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© The Aerospace Corporation 2011 Cost Estimating Methodology for Very Small Satellites Dr. Mary Boghosian & Dr. Ricardo Valerdi The Aerospace Corporation Civil & Commercial Program Office, Planetary & Robotic Missions Directorate, Economic & Market Analysis Center COCOMO Forum, USC, November 2, 2011 1

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© The Aerospace Corporation 2011

Cost Estimating Methodology for Very

Small Satellites

Dr. Mary Boghosian

&

Dr. Ricardo Valerdi

The Aerospace Corporation Civil & Commercial Program Office, Planetary & Robotic Missions Directorate, Economic & Market Analysis Center COCOMO Forum, USC, November 2, 2011

1

2

Background and Motivation

• Since September 2009 The Aerospace Corporation (Aerospace)

has been engaged in developing a methodology for estimating the

cost of “Very Small Satellites” those with masses <<50kg, primary

focus are satellites with10kg and below- the picosatellites

(picosats), including CubeSats

• Production rates of Very Small Satellites are increasing, yet NO COST

ESTIMATING METHODOLOGY exists

• Current existing small satellites cost models are NOT applicable to

picosats (CubeSats); they require knowledge of physical and technical

parameters, not easy to obtain

• Existing cost models databases contain satellites with 1-2 order of

magnitude large masses, when applied to picosats or CubeSats results

are skewed and cost fidelity not accepted

Dr. Mary Boghosian

[email protected]

AeroCube-2 Explorer-1 RAX-1

3

Observations

• The very small satellite cost information not available to the public

• System unit cost is known to the developing team lead only, and is

based on funding availability

• System architecture and requirements are changing throughout the

development period

• Cost of I&T, a major contributor to system’s cost, is not known

• Purchased items used, COTS parts, their costs not always known

• Software cost frequently makes up considerable portion of the system

cost, yet, it is not known

• The development team consists mainly of students in small or large

groups, which are continuously changing

• Aerospace’s SSCM and COBRA cost models are dependent on

systems/ subsystems mass and power as major cost parameters. And

applicable to Large Satellites (>>50Kg)

Dr. Mary Boghosian

[email protected]

4

Challenges

• Goal:

• Develop a reliable cost estimation method for Very Small Satellites

Picosatellites (<10 kg) and CubeSats (<1 kg) during development

• Issues:

• What cost model to use? NO EXISTING MODEL

• What parameters to use?

• Are mass and power considered as cost parameters?

• Does cost model depend on I&T, team activities, packaging.. etc?

• How to incorporate cost of COTS, software, … etc?

• How does cost improve project management practices?

• Solution:

A-PICOMO- Aerospace PIcosatellites COst MOdel

Dr. Mary Boghosian

[email protected]

A New Cost Methodology is Needed

5

Dr. Mary Boghosian

[email protected]

A new cost methodology to account

for all unique challenges and

requirements of the very small

satellites

A cost model to estimate the cost

during Development ,and Launch

and Operation

6

Aerospace PIcosatellite Cost Model A-PICOMO Characteristics

• It is a parametric cost model driven by findings from the small satellite

community.

• Developed in coordination and input from subject matter experts

• Assumes the satellite development follows standards of systems

engineering activities, such as team activities, system integration and

tests, procurements, therefore, can be validated through enquiries and

hypotheses of the cost drivers and their adaptability and management

• Estimates the satellite cost using some exclusively derived size and

cost drivers from measurable systems engineering activities specific to

the very small satellites, such as mission requirements, use of software

and hardware modules, COTS, I&T, team dynamics and the project

lifecycle phase, …etc

• It can be applied at any stage of project lifecycle (so far it is being

applied for “Development” period- before launch)

Dr. Mary Boghosian

[email protected]

7

Cost Model Development Methodology A-PICOMO development process follows 8-step COSYSMO methodology

Dr. Mary Boghosian

[email protected]

Determine Model

Needs

Step 1

Analyze existing

literature

Step 2

Perform Behavioral

analyses

Step 3 Define relative

significance, data,

ratings

Step 4

Perform expert-

judgment Delphi

assessment, formulate

a priori model

Step 5

Gather project data

Step 6 Determine

Bayesian A-

Posteriori model

Step 7 Gather more data;

refine model

Step 8

1) Identify capability gap

2) Evaluate existing

methodologies, conduct market

analysis, collect available data

3) Determine key project drivers

4) Quantify impact of project

drivers

5) Perform Delphi Survey

6) Obtain data for calibration and

validation

7) Assess predictive accuracy

8) Review results, iterate for

possible improvements

8

Operational Concept

Dr. Mary Boghosian

[email protected]

A-PICOMO (Aerospace PIcosatellite COst MOdel)

A-PICOMO

Size

Drivers

Effort

Multipliers

Cost

Calibration

# Features

# Verification tests

# SLOC

- Multisite coordination

- Team understanding

- TRL

- …

9

Description of Size and Cost drivers A-PICOMO- cost Parameters

Dr. Mary Boghosian

[email protected]

• COST DRIVERS

• Factors such as organization, team/personal , and project specific

drivers; I&T, Software use, COTs cost, documentation delivered and

required, project schedule, TRLs … etc

• 5 organization factors, 9 personnel factors, 10 project specific factors

identified

• Factors applicable to the satellite “Bus” and “Payload” were separated

• SIZE DRIVERS

• Measure of System “Complexity” in (hours required to complete the

project). Separated for satellite bus and payload

• 5 size drivers (including software) were identified

• “Number of Software Processor and Module” is treated as size driver,

for satellite bus and payload. The “Relative Software Size” was

measured in line of code (LOC) (1000>LOC>10,000)

• “Number of New and Reused Required Features” were considered

10

Description of Size and Cost drivers A-PICOMO- Data Sources and Characteristics

Dr. Mary Boghosian

[email protected]

• SOURCES (examples) – Experts from universities (Cal Poly, Morehead State Univ., Univ. of

Michigan, Univ. of Colorado, Missouri S&T, UC Berkeley, etc.), The Aerospace Corporation, NASA- AMES & GSFC, Air Force, and NRL

• The predicted variable (dependent or Y variable) is the “Actual Cost”. The predictor variables (independent or X variables) are data for all Size Drivers, Cost Drivers, and other project drivers

• Complexity ratings assigned for both Size and Cost drivers

• Size Drivers’ complexity ratings are 3-level, represented as “Easy”, “Nominal,” and “Difficult”.

• Cost Drivers’ complexity ratings are 5 levels, spanned from “Extremely Low” to “Extremely High” translating to either a cost penalty or a cost saving depending on the driver’s effectiveness

• Actual Masses of the satellites range between (0.9 – 35) kg, and Actual Cost of satellites $40K to $40M

• Statistical analysis performed on missions with complete Size and Cost Drivers information

11

Characteristics of Data Collected A-PICOMO- Data Type and Distribution

• More than 30 data points (missions) collected so far, only 28 used in model development

• Missions in all project lifecycle phases are considered; 57% Ph C/D, 43% in Phases Pre-A, A, B, E & F

• Earth Observing (EO) and Other types of Functions (i.e. wind measurement, GPS tracking) make 50% of the data

• 78% of the data have no propulsion system

• (60-70)% of the missions use new software processor in the satellite bus and payload

• 87% of the missions use extended team to help the mission’s core team. Extended Team Members involvement in the project with<6 people makes up 81% of the data point. Nominal case is (6-10) people

Dr. Mary Boghosian

[email protected]

0 2 4 6 8

10 12 14

12

Characteristics of Data Collected A-PICOMO- Data Type and Distribution

Dr. Mary Boghosian

[email protected]

13

Description of Size and Cost Drivers A-PICOMO- Data Statistics- Correlation Data

• Data Correlation • Strong correlation exists between “Actual

Cost” and the “Mass” and the “Cost of Purchased Items”

• Strong Correlation exists between “Actual Cost”, “Mass”, and “Cost of Purchased Items” for those missions in Ph C/D

• Strong correlation exists between Size Drivers and Cost Drivers

• Linear relationship exists between the “Actual Cost” ($M) and both “Mass” and “Actual Cost of Purchased Parts” when the leading variable (15-35)kg is included in the analysis

• Logarithmic relationship exists between the “Actual Cost” ($M) and both “Mass” and “Actual Cost of Purchased Parts” when the leading variable (15-35)Kg is not included

• Correlation decreases when the leading variable (15-35)kg is not included in the analysis

Dr. Mary Boghosian

[email protected]

Actual Mass

(Kg)

Purch Comp Actual Cost

($K)

Actual Cost ($K)

Actual Mass (Kg) 1.000 Purch Comp Actual Cost ($K) 0.973 1.000 Actual Cost ($K) 0.952 0.906 1.000

14

Summary Plots of Cost Analysis A-PICOMO- Preliminary Regression Results- Scatter Plots

Dr. Mary Boghosian

[email protected]

15

Summary Plots of Cost Residuals A-PICOMO- Regression Results- Residuals

Dr. Mary Boghosian

[email protected]

16

Description of some Size and Cost drivers A-PICOMO- Application Thus far

• Application

• Two outliers exist in this data points

• One data point used as a leading variable

• The model tested against a proposed mission in pre-phase A for 8 spacecrafts each of mass 13.6 kg. Each spacecraft has one payload of mass 2.1 kg (making spacecraft and payload total mass as 15.7 kg

• The estimated development cost for the 8 spacecraft is $41M, while A-PICOMO estimated cost is $38.4M.

• Results are shown aside

Dr. Mary Boghosian

[email protected]

Mass Customer

Estimate ($K)

A-PICOMO

Estimate ($K)

S/C (Bus &

Payload) 15.7 kg $ 5,206.75 $ 4,800.00

Total Cost (8 S/C) $ 41,654.00 $ 38,400.00

Cost of Purchased

Parts/ S/C $ 2.29 $ 2.00

Cost of Purchased

Parts (8 S/C) $ 18.30 $ 16.00

• NEXT STEP

• Continue historical data collection

• Refine cost estimating relationship

• Elicit expert input on cost model

structure and parameter used

17

Acknowledgement

• Dr. Jared Fortune- Sr. Member of Technical Staff

• Mr. Joseph Pope- Sr. Project Engineer, NASA/CCO/P&RM Dir.

• Aerospace’s “Mechanics Research Dept” and “Micro/Nano

Research Dept”

This work has been made possible by the Support of Aerospace’s

Independent Research and Development Program

Aerospace has been in the business of developing small satellites cost

models for the last twenty years. Its SSCM, COBRA, Activity Based

(Bottom-Up) models and others are widely used by the community.

A-PICOMO (Aerospace Picosatellites COst MOdel) is an added

value, targeted to mainly the Very Small Satellites, including

CubeSats

Dr. Mary Boghosian

[email protected]

© The Aerospace Corporation 2011

Thank you