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Page 1: CPB Company Presentation - camara- · PDF fileCPB ball mills as of latest design ... Starting with the mill Internals . ... Plant audit December 2012

CPB Company Presentation

Page 2: CPB Company Presentation - camara- · PDF fileCPB ball mills as of latest design ... Starting with the mill Internals . ... Plant audit December 2012

© Christian Pfeiffer Maschinenfabrik GmbH 2

Vision & Missions

December 2012

Provide grinding solutions worldwide

Provide more efficient grinding & separation technology

Page 3: CPB Company Presentation - camara- · PDF fileCPB ball mills as of latest design ... Starting with the mill Internals . ... Plant audit December 2012

© Christian Pfeiffer Maschinenfabrik GmbH 3

Key Success Factors

December 2012

Design & fabrication based on precision

engineering & process know-how to provide:

o Maximum production Efficiency

(higher output & lower power

consumption)

o Highest Reliability (lower downtime,

replacement & maintenance cost )

Lowest Total Cost of Ownership

• Efficiency

• Energy

• Quality

• Useful life

• Repairs

• Maintenance

• Carbon

footprint

Price

Page 4: CPB Company Presentation - camara- · PDF fileCPB ball mills as of latest design ... Starting with the mill Internals . ... Plant audit December 2012

© Christian Pfeiffer Maschinenfabrik GmbH 4

Product Portfolio

December 2012

Highly efficient & reliable plants & components ... based on precision engineering & process know-how

Plant

Components

Plant

Optimisation

New

Plants

Service

Engineering & Process Know-how

Page 5: CPB Company Presentation - camara- · PDF fileCPB ball mills as of latest design ... Starting with the mill Internals . ... Plant audit December 2012

© Christian Pfeiffer Maschinenfabrik GmbH 5

Plant Components

December 2012

The whole grinding plant with its components

Page 6: CPB Company Presentation - camara- · PDF fileCPB ball mills as of latest design ... Starting with the mill Internals . ... Plant audit December 2012

© Christian Pfeiffer Maschinenfabrik GmbH 6

We start with CPB ball mills ...

December 2012

CPB ball mills as of latest design … with slide shoe bearing for high reliability and low maintenance

Ø EGL t/h

3,8 12,00 75

4,0 12,50 90

4,2 13,00 110

4,4 14,00 130

4,6 14,25 150

4,8 15,00 170

5,0 15,75 200

5,2 16,25 225

Sizing based on OPC

Page 7: CPB Company Presentation - camara- · PDF fileCPB ball mills as of latest design ... Starting with the mill Internals . ... Plant audit December 2012

© Christian Pfeiffer Maschinenfabrik GmbH 7

We start with CPB ball mills ...

December 2012

CPB ball mills as of latest design … with lateral gear drive and large, reinforced manholes

Page 8: CPB Company Presentation - camara- · PDF fileCPB ball mills as of latest design ... Starting with the mill Internals . ... Plant audit December 2012

© Christian Pfeiffer Maschinenfabrik GmbH 8 December 2012

Diaphragms, shell liners, grinding media, etc

Starting with the mill Internals

Page 9: CPB Company Presentation - camara- · PDF fileCPB ball mills as of latest design ... Starting with the mill Internals . ... Plant audit December 2012

© Christian Pfeiffer Maschinenfabrik GmbH 9

Monobloc® Diaphragms & wear plates

December 2012

CPB Monobloc® structure & heat-treated rolled-steel plates

o Long service life

o Low maintenance

o Material flow control

o Consistent product fineness

Page 10: CPB Company Presentation - camara- · PDF fileCPB ball mills as of latest design ... Starting with the mill Internals . ... Plant audit December 2012

© Christian Pfeiffer Maschinenfabrik GmbH 10

Mill shell lining systems

December 2012

Tailor made solution for high performance & reliability

o Activator Profile ensures high

grinding efficiency throughout

useful life

o Various fastening systems

Page 11: CPB Company Presentation - camara- · PDF fileCPB ball mills as of latest design ... Starting with the mill Internals . ... Plant audit December 2012

© Christian Pfeiffer Maschinenfabrik GmbH 11

High efficiency separators

December 2012

OptiTromp QDK high efficiency separators offer full

range of applications & flexible product needs

o Low by-pass

o Sharp separation

o Smooth drive

o Wear-free cage seal

o Long life bearing

cartridge

Page 12: CPB Company Presentation - camara- · PDF fileCPB ball mills as of latest design ... Starting with the mill Internals . ... Plant audit December 2012

© Christian Pfeiffer Maschinenfabrik GmbH 12

Powder coolers

December 2012

Precision engineering offers higher efficiency & reliability

for improved product quality & storage life

o Counter heat exchange

ensures efficient

temperature reduction

o Suit many applications

Page 13: CPB Company Presentation - camara- · PDF fileCPB ball mills as of latest design ... Starting with the mill Internals . ... Plant audit December 2012

© Christian Pfeiffer Maschinenfabrik GmbH 13

Grinding media sorting machine

December 2012

Easy and quick handling for sorting grinding media

o From 15mm to 120 mm

o Designed and constructed in

two frames for easy transport

Page 14: CPB Company Presentation - camara- · PDF fileCPB ball mills as of latest design ... Starting with the mill Internals . ... Plant audit December 2012

© Christian Pfeiffer Maschinenfabrik GmbH 14

A clever concept for easy erection

Compact mills

December 2012

Mill base frame

Drive base frame

Bearing lubrication units

Mill inlet

Main drive motor

Inching drive Speed reducer

Inteligent solution for pregrindig

circuits

Easy and cost efective solution for

minerals industrie.

Page 15: CPB Company Presentation - camara- · PDF fileCPB ball mills as of latest design ... Starting with the mill Internals . ... Plant audit December 2012

© Christian Pfeiffer Maschinenfabrik GmbH 15

Total Plant Upgrade

December 2012

Careful evaluation, design, selection & engineering

of system components

o Turnkey solution

o Expert analysis of

bottlenecks & potentials

o Many years of experience

Page 16: CPB Company Presentation - camara- · PDF fileCPB ball mills as of latest design ... Starting with the mill Internals . ... Plant audit December 2012

© Christian Pfeiffer Maschinenfabrik GmbH 16

Turnkey solution or partial offer

December 2012

Aimed at Lowest Total Cost of Ownership

o CAD engineering for

optimum layout

o Proven project

management skill

o Quality components &

timely delivery

o Expert superivison of

assembly & comissioning

o High performance & long

term reliability

Page 17: CPB Company Presentation - camara- · PDF fileCPB ball mills as of latest design ... Starting with the mill Internals . ... Plant audit December 2012

© Christian Pfeiffer Maschinenfabrik GmbH 17

New plants

December 2012

CAD & expert engineering for optimum layout,

efficient production & high availability

o Experienced engineers

to design turnkey plant

according to your

specific requirements

Page 18: CPB Company Presentation - camara- · PDF fileCPB ball mills as of latest design ... Starting with the mill Internals . ... Plant audit December 2012

© Christian Pfeiffer Maschinenfabrik GmbH 18

New plants

December 2012

Proven project management skill ensures timely start-up

Page 19: CPB Company Presentation - camara- · PDF fileCPB ball mills as of latest design ... Starting with the mill Internals . ... Plant audit December 2012

© Christian Pfeiffer Maschinenfabrik GmbH 19

Mexico Poland Spain Latvia Panama

Fuel Petcoke Coal Petcoke Coal Petcoke

Fineness

R 90 µm 3 % 12 % 3 % 12 % 3 %

Mill 5.6 x 8.0 m 3.8 x 6.0 m 3.2 x 6.0 m 3.8 x 7.5 m 3.8 x 7.5 m

Separator DSL-K 325 DSL-K115 DSL-K57 DSL-K86 DSL-K86

Production 90 t/h 48 t/h 15 t/h 33 t/h 25 t/h

Coal grinding plants

December 2012

New plant references

Page 20: CPB Company Presentation - camara- · PDF fileCPB ball mills as of latest design ... Starting with the mill Internals . ... Plant audit December 2012

© Christian Pfeiffer Maschinenfabrik GmbH 20

Plant audit

December 2012

Identifying bottlenecks & evaluation of improvement

potentials

o On-site measurements

o Identifying weak points

o Evaluating optimisation

potentials

Page 21: CPB Company Presentation - camara- · PDF fileCPB ball mills as of latest design ... Starting with the mill Internals . ... Plant audit December 2012

© Christian Pfeiffer Maschinenfabrik GmbH 21

Mill inspection

December 2012

Working hand-in-hand with clients for knowledge transfer

o Inspections

o Determination of wear

status of internals

o Optimisation of lifetime

of single components

o Close cooperation with

our customers

o After-Sales-Service

Page 22: CPB Company Presentation - camara- · PDF fileCPB ball mills as of latest design ... Starting with the mill Internals . ... Plant audit December 2012

© Christian Pfeiffer Maschinenfabrik GmbH 22

Training & Seminar

December 2012

CPB Grinding Seminar by in-house & invited experts

o Small group for maximum

individual benefit

o Thorough & practical

o For more information visit:

www.christianpfeiffer.net

Page 23: CPB Company Presentation - camara- · PDF fileCPB ball mills as of latest design ... Starting with the mill Internals . ... Plant audit December 2012

© Christian Pfeiffer Maschinenfabrik GmbH 23

Global Presence & Local Representations

Serving cement, lime, coal & mining industry worldwide.

SOUTH

AFRICA

USA

CHINA

BOLIVIA

AUSTRIA

GERMANY

December 2012

Page 24: CPB Company Presentation - camara- · PDF fileCPB ball mills as of latest design ... Starting with the mill Internals . ... Plant audit December 2012

© Christian Pfeiffer Maschinenfabrik GmbH 24

Contact

December 2012

Christian Pfeiffer Maschinenfabrik GmbH

Sudhoferweg 110-112

59269 Beckum - Germany

Phone: +49 (0) 25 21/8 49-00

Fax: +49 (0) 25 21/8 49-123

Email: [email protected]

Web: www.christianpfeiffer.net

Area Manager: Francisco Canepa

Phone: +49 (0) 2521 849-238

Email: [email protected]