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COURSE PLAN

Department : Mechanical & Mfg. Engineering

Course Name & code : Computer Integrated Manufacturing [MME 405]

Semester & branch : 7th Semester- Mechanical

Name of the faculty : JAMALUDDIN HINDI

No of contact hours/week: 4 (2+2)

ASSESSMENT PLAN:

1.  In Semester Assessments - 50 %

 

Written tests : Two compulsory tests of 20 marks each-40%

  Surprise quizzes : Five surprise tests carrying 02 marks each-10%

2.  End Semester Examination - 50 %

  Written examination of 3 hours duration (Max. Marks: 50 )

Portions for Assignment

Assignment no. Topics

1 L1 – L10

2 L24– L30

3 L11 – L19

4 L31 – L41

5 L20 – L23, L42-L47

Portions for Sessional Test

Test no. Topics

1 L1-L10,L24-L31

2 L11 – L20, L32 – L44

MANIPAL INSTITUTE OF TECHNOLOGYManipal University, Manipal

Karnataka -576104

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Course Plan

L. No. Topics

L0 Introduction to Subject, Lesson Plan, Teaching Methodology and Course Objectives

L1Chapter1:Numerical Control Production System: NC machine and its basiccomponents, Development in Machine Tools

L2 Types of NC systems, Problems with conventional NC systems, DNC systems

L3 Introduction to CNC machines, CNC control features

L4 Design of machine structure

L5 Design of guideways

L6 Design of spindle and spindle bearings

L7 Design of feed drives

L8 Automated Inspection and Testing: Principle and Methods

L9 Adaptive Control Machining System

L 10 Coordinate Measuring Machines

L11 CNC Tooling

L12Chapter 2: CNC Programming: Manual CNC programming using word address format.Brief introduction to the codes used in Horizontal Machining Center.

L 13 CNC program for turning center – Facing and Simple Turning

L 14 CNC program for turning center – Taper Turning

L 15 CNC program for turning center – Thread Cutting

L16 CNC program for turning center – Stock Removal

L 17 CNC program for turning center – Peck Drilling an Internal Thread Cutting

L18 Brief introduction to the codes used in Vertical Machining Center

L19 CNC program for Vertical Machining Center – Face milling, Slotting

L 20 CNC program for Vertical Machining Center – ContouringL 21 CNC program for Vertical Machining Center – Drilling

L 22 CNC program for Vertical Machining Center – Mirroring

L23 CNC program for Vertical Machining Center –Rotating and Scaling

L 24Chapter 3: Industrial Robotics: Definition of an industrial robot and Classification,Robot anatomy – Four common robot configurations

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L25 Robot motions and Robot drive systems

L 26Precision of movement – Spatial Resolution, Accuracy and Repeatability (theory andnumerical)

L27 End Effectors

L 28 End Effectors numerical

L29 Introduction to manipulator kinematics

L 30 Inverse kinematics with rotation matrices basics

L31 Robot Programming (only theory)

L32Chapter 4: Group Technology: Introduction to GT and part families, Introduction toParts classification and coding system

L33 OPITZ classification, MiClass classification system.

L 34 Production Flow Analysis, Machine Cell Design

L 35 Flexible Manufacturing Systems: Definition and Components of FMS

L 36 FMS workstations

L 37 FMS Layouts

L 38Computer Integrated Manufacturing: Definition and need for automation. Argumentsfor and against automation

L 39 Automated Guided Vehicles

L 40 Introduction to material handling system

L 41 Automated Storage and Retrieval System

L 42Chapter 5: Computerized Manufacturing Control Systems: Introduction to CAPP,benefits of CAPP

L 43 Retrieval and Generative CAPP

L 44 Computer Integrated Planning Systems - MRP

L 45 Shop Floor Control and Automated Data Collection Techniques

L 46 Introduction to SFC (Order release, Scheduling and Progress)

L 47 Factory Data Collection Systems, Bar Code Technology

References:

1. Groover Mikell P., (2003), “Automation, Production Systems and ComputerIntegrated Manufacturing”, Prentice Hall of India, New Delhi 

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2. 

Koren Yoram, (1983), “Computer Control of Manufacturing Systems, andComputer Integrated Manufacturing”, McGraw Hill, Singapore. 3. HMT Limited, “Mechatronics” (2001), Tata McGraw-Hill Publishing CompanyLimited, New Delhi.4.

 

Mikell Groover P., Mitchell Weiss, Roger Nagel N. and Nicholas Odrey G.(1986), “Industrial Robotics Technology, Programming and Applications”,

McGraw-Hill Inc, Singapore.5. P.N. Rao (2005) “CAD/CAM” Tata McGraw-Hill Publishing Company Limited,New Delhi.6. Peter Smid(2000) “CNC programming Hand Book” Industrial Press Inc. NewYork

Submitted by: JAMALUDDIN HINDI

(Signature of the faculty)

Date:

Approved by:

(Signature of HOD)

Date:

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