course file mme 103 materials for manufacturing
TRANSCRIPT
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1. Name of the Teacher Ankush Sharma
2. Subject Name Materials for Manufacturing (MME 103)
3. Session 2015-2016, !! Semester
4. Class M" #ech (Manufacturing), Semester- $, %atch& 2015-201'
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DEPARTENT !" EC#AN$C#A% EN&$NEER$N&
. Tech 1st 'ear 1st Semester (anufacturin)* Time Table
"AC+%T' NAE, Ankush Sharma
C!+RSE NAE, Materials for Manufacturing (MME 103)
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MME103(*
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M" #ech
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MME103(*)
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Sllabus Co
MME 103 MATERIALS FOR MANUFACTURING
Rationale& Manufacturing #echnologist nee!s to hae knole!ge of arious t./esof materials hich are aailale along ith the /ro/erties hich ma. e chosen for
the manufacture of an. com/onent /art machine"
DETA$%ED C!NTENTS
1. "errous etal Allos 1"1 +eie of cr.stal structure
1"2 Soli! solutions
1"3 $ron-aron s.stem1" #ransformation /rocesses relate! to /hase changes
1"5 ### !iagrams, isothermal an! continuous cooling1"6 ast $rons
1"' eat #reatment rocesses
2. Nonferrous etals an5 Allos 2"1 Aluminum an! Aluminum Allo.s
2"2 o//er an! o//er Allo.s2"3 4ickel an! 4ickel Allo.s
2" Su/er-allo.s2"5 #itanium an! #itanium Allo.s
2"6 Sha/e-Memor. Allo.s2"' Amor/hous Allo.s
3. Polmers 3"1 Structure of ol.mers
3"2 #hermo/lastics
3"3 #hermosetting lastics3" A!!ities in lastics
3"5 eneral ro/erties an! A//lications of #hermo/lastics3"6 eneral ro/erties an! A//lications of #hermosetting lastics
3"' %io!egra!ale lastics
3" Elastomers (+uers)
4. Ceramics6 &rahite6 an5 Diamon5 "1 Structure of eramics"2 eneral ro/erties an! A//lications of eramics
"3 ra/hite
" 7iamon!. Comosite aterials 5"1 Structure of +einforce! lastics5"2 ro/erties of +einforce! lastics
%
T P C
4 4
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Course #an5out(Academic Year 2015 -2016, odd semester)
M Tech (Manufacturing), Semester- I, atch! 2015-201"
7ate& Aug" 2015
Course co5e , E 103
Course Title , ATER$A% "!R AN+"ACT+R$N&
$nstructorinChar)e , An7ush Sharma
1 Scoe 8 !bjecti9e, #he /rimar. goal of this course is to hel/ the stu!ents in learning
aout the !ifferent materials hich are use! in manufacturing, selection of arious t./esof materials accor!ing to a//lication, smart materials" 8/on successful com/letion of this
course, the stu!ent ill e ale to select the material accor!ing to their re9uirement"
2 Course Descrition,1. "errous etal Allos 1"1 +eie of cr.stal structure
1"2 Soli! solutions
1"3 $ron-aron s.stem
1" #ransformation /rocesses relate! to /hase changes1"5 ### !iagrams, isothermal an! continuous cooling
1"6 ast $rons1"' eat #reatment rocesses
2. Nonferrous etals an5 Allos 2"1 Aluminum an! Aluminum Allo.s2"2 o//er an! o//er Allo.s
2"3 4ickel an! 4ickel Allo.s2" Su/er-allo.s
2"5 #itanium an! #itanium Allo.s2"6 Sha/e-Memor. Allo.s
2"' Amor/hous Allo.s
3. Polmers 3"1 Structure of ol.mers
3"2 #hermo/lastics
3"3 #hermosetting lastics
3" A!!ities in lastics3"5 eneral ro/erties an! A//lications of #hermo/lastics
3"6 eneral ro/erties an! A//lications of #hermosetting lastics3"' %io!egra!ale lastics
3" Elastomers (+uers)
4. Ceramics6 &rahite6 an5 Diamon5 "1 Structure of eramics
"2 eneral ro/erties an! A//lications of eramics"3 ra/hite
" 7iamon!
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. Comosite aterials 5"1 Structure of +einforce! lastics
5.2 Properties of Reinforced Plastics
3 %ecture lan:Course Plan,
%ecture
No.
%earnin)
!bjecti9es
Toics to be co9ere5
1-2 %asics of Material
Engineering
%asic $ntro!uction aout materials, Material
science, Material Engineering
3 Selection of Materials
for mechanical
/ro/erties
Mechanical /ro/erties of materials
-' r.stal structure +eie of cr.stal structure, Soli! solutions
-10 Ferrous Metal
Alloys
$ron-aron s.stem ,#ransformation /rocesses
relate! to /hase changes ,### !iagrams, isothermalan! continuous cooling cures, ast $rons , eat
#reatment rocesses
11-15 Nonferrous Metals
and Alloys
Aluminum an! Aluminum Allo.s, o//er an!
o//er Allo.s, 4ickel an! 4ickel Allo.s, #itaniuman! #itanium Allo.s
16-1: Polymers Structure of ol.mers, #hermo/lastics#hermosetting lastics, A!!ities in lastics,
eneral ro/erties an! A//lications of #hermo/lastics, eneral ro/erties an! A//lications
of #hermosetting lastics, %io!egra!ale lastics,
Elastomers (+uers)
20-25 eramics Materials Structure of eramics, eneral ro/erties an!A//lications of eramics, ra/hite, 7iamon!
26-2 Composite
Materials
Structure of +einforce! lastics, ro/erties of+einforce! lastics
0- A!ances Materials or
Materials for future
Su/er-allo.s, Sha/e-Memor. Allo.s
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4 E9aluation Scheme,
Sr.
No.
E9aluation
Comonent
Duratio
n
a;.
ar7s
Date Nature of
Comonent
1 #est $ :0 mins" 0 1-0:-2015
to
23-0:-2015
lose! %ook
2 #est $$ :0 mins" 0 5-11-2015to
:-11-2015
lose! %ook
3 Assignments ;ariale 10 lose! an!or
o/en %ook
Atten!ance ------- 10
5 En!
E
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Engineering Materials an! their A//lications>, (th
E!ition), Bai co, 1:::5" harles"B"A"", an! rane "A"A", >Selection an! 8se of Engineering Materials>, ( 3r!
E!ition ), %utterorth - eiremann, 1::'6" Materials Science an! Engineering - An $ntro!uctionC Dilliam 7" allister Br", Si
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%ist of Stu5entsAca!emic Fear 2015-16, !! Semester
M" #ech (Manufacturing), Semester- $, %atch& 2015-201'
Sr. No. Re)istration No. Name &rou
1 BU2015PM!0
02Ro"an #"arma
-1
2 BU2015PM!0
0$ %i&rant %erma
-1
3 BU2015PM!0
0'Pa(an )umar
-1
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Assi)nments
Assi)nment No. = 1
aterials for anufacturin) (E 103*
. Tech (anufacturin)* (Semester $*
>us.1. 7ifferentiate eteen material science an! material engineering"
>us.2. Dhat !o .ou mean . su/er /lasticit.G
>us.3. Eus." 7efine orkstrain har!ening"
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Assi)nment No. = 2
aterials for anufacturin) (E 103*
. Tech (anufacturin)* (Semester $*
>us.1. 7efine fracture" Dhat are the mo!es of fractureG
>us.2. 7efine transgranular an! intergranular fracture
>us.3. Eus.4. Dhat is 7ual hase *o Allo. steel (7*A) an! here might .ou use it" Eus.?. hat are high strength lo allo.s steelsG ie their t./ical a//lications"
>us.@. ite the /rimar. !ifferences eteen elastic, anelastic, an! /lastic !eformation ehaiors"
>us.. hat are the functions of coatingsG
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Assi)nment No. = 3
aterials for anufacturin) (E 103*
. Tech (anufacturin)* (Semester $*
>us.1. %riefl. eus.3. %riefl. eus.. (a* or the Si2-Al23 s.stem, hat is the ma
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Assi)nment No. = 4
aterials for anufacturin) (E 103*
. Tech (anufacturin)* (Semester $*
DES$&N PR!us.1. Some of our mo!ern kitchen cookare is ma!e of ceramic materials" *ist at least threeim/ortant characteristics re9uire! of a material to e use! for this a//lication"
>us.2. Drite short notes on /ol.meric materials that are use! in the /ackaging of foo! /ro!uctsan! !rinks" $nclu!e a list of the general characteristics of materials that are use! for these
a//lications"
>us.3. Dhat are the smart materialsG %riefl. eus.. Suggest the material ase! on the /ro/erties hich can e use! at cr.ogenic tem/eratures"
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1st ST (>P* an5 its Solution
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E9aluation Reort 1ST ST
Sr. No. Re)istration No. Name ar7s
1 BU2015PM!0
02Ro"an #"arma
25
2 BU2015PM!0
0$%i&rant %erma
Asent
3 BU2015PM!00'
Pa(an )umar2
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2n5ST (>P* an5 its Solution
$D N!BBBBBB
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>.4. E
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Atten!ance +e/ortSr. No. Re)istration No. Name #el5 Atten5e5 a)e
1 BU2015PM!
002Ro"an #"arma
45 36 80
2 BU2015PM!
00$%i&rant %erma
45 0 0
3 BU2015PM!
00'Pa(an )umar
45 37 82
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3r5 En5 Term (>P* an5 its Solution
*+ N,------
BARA UN*%!R#*/ A)NAA/!nd /erm !3amination 4 +ecemer 2015
Materials for Manufacturin6 7MM! 10$8M. /ec" 4 M! 7#emester *8
Ma3. Mar&s9 100 /ime9 $ rs.
Note:
Attempt all questions from part I, any four from part II and any two from part III.
Draw diagrams with pencil only.
PAR/:* 720 Mar&s8
;.1. #"ort ans(er type9
a8 "at is *nterstitial #olid #olution<8 "at is main di=erence et(een rass and ron>e<c8 "at is composite material<d8 "at is a super alloy<e8 ,n t"e asis of meltin6 temperature o3idation resistance yield stren6t" and
de6ree of rittleness discuss ("et"er it (ould e ad?isale to "ot (or& or to cold
(or& aluminum alloys
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;.2. "at are t"e ?arious properties of aluminum alloys ("ic" ma&e t"e alloy ettert"an ase metal<
;.$. !3plain in detail "o( t"e nic&el alloys are classi@ed.
;.'. !3plain t"e ?arious additi?es ("ic" are added to plastic materials to en"ance itsproperties<
;.5. +i=erentiate et(een t"ermoplastic and t"ermo settin6 plastics.
;.. "at is t"e di=erence et(een 6ray cast iron and ("ite cast iron< o( cant"ese manufactured<
;.D. !3plain t"e ?arious properties and applications of ceramics.
PAR/:*** 7'0 Mar&s8
;.E. 7a8 rite a note on matri3 p"ase and ("at are t"e functions of matri3 p"ase.rite t"e reasons ("y t"ere must e a stron6 ond et(een @er and matri3 at t"eirinterface<
78 (rite a note on role of composite material in iomedical @eld.
;.. !3plain t"e s"ape memory alloys. i?e e3ample of t"ese type of alloys.
;.10. !3plain *ron 4 *ron Caride eGuilirium p"ase dia6ram. #"o( t"e ?arious p"asec"an6es (it" respect to temperature.
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E9aluation Reort En5 Term
Sr. No. Re)istration No. Name ar7s
1 BU2015PM!0
02Ro"an #"arma
63
2 BU2015PM!0
0$%i&rant %erma
Asent
3 BU2015PM!00'
Pa(an )umar 65
&ra5e sheet
Sr. No. Re)istration No. Name &ra5es
1 BU2015PM!0
02Ro"an #"arma
%
2 BU2015PM!0
0$ %i&rant %erma
++A
3 BU2015PM!0
0'Pa(an )umar
%
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Atten5ance Re)isterAttache!
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Detention %ist 4one
"ailure %ist 4one
Atten5ance re)ister 5ul si)ne5 an5 comlete5 Attache!
Detail of E;tra classes hel5 4one
%ist of stu5ents resent in e;tra classes 4one
Sllabus co9ere5 in e;tra classes 4one
E;ert %ecture(s* or)aniFe5 4one
Date 8 Name of E;ert %ecture(s* 4one
$n5ustr isit Detail ($f an* 4oneToic etc. 4one
An other toic ($f an* 4one
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onclu!ing +emarks
#he s.llaus coers most of the im/ortant to/ics of materials such ferrous an! nonferrous
materials, /ol.mers a//lication of ceramics an! com/osite materials, smart materials etc"
in !etail hich hel/e! the stu!ents in learning aout the materials, smart materials,
selection of arious t./es of materials accor!ing to a//lication"
Stu!ents atten!e! the classes regularl."
resentations ere assigne! to the stu!ents on some to/ics"
hamer consultation hours ere hel! for /resentations"
De can a!! some e
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