core catcher assembly - hanford.gov

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TITLE: SIZE DWG. NO. REV B SHEET 1 OF 12 B 65 1 4 " 46" 1 CORE CATCHER ASSEMBLY 6 48 2 3 7 8 9 4 12 PL 39 12 PL 31 40 4 PL 32 31 30 4 PL 4 PL 4 PL 30 32 31 8 PL 8 PL 8 PL 20 132 27 1 2 " 129 (NOT SHOWN) SK-T1P207-CC CORE CATCHER ASSEMBLY A A B B C C D D 8 8 7 7 6 6 5 5 4 4 3 3 2 2 1 1

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Page 1: CORE CATCHER ASSEMBLY - hanford.gov

TITLE:

SIZE DWG. NO. REVB

SHEET 1 OF 12

B

65 14 "

46" 1 CORE CATCHER ASSEMBLY

6

48

2

3

7 8

94

12 PL39

12 PL31404 PL

3231304 PL

4 PL

4 PL

30

3231

8 PL

8 PL

8 PL

20132

27 12 "

129(NOT SHOWN)

SK-T1P207-CC

CORE CATCHER ASSEMBLYA A

B B

C C

D D

8

8

7

7

6

6

5

5

4

4

3

3

2

2

1

1

Page 2: CORE CATCHER ASSEMBLY - hanford.gov

TITLE:

SIZE DWG. NO. REVB

SHEET 2 OF 12

B

GENERAL NOTES:DIGITAL PRODUCT DEFINITION (DPD) DRAWING. THESE SHEETS AND CORRESPONDING 3D MODEL ARE ASSOCIATED. TOGETHER THEY ARE1.THE AUTHORITY FOR PRODUCT DEFINITION AND ACCEPTANCE. THIS DRAWING SHALL BE USED WITH THE FOLLOWING CAD MODEL: SK-T1P207-CC. WHEN DIMENSIONS IN MODEL DIFFER FROM THOSE PROVIDED IN THIS DRAWING SET, THE DRAWING DIMENSIONS SHALLSUPERCEDE.THE FORM, FIT AND FUNCTION OF THE OVERALL ASSEMBLYARE DEPICTED WITH THIS DRAWING SET AND REFERENCED DOCUMENTS. IT IS2.THE FABRICATOR'S RESPONSIBILITY TO IDENTIFY AREAS OF CONCERN AND COMPLETE ANY COMPONENTS THAT LACK SUFFICIENT DETAILFOR FABRICATION. THE FABRICATOR SHALL BE RESPONSIBLE FOR ENSURING THAT EACH REPRESENTED COMPONENT INTERFACES WITHADJOINING COMPONENT(S) TO ACHIEVE INTENDED FUNCTION.DESIGN MODIFICATIONS THAT CHANGE THE FORM, FIT AND/OR FUNCTION OF THE ASSEMBLY SHALL BE CAPTURED VIA REDLINE TO THIS3.DRAWING SET.ALL FABRICATED PARTS NOT DETAILED ON DRAWING SHALL BE REFERENCED FROM THE MODEL.4.OEM COMPONENTS SHOWN IN THE MODEL ARE BASED ON THE BEST AVAILABLE SUPPLIER DATA AT THE TIME THIS DRAWING WAS5.ORIGINATED. IT IS THE RESPONSIBILITY OF THE FABRICATOR TO ENSURE THE CORRECTNESS OF THESE COMPONENTS AND ADJUSTINTERFACING COMPONENTS AND FEATURES AS NECESSARY TO PRESERVE THE INTENDED FUNCTION.REMOVE ALL BURRS AND BREAK SHARP EDGES.6.TOLERANCES UNLESS OTHERWISE NOTED:7.FRACTIONAL: ±1/8”ANGULAR: ±1.0 DEGREESTWO PLACE DECIMAL: ±0.01"THREE PLACE DECIMAL: ±0.005"DIMENSIONS DERIVED BY THE FABRICATOR FROM THE 3D MODEL FILE SHALL ADHERE TO A TOLERANCE OF 0.01" FROM NOMINAL FOR 8.ALL NON-OEM COMPONENTS. "CUT TO CAD FILE" ITEMS SHALL ADHERE TO A TOLERANCE OF 0.015" FROM NOMINAL FOR ANY DIMENSIONS NOT SPECIFICALLY GIVEN. 9.HOLE AND SLOT OFFSETS MAY NOT BE ACCOUNTED FOR IN ALL INSTANCES WHERE MULTIPLE PARTS INTERFACE. IT IS THE RESPONSIBILITY OF10.THE FABRICATOR TO APPLY/ADJUST OFFSETS AS REQUIRED TO ACHIEVE THE INTENDED FIT UP.PREPARE AND PAINT ALL EXPOSED NON-COATED CS SURFACES WITH POWDER COAT. DO NOT APPLY POWDER COAT PRIMER. PAINT PER11.THE MANUFACTURE’S SPECIFICATIONS. FINISH COLOR SHALL BE AS FOLLOWS:ITEM: COLOR: NOTES:14, 15, 19, 27, 28, 29, 51, 55, 59, 73, 85, 93, 94, 103, 104, 10518, 25, 26, 56, 67, 110, 11120, 46

RAL 2000 (SAFETY ORANGE) RAL 7024 (GREY)SAFETY YELLOW (OR EQUIVALENT) ITEM 46: COAT HEAD ONLY

ALL WELDS AND VISUAL INSPECTION SHALL BE PER AWS D1.1 OR AWS D1.2 (AS APPLICABLE), UNLESS OTHERWISE SPECIFIED. ALL WELDS12.SHALL BE VISUALLY INSPECTED TO STATICALLY LOADED STRUCTURE CRITERIA. WELD PROCEDURES AND QUALIFICATIONS PER ASME BPVCSECTION IX ARE ACCEPTABLE.ALL CARBON STEEL CS ITEMS ARE FABRICATED FROM ASTM A36 STEEL OR BETTER UNLESS SPECIFIED OTHERWISE. PLATE MAY BE REPLACED13.WITH BAR OF EQUIVALENT STRENGTH.TESTING REQUIREMENTS ARE INCLUDED IN THE PROJECT CONTRACT DOCUMENTATION.14.APPLY PTFE TAPE OR SUITABLE THREAD SEALANT TO ALL NPT THREADS.15.NOZZLE INSTALLATION TEST STAND (SK-T1P207-NITS) MAY BE USED TO AID IN POSITIONING PUREX CONNECTORS.16.WEIGH THE FINAL ASSEMBLY. APPLY LABEL WITH ASSEMBLY WEIGHT (ROUNDED UP TO THE NEAREST 10 LBS) AND THE TOOL EVALUATION17.NUMBER (RPP-STE-XXXXX) IN A CONSPICUOUS LOCATION. LABEL SHALL BE BLACK LETTERING ON YELLOW BACKGROUND. MIN 1" CHARACTER HEIGHT.

REMOVE OEM MOTOR ADAPTER AND REPLACE WITH ITEM 72. ITEM 72 DIMENSIONS SHOWN FOR REFERENCE ONLY. ADJUST DIMENSIONS18.AS REQUIRED TO FIT ACTUAL GEARBOX. REUSE EXISTING FASTENERS AND O-RING PROVIDED WITH GEARBOX IF POSSIBLE. WHENINSTALLED, ITEM 72 MUST PREVENT OIL FROM LEAKING AND RETAIN BEARINGS IN HOUSING.

SUPPORT GUSSETS MAY BE ADDED IF ADDITIONAL REINFORCEMENT IS DEEMED NECESSARY DURING TESTING.19.

ADJUST POSIITON AS REQUIRED SO CORE CATCHER ASSEMBLY HANGS VERTICALLY WHEN SUSTPENDED FROM LIFTING BAIL. ONCE20.POSITION HAS BEEN IDENTIFIED, APPLY NON-PERMANENT LOC-TITE TO FASTENERS.

PUREX CONNECTORS (ITEM 22 AND ITEM 23) WILL BE PROVIDED AS GOVERNMENT FURNISHED EQUIPMENT (GFE). INTEGRATE ITEM 16 AND21.ITEM 17 INTO THEIR RESPECTIVE ASSEMBLIES DURING INSTALLATION.

APPLY SUITABLE, COMPATIBLE ADHESIVE OR USE ADHESIVE-BACKED ITEM TO SECURE IN PLACE.22.

LOWER FLAG INDICATOR ASSEMBLY MAY CHANGE LOCATION BASED ON TESTING.23.

TRIM BUSHINGS FLUSH WITH ADJASCENT COMPONENT24.

21

21

QTY-200

QTY-190

QTY-180

QTY-170

QTY-160

QTY-150

QTY-140

QTY-130

QTY-120

QTY-110

QTY-100

QTY-090

QTY-080

QTY-070

QTY-060

QTY-050

QTY-040

QTY-030

QTY-020

QTY-010 PART NUMBER NOMENCLATURE/DESCRIPTION MATERIAL/REFERENCE ITEM

NO

-010 CORE CATCHER ASSEMBLY 1

1 -020 FRAME ASSEMBLY 2

1 -030 DRIVE NUT ASSEMBLY 3

1 -040 EXTENSION FRAME ASSEMBLY 4

-050 RESERVED 5

1 -060 BASKET ASSEMBLY 6

1 -070 SHAFT PULLEY ASSEMBLY 7

1 -080 IDLER ASSEMBLY 8

1 -090 GEARBOX ASSEMBLY 9

1 -100 PIVOT BAR ASSEMBLY 10

-110 RESERVED 11

-120 RESERVED 12

-130 RESERVED 13

1 -140 3-INCH CONNECTOR PLATE WELDMENT 14

1 -150 2-INCH CONNECTOR PLATE WELDMENT 15

1 -160 3-INCH ANCHOR PIN WELDMENT 16

1 -170 2-INCH ANCHOR PIN WELDMENT 17

1 -180 LEAD SCREW MOUNT WELDMENT 18

1 -190 BASKET WELDMENT 19

1 -200 LIFTING BAIL WELDMENT 20

1 91259A850 SHOULDER BOLT; 3/4" SHOULDER DIA X 3-3/4" LENGTH; 5/8-11 THREAD MCMASTER-CARR 21

1 3-INCH PUREX CONNECTOR ASSEMBLY 22

1 2-INCH PUREX CONNECTOR ASSEMBLY 23

3 SK-T1P207-FIA FLAG INDICATOR ASSEMBLY 24

1 COUNTERWEIGHT - LEFT ASTM A36 25

1 COUNTERWIGHT - RIGHT ASTM A36 26

1 CARRIAGE BLOCK MOUNTING PLATE - LEFT, 1/4" TK, ALUMINUM 5052-H32 27

1 CARRIAGE BLOCK MOUNTING PLATE - RIGHT, 1/4" TK, ALUMINUM 5052-H32 28

2 END JOINING PLATE; 1/4" TK, CS ASTM A36 29

4 38 24 36 12 (91306A387)5/16-18 BUTTON HEAD SOCKET CAP SCREW; 3/4" LENGTH; ZINC-PLATED STEEL

(MCMASTER-CARR) 30

8 10 16 38 28 60 24 (90126A030) 5/16 FLAT WASHER; ZINC-PLATED STEEL (MCMASTER-CARR) 31

10 65 24 28 12 13055 SELF-ALIGNING SLIDE-IN T-NUT WITH BALL SPRING; 5/16-1 THREAD 80/20 INC. 32

8 (96660A177)3/8-16 FLANGED BUTTON HEAD SOCKET SCREW; 3/4" LENGTH; ZINC-PLATED STEEL

(MCMASTER-CARR) 33

8 (91306A391)5/16-18 BUTTON HEAD SOCKET CAP SCREW; 1" LENGTH; ZINC-PLATED STEEL

(MCMASTER-CARR) 34

4 3279 DOUBLE SLIDE-IN T-NUT; 5/16-18 THREAD 80/20 INC. 35

4 9870K300 NEEDLE ROLLER BEARING BLOCK MCMASTER-CARR 36

16 91263A845M8 X 1.25 HEX DRIVE FLATHEAD SCREW; 25MM LENGTH; ZINC-PLATED STEEL

MCMASTER-CARR 37

12 3099 LONG DOUBLE ANCHOR ASSEMBLY, 5/16-18 SCREW 80/20 INC. 38

24 12 (92620A583)5/16-18 HEX HEAD SCREW; GRADE 8; 1" LENGTH; ZINC YELLOW-CHROMATE PLATED STEEL

MCMASTER-CARR 39

8 4 3285 TRIPLE SLIDE-IN T-NUT; 5/16-18 THREAD 80/20 INC. 40

13030-S X 26.00" w/ 7055 0.75" DEEP,

BOTH ENDSFRAME MEMBER 1 80/20 INC. 41

23030-S X 37.00" w/ 7040 AT R, Q, M, N

BOTH ENDSFRAME MEMBER 2 80/20 INC. 42

SK-T1P207-CC

BOM AND GENERAL NOTESA A

B B

C C

D D

8

8

7

7

6

6

5

5

4

4

3

3

2

2

1

1

Page 3: CORE CATCHER ASSEMBLY - hanford.gov

TITLE:

SIZE DWG. NO. REVB

SHEET 3 OF 12

B

QTY-200

QTY-190

QTY-180

QTY-170

QTY-160

QTY-150

QTY-140

QTY-130

QTY-120

QTY-110

QTY-100

QTY-090

QTY-080

QTY-070

QTY-060

QTY-050

QTY-040

QTY-030

QTY-020

QTY-010 PART NUMBER NOMENCLATURE/DESCRIPTION MATERIAL/REFERENCE ITEM

NO

13030-S X 20.00" w/ 7040 AT R, Q, M, N

BOTH ENDSFRAME MEMBER 3 80/20 INC. 43

1 3030-S X 38.625" FRAME MEMBER 4 80/20 INC. 44

8 (91306A435)1/2-13 BUTTON HEAD SOCKET SCREW; 1-1/4" LENGTH; ZINC-PLATED STEEL

(MCMASTER-CARR) 45

1 ACORN DRIVE NUT; 4140 ALLOY STEEL ASTM A108 46

1 1 6495K450 MODIFIED TIMING BELT PULLEY; H-SERIES MCMASTER-CARR 47

1 (6484K175)H-SERIES TIMING BELT; 1" WIDTH; 1/2" PITCH; 36" OUTER CIRCLE LENGTH; TRADE NO 360H100

(MCMASTER-CARR) 48

1 1 (97245A667)5/16" DIAMETER CLEVIS PIN; 2-1/4" USABLE LENGTH; 1004-1045 ZINC-PLATED STEEL; WITH COTTER PIN

(MCMASTER-CARR) 49

1 1 (97190A030) 5/8-11 CASTLE NUT; GRADE 5, ZINC-PLATED STEEL (MCMASTER-CARR) 50

1 1 BEARING RETAINER ASTM A36 51

4 4 (91263A574) 1/4-20 FLAT HEAD SCREW; 7/8" LENGTH; ZINC-PLATED STEEL (MCMASTER-CARR) 52

1 1 5709K770 TAPERED ROLLER BEARING; FOR 3/4" SHAFT MCMASTER-CARR 53

1 1 5709K750 TAPERED ROLLER BEARING; FOR 5/8" SHAFT MCMASTER-CARR 54

2 RAIL MOUNTING PLATE; 1/4" TK, ALUMINUM 5052-H32 55

1 HORIZONTAL PIVOT PLATE ASTM A36 56

2 1677K170 OIL-EMBEDDED FLANGED SLEEVE BEARING, FOR 1/2" SHAFT MCMASTER-CARR 57

6 4 (91306A285)5/16-18 BUTTON HEAD SOCKET SCREW; 7/8" LENGTH; ZINC-PLATED STEEL

(MCMASTER-CARR) 58

4 END RAIL STOP; 1/4" TK, CS ASTM A36 59

2 9870K413 MODIFIED GUIDE RAIL FOR TRACK ROLLER CARRIAGE; 23MM MCMASTER-CARR 60

16 (90128A267) M6 X 1.0 SOCKET CAP SCREW; 35MM LENGTH; ZINC-PLATED STEEL (MCMASTER-CARR) 61

16 (92461A300) M6 X 1.0 NYLON INSERT FLANGE LOCKNUT; ZINC-PLATED STEEL (MCMASTER-CARR) 62

2 (90128A265) M6 X 1.0 SOCKET CAP SCREW; 25MM LENGTH; ZINC-PLATED STEEL (MCMASTER-CARR) 63

1 (99030A966) MODIFIED LEAD SCREW; 7/8-6, 1018 CS; RIGHT-HAND THREAD (MCMASTER-CARR) 64

1 (97245A616)1/4" DIAMETER CLEVIS PIN; 1004-1045 STEEL; WITH COTTER PIN; 1-9/16" USABLE LENGTH

(MCMASTER-CARR) 65

1 95120A143 MODIFED LEAD NUT; 932 BEARING BRONZE; 7/8"-6 THREAD MCMASTER-CARR 66

1 LEAD NUT RETAINER; CS ASTM A36 67

8 (91352A158)M8 X 1.25MM BUTTON HEAD SOCKET SCREW; 40MM LENGTH, ZINC-PLATED STEEL

(MCMASTER-CARR) 68

8 (91306A404)5/16-18 BUTTON HEAD SOCKET SCREW; 1-1/4" LENGTH; ZINC-PLATED STEEL

(MCMASTER-CARR) 69

8 (97135A220)5/16-18 NYLON INSERT LOCKNUT; GRADE 8; YELLOW-CHROMATE PLATED STEEL

(MCMASTER-CARR) 70

1 6771K15 20:1 RIGHT-ANGLE SPEED REDUCER MCMASTER-CARR 71

1 GEARBOX DRIVE ADAPTER; ALUMINUM 6061-T6 72

2 GEARBOX MOUNTING BRACKET; 1/4" TK, CS ASTM A36 73

1 95053A611ROUNDED MACHINE KEY; 1/4" X 1/4" X 1" LENGTH, ZINC-PLATED STEEL, 1018-1045 CS

MCMASTER-CARR 74

1 3030 X 16.00" EXTENSION FRAME MEMBER 1 80/20 INC. 75

4 2030 END CAP FOR 15 SERIES EXTRUSION; BLACK 80/20 INC. 76

4 3274 PUSH-IN FASTENER FOR END CAP 80/20 INC. 77

2 1515-LS X 48.00" BASKET FRAME MEMBER 1 80/20 INC. 78

31530-ULS X 5.00" w/

7055 0.75" DEEP, BOTH ENDS

BASKET FRAME MEMBER 2 80/20 INC. 79

6 4481 L-FLAT PLATE 80/20 INC. 80

6 4332 GUSSETED CORNER BRACKET 80/20 INC. 81

12 3330 5/16-18 FLANGED BUTTON SOCKET HEAD SCREW; 11/16" LENGTH 80/20 INC. 82

2 PIVOT PLATE; CS ASTM A36 83

34 (96660A172) 1/4-20 FLANGED BUTTON HEAD SOCKET SCREW; 3/4" LENGTH (MCMASTER-CARR) 84

QTY-200

QTY-190

QTY-180

QTY-170

QTY-160

QTY-150

QTY-140

QTY-130

QTY-120

QTY-110

QTY-100

QTY-090

QTY-080

QTY-070

QTY-060

QTY-050

QTY-040

QTY-030

QTY-020

QTY-010 PART NUMBER NOMENCLATURE/DESCRIPTION MATERIAL/REFERENCE ITEM

NO

3 FLAG BRACKET; 12 GA ASTM A36 85

1 UPPER BASKET GASKET; ARMAFLEX; 2" TK; ADHESIVE BACKED 86

1 LOWER BASKET GASKET; ARMAFLEX; 2" TK; ADHESIVE BACKED 87

AR 1120A875 RUBBER PUSH ON SEAL MCMASTER-CARR 88

2 91259A721SHOULDER BOLT; 1/2" DIA SHOULDER X 2-1/4" LENGTH; 3/8-16 THREAD

MCMASTER-CARR 89

2 (98023A031) 3/8 FLAT WASHER; GRADE 8; YELLOW-CHROMATE PLATED STEEL (MCMASTER-CARR) 90

2 (97135A230)3/8-16 NYLON INSERT LOCKNUT; GRADE 8; ZINC YELLOW-CHROMATE PLATED STEEL

(MCMASTER-CARR) 91

4 1677K900 OIL-EMBEDDED FLANGED SLEEVE BEARING; FOR 1/2" SHAFT DIA. MCMASTER-CARR 92

1 UPPER BASKET WIPER MOUNT; 8 GA ALUMINUM (0.1285" NOMINAL TK) 5052-H32 93

1 LOWER BASKET WIPER MOUNT; 8 GA ALUMINUM (0.1285" NOMINAL TK) 5052-H32 94

6 (91263A250) 1/4-20 FLAT HEAD SOCKET SCREW; 1/2" LENGTH; ZINC-PLATED STEEL (MCMASTER-CARR) 95

15 (91263A727) 5/16-18 FLAT HEAD SOCKET SCREW; 5/8" LENGTH; ZINC-PLATED STEEL (MCMASTER-CARR) 96

1 UPPER BASKET; 8 GA ALUMINUM (0.1285" NOMINAL TK) 5052-H32 97

1 LOWER BASKET; 8 GA ALUMINUM (0.1285" NOMINAL TK) 5052-H32 98

1 BASKET FRAME; 1/4" TK 6061-T6 99

1 (8982K153) UPPER WIPER MOUNTING LEDGE; 1" X 1" ANGLE; 3/16" TK, ALUMINUM (MCMASTER-CARR) 100

1 (8982K153) LOWER WIPER MOUNTING LEDGE; 1" X 1" ANGLE; 3/16" TK, ALUMINUM (MCMASTER-CARR) 101

1 GEARBOX DRIVE SHAFT; 4140 ALLOY STEEL ASTM A108 102

1 UPPER SHAFT PULLEY MOUNTING PLATE; 1/2" TK, CS ASTM A36 103

1 LOWER SHAFT PULLEY MOUNTING PLATE; 1/2" TK, CS ASTM A36 104

2 IDLER PLATE; 1/4" TK ASTM A36 105

1 IDLER; PTFE IMPREGNATED DELRIN 106

1 IDLER SHAFT; 4140 ALLOY STEEL ASTM A108 107

2 92623A110 SPIRAL EXTERNAL RETAINING RING; FOR 1/2" OD MCMASTER-CARR 108

2 1688K250 OIL-EMBEDDED SLEEVE BEARING; FOR 3/4" SHAFT MCMASTER-CARR 109

2 HORIZONTAL PIVOT PLATE; 3/8" TK ASTM A36 110

2 VERTICAL PIVOT BLOCK ASTM A36 111

1 1530 X 11.75" PIVOT BAR MEMBER 80/20 INC. 112

2 1688K140 OIL-EMBEDDED SLEEVE BEARING; FOR 1/2" SHAFT MCMASTER-CARR 113

4 (92620A655)3/8-24 HEX HEAD BOLT; 1" LENGTH; ZINC YELLOW-CHROMATE PLATED STEEL

(MCMASTER-CARR) 114

4 (94846A515) 3/8-24 THIN HEX NUT; ZINC-PLATED STEEL (MCMASTER-CARR) 115

1 LEAD SCREW MOUNTING COLLAR ASTM A36 116

1 LEAD SCREW MOUNT BASE PLATE; 1/4" TK ASTM A36 117

1 3-INCH CONNECTOR UPPER PLATE; 1/2" TK, CS ASTM A36 118

1 3-INCH CONNECTOR LOWER PLATE; 1/2" TK, CS ASTM A36 119

1 3-INCH CONNECTOR BASE PLATE; 1/2" TK, CS ASTM A36 120

1 2-INCH CONNECTOR SIDE PLATE; 1/2" TK, CS ASTM A36 121

1 2-INCH CONNECTOR BASE PLATE; 1/2" TK, CS ASTM A36 122

1 2-INCH ANCHOR PIN; 4140 ALLOY STEEL ASTM A108 123

1 2-INCH ANCHOR BLOCK; 4140 ALLOY STEEL ASTM A108 124

1 3-INCH ANCHOR PIN; 4140 ALLOY STEEL ASTM A108 125

1 3-INCH ANCHOR BLOCK; 4140 ALLOY STEEL ASTM A108 126

1 BAIL BASE PLATE; 1/2" TK; CS ASTM A36 127

1 BAIL BAR; 1/2" DIA SOLID BAR; CS ASTM A36 128

1 95053A366ROUNDED MACHINE KEY; 3/16" X 3/16" X 1-1/2" LENGTH, ZINC-PLATED STEEL, 1018-1045 CS

MCMASTER-CARR 129

2 (44705K368) 1/4" NPT PIPE COUPLING; ALUMINUM (MCMASTER-CARR) 130

2 (3867T363) 1/4" NPT LOW-PRESSURE ALLUMINUM PLUG (MCMASTER-CARR) 131

1 (97135A270)5/8-11 NYLON INSERT LOCKNUT; GRADE 8; ZINC YELLOW-CHROMATE PLATED

(MCMASTER-CARR) 132 SK-T1P207-CC

BOM CONT.A A

B B

C C

D D

8

8

7

7

6

6

5

5

4

4

3

3

2

2

1

1

Page 4: CORE CATCHER ASSEMBLY - hanford.gov

TITLE:

SIZE DWG. NO. REVB

SHEET 4 OF 12

B

2 FRAME ASSEMBLY

2041

42

22

23

25

26

27

28

15 3

29 2 PL

30313220 PL

20 PL

20 PL

16 PL30

3231 16 PL

8 PL

338 PL

364 PL

37 16 PL

3812 PL

3931

12 PL

12 PL

404 PL

4 PL4012 PL

12 PL

3139

2 PL

44

43

17

16

19

20

20

20

454 PL (NOT SHOWN)

4520 4 PL (NOT SHOWN)

20

20

20 LIFTING BAIL WELDMENT

348 PL31

35

8 PL

4 PL

128

127

3 DRIVE NUT ASSEMBLY

14

52 4 PL

A

A

47

49

46

50

MATCH DRILL HOLE AFTER INSTALLING NUT AND INSTALL SUITABLE COTTER PIN

51

SECTION A-A

53

54

.38

( .31) THRU ALLTO FIT MATING ITEM

47 MODIFIED TIMING BELT PULLEY

( .75) THRU ALLTO FIT MATING ITEM

7"

3"

127 BAIL BASE PLATECUT TO CAD FILE

4"

R.75

.50

EXTEND BAIL BAR FLUSH WITH BOTTOM OF BAIL BASE PLATE

1/4

SK-T1P207-CC

FRAME ASSEMBLYA A

B B

C C

D D

8

8

7

7

6

6

5

5

4

4

3

3

2

2

1

1

Page 5: CORE CATCHER ASSEMBLY - hanford.gov

TITLE:

SIZE DWG. NO. REVB

SHEET 5 OF 12

B

4 EXTENSION FRAME ASSEMBLY

31 55

18

30

32

4 PL

4 PL

4 PL

30

4 PL

4 PL

3231

4 PL

594 PL

55

602 PL616216 PL

16 PL

30

16 PL

16 PL

3231

16 PL

632 PL

6465

16.75

56

572 PL

58

4 PL

4 PL

3231

4 PL75

.50 ( .25) THRU ALL

15.00

64 MODIFIED LEAD SCREW

3.00

4.25

21.00

3.50

.20 THRU ALLM6X1.0 - 6H THRU ALL

55 RAIL MOUNT PLATECUT TO CAD FILE

11.28

21.00

UP 90° R .13

UP 90° R .13

FLAT PATTERN

( 1.00) THRU ALL

4.00 .38

1.00

R.75

R.13

4X ( .32) THRU ALL

2.63

2.75

1.50

R.25

56 HORIZONTAL PIVOT PLATE

1.06

2.00

59 RAIL END STOPCUT TO CAD FILE

18 LEAD SCREW MOUNT WELDMENT

117

116

.38

.13

( .25) THRU ALL

116 LEAD SCREW MOUNTING COLLAR

1.50

1.40

( .88) THRU ALL

3.00

3.00

117 LEAD SCREW MOUNT BASE PLATECUT TO CAD FILE

1/8

.79 .81

60 MODIFIED GUIDE RAIL

.49

2X .26 .505/16-18 UNC .50

(BOTH ENDS)

SK-T1P207-CC

EXTENSION FRAME ASSEMBLYA A

B B

C C

D D

8

8

7

7

6

6

5

5

4

4

3

3

2

2

1

1

Page 6: CORE CATCHER ASSEMBLY - hanford.gov

TITLE:

SIZE DWG. NO. REVB

SHEET 6 OF 12

B

9 GEARBOX ASSEMBLY

66

67

68 8 PL

693170

8 PL

16 PL

8 PL

71

73

74(NOT SHOWN)

1872

73

67 LEAD NUT RETAINER

72 GEARBOX DRIVE ADAPTER18

3.25

L

L

.91

.63

SECTION L-L

4.33

8X ( .33) THRU ALL

1.00

R1.87

M

M

2.25

1.13

R.13

.75

.25

.50

1.25

SIZE TO FIT INSIDE GEARBOX

SIZE KEYWAY TO FIT ITEM 74

1.18

3.25

.68

SECTION M-M

66 MODIFIED LEAD NUT

SK-T1P207-CC

GEARBOX ASSEMBLYA A

B B

C C

D D

8

8

7

7

6

6

5

5

4

4

3

3

2

2

1

1

Page 7: CORE CATCHER ASSEMBLY - hanford.gov

TITLE:

SIZE DWG. NO. REVB

SHEET 7 OF 12

B

6 BASKET ASSEMBLY

4 PL

7776

4 PL81 6 PL

82 12 PL

32 12 PL243 PL 8412 PL

86

87

88

88

LAR

LAR

93

94

956 PL

9632

15 PL

15 PL

8415 PL

847 PL

22

22

22

22

B

C

79 3 PL

78

10

806 PL

303130 PL

3230 PL

30 PL

83 2 PL

8 PL

8 PL328 PL31

30

85

2 PL

3 PL

19

23

8.00

1.00

R.50

( .63) THRU ALL

R.25 83 PIVOT PLATE

4.00 6.50

R.25

1.50

44.00 42.00

21.00 23.00

R.25

86 UPPER BASKET GASKET

21.50 19.50

18.00 16.00 R.25

87 LOWER BASKET GASKET

DETAIL B

89

92

2 PL

4 PL

DETAIL C

9190

2 PL2 PL

SK-T1P207-CC

BASKET ASSEMBLYA A

B B

C C

D D

8

8

7

7

6

6

5

5

4

4

3

3

2

2

1

1

Page 8: CORE CATCHER ASSEMBLY - hanford.gov

TITLE:

SIZE DWG. NO. REVB

SHEET 8 OF 12

B

19 BASKET WELDMENT

99

97

98

100

101

1.38

D

D

130

1312 PL (NOT SHOWN)

1/8

1/8 1/4

TYP FOR BOTH BASKETS TO BASKET FRAMESEAL WELD OR APPLY CAULK IN BETWEEN STICH WELDS

1.63

1.63

SECTION D-D

1/8 1-4

42.00

21.00

3.00

97 UPPER BASKET

16.00

19.50

3.00

98 LOWER BASKET

42.00

21.00

19.50

16.00

46.00

49.50

6X .26 THRU ALL .60 X 82°

15X .32 THRU ALL .70 X 82°

99 BASKET FRAMECUT TO CAD FILE

4.75

4.63 4.63

4.75

UP 90° R .13

UP 9

0° R

.13

UP 90° R .13

UP 90° R .13

UP 9

0° R

.13

FLAT PATTERN

UP 90° R .13 UP

90°

R .1

3

UP 90° R .13

UP 90° R .13

UP 9

0° R

.13

FLAT PATTERN

1/8TYP FOR ALL SEAMS

1/8TYP FOR ALL SEAMS

SK-T1P207-CC

BASKET FRAME WELDMENTA A

B B

C C

D D

8

8

7

7

6

6

5

5

4

4

3

3

2

2

1

1

Page 9: CORE CATCHER ASSEMBLY - hanford.gov

TITLE:

SIZE DWG. NO. REVB

SHEET 9 OF 12

B

7 SHAFT PULLEY ASSEMBLY

524 PL

8 IDLER ASSEMBLY

1052 PL

106

107

1082 PL

270°

3.00

1.13 .75 .63

.25

3.95

5.32

1.57

( .31) THRU ALL

THREAD FOR 5/8-11 UNC

46 ACORN DRIVE NUT

2.75

2.75 1.75

1.75

1.55 THRU( 1.78) .25

4X ( .32)

R.25 TYP

51 BEARING RETAINER

41.70

2.80 TYP

15X .20 THRU ALL1/4-20 UNC THRU ALL 1.00 100 UPPER WIPER MOUNTING LEDGE

15.70

2.20 TYP 7X .20 THRU ALL

1/4-20 UNC THRU ALL

1.00 101 LOWER WIPER MOUNTING LEDGE

(2.00) TO FIT SOCKET OF SAME NOMINAL SIZE

2.19

3.00

E

E

49

102

47

103

104

50

MATCH DRILL HOLE AFTER INSTALLING NUT AND INSTALL SUITABLE COTTER PIN

51

SECTION E-E

53

54

1.50

1.00

2.90 1.06

106 IDLER

45 X 0.05 TYP

.50 3.86

.50

F

107 IDLER SHAFT

45 X 0.05 TYP

6.00

1.50

105 IDLER PLATECUT TO CAD FILE

.030+-.002.000

.474±.002 .13

DETAIL F

SK-T1P207-CC

MISC. COMPONENTSA A

B B

C C

D D

8

8

7

7

6

6

5

5

4

4

3

3

2

2

1

1

Page 10: CORE CATCHER ASSEMBLY - hanford.gov

TITLE:

SIZE DWG. NO. REVB

SHEET 10 OF 12

B

10 PIVOT BAR ASSEMBLY

110

58326 PL

6 PL31

6 PL 304 PL

4 PL32314 PL

2 PL109

1112 PL

112

PRESS FIT ITEM 109 INTO ITEM 110

1132 PL

114

115

4 PL

4 PL

24

24

2 PL 5.00

8.00

4X .26 THRU ALL5/16-18 UNC THRU ALL

1.35 THRU( 1.78) .25

103 UPPER SHAFT PULLEY MOUNTING PLATECUT TO CAD FILE

8.00

5.00

1.35 THRU( 1.69) .38

104 LOWER SHAFT PULLEY MOUNTING PLATECUT TO CAD FILE

1.75

26.80

.75 34.38

2.38 3.63

1.44

.63

.75

1.00 .75 .63

.31

1.50

R.06

102 GEARBOX DRIVE SHIFT

KEYWAY TO FIT ITEM 129

2.25

4.00

104 HORIZONTAL PIVOT PLATECUT TO CAD FILE

SIZE TO PRESS FIT ITEM 109

111 VERTICAL PIVOT BLOCK

( .63) SIZE TO PRESSFIT ITEM 113

.25

.25

.63 1.50

3.00 .13

1.50

R.13

1.00

1.50

.38

3.00

.63

2.38

2X .33 THRU ALL3/8-24 UNF THRU ALL

2.38

2.50

.50

SK-T1P207-CC

MISC. COMPONENTSA A

B B

C C

D D

8

8

7

7

6

6

5

5

4

4

3

3

2

2

1

1

Page 11: CORE CATCHER ASSEMBLY - hanford.gov

TITLE:

SIZE DWG. NO. REVB

SHEET 11 OF 12

B

14 3-INCH CONNECTOR PLATE WELDMENT

118

119

120

15 2-INCH CONNECTOR PLATE WELDMENT

121 1222 PL

9.09

6.50

1.35 THRU( 1.78) .25

4X .26 THRU ALL5/16-18 UNC THRU ALL

118 3-INCH CONNECTOR UPPER PLATECUT TO CAD FILE

5.50

8.00

1.38 THRU( 1.69) .38

119 3-INCH CONNECTOR LOWER PLATECUT TO CAD FILE

4.00

3.75

120 3-INCH CONNECTOR BASE PLATECUT TO CAD FILE

3.00

1/4WRAP ENDS

5.25

5.00

121 2-INCH CONNECTOR SIDE PLATECUT TO CAD FILE

4.00

5.25

122 2-INCH CONNECTOR BASE PLATECUT TO CAD FILE

3.00

1/4

1/4 (1/4)TYP, WRAP ENDS

1/4 (1/4)TYP, WRAP ENDS

SK-T1P207-CC

CONNECTOR PLATE WELDMENTSA A

B B

C C

D D

8

8

7

7

6

6

5

5

4

4

3

3

2

2

1

1

Page 12: CORE CATCHER ASSEMBLY - hanford.gov

TITLE:

SIZE DWG. NO. REVB

SHEET 12 OF 12

B

17 2-INCH ANCHOR PIN WELDMENT

123124

16 3-INCH ANCHOR PIN WELDMENT

126 125

3.38 3.12 2.62

2.17 1.94

R.50

R.38

0

3.12 3.31

3.62 3.69

7.94

J

J

123 2-INCH ANCHOR PINREFER TO CAD FILE FOR DETAIL

3.00

2.38

1.25

2.00

4X .42 1.001/2-13 UNC 1.00

124 2-INCH ANCHOR BLOCK

5.00 4.62 4.00

3.20

3.06

0

4.94 5.37 5.56 5.63

11.63

K

K

125 3-INCH ANCHOR PINREFER TO CAD FILE FOR DETAIL

3.00

3.50

4X .42 1.001/2-13 UNC 1.00 1.25

1.75

126 3-INCH ANCHOR BLOCK

R1.69 2.75

R2.50 4.00

1/4 (1/4)

1/4

.50

1/4 (1/4)

1/4

.06

1.88

R1.37

1.19

SECTION J-J

.06 R1.62

2.76

1.37

SECTION K-K

SK-T1P207-CC

ANCHOR PIN WELDMENTSA A

B B

C C

D D

8

8

7

7

6

6

5

5

4

4

3

3

2

2

1

1