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CPB Company Presentation
© Christian Pfeiffer Maschinenfabrik GmbH 2
Vision & Missions
December 2012
Provide grinding solutions worldwide
Provide more efficient grinding & separation technology
© Christian Pfeiffer Maschinenfabrik GmbH 3
Key Success Factors
December 2012
Design & fabrication based on precision
engineering & process know-how to provide:
o Maximum production Efficiency
(higher output & lower power
consumption)
o Highest Reliability (lower downtime,
replacement & maintenance cost )
Lowest Total Cost of Ownership
• Efficiency
• Energy
• Quality
• Useful life
• Repairs
• Maintenance
• Carbon
footprint
Price
© Christian Pfeiffer Maschinenfabrik GmbH 4
Product Portfolio
December 2012
Highly efficient & reliable plants & components ... based on precision engineering & process know-how
Plant
Components
Plant
Optimisation
New
Plants
Service
Engineering & Process Know-how
© Christian Pfeiffer Maschinenfabrik GmbH 5
Plant Components
December 2012
The whole grinding plant with its components
© Christian Pfeiffer Maschinenfabrik GmbH 6
We start with CPB ball mills ...
December 2012
CPB ball mills as of latest design … with slide shoe bearing for high reliability and low maintenance
Ø EGL t/h
3,8 12,00 75
4,0 12,50 90
4,2 13,00 110
4,4 14,00 130
4,6 14,25 150
4,8 15,00 170
5,0 15,75 200
5,2 16,25 225
Sizing based on OPC
© Christian Pfeiffer Maschinenfabrik GmbH 7
We start with CPB ball mills ...
December 2012
CPB ball mills as of latest design … with lateral gear drive and large, reinforced manholes
© Christian Pfeiffer Maschinenfabrik GmbH 8 December 2012
Diaphragms, shell liners, grinding media, etc
Starting with the mill Internals
© Christian Pfeiffer Maschinenfabrik GmbH 9
Monobloc® Diaphragms & wear plates
December 2012
CPB Monobloc® structure & heat-treated rolled-steel plates
o Long service life
o Low maintenance
o Material flow control
o Consistent product fineness
© Christian Pfeiffer Maschinenfabrik GmbH 10
Mill shell lining systems
December 2012
Tailor made solution for high performance & reliability
o Activator Profile ensures high
grinding efficiency throughout
useful life
o Various fastening systems
© Christian Pfeiffer Maschinenfabrik GmbH 11
High efficiency separators
December 2012
OptiTromp QDK high efficiency separators offer full
range of applications & flexible product needs
o Low by-pass
o Sharp separation
o Smooth drive
o Wear-free cage seal
o Long life bearing
cartridge
© Christian Pfeiffer Maschinenfabrik GmbH 12
Powder coolers
December 2012
Precision engineering offers higher efficiency & reliability
for improved product quality & storage life
o Counter heat exchange
ensures efficient
temperature reduction
o Suit many applications
© Christian Pfeiffer Maschinenfabrik GmbH 13
Grinding media sorting machine
December 2012
Easy and quick handling for sorting grinding media
o From 15mm to 120 mm
o Designed and constructed in
two frames for easy transport
© Christian Pfeiffer Maschinenfabrik GmbH 14
A clever concept for easy erection
Compact mills
December 2012
Mill base frame
Drive base frame
Bearing lubrication units
Mill inlet
Main drive motor
Inching drive Speed reducer
Inteligent solution for pregrindig
circuits
Easy and cost efective solution for
minerals industrie.
© Christian Pfeiffer Maschinenfabrik GmbH 15
Total Plant Upgrade
December 2012
Careful evaluation, design, selection & engineering
of system components
o Turnkey solution
o Expert analysis of
bottlenecks & potentials
o Many years of experience
© Christian Pfeiffer Maschinenfabrik GmbH 16
Turnkey solution or partial offer
December 2012
Aimed at Lowest Total Cost of Ownership
o CAD engineering for
optimum layout
o Proven project
management skill
o Quality components &
timely delivery
o Expert superivison of
assembly & comissioning
o High performance & long
term reliability
© Christian Pfeiffer Maschinenfabrik GmbH 17
New plants
December 2012
CAD & expert engineering for optimum layout,
efficient production & high availability
o Experienced engineers
to design turnkey plant
according to your
specific requirements
© Christian Pfeiffer Maschinenfabrik GmbH 18
New plants
December 2012
Proven project management skill ensures timely start-up
© Christian Pfeiffer Maschinenfabrik GmbH 19
Mexico Poland Spain Latvia Panama
Fuel Petcoke Coal Petcoke Coal Petcoke
Fineness
R 90 µm 3 % 12 % 3 % 12 % 3 %
Mill 5.6 x 8.0 m 3.8 x 6.0 m 3.2 x 6.0 m 3.8 x 7.5 m 3.8 x 7.5 m
Separator DSL-K 325 DSL-K115 DSL-K57 DSL-K86 DSL-K86
Production 90 t/h 48 t/h 15 t/h 33 t/h 25 t/h
Coal grinding plants
December 2012
New plant references
© Christian Pfeiffer Maschinenfabrik GmbH 20
Plant audit
December 2012
Identifying bottlenecks & evaluation of improvement
potentials
o On-site measurements
o Identifying weak points
o Evaluating optimisation
potentials
© Christian Pfeiffer Maschinenfabrik GmbH 21
Mill inspection
December 2012
Working hand-in-hand with clients for knowledge transfer
o Inspections
o Determination of wear
status of internals
o Optimisation of lifetime
of single components
o Close cooperation with
our customers
o After-Sales-Service
© Christian Pfeiffer Maschinenfabrik GmbH 22
Training & Seminar
December 2012
CPB Grinding Seminar by in-house & invited experts
o Small group for maximum
individual benefit
o Thorough & practical
o For more information visit:
www.christianpfeiffer.net
© Christian Pfeiffer Maschinenfabrik GmbH 23
Global Presence & Local Representations
Serving cement, lime, coal & mining industry worldwide.
SOUTH
AFRICA
USA
CHINA
BOLIVIA
AUSTRIA
GERMANY
December 2012
© Christian Pfeiffer Maschinenfabrik GmbH 24
Contact
December 2012
Christian Pfeiffer Maschinenfabrik GmbH
Sudhoferweg 110-112
59269 Beckum - Germany
Phone: +49 (0) 25 21/8 49-00
Fax: +49 (0) 25 21/8 49-123
Email: [email protected]
Web: www.christianpfeiffer.net
Area Manager: Francisco Canepa
Phone: +49 (0) 2521 849-238
Email: [email protected]