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Page 1: Content Brief introduction - scantubesteel.com · 3.New Ti-alloy forging for Airbus Brief introduction. 4. ... CATIA V5 R23 Simulation software ... (Macro) Brief introduction
Page 2: Content Brief introduction - scantubesteel.com · 3.New Ti-alloy forging for Airbus Brief introduction. 4. ... CATIA V5 R23 Simulation software ... (Macro) Brief introduction

Content

Brief introduction1

Strategy2

Page 3: Content Brief introduction - scantubesteel.com · 3.New Ti-alloy forging for Airbus Brief introduction. 4. ... CATIA V5 R23 Simulation software ... (Macro) Brief introduction

Supervising body: China Aviation Industry Corporation (AVIC)

Founded: June,1965

Area: 530,000 Square meters (530 acre) (old facility)

Employees: 2,200

Total Turnover in 2014: $260 Millions

Export turnover in 2014: $14Millions

Three top international customers: Boeing, Airbus, MBD

Brief introduction

Page 4: Content Brief introduction - scantubesteel.com · 3.New Ti-alloy forging for Airbus Brief introduction. 4. ... CATIA V5 R23 Simulation software ... (Macro) Brief introduction

Xi’an

HYFC Sanyuan base

HYFC Jingwei base

Xi’an Airport

Location

Brief introduction

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8.5

10.07

14.515.8

13.514

0123456789

101112131415161718

2009 2010 2011 2012 2013 2014

155

190

250 255 255 260

0

50

100

150

200

250

300

2009 2010 2011 2012 2013 2014

Million US Dollar

2009~2014 Total turnover 2009~2014 export turnover

Million US Dollar

Financial growth summary

Brief introduction

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Civil

Defense Export

Core Business

Brief introduction

Aviation、Aerospace、shipbuilding

Aviation 、Steam & gas turbine blade

Steam & gas turbine blade、Nuclear power blade, High speed train forgings

Page 7: Content Brief introduction - scantubesteel.com · 3.New Ti-alloy forging for Airbus Brief introduction. 4. ... CATIA V5 R23 Simulation software ... (Macro) Brief introduction

The Presiden

t

Vice president CFO Assistant

of PresidentVice

presidentVice

presidentVice

presidentVice

presidentAssistant

of President

AdministrationOffice

Purchasing Equipment

Dept.

EnergySupply Dept.

Tech. Center

Purchasing Dept.

Financial Dept.

Domestic Sale Dept.

Civil ProductsCompany

Casting Plant

HR Dept. Quality Dept.

Test Cente

r

Equipment Dept.

Production Dept.

Big Forging Plant

Machining

Plant

Press Plant

HTPlant

Small Forging Plant

I&E Dept.

Project management

Dept.

Office Managemen

tDept.

Organization chart

Brief introduction

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Brief introductionInternational cooperation status

Page 10: Content Brief introduction - scantubesteel.com · 3.New Ti-alloy forging for Airbus Brief introduction. 4. ... CATIA V5 R23 Simulation software ... (Macro) Brief introduction

Brief introductionInternational cooperation status

Page 11: Content Brief introduction - scantubesteel.com · 3.New Ti-alloy forging for Airbus Brief introduction. 4. ... CATIA V5 R23 Simulation software ... (Macro) Brief introduction

B747-8 Ti-alloy forgingMaterial: Ti6Al4V Size: 2100×580×350Equipment:630KJ

B747-4 Ti-alloy forgingMaterial:Ti6Al4V Size: 1800×320×80Equipment:630KJ

1.Typical Ti-alloy forging for Boeing & Rolls-Royce

Brief introductionHYFC Ti-alloy forging

Page 12: Content Brief introduction - scantubesteel.com · 3.New Ti-alloy forging for Airbus Brief introduction. 4. ... CATIA V5 R23 Simulation software ... (Macro) Brief introduction

A320 Ti-alloy forgingMaterial: Ti6Al4V Size: 580×560×65Equipment:630KJ

A340 Ti-alloy forgingMaterial: Ti6Al4V Size: 550×402×130Equipment:400KJ

A340 Ti-alloy forgingMaterial: Ti6Al4V Size: 600×52×98Equipment:630KJ

2.Typical Ti-alloy forging for Airbus

Brief introductionHYFC Ti-alloy forging

Page 13: Content Brief introduction - scantubesteel.com · 3.New Ti-alloy forging for Airbus Brief introduction. 4. ... CATIA V5 R23 Simulation software ... (Macro) Brief introduction

A320 NEO PW Ti-alloy forgingMaterial: Ti6Al4V Equipment:630KJ

3.New Ti-alloy forging for Airbus

Brief introduction

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4.HYFC Ti-alloy forging for Rolls-Royce

Brief introduction

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HYFC Ti-alloy forging

5.Developing Ti-alloy forging.

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1.Typical Landing Gear forging for MBD

A340 steel forging

Material:300M

Size:932×182×70mm

Equipment:8,000T

A340 steel forging

Material:300M

Size:833x584x170mm

Equipment:630KJ

HYFC Landing Gear Forging

Brief introduction

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2.Typical Landing Gear forging for UTAS

B747 steel forging

Material:4340M

Size:1800×425×363mm

Equipment:630KJ

737 steel forging

Material:300M

Size: 926*490*229 mm

Equipment:400KJ

HYFC Landing Gear Forging

Brief introduction

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B787 A350

DVI forgings for MBD

Brief introduction

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1.Open Die forging equipment:Air-hammer:

560Kg; 1Ton; 2 Ton; 3 Ton

Hydraulic Presses: 100T; 1,600T;2500T

Ring Rolling Machines: 350mm;1,200mm;2,200mm,2,500mm

HYFC Facility capability

Brief introduction

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2.Closed die forging equipment:Air-hammer: 1 Ton; 2Ton; 3Ton; 5Ton Counter-blow hammer: 160KJ; 250KJ; 400KJ; 2 sets 630KJScrew press: 300Ton; 1,000Ton; 8,000TonOil hydraulic Presses: 3,150Ton; 10,000 Ton;20,000 Ton

HYFC Facility capability

Brief introduction

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3.NDT equipment HYFC can perform Contact & immersion UT , PT, MT and X-ray test.

HYFC Facility capability

Brief introduction

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HF fatigue test Spectrum analysermetallographic microscope

Micro hardness tester Gas analyser Gas analyser

HYFC Inspection Equipment

Brief introduction

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Our advanced engineering and design team allow us to process and methods to effectively meet the requirements of our customers.(1)Use of simulation software which can predict metal flow, stress and temperature.(2)Our dedicated engineering team use the design systems such as : 2-D software: CAXA20103-D software: CATIA V5 R23Simulation software: Deform and forge 2013

Brief introductionHYFC Engineering & design capability

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Check2D Drawing3D ModelCustomer

N

Y

CompileTec.

Scheme

2D Drawing3D Model

HYFCSimulation

Optimizationof process parameters

Compileall of the

MOM

SubmitMOM to

CustomerApprovalFAI

SubmitDVI to

CustomerApprovalMass

Production

N

Y

Y

N

Die-makingDesign Route

Brief introduction

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ISO9001 2008: AS9100C Approval:Quality management system

Nadcap approval:Non destructive test-MPI&PT

Heat treatmentTest lab

Test lab approval:ISO17025:2005

Brief introductionHYFC Quality System Assurance

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Nadcap Audit for LaboratoriesHydrogen

Nitrogen1 Chemical AnalysisOxygen

Room Temperature Tensile

Elevated Temperature Tensile

Stress Rupture2 Mechanical Testing

Impact

Metallography(general)

Near Surface Examinations‐Microindentation(Surface)3

Metallography and MicroindentationHardness

Metallography(Macro)

Brief introductionHYFC Quality System Assurance

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Nadcap Audit for LaboratoriesBrinell Hardness

4 Hardness Testing (Macro)Rockwell Hardness

5 Mechanical Testing Standard Specimen Machining

6 Specimen Heat Treating Specimen Heat Treating

Penetrant Test

Magnetic Particle Inspection7 NDTUltrasonic Test(will be approved by the end of 2015)

HYFC Quality System Assurance

Brief introduction

Page 28: Content Brief introduction - scantubesteel.com · 3.New Ti-alloy forging for Airbus Brief introduction. 4. ... CATIA V5 R23 Simulation software ... (Macro) Brief introduction

Various material products by Market sales

HYFC Ti-alloy forging

Brief introduction

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HYFC Supply Chain Management

AIRBUS

Boeing

Rolls-RoyceBaoTiTi-alloy

HYFC

NMB

GE

TATA STEEL MBD

UTAS

LAMC AIRBUS

VSMPOTi-alloy

A&D STEEL

Gloria STEEL

DEW STEELMecarer

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HYFC Jingwei base

HYFC Ti-alloy forging

HYFC Xi'an Jingwei base is located in Xi'an Economic and Technological Development Zone. This new base construction project includes 20,000 Tonshydraulic press, 35,000 tons Electric screw press, rough machining and die-making production line and one numerical simulation center.

Bird view of Jingwei base

HYFC Jingwei base

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Technical Parameters of 20,000T Heavy-duty Close Die & isothermal Forging Hydraulic Press

(1)Nominal Pressure200MN(20000Tons)

(2)Stroke1600mm

(3) Max. Closure Height3600mm

(4)Work-table Dimension4000×6000mm

(5) Speed of closed die forging0.5-10mm/s

(6) Speed of Isothermal forging0.005-0.5mm/s

HYFC Jingwei base

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20,000 Ton hydraulic press have been put into production.

HYFC Jingwei base

HYFC Ti-alloy forging

Page 33: Content Brief introduction - scantubesteel.com · 3.New Ti-alloy forging for Airbus Brief introduction. 4. ... CATIA V5 R23 Simulation software ... (Macro) Brief introduction

Content

Brief introduction1

Strategy2

Page 34: Content Brief introduction - scantubesteel.com · 3.New Ti-alloy forging for Airbus Brief introduction. 4. ... CATIA V5 R23 Simulation software ... (Macro) Brief introduction

1. HYFC extends the supply chain, not only produce forgings, also perform the rough machining.

Strategy

The short term strategy

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CNC machine center

Strategy

Page 36: Content Brief introduction - scantubesteel.com · 3.New Ti-alloy forging for Airbus Brief introduction. 4. ... CATIA V5 R23 Simulation software ... (Macro) Brief introduction

CNC machine center

Strategy

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StrategyOther Machining Equipment

Page 38: Content Brief introduction - scantubesteel.com · 3.New Ti-alloy forging for Airbus Brief introduction. 4. ... CATIA V5 R23 Simulation software ... (Macro) Brief introduction

The main parameters of CNC equipment

Strategy

Page 39: Content Brief introduction - scantubesteel.com · 3.New Ti-alloy forging for Airbus Brief introduction. 4. ... CATIA V5 R23 Simulation software ... (Macro) Brief introduction

The main parameters of CNC equipment

Strategy

Page 40: Content Brief introduction - scantubesteel.com · 3.New Ti-alloy forging for Airbus Brief introduction. 4. ... CATIA V5 R23 Simulation software ... (Macro) Brief introduction

2-Φ12H8

Thickness is 15mm

Machining Products

Strategy

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Thickness is 12mm

2-Φ12H8

Machining Products

Strategy

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The short term strategy

Strategy

4. Export revenue in 2014 is $14 Millions and will reach $25 Millions in 2015

3. sales revenue in 2014 is $260 Millions and will reach $320 Millions in 2015

2. Going into business field of MBD Ti-alloy forgings and midsize forging

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Strategy

Five-year-Investment plan

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Five-year-Investment plan

Strategy

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