / Ipk 63 kA Busbars protected by devices with a cut-off current maximum 17kA should be supported by at least 2 busbar holders / e.g. 3 holders for one section Cu-flex 1 - FB240 is tested to Icw 30 kA for 0.3 sec / Ipk 63 kA The neutral bar is verified to 60% of the above
Short-circuit withstand strength Incoming units equipped with respectively Schneider and ABB devices up to 800 A are tested to Icp 42 kA Test of other brands of devices with a cut-off current of maximum 17 kA is not required
Short-circuit withstand strength Outgoing units equipped with respectively Schneider and ABB devices up to 630 A are tested to Icp 42 kA Test of other brands of devices with a cut-off current of maximum 17 kA is not required
Electromagnetic compatibility (EMC) The panel system is verified by assessment for environment A and B Electrical components should be installed according to the component manufacturer's recommendation
Mechanical operation > 200 times
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Page: 03 Platform
Width (mm) Platform side Base side Base front Top Rear cover plate
400 4802-2000 x 2 4801-0046 x 2 4801-0040 4801-0041 4806-0240
600 4802-2000 x 2 4801-0046 x 2 4801-0060 4801-0061 4806-0260
Do not put on the rear plate until all acces- sories have been mounted.Screws
50 pcs. 3068-0050
1000 pcs. 1030-0510s
REMEMBER If nothing else is indicated, this screw should be applied!
Base side to be screwed on platform sides. Base front to be mounted. Top should be screwed on either horizontally or when the platform has been erected.
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400 3063-0520 4807-0040 3063-0001 x 4
600 3063-0520 4807-0060 3063-0001 x 4
Busbar carrier to be screwed on the plat- form.
At least 2 units per column should be mounted.
Busbar holder should be clicked on either horizontally or vertically, and stop pads mounted at the bottom of the column.
Example of horizontal fitting, here stop pads should be mounted at both ends. Busbar: 4821-00X0
Cu 2x5x20
400 3063-0520 4807-0040 3063-0001 x 8
600 3063-0520 4807-0060 3063-0001 x 8
Copper bars should be fastened and ensu- red by locking pad.
Vertical: Min. 2 busbar carriers and 2 busbar holders and 4 pcs. 3063-0002 per column should be ordered Horizontal: Min. 2 busbar carriers and 2 busbar holders and 8 pcs. 3063-0002 per column should be ordered
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1
Procedure for ordering:
Select side 400mm, 600mm, DIN or coverings without modified holes
Decide positioning of switch on the mounting plate
Select the height of the mounting plate
Select front covering and accessories
Schneider
ABB
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Front coverings
+50 Depth
4809-1540 4819-1540
4809-2040 4819-2040
4809-2040 4812-2540
4809-2540 4819-2540
3061-0000 4822-0001 x 4
3061-0000 4822-0001 x 4
3061-0000 4822-0001 x 4
3061-0000 4822-0001 x 4
3061-0000 4822-0001 x 4
3061-0000 4822-0001 x 4
3061-0000 4822-0001 x 4
3061-0000 4822-0001 x 4
3061-0000 4822-0001 x 4
3061-0000 4822-0001 x 4
3061-0000 4822-0001 x 4
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3061-0000 4822-0001 x 4
3061-0000 4822-0001 x 4
3061-0000 4822-0001 x 4
3061-0000 4822-0001 x 4
3061-0000 4822-0001 x 4
3061-0000 4822-0001 x 4
3061-0000 4822-0001 x 4
3061-0000 4822-0001 x 4
3061-0000 4822-0001 x 4
2
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600mm
400mm
Height Front cov. DIN Master brack. DIN rail Brack. f/fr. cov.
150 4810-1540 4803-0010 x 2 4814-0041 x 1 4822-0001 x 4
200 4810-2040 4803-0010 x 2 4814-0041 x 1 4822-0001 x 4
250 4810-2540 4803-0010 x 2 4814-0041 x 2 4822-0001 x 4
300 4810-3040 4803-0010 x 2 4814-0041 x 2 4822-0001 x 4
350 4810-3540 4803-0010 x 2 4814-0041 x 2 4822-0001 x 4
400 4810-4040 4803-0010 x 2 4814-0041 x 3 4822-0001 x 4
600mm
Height Front cov. DIN Master brack. DIN rail Brack. f/fr. cov.
150 4810-1560 4803-0010 x 2 4814-0061 x 1 4822-0001 x 4
200 4810-2060 4803-0010 x 2 4814-0061 x 1 4822-0001 x 4
250 4810-2560 4803-0010 x 2 4814-0061 x 2 4822-0001 x 4
300 4810-3060 4803-0010 x 2 4814-0061 x 2 4822-0001 x 4
350 4810-3560 4803-0010 x 2 4814-0061 x 2 4822-0001 x 4
400 4810-4060 4803-0010 x 2 4814-0061 x 3 4822-0001 x 4
400mm (Opening for components = 324mm)
Front cov. DIN Master brack. DIN rail Brack. f/fr. cov.
4810-1540 4803-0010 x 2 4814-0040 x 1 4822-0001 x 4
4810-2040 4803-0010 x 2 4814-0040 x 1 4822-0001 x 4
4810-2540 4803-0010 x 2 4814-0040 x 2 4822-0001 x 4
4810-3040 4803-0010 x 2 4814-0040 x 2 4822-0001 x 4
4810-3540 4803-0010 x 2 4814-0040 x 2 4822-0001 x 4
4810-4040 4803-0010 x 2 4814-0040 x 3 4822-0001 x 4
600mm (Opening for components = 522mm)
Front cov. DIN Master brack. DIN rail Brack. f/fr. cov.
4810-1560 4803-0010 x 2 4814-0060 x 1 4822-0001 x 4
4810-2060 4803-0010 x 2 4814-0060 x 1 4822-0001 x 4
4810-2560 4803-0010 x 2 4814-0060 x 2 4822-0001 x 4
4810-3060 4803-0010 x 2 4814-0060 x 2 4822-0001 x 4
4810-3560 4803-0010 x 2 4814-0060 x 2 4822-0001 x 4
4810-4060 4803-0010 x 2 4814-0060 x 3 4822-0001 x 4
Mounting plate can be left out and DIN material be mounted direct on the platform.
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4810-15x0
4810-25x0
4810-35x0
4810-20x0
4810-30x0
4810-40x0
Page: 09 How to place the screw in bracket, when using DIN-mounting bar
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600mm
Not relevant
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Assembly of mounting plates and front coverings
The mounting plate can be displaced either backwards or forward with brackets, which dislocate with 20mm and then in leaps of 10mm up to 80mm.
The front covering is mounted on brackets, which are tilted into the slit.
The covering is fixed with screws to the brackets.
The bottom of the mounting plate should be placed in holes on the platform and be tilted in place.
The mounting plate should be fastened with screws.
Brackets should be mounted in pre-defined holes and slits and fastened with screws, then the switch selected should be installed.
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Width (mm) Side profile Reinfor. hinge Wall bracket Screw
400 4806-2015 3060-0005 4802-0000 x 2 3041-0812 x 4
600 4806-2015 3060-0005 4802-0000 x 2 3041-0812 x 4
At first the small chip with a hole is bended, so the side plates can be mounted.
The side plates are fastened to the platform.
Then wall brackets are mounted at the back of the platform with screws.
To cover for holes blind plugs 3066-4452s (40 pcs.) are used. To cover hinge holes not applied, grey blind plugs 3069-0855s (40 pcs.) are used.
The back plate is fastened with a screw.Reinforced hinge is mounted (2 pcs.)
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The closing clamp is mounted on the plat- form.
The closing device is mounted on the door by means of the lock nut.
Width (mm) Door Soft close device
400 4806-2040 3067-0001
600 4806-2060 3067-0001
Closing device Closing clamp Lock nut Closing device
Finger knob 4815-0003 x 2 2176-0000 x 2 1190-0000 x 2
Snap screw 4815-0003 x 2 2176-0000 x 2 1191-0000 x 2
Wing knob w/lock 4815-0003 x 2 3004-1003 x 2
At first the door is mounted at the bottom.
Soft close devices are put on as illustrated, 6 pcs. per door, the sheet consists of 54 pcs.
The hinge is tilted a little at the top, before the door is moved into place.
Soft close devices 3067-0001 are mounted under each of the 2 reinforced hinges.
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400 & 600 4803-0004
400 & 600 4807-0008 2009-0840 2018-0800
DIN, PE rail and wiring channel can be mounted.
Brackets to be mounted in the platform.
Transportation of panel
The back of the base is mounted with screws
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Busbar cover, front/ back
Busbar cover, top/ bottom
400 & 600 4816-0200 x 2 4817-0200 x 2 4818-0000 x 2
4816-0250 x 2 4817-0250 x 2 4818-0000 x 2
4816-0300 x 2 4817-0300 x 2 4818-0000 x 2
4816-0350 x 2 4817-0350 x 2 4818-0000 x 2
4816-0400 x 2 4817-0400 x 2 4818-0000 x 2
Top/bottom are clicked in bus- bar holder in both sides.
Cable support is mounted in cable field, here cables are fastened with strips.
At more spaces above each other, covering is made with 4818-0001, and each column is concluded with top/bottom.
The sides are mounted, and at the end the front and back are clicked on.
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400 & 600 MC25 MC3 0117-0100
Screw 2012-0816 x 4 2012-0816 x 4 3041-0812 x 4
Width (mm) Lift bracket
400 4802-0040
600 4802-0060
All flanges can be applied for the top and bottom plates.
Screws are removed from the plat- form, and lift brackets are mounted in the holes with the screws.
When building together sections at the back, fitting 4802-0001 should be used.
Assembly fitting
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Assembly fitting
Support brackets are mounted.
Cables are led through as required, after making a hole and mounting a joint.
Assembly fittings are mounted at top and bottom.
Width (mm) Joint f/cable entry
400 & 600 3050-4215
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400 4804-0040 4804-0001 x 2
600 4804-0060 4804-0001 x 2
Bottom plates should be mounted with screws.
Side sections close gap at the back of the platform.
Bottom pl. should be ass. before side pl.
Above the mounting plates a cover is made to the busbars.
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Page: 19
Afdækninger til side, klikkes fast. Top/bund klikkes på siderne. Der bores huller i metalpladen, for montering af skruer til fastgørelse af top og bund.
Bredde Højde Indv. afdæk. lodr. Indv. afd. top/bund
400 150 4829-1500 x 2 4828-0040
200 4829-2000 x 2 4828-0040
250 4829-2500 x 2 4828-0040
300 4829-3000 x 2 4828-0040
350 4829-3500 x 2 4828-0040
400 4829-4000 x 2 4828-0040
600 150 4829-1500 x 2 4828-0060
200 4829-2000 x 2 4828-0060
250 4829-2500 x 2 4828-0060
300 4829-3000 x 2 4828-0060
350 4829-3500 x 2 4828-0060
400 4829-4000 x 2 4828-0060
Tilbehør
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Bredde Højde Indv. afdæk. lodr. Afd. forlænger Indv. afd. top/bund
400 200 4829-1500 x 2 4829-0500 x 2 4828-0040
250 4829-2000 x 2 4829-0500 x 2 4828-0040
300 4829-2500 x 2 4829-0500 x 2 4828-0040
350 4829-3000 x 2 4829-0500 x 2 4828-0040
400 4829-3500 x 2 4829-0500 x 2 4828-0040
450 4829-4000 x 2 4829-0500 x 2 4828-0040
600 200 4829-1500 x 2 4829-0500 x 2 4828-0060
250 4829-2000 x 2 4829-0500 x 2 4828-0060
300 4829-2500 x 2 4829-0500 x 2 4828-0060
350 4829-3000 x 2 4829-0500 x 2 4828-0060
400 4829-3500 x 2 4829-0500 x 2 4828-0060
450 4829-4000 x 2 4829-0500 x 2 4828-0060
Kassen lukkes i hjørnerne. Der bores huller i metalpladen, for montering af skruer til fastgørelse af top og bund.
Forlænger og side afdækningerne sættes sammen.
Siderne med forlænger, klikkes fast. Top/bund klikkes på siderne.
Bestil en ekstra top/ bund pr. kolonne
Tilbehør
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Bredde (mm) Tætningsliste
6 mm 3070-3006
17 mm 3070-3017
I hængslet side monteres 17 mm liste, og på de andre 3 sider bruges 6 mm listen.
Liste monteres hele vejen rundt i top - 6 mm listen.
Liste på ca 2 cm monteres ved samlingen imellem de 2 sider (6 mm).
17mm
IP33
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1190-0000 Finger grip
1191-0000 Snap screw
3004-1003 Wing handle, standard key
3041-0812 Cylinder screw, torx, low head
3050-4215 Joint for cable entry
3060-0002 Hinge
3067-0001 Soft close device, 10.2x10.2x2.5, transp (54 pcs.)
3068-0050 Screw, 50 pcs.
Platform parts
4801-0046 Base side
4801-1040 Base rear 400mm
4801-1060 Base rear 600mm
4803-0010 Universal bracket
4803-1002 MCCB bracket 250<A<630
4803-2002 MCCB bracket T3
4803-2003 MCCB bracket T4/T5
4803-2004 MCCB bracket XT1/XT3
4803-2005 MCCB bracket XT2/XT4
4804-0041 Covering 400mm, top
4804-0061 Covering 600mm, top
4804-1500 Inner covering, vertical, 150
4804-2000 Inner covering, vertical, 200
4804-2500 Inner covering, vertical, 250
4804-3000 Inner covering, vertical, 300
4804-3500 Inner covering, vertical, 350
4804-4000 Inner covering, vertical, 400
Mounting plates
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4810-1540 Front cov. 400x150mm, DIN
4810-1560 Front cov. 600x150mm, DIN
4810-2040 Front cov. 400x200mm, DIN
4810-2060 Front cov. 600x200mm, DIN
4810-2540 Front cov. 400x250mm, DIN
4810-2560 Front cov. 600x250mm, DIN
4810-3040 Front cov. 400x300mm, DIN
4810-3060 Front cov. 600x300mm, DIN
4810-3540 Front cov. 400x350mm, DIN
4810-3560 Front cov. 600x350mm, DIN
4810-4040 Front cov. 400x400mm, DIN
4810-4060 Front cov. 600x400mm, DIN
4811-1560 Front cov. 600x150, 1 unit horizontal MCCB, L/R
4811-2060 Front cov. 600x200, 1 unit horizontal MCCB, L/R
4811-2560 Front cov. 600x250, 1 unit horizontal MCCB, L/R
4812-2540 Front cov. 400x250, 1 unit vertical MCCB, T/B
4812-2560 Front cov. 600x250, 3 units vertical MCCB, T/B
4812-3040 Front cov. 400x300, 1 unit vertical MCCB, T/B
4812-3060 Front cov. 600x300, 3 units vertical MCCB, T/B
4812-3540 Front cov. 400x350, 1 unit vertical MCCB, T/B
4812-3560 Front cov. 600x350, 3 units vertical MCCB, T/B
4812-4040 Front cov. 400x400, 1 unit vertical MCCB, T/B
4812-4060 Front cov. 600x400, 3 units vertical MCCB, T/B
4812-4540 Front cov. 400x450, 1 unit vertical MCCB, T/B
4812-4560 Front cov. 600x450, 3 units vertical MCCB, T/B
Horizontal coverings
4814-0041 DIN rail 400mm
4814-0061 DIN rail 600mm
4818-0000 Busbar covering, top/bottom
Front coverings
4820-2060 Front cov., 600x200, 3 units horiz. MCCB, middle
4820-2560 Front cov., 600x250, 3 units horiz. MCCB, middle
4820-3060 Front cov., 600x300, 3 units horiz. MCCB, middle
4820-3560 Front cov., 600x350, 3 units horiz. MCCB, middle
4820-4060 Front cov., 600x400, 3 units horiz. MCCB, middle
4820-4560 Front cov., 600x400, 3 units horiz. MCCB, middle
Copper
Brackets
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Temperature rise verification
The temperature rise of CPS25 panels can be verified by calculation according to IEC/TR 60890. The following pages guide you how to make this verification in a quick manner, and give an approximate indication. If a more detailed calcula- tion is needed, IEC/TR 60890 can be used.
On pages 22 to 24 we have a representative list of different groups of functional units in the range from DIN material, MCCBs and up to 800A incoming device. The power loss for each group is calculated on the basis of values given by device manufactures.
On page 25 we have a representative list with power loss of CPS25 busbars, Cu-flex and wires. The power loss of e.g. a busbar or device with a load different from the rated current can be calculated by using this formula: P = Pn x (I/In)
2
I = rated current (given by the manufacturer) P = power losses in watt at I In = rated current (operating) Pn = power losses in watt at In
NOTE! External cables are not included in the power losses given in this manual. The power loss for external cables is estimated to be 10-20% of the calculated power loss from devices, busbars and internal wires.
The Total Power Loss (TPL) can be found by using the following formula [TPL = power loss from installed parts x RDF2].
The total power loss from the parts installed consists of: • The calculated power loss for functional units from pages 22 to 24. • The calculated power loss for busbars from page 25. • The estimated power loss for cables.
Rated Diversity Factor (RDF) is subject to an agreement between the user and manufacturer. In lack of an agreement, the RDF can be found in IEC 61439-2 table 101 or IEC 61439-3 table 101.
Example: The power loss for 5 groups of functional units is calculated to a total of 500W Busbar: 1 meter 1-5x20 loaded 400A => P = Pn x (I/In)
2 => 52 x (400/440)2 = 43W Cables: 15% of 543W = 81.5W RDF for the circuits (e.g. 15) in the 5 groups according to IEC 61439-2, table 101 = 0.6
TPL = (functional units + busbar + cable) x RDF2
TPL = (500W + 43 + 81.5W) x 0.62 = 624.5W x 0.36 = 225W
The temperature rise in both the middle and the top of the panel can be found in the curves on page 26. For a 400mm wide panel the temperature rise in the middle is measured to 17K and in the top to 26K. With an ambient temperature of 25 ºC that gives an actual temperature of 42 ºC and 51 ºC. The devices installed in the top half of the panel shall then be capable of withstanding 51 ºC, and in the bottom half 42 ºC. If not, the tempera- ture must be lowered, either by selecting a larger panel, or by installing lower power loss (larger devices / thicker cables).
Type of load Assumed loading factor
Distribution – 2 and 3 circuits 0.9
Distribution – 4 and 5 circuits 0.8
Distribution – 6 to 9 circuits 0.7
Distribution – 10 or more circuits 0.6
Electric actuator 0.2
Number of outgoing circuits Assumed loading factor
2 and 3 circuits 0.8
4 and 5 circuits 0.7
6 to 9 circuits 0.6
10 or more circuits 0.5
RDF: IEC 61439-3, table 101
CUBIC-Modulsystem A/S Skjoldborgsgade 21 9700 Broenderslev
Denmark
E-mail: [email protected] www.cubic.eu
[Rev: 14-09] Page: 25 Inlet units (MCCB)
General data: • Individual load of components = 80% average of rated current • The power loss given is the total power loss of the unit including components and connections
Component: 250 A MCCB Connection: 1 x FB100288 per pole Power loss: 123W
Component: 200 A MCCB Connection: 1 x FB50288 per pole Power loss: 98W
Component: 630 A MCCB Connection: 1 x FB240288 per pole Power loss: 250W
Component: 400 A MCCB Connection: 1 x FB100288 per pole Power loss: 133W
Component: 800 A MCCB Connection: 2 x FB240288 per pole Power loss: 133W
CUBIC-Modulsystem A/S Skjoldborgsgade 21 9700 Broenderslev
Denmark
E-mail: [email protected] www.cubic.eu
Outlet units (MCCB)
General data: • Individual load of components = 80% average of rated current • The power loss given is the total power loss of the unit including components and connections
Component: 160 A MCCB Connection: 1 x FB25288 per pole Power loss: 99W
Component: 630 A MCCB Connection: 1 x FB240288 per pole Power loss: 250W
Component: 400 A MCCB Connection: 1 x FB100288 per pole Power loss: 133W
Component: 100 A MCCB Connection: 1 x 35 mm2 wire per pole (300 mm) Power loss: 56W
Component: 80 A MCCB Connection: 1 x 25 mm2 wire per pole (300 mm) Power loss: 55W
Component: 250 A MCCB Connection: 1 x FB100288 per pole Power loss: 123W
Component: 200 A MCCB Connection: 1 x FB50288 per pole Power loss: 98W
Component: 160 A MCCB Connection: 1 x FB25288 per pole Power loss: 99W
Component: 100 A MCCB Connection: 1 x 35 mm2 wire per pole (300 mm) Power loss: 56W
Component: 80 A MCCB Connection: 1 x 25 mm2 wire per pole (300 mm) Power loss: 55W
Component: 63 A MCCB Connection: 1 x 16 mm2 wire per pole (300 mm) Power loss: 53W
CUBIC-Modulsystem A/S Skjoldborgsgade 21 9700 Broenderslev
Denmark
E-mail: [email protected] www.cubic.eu
Outlet units (DIN rail material)
General data: • Individual load of components = 80% average of rated current
Note: These components are typically not loaded continuously with up to 80%
• The power loss given is the total power loss for the unit including components and connections
Components: 2 x 63A, 4 pole RCD relay 6 x 16A, 4 pole MCB 12 x 10A, 2 pole MCB Connection: 16 mm2 wire for 63A 6 mm2 wire for up to 16A Total power loss: 291W
Components: 2 x 63A, 4 pole RCD relay 2 x 16A, 4 pole MCB 9 x 10A, 2 pole MCB Connection: 16 mm2 wire for 63A 6 mm2 wire for up to 16A Total power loss: 185W
Components: 1 x 63A, 4 pole RCD relay 1 x 16A, 4 pole MCB 6 x 10A, 2 pole MCB Connection: 16 mm2 wire for 63A 6 mm2 wire for up to 16A Total power loss: 82W
CUBIC-Modulsystem A/S Skjoldborgsgade 21 9700 Broenderslev
Denmark
E-mail: [email protected] www.cubic.eu
FB25288 165 7
FB50288 260 9
FB100288 400 10.5
FB240288 670 13
2 x FB240288 1035 15.5
Further Cu-flex data can be found in the CUBIC Cu-flex brochure. Please download from www.cubic.eu
Busbars Busbar 1 - 5x20, 440A = 52W per meter Busbar 2 - 5x20, 800A = 88W per meter
Note! A busbar typically has some outgoings, and the power loss should be adjusted accordingly.
Wires according to IEC 61439-1, Annex H
Conductor arrangement
Single-core cables in a cable trunking on a wall, horizontally
run. 6 of the cables
(2 three-phase circuits) conti- nuously loaded
Single-core cables, touching free in air or on a perforated tray.
6 cables (2 three-phase circuits) conti-
nuously loaded
1,5 12.1 8 0.8 9 1.3 15 3.2
2,5 7.41 10 0.9 13 1.5 21 3.7
4 4.61 14 1.0 18 1.7 28 4.2
6 3.08 18 1.1 23 2.0 36 4.7
10 1.83 24 1.3 32 2.3 50 5.4
16 1.15 33 1.5 44 2.7 67 6.2
25 0.727 43 1.6 59 3.0 89 6.9
35 0.524 54 1.8 74 3.4 110 7.7
50 0.387 65 2.0 90 3.7 134 8.3
70 0.268 83 2.2 116 4.3 171 9.4
95 0.193 101 2.4 142 4.7 208 10.0
120 0.153 117 2.5 165 5.0 242 10.7
150 0.124 191 5.4 278 11.5
185 0.0991 220 5.7 318 12.0
240 0.0754 260 6.1 375 12.7
CUBIC-Modulsystem A/S Skjoldborgsgade 21 9700 Broenderslev
Denmark
E-mail: [email protected] www.cubic.eu
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Page: 29 Temperature rise curves Blue curve = temperature rise in half height Red curve = temperature rise in top
CPS25 - 400mm wide section - IP3X
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Denmark
E-mail: [email protected] www.cubic.eu
Page: 30
During transportation heavy panels should always have the base footing 4801-10X0 mounted.
If the panel is removed e.g. by a truck, a base footing should be mounted, and the panel should be fastened to a plate, trans- port beams or similar device.