content · 2017. 10. 12. · content ganter – product overview 1.0 operating parts → page 2 2.0...

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Content Ganter – Product overview 1.0 Operating parts → Page 2 2.0 Clamping parts → Page 4 3.0 Machine parts → Page 6 Ganter – the catalogue Page after page of quality → Page 10 Ganter – the company The leading partner for Standard Parts Page 12 Standard Parts in real time Page 14 Standard Parts for special requirements Page 16 Standard Parts in Hygienic Design Page 18 Standard Parts for profile systems Page 20 Modification standards Page 22 From the idea to the solution Page 24 Annexe Modification standards Page 1420 Details about load capacity Page 1448 Extracts from relevant DIN- / ISO-standards Page 1476 Material characteristics Page 1483 Surface treatments Page 1492 Thread lockings Page 1495 Table of contents Alphabetical product index → Page 1498 Numerical product index → Page 1514 With the publication of this catalogue, all previous issues become invalid. Technical details are subject to change without notice. The details given herein comply with state of the art engineering at the time of printing. We reserve the right to amend errors and to remove individual articles from the product assortment. The products listed in this catalogue have been developed as standard products with the aim of covering the widest possible spectrum of requirements. We cannot be held liable and responsible for special applications involving extraordinary or unusual uses or requirements concerning our products. Our design department will be pleased to answer questions on certain product properties such as missing tolerance, dimensional details or strength classes. All rights in the catalogue are held by Otto Ganter GmbH & Co. KG. Reprints, also in extracts, are not permitted. Otto GANTER GmbH & Co. KG, September 2017

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Page 1: Content · 2017. 10. 12. · Content Ganter – Product overview 1.0 Operating parts → Page 2 2.0 Clamping parts → Page 4 3.0 Machine parts → Page 6 Ganter – the catalogue

Content

Ganter – Product overview1.0 Operating parts → Page 22.0 Clamping parts → Page 4 3.0 Machine parts → Page 6

Ganter – the cataloguePage after page of quality → Page 10

Ganter – the companyThe leading partner for Standard Parts → Page 12Standard Parts in real time → Page 14Standard Parts for special requirements → Page 16Standard Parts in Hygienic Design → Page 18Standard Parts for profile systems → Page 20 Modification standards → Page 22 From the idea to the solution → Page 24

AnnexeModification standards → Page 1420Details about load capacity → Page 1448Extracts from relevant DIN- / ISO-standards → Page 1476Material characteristics → Page 1483Surface treatments → Page 1492Thread lockings → Page 1495

Table of contentsAlphabetical product index → Page 1498Numerical product index → Page 1514

With the publication of this catalogue, all previous issues become invalid. Technical details are subject to change without notice. The details given herein comply with state of the art engineering at the time of printing. We reserve the right to amend errors and to remove individual articles from the product assortment. The products listed in this catalogue have been developed as standard products with the aim of covering the widest possible spectrum of requirements. We cannot be held liable and responsible for special applications involving extraordinary or unusual uses or requirements concerning our products. Our design department will be pleased to answer questions on certain product properties such as missing tolerance, dimensional details or strength classes. All rights in the catalogue are held by Otto Ganter GmbH & Co. KG. Reprints, also in extracts, are not permitted.Otto GANTER GmbH & Co. KG, September 2017

Page 2: Content · 2017. 10. 12. · Content Ganter – Product overview 1.0 Operating parts → Page 2 2.0 Clamping parts → Page 4 3.0 Machine parts → Page 6 Ganter – the catalogue

1.1 Operatingwith handles and knobs

Revolving handles Fixed handles Retractable handles Knobs Gear lever handles T-handles

Page 26

1.2 Operatingby using machine and device handles

Cabinet „U“ handles Arch handles Finger handles Folding handles Tubular handles Ledge handles Gripping trays

Page 70

Operating parts1.0

Page 2 Product overview|

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1.4 Adjusting, positioning, lockingwith and without position indication

Rulers Levels Scale rings Control knobs Indexing mechanisms Position indicators analog Position indicators digital

Page 232

1.3 Adjustingwith handwheels and cranks

Spoked handwheels Disc handwheels Handwheels with retractable handle Safety handwheels Control handwheels Cranked handles Cranked handles with retractable handle Indexing cranked handles

Page 166

Product overview Page 3|

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2.1 Tensioning, clamping, switchingwith levers

Adjustable hand levers, tension levers Safety hand levers, tension levers Ratchet spanners Clamping levers, tension levers Control levers Split hubs

Page 310

2.2 Tensioning, clampingwith knobs

Star knobs Three-lobe knobs Wing screws / Wing nuts Knurled knobs Knurled screws / Knurled nuts

Page 386

Clamping parts2.0

Page 4 Product overview|

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2.3 Tensioningwith eccentric cams and wedge clamps

Clamping levers with eccentrical cam Cam point levers Wedge clamps Centring bore clamps

Page 464

2.4 Tensioningwith clamping mechanisms

Toggle clamps Pneumatically operated clamps Toggle latches

Page 490

Product overview Page 5|

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3.1 Indexing, locking, blockingwith pins and ball-shaped elements

Indexing plungers Cam action indexing plungers Spring plungers Locking pins with axial lock

Page 626

3.2 Mounting, positioning, levellingwith screws, clamping and supporting elements

Swing bolts / Shoulder screws / Thrust bolts Thrust pads Nuts Washers Positioning elements / Clamping pads Levelling sets Set collars Nuts / Bolts for T-Slots Retaining cables

Page 764

Machine parts3.0

Page 6 Product overview|

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3.4 Installing, lifting, dampeningwith levelling feet, lifting gear and rubber elements

Levelling feet Lifting eye bolts / Lifting eye nuts Load rings / Lifting points Shackles Lifting pins Rubber buffers

Page 1006

3.3 Hinging, latching, lockingof doors and covers

Latches with / without clamping function Hook-type latches Latches with indexing function Edge protection profiles with / without seal Hinges with / without additional function Hinges with electrical switching function

Page 882

Product overview Page 7|

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3.6 Moving, transferring, connectingwith shafts and joints

Universal joints Universal joint shafts Ball joint heads Fork joints / Fork heads Angled ball joints Ball joints Quick-fit couplings

Page 1136

3.7 Connecting, assemblingwith clamping and connecting elements

Tube clamp connectors Clamp mountings Tubes / Rods

Page 1174

3.5 Controlling, venting, sealingof liquids and gases

Oil level sight glasses Oil level indicators Threaded plugs / Sealing plugs Oil drain valves Breather filters / Breather valves

Page 1090

3.0 Machine parts

Page 8 Product overview|

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3.0 Machine parts

3.9 Holdingwith magnets

Retaining magnets, disc-shaped Retaining magnets, rod-shaped Button-type magnets / U-magnets Magnets Screws with retaining magnet Raw magnets

Page 1374

3.8 Adjusting, movingwith guides, spindles and ball rollers

Linear slides Linear guide rail systems Adjustable slide units Linear actuators / Linear actuator connectors Roller rail assemblies / Ball rail assemblies Ball transfer units / Guide rollers

Page 1280

Product overview Page 9|

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Page 10 |

Page 310 2.1 Tensioning, clamping, switching with levers| 2.1 Tensioning, clamping, switching with levers Page 311|

2.1 Tensioning, clamping, switching with leversAdjustable hand levers / tension levers Safety hand levers / tension levers Ratchet spanners Clamping levers / tension levers Control leversSplit hubs

1.1

1.2

1.3

1.4

2.2

2.3

2.4

2.1

3.1 Indexing, locking, blockingwith pins and ball-shaped elements

Indexing plungers Cam action indexing plungers Spring plungers Locking pins with axial lock

Page 626

3.2 Mounting, positioning, levellingwith screws, clamping and supporting elements

Swing bolts / Shoulder screws / Thrust bolts Thrust pads Nuts Washers Positioning elements / Clamping pads Levelling sets Set collars Nuts / Bolts for T-Slots Retaining cables

Page 764

Machine parts3.0

Page 6 Product overview|

3.4 Installing, lifting, dampeningwith levelling feet, lifting gear and rubber elements

Levelling feet Lifting eye bolts / Lifting eye nuts Load rings / Lifting points Shackles Lifting pins Rubber buffers

Page 1006

3.3 Hinging, latching, lockingof doors and covers

Latches with / without clamping function Hook-type latches Latches with indexing function Edge protection profiles with / without seal Hinges with / without additional function Hinges with electrical switching function

Page 882

Product overview Page 7|

2.1 Tensioning, clamping, switchingwith levers

Adjustable hand levers, tension levers Safety hand levers, tension levers Ratchet spanners Clamping levers, tension levers Control levers Split hubs

Page 310

2.2 Tensioning, clampingwith knobs

Star knobs Three-lobe knobs Wing screws / Wing nuts Knurled knobs Knurled screws / Knurled nuts

Page 386

Clamping parts2.0

Page 4 Product overview|

2.3 Tensioningwith eccentric cams and wedge clamps

Clamping levers with eccentrical cam Cam point levers Wedge clamps Centring bore clamps

Page 464

2.4 Tensioningwith clamping mechanisms

Toggle clamps Pneumatically operated clamps Hook clamps

Page 490

Product overview Page 5|

Page after page of qualityQuality and customer orientation are Ganter’s top priority in the development

of standard parts. The same principle applies to the Ganter catalogue:

You can find the desired product in just three steps.

Main overview of product groups

On the initial pages of the catalogue,

you will find an overview of all 17

product groups, divided into the main

groups of “Operating parts”,

“Clamping parts” and “Machine parts”.

This helps with the initial orientation.

Product group

Section start page

Overview of individual products

The thumb index takes you to an over-

view of all standard parts of a product

group. This overview allows you to

select a specific product.

Standard sheet

The Ganter standard sheet is struc-

tured identically for all standard parts.

It clearly provides all relevant informa-

tion about the product, with references

to any accessories, product alterna-

tives or other technical information.Page 319|2.1 Tensioning, clamping, switching with levers

1 2 3

l1 d1 l2 d3 d4 h1 h2 h3 h4 Stroke

30 M 3 - 6 8 10 12 16 - - - 10 13 24,5 4 31 3,5 30 M 4 - 12 16 20 25 32 - - - 10 13 24,5 4 31 3,5 30 M 5 M 6 12 16 20 25 32 40 50 - 10 13 24,5 4 31 3,5 45 M 4 - 12 16 20 25 32 - - - 10 13 24,5 4 34 3,5 45 M 5 M 6 12 16 20 25 32 40 50 - 10 13 24,5 4 34 3,5 63 M 6 M 8 12 16 20 25 32 40 50 63 13,5 17,5 31 6,5 45 4 63 M 10 - 20 25 32 40 50 63 80 - 13,5 17,5 31 6,5 45 4 78 M 8 M 10 16 20 25 32 40 50 63 80 16 21 36 8 54 4 78 M 12 - 25 32 40 50 63 80 - - 16 21 36 8 54 4 92 M 10 M 12 16 20 25 32 40 50 63 80 19 24 43 11 64 4 92 M 16 - 25 32 40 50 63 80 - - 19 24 43 11 64 4 108 M 12 M 16 25 32 40 50 63 80 120 - 23 30 50,5 12 75 5

GN 300 Adjustable hand leversZinc die casting, threaded stud steel

1 l12 d1

3 l2

4 Color (Finish)

How to order

1 2 3 4

GN 300-63-M8-25-SW

Adjustable hand levers GN 300 are ideal whenever parts have to be clamped in a confined space or in a particular lever position. The cen-tre insert is connected to the lever via serrations which can easily be disengaged.

Pulling the lever, disengages the serrations and allowing it to be swivelled to the ideal clamping position. On releasing the lever the serrations automatically re-engage.

see also...• Adjustable hand levers GN 300.1 (threaded stud Stainless Steel) → Page 323

• Adjustable Stainless Steel-Hand levers GN 300.5 (matt shot-blasted) → Page 325

• Flat adjustable hand levers GN 302 → Page 335

• Adjustable hand levers GN 300.4 (with increased clamping force) → Page 333

• Adjustable hand levers GN 303 (with push button) → Page 329

Information

• Handle Zinc die casting

• plastic coated black, RAL 9005, textured finish SW black, RAL 9011, silk finish SZ orange, RAL 2004, textured finish OS red, RAL 3000, textured finish RS silver, RAL 9006, textured finish SR

• chrome-plated CR

• uncoated RH slide grinded

• Threaded stud and retaining screw Steel - Tensile strength class 5 - blackened

• RoHS compliant

Specification 4

Page 312 2.1 Tensioning, clamping, switching with levers|

Adjustable hand levers, tension levers

GN 300Adjustable hand leversZinc die casting, bushing steelPage 318

GN 300.1Adjustable hand leversZinc die casting, bushing Stainless SteelPage 322

GN 300Adjustable hand leversZinc die casting, threaded stud steel Page 319

GN 300.1Adjustable hand leversZinc die casting, threaded stud Stainless Steel Page 323

GN 306Adjustable hand leversZinc die casting, threaded stud steelwith special tippedPage 320

GN 300.5 Adjustable Stainless Steel- Hand levers matt shot-blastedPage 324

GN 300.6 Adjustable Stainless Steel- Hand levers electropolishedPage 324

GN 303.1Adjustable hand levers with push button, Zinc die casting, bushing Stainless SteelPage 330

GN 303Adjustable hand levers with push button, Zinc die casting, threaded stud steelPage 329

GN 303Adjustable hand levers with push button, Zinc die casting, bushing steelPage 328

GN 303.1Adjustable hand levers with push button, Zinc die casting, threaded stud St. SteelPage 331

GN 300.6 Adjustable Stainless Steel- Hand lever electropolishedPage 325

GN 300.5Adjustable Stainless Steel- Hand levers matt shot-blastedPage 325

2.1 Tensioning, clamping, switching with levers

GN 305Adjustable hand levers with threaded studHygienic DesignPage 327

GN 305Adjustable hand levers with threaded bushingHygienic DesignPage 326

2.1 Tensioning, clamping, switching with levers Page 313|

2.1 Tensioning, clamping, switching with levers continued

Adjustable hand levers, tension leverscontinued GN 300.4

Adjustable hand levers increased clamping forceZinc die casting, bushing steelPage 332

GN 300.4Adjustable hand levers increased clamping forceZinc die casting, threaded stud steelPage 333

GN 302Flat adjustable hand leversZinc die casting, bushing steelPage 334

GN 101Adjustable hand leversZinc die casting, threaded stud steel Page 337

GN 603Adjustable hand levers with releasing buttonPlastic, threaded stud steelPage 343

GN 603Adjustable hand levers with releasing buttonPlastic, bushing brassPage 342

GN 604.1Adjustable hand leversPlastic, threaded stud Stainless SteelPage 341

GN 604.1Adjustable hand leversPlastic, bushing Stainless SteelPage 340

GN 604Adjustable hand leversPlastic, bushing steelPage 338

GN 604Adjustable hand leversPlastic, bushing steelPage 339

GN 302Flat adjustable hand leversZinc die casting, threaded stud steel Page 335

GN 101Adjustable hand leversZinc die casting, bushing steelPage 336

GN 603.1Adjustable hand levers with releasing buttonPlastic, bushing Stainless SteelPage 344

GN 603.1Adjustable hand levers with releasing buttonPlastic, threaded stud St. SteelPage 345

GN 212.3Adjustable tension leversSteel, blackenedPage 346

Ganter – the catalogue

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Page 11|

Page 319|2.1 Tensioning, clamping, switching with levers

1 2 3

l1 d1 l2 d3 d4 h1 h2 h3 h4 Stroke

30 M 3 - 6 8 10 12 16 - - - 10 13 24,5 4 31 3,5 30 M 4 - 12 16 20 25 32 - - - 10 13 24,5 4 31 3,5 30 M 5 M 6 12 16 20 25 32 40 50 - 10 13 24,5 4 31 3,5 45 M 4 - 12 16 20 25 32 - - - 10 13 24,5 4 34 3,5 45 M 5 M 6 12 16 20 25 32 40 50 - 10 13 24,5 4 34 3,5 63 M 6 M 8 12 16 20 25 32 40 50 63 13,5 17,5 31 6,5 45 4 63 M 10 - 20 25 32 40 50 63 80 - 13,5 17,5 31 6,5 45 4 78 M 8 M 10 16 20 25 32 40 50 63 80 16 21 36 8 54 4 78 M 12 - 25 32 40 50 63 80 - - 16 21 36 8 54 4 92 M 10 M 12 16 20 25 32 40 50 63 80 19 24 43 11 64 4 92 M 16 - 25 32 40 50 63 80 - - 19 24 43 11 64 4 108 M 12 M 16 25 32 40 50 63 80 120 - 23 30 50,5 12 75 5

GN 300 Adjustable hand leversZinc die casting, threaded stud steel

1 l12 d1

3 l2

4 Color (Finish)

How to order

1 2 3 4

GN 300-63-M8-25-SW

Adjustable hand levers GN 300 are ideal whenever parts have to be clamped in a confined space or in a particular lever position. The cen-tre insert is connected to the lever via serrations which can easily be disengaged.

Pulling the lever, disengages the serrations and allowing it to be swivelled to the ideal clamping position. On releasing the lever the serrations automatically re-engage.

see also...• Adjustable hand levers GN 300.1 (threaded stud Stainless Steel) → Page 323

• Adjustable Stainless Steel-Hand levers GN 300.5 (matt shot-blasted) → Page 325

• Flat adjustable hand levers GN 302 → Page 335

• Adjustable hand levers GN 300.4 (with increased clamping force) → Page 333

• Adjustable hand levers GN 303 (with push button) → Page 329

Information

• Handle Zinc die casting

• plastic coated black, RAL 9005, textured finish SW black, RAL 9011, silk finish SZ orange, RAL 2004, textured finish OS red, RAL 3000, textured finish RS silver, RAL 9006, textured finish SR

• chrome-plated CR

• uncoated RH slide grinded

• Threaded stud and retaining screw Steel - Tensile strength class 5 - blackened

• RoHS compliant

Specification 4

Clear ordering system

Ganter products generally have informative article codes.

These are composed of the standard number, size and material-specific product

properties and identification numbers for specific design types. For a better

understanding, there is at least one example on every Ganter standard sheet.

Ganter – the catalogue

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Page 12 |

Standard Parts –

for over 100 years

Established in 1894 as a mechanical

workshop, Ganter released the first

catalog for standard parts as early as

1912 – five years before the foundati-

on of the Deutsche Industrie Norm

(DIN). The idea of standardizing indus-

trial products, manufacturing them in

economical lot sizes, storing and sel-

ling them individually was entirely new

at that time. Right to this day, this

principle has been the foundation of

our actions which, thanks to broad

availability and the latest in production

engineering, guarantee ultimate bene-

fits for the customer.

Leading worldwide.

Ganter is at the leading edge in the

development, production and marke-

ting of standard parts for the entire

industry. Quality and volume of pro-

duction selection set the standards

across all industries. Ganter’s stan-

dard parts are offered worldwide

through an efficient sales network.

Quality, advice and availability are

thus guaranteed – wherever you are

located.

Service inclusive

Ganter’s unique range of standard

parts has the appropriate product for

virtually every possible application –

or if not, help is at hand for custo-

mized solutions. One thing is certain,

though: Standard parts from Ganter

come from a single source and offer

the best possible support to the

design and procurement process.

Quick and direct.

Thanks to an efficient logi-

stics approach, Ganter is

capable of delivering stan-

dard parts in the shortest

possible time - anywhere in

the world.

The leading partner for Standard Parts

Ganter – the company

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Page 13|

It’s a given

The name Ganter stands for the absolute best in service and

the company has been certified by TÜV.

Ganter is also certified according to DIN EN ISO 9001 and

ISO 14001.

DIN

Ganter is a longstanding member of the DIN

Deutsches Insitut für Normung e.V.

Strong partners

The Ganter product range has always strictly followed the needs of

the market. This philosophy includes expanding the selection with

products of strategic and sometimes exclusive partners. For example,

Elesa standards – standard parts of plastic with unique design and

quality – have been a fixed part of the Ganter selection for 40 years.

Today, standard parts from Ganter and Elesa are offered on markets

around the world under the shared brand Elesa+Ganter. Other

renowned manufacturers complete the range of products.

Ganter – the company

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Page 14 | Ganter – the website

www.ganter-griff.com

All data and new products immediately at hand:

Ganter allows direct access to all important pieces of

information – from any computer and from any place.

The Ganter website supports users in selecting

appropriate parts, regularly delivers updated information

and - of course - allows orders to be placed online.

Standard Parts in real time

All products online. CAD data

Direct orderService

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Page 15|

Always up to date New standard parts and expanded

selection at your fingertips.

Dialogue-based The dialogue-based selection function

takes you to the proper product quickly and reliably.

All details available Dimensions, material details and other

specifications are shown – 1 to 1, as in the print catalog.

CAD models Download directly to your own computer: the

entire range of standard parts is available in all common 2D

and 3D formats.

Ordering online Order your product easily and conveniently

from Ganter’s webshop. Select your parts in a few easy

steps and manage your selections in an individual list of fa-

vorites. Past order history is easily retrieved and can again

be put into the shopping basket.

Also on DVD All data is also available offline on the Ganter

DVD – including all data sheets in PDF format and CAD

data.

1.2

1.1

33dddd

DVD Catalogue2D- and 3D-DrawingsEdition 01.2016Change 16.1.1Valid in Germany

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Standard Parts.Ganter.

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Ganter – the website1d

KatalogCatalogue

Normelemente. Ganter.

Standard Parts. Ganter.

16.016.0Diese DVD beinhaltet den GANTER- Produktkatalog in digitaler Form sowie CAD-Daten in 2D (DXF) und 3D (IGES).

Unter www.ganter-griff.de finden Sie alle GANTER-Normelemente in zahl -reichen anderen 3D-CAD-Formaten.

On this DVD you can find the electronic version of the GANTER-catalogue as well as the CAD-data in 2D (DXF) and 3D (IGES).

On our website www.ganter-griff.com you find all GANTER Standard Machine Elements in various other 3D-CAD-formats.

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Page 16 | Ganter – the product families

The Hygienic Design product familyStandard parts of the Hygienic Design product family are labeled

with the HD icon. They combine high surface quality, freedom from

dead spaces, non-scooped outer surfaces, and sealed bolting are-

as. A sealing concept based on FEM calculations ensures reliable

contact pressure after installation.

Hygienic Design also means that the time and material needed for

regular cleaning is significantly reduced—which also noticeably

lowers operating costs. See details → Page 18.

The Stainless Steel product familyStandard parts made of rust-proof Stainless Steel grades – designed for use in the food industry, the chemical industry or in general for use in aggressive atmospheres or outdoors. Normally made without galvanic surface treatment, standard parts in the Stainless Steel product family are not only corrosion-resistant, but also precisely fitting and environmentally friendly. For details on the various Stainless Steels of Ganter’s unique range of products → Page 1489.

The Standard Parts for profile systemsGanter‘s product range includes many standard parts for the

construction of profile systems. These include, for example,

cabinet „U“ handles, hinges, tube clamp connectors, mounting

clamps, indexing plungers and T-nuts for profile systems.

Angle pieces GN 960 and GN 961, especially developed by Ganter,

fill out this product offering. See details → Page 20.

Along with the huge offering of standard parts for a wide range of different

applications and uses, Ganter also supplies products with highly specific

properties and characteristics. These are grouped in product families and

marked with appropriate icons, allowing standard parts to be selected

specifically in terms of particular requirements.

Standard Parts for special requirements

Ganter – the product families

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Page 17|Ganter – the product families

The Softline product familyStandard parts fitted with durable elastomer jackets. Their soft,

slip-proof surfaces enhance the force transfer between the

operator’s hand and the operating element – an unbeatable

advantage in moist, oily, greasy, hot or cold environments.

Standard parts in the Softline product family also meet ultimate

ergonomic demands in every respect.

The Erostyle® product familyPerfection in ergonomics and design: The Ergostyle® product family meets the aesthetic demands and need for easy operation required in modern working environments. Functional design supports the visual differentiation of the products and highlights their high quality. Ergostyle® standard parts have been awarded a number of design prizes. They are recognized by the signature: five small dots.

The Cleanline product familyCleanline standard parts were developed for areas where every

component needs to have a clean appearance. That’s why they

come in white as standard. They are typically used for medical,

laboratory or healthcare applications. For plastic Cleanline

standard parts, metal parts like threaded inserts and spindles are

made of Stainless Steel.

Inch sizes availableOur extensive range of products also includes many product series

which are not only available in metric sizes but also inch sizes,

indicated by this symbol. Please contact us with respect to

availability and delivery times.

Ganter – the product families

The ESD product familyPlastic standard parts that are electrically conductive, due to

special materials that counteract static charges. Designed for use

in assembly areas where components sensitive to static electric

charges are handled. The letters ESD on each element indicate

these special antistatic properties under ICE 61340-5-1.

The ATEX product family

Standard parts developed specially for hydraulics and gear

construction, suitable for use in applications with risk of

explosion. Each standard part in this product family includes

complete documentation, providing details and information on

the underlying European Explosive Atmosphere Directive (ATEX).

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Page 18 | Ganter – Hygienic Design

Hygienic Design

Advantages of Hygienic Design

Less and shorter cleaning work (this can be up to 25% of the production time), therefore

- more time available for production- less fresh water consumption- lower energy consumption- less cleaning agent required- less production of waste water- lower total costs and saving of resources

In the food industry, medical technology and the pharmaceutical industry,

product safety and consumer protection are becoming increasingly important.

Due to their specific properties, standard parts in Hygienic Design can assist

the production process in these sensitive areas and facilitate the manufacture

of products with a long shelf life, which are free from preservatives.

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Page 19|Ganter – Hygienic Design

Ganter has solutions

For the standard parts which are listed in Hygienic Design, seals have the central function of protecting dead spaces, gaps and cracks from the penetration of cleaning fluids or product residues.

For this, a defined pre-tension or pressing of the seals and wipers is necessary for a reliable and permanent seal in the installed condition. Within the Hygienic Design product family, seal installation spaces and seal cross sections are calculated and designed with simulation software, so that the necessary surface compression is achieved on installation and the seal material is not subjected to excess pressure.

Depending on the version and the type of use, it may be the case that seals may need to be replaced in case of damage or for preventative maintenance. For this, Ganter supplies the relevant seals as spare parts or offers these under GN 7600 (→ Page 881) as standard parts.

Seals

Since even the smallest weak spots can contaminate entire production lines, Ganter decided to develop a special series of Standard Parts that meet the high requirements of the EHEDG and the 3-A Sanitary Standards.

Design requirements for Hygienic Design

Material- Non-rusting Stainless Steels- FDA and EU compliant plastics and

elastomers Surfaces - Surfaces must be able to be cleaned- Steps due to appliance configurations

which are not aligned must be avoided- Seals must be designed so that no gaps

occur- O-ring grooves must be hygienically

designed- Contact with the product to be manufac-

tured must be ruled out- Corners should preferably have a radius

of 6 mm or more Design / GeometryThe interior and exterior areas of all appli-ances, components or piping must be self-draining or be able to be drained and easy to clean. Surface properties and roughnessEasy to clean with Ra < 0.8 μm

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Page 20 |

Type A Type B Type C Type D

Ganter‘s product range includes many standard parts for

the construction of profile systems. These include, for example,

cabinet „U“ handles, hinges, tube clamp connectors, mounting clamps,

indexing plungers and T-nuts for profile systems.

Angle pieces GN 960 and GN 961, especially developed by Ganter, fill

out this product offering.

Standard Parts for profile systems

Product family standard parts

for profile systems

All standard parts in this product fami-

ly are indicated by this special icon,

which makes navigation easier and

shows at a glance that this is a Ganter

standard with profile system compati-

bility.

Driven by dedication to consistent ser-

vice, Ganter now also offers matching

assembly sets - in the tried and tested

style of Ganter‘s own standard. The

new assembly set standards (GN 965

and GN 968) each consist of T-Nuts

for the T-Slots of the profile system

and screws.

Assembly sets GN 965

For profile systems of the current grid

dimensions 30 and 40 mm with slot

widths 6 and 8 mm, GN 965

(→ Page 1428) offers the required

screw head types and lengths - for all

possible fastening situations. The

T-nuts, also separately available as

GN 506 (→ Page 872), can be used in

any location by swiveling them into the

slot. A guide step and a spring

element (ball/thrust spring) simplify the

installation.

Assembly sets GN 968

If installing to a profile with grid dimen-

sions 30, 40 or 45 mm with slot widths

8 and 10 mm, then GN 968

(→ Page 1438) offers all the required

fastening parts. The supplied T-nuts

GN 505 (→ Page 878) can also be

used at any location by turning them

into the profile slot.

Ganter – Profile systems

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Sensor holders GN 271.4 → Page 1239

GN 271.4-B12-... GN 271.4-B18-...

- GN 965-8-M5-18-A

Swivel clamp connector joints GN 281 → Page 1230

GN 281-... - GN 965-8-M5-18-A

Tubular handles GN 333 → Page 136

GN 333-28-...-B-... GN 965-6-M6-25-A GN 965-8-M6-28-A

Tubular handles GN 333.1 → Page 130

GN 333.1-28-...-B-... GN 965-6-M6-14-C GN 965-8-M6-16-C

Oval tubular handles GN 334.1 → Page 143

GN 334.1-36-... - GN 965-8-M8-16-C

Assembly sets GN 965

Compatible GN standardsin ascending order of the standard numbers

GN 965 Assembly sets for profile systems 30 / 40 continued

Page 1432 | Modification standards

Sensor holders GN 271.4 → Page 1239

GN 271.4-B12-... GN 271.4-B18-...

- GN 965-8-M5-18-A

Swivel clamp connector joints GN 281 → Page 1230

GN 281-... - GN 965-8-M5-18-A

Tubular handles GN 333 → Page 136

GN 333-28-...-B-... GN 965-6-M6-25-A GN 965-8-M6-28-A

Tubular handles GN 333.1 → Page 130

GN 333.1-28-...-B-... GN 965-6-M6-14-C GN 965-8-M6-16-C

Oval tubular handles GN 334.1 → Page 143

GN 334.1-36-... - GN 965-8-M8-16-C

Assembly sets GN 965

Compatible GN standardsin ascending order of the standard numbers

GN 965 Assembly sets for profile systems 30 / 40 continued

Page 1432 | Modification standards

Sensor holders GN 271.4 → Page 1239

GN 271.4-B12-... GN 271.4-B18-...

- GN 965-8-M5-18-A

Swivel clamp connector joints GN 281 → Page 1230

GN 281-... - GN 965-8-M5-18-A

Tubular handles GN 333 → Page 136

GN 333-28-...-B-... GN 965-6-M6-25-A GN 965-8-M6-28-A

Tubular handles GN 333.1 → Page 130

GN 333.1-28-...-B-... GN 965-6-M6-14-C GN 965-8-M6-16-C

Oval tubular handles GN 334.1 → Page 143

GN 334.1-36-... - GN 965-8-M8-16-C

Assembly sets GN 965

Compatible GN standardsin ascending order of the standard numbers

GN 965 Assembly sets for profile systems 30 / 40 continued

Page 1432 | Modification standards

Sensor holders GN 271.4 → Page 1239

GN 271.4-B12-... GN 271.4-B18-...

- GN 965-8-M5-18-A

Swivel clamp connector joints GN 281 → Page 1230

GN 281-... - GN 965-8-M5-18-A

Tubular handles GN 333 → Page 136

GN 333-28-...-B-... GN 965-6-M6-25-A GN 965-8-M6-28-A

Tubular handles GN 333.1 → Page 130

GN 333.1-28-...-B-... GN 965-6-M6-14-C GN 965-8-M6-16-C

Oval tubular handles GN 334.1 → Page 143

GN 334.1-36-... - GN 965-8-M8-16-C

Assembly sets GN 965

Compatible GN standardsin ascending order of the standard numbers

GN 965 Assembly sets for profile systems 30 / 40 continued

Page 1432 | Modification standards

Selection of the appropriate assembly sets

Ganter offers many products which are compatible with the most common T-Slot profile systems.

Pages 1430 - 1437 (GN 965) and pages 1440 - 1447 (GN 968) show the table to select the assembly set you need.

1) nur für Profil 40 x 40

Montagesets GN 968

Kompatible GN-Normennach aufsteigenden Norm-Nummern geordnet

Scharniere GN 161 → Seite 1064

GN 161-57 / 68 / 80 GN 968-8-M6-14-B GN 968-10-M6-18-B

Fuß-Klemmverbinder GN 162.3 → Seite XYZ

GN 162.3-... GN 968-8-M5-14-A GN 968-10-M5-18-A

Fuß-Klemmverbinder GN 175 → Seite XYZ

GN 175-B10GN 175-B12GN 175-B14

GN 968-8-M6-10-A GN 968-10-M6-14-A

Befestigungssätze GN 181 (für Bügelgriffe) → Seite XYZ

GN 181-ZD-10-M5-...GN 181-ZD-... -M6-...GN 181-ZD-... -M8-...

GN 968-8-M5-12-BGN 968-8-M6-12-B

-

-GN 968-10-M6-16-BGN 968-10-M8-16-B

Rohrschellen GN 231 → Seite XYZ

GN 231-B20 / B25 / B30GN 231-V20 / V25 / V30

--

GN 968-10-M8-14-A

GN 968-10-M8-14-A

Scharnier GN 236 → Seite 1073

GN 236-75-60 - GN 968-10-M6-20-B 1)

Scharnier GN 239.3 → Seite 1102

GN 239.3-70-60-SH - GN 968-10-M6-18-B 1)

Fortsetzung GN 968 Montagesets für Profilsysteme

|Service-Normen Seite 1605

1. Your Ganter product

The left hand column of the table shows the compa-

tible Ganter products, sorted in ascending standard

number. At this point, first select the standard part

to be mounted.

2. Your assembly set

The columns on the right hand side show assembly

sets matching the selected products. Depending on

the profile shape, select the standard GN 965 or

GN 968. The list underneath the profile cross-

sections show the order numbers for the matching

assembly sets.

Ganter – Profile systems

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Page 22 |

Ganter offers a number of modification standards

for individual, customer-side adaptations.

As a part of our services, these adjustments can

easily be ordered additionally for your product.

Thus expensive special designs are avoided, and

the customer benefits from lean processes and

lower overall costs.

Modification standards

Levelling marks /

special lengths GN 109

for dipsticks

→ Page 1425

Quantities and fill levels of oil baths

vary, therefore different dimensions

are required for the appropriate oil

dipsticks. Dipsticks from Ganter are

designed, so that they can be cut to a

specific length, meeting requirements

without any problems.

Our service team performs this

length adaptation according to cus-

tomer specification. The milling of

one, two or more level markings is

also available, in accordance with

modification standard GN 109.

Additional symbols or labels can be

added by laser engraving.

Ganter – Modification standards

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Page 23|

Loss protection GN 111.7

(Recess with retaining ring)

→ Page 1426

With the help of ball chains or retaining

cables, handles such as star knobs can

be permanently and captively attached

to an assembly. Loss protection feature

consist of a retaining ring mounted in

an annular groove in the handle, where

it can turn freely but cannot be deta-

ched. The ball chain or retaining cable

can be affixed, securing the part

against loss.

With modification standard GN 111.7,

Ganter provides loss protection for a

number of different handles.

Cross holes GN 110

Operating elements on shafts

→ Page 1422

Handwheels, cranked handles or shif-ting hubs are mounted radially or in axial position by cross pin or grub screw. Because this positioning is very specific, these parts don‘t have a cross hole as a standard feature. They need to be modified individually before mounting, which can be expensive.

With the modification standard GN 110, this adjustment is eliminated, since it is already performed accurate-ly and cost-effectively by Ganter. Available options include a one sided cross hole, double sided cross hole or one sided threaded hole. GN 110 provides a standard dimensional pat-tern, making additional modification drawings unnecessary.

Cross holes GN 110.1

Universal joint shafts and

universal joints on shafts

→ Page 1423

Cross holes in universal joint shafts

and universal joints are used for the

construction of shaft-hub connections

via pin or grub screw. For bores with

keyway or square, they serve to se-

cure the axial position of universal joint

and shaft.

The modification standard GN 110.1

defines the position of the cross holes /

cross threads in relation to the keyway /

square or to the joints, and provides

economical drilling of the holes at

Ganter.

Ganter – Modification standards

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Customized solutions are part of Ganter’s core competence.

In spite of the enormous variety of standardized parts we

offer, customers often have highly specific requirements in

terms of dimensions, materials or functionality. Working

closely with the customer, Ganter develops individual

solutions.

From the idea to the solution

Ganter – Customized solutions

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New or modified

Depending on requirements, customized components are made by

cost-effectively adapting an existing Ganter standard part, or by

means of an entirely new design.

Also in small quantities

A unique variety of different production methods and an adaptable,

customer-driven approach allow standard parts to be adapted and

customized even in relatively small quantities.

All-round service

Ganter does more than develop and manufacture customized

standard parts. If required, Ganter will manage on-call inventories,

guaranteeing economical lot or batch sizes, favorable prices and a

high level of supply availability.

Ganter – Customized solutions