construction futures wales - boost your green performance 2016

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Construction Futures Wales Ian Widdrington and Rob Beattie 24 th and 26 th May 2016 Boost Your ‘Green’ Performance An Introduction to the Environmental and Sustainability issues facing the Construction Industry

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Construction Futures WalesIan Widdrington and Rob Beattie

24th and 26th May 2016

Boost Your ‘Green’ PerformanceAn Introduction to the Environmental and Sustainability

issues facing the Construction Industry

Agenda

• What Construction Futures Wales Can Offer

• Construction - Effects on the Environment

• Good and Bad Site Practices

– Airtightness

• Environmental Management Systems

– ISO14000

– Green Dragon

• Physical and Non Physical Waste/SWMP

• Carbon Management

• Partnership between Welsh Government & CITB Wales

• Joint Investment Strategy £3m gross over 3 years….to

support economic ‘growth’

• Revenue only programme funding specialist

consultancy support

CFW

How can we help you?

• Company Health Check, Full Business Diagnostic, Benchmarking & Strategy Planning

• Events, networks, news and reviews

• Fully Accredited Leadership & Management Courses (Cardiff Met / CIM)

• Expert Consultancy, Supply Chain Development, Collaborative Working, Understanding Costs, Sourcing, Quality Standards, LEAN, (etc)

How do I access this?

www.constructionfutureswales.co.uk

www.dyfodoladeiladucymru.co.uk

Click ‘Apply Now’ to start the process

Twitter: @CFW_Wales

Press The ‘Apply Now’ Button!

• CFW seeks to support ‘growth’ companies

• 10 employees

• T/O exceeding £500k

• Potential for growth & development

Boost Your ‘Green’ PerformanceAn Introduction to the Environmental and Sustainability

issues facing the Construction Industry

Policy Landscape - Wales

• ‘Towards Zero Waste’ = Waste Strategy for Wales– Consultation now closed – working groups developing sector

strategies

– Milestones:

» 2025 – 75% diversion of waste away from landfill (across all sectors)

» 2050 – zero waste to landfill

– Replaces ‘Wise about waste’ – 2002

– Supports the ‘One Wales: One Planet’ agenda – based upon ecological footprinting

Construction Effects on the Environment

The Environment On Site

Phrases that you hear talked about...

• Climate change

• Global Warming

• Resource Depletion

• Loss of habitat

These are factors that are important for the way we all live and

for the future...

• Climate change

More extremes of weather – floods, drought, cold winters and so on

• Global Warming

Gradual increase in the average world temperature. Affects

agriculture and population location.

• Resource Depletion

Running out of resources – oil is one example

• Loss of habitat

Deforestation being a prime example. This means we lose the

species that live there and the stabilising effect that forests have on

the planet.

Environmental Issues

CO2 Last 1000 years

But what about before that?

394

Source: www.grida.no/climate UN Environment Programme

What Is the UK Government Doing?

Older

• KYOTO: the UK was committed to achieving a 12.5%

reduction in its emissions of greenhouse gases by 2012.

• UK and Wales have signed up to the 2020 EU target of

20% of energy requirements (electricity, heating and

vehicle fuels) coming from renewable sources. However, it

was recently stated that the UK’s contribution to this

overall 20% EU target was most likely to be in the region

of 10 to 15%

Recent

• Climate Change Act 2008 (Updated 2015)

– 80% reduction in CO2 by 2050!

What is WG doing?

• Technical Advice Note (TAN) 8: Planning for Renewable Energy sets renewable electricity targets for Wales of 7TWhr by 2020

• The Microgeneration Action Plan for Wales targets: – 100,000 micro heating systems installed by 2020 – 200,000 micro electricity systems installed by 2020 – 50 combined heat and power and/or district heating systems in place

by 2020

• Solar Farms

• Tidal Lagoons

Resource Efficiency

Resource Efficiency

Energy Materials Water

Materials ‘In’ Materials ‘Out’

Maximise the reuse of reclaimed materials

Efficient demolition

More recycled materials

Waste reduction

Design

Procurement

Logistics

Site Management

Materials recovery

Site segregation

Efficient MRF

How does Construction affect the Environment?

In many ways for example:

• Energy to produce building materials (embedded CO2 )

• Buildings during their lives use significant energy

• The resources required to build

• By taking up land

• Creating noise and pollution

• Construction creates significant waste

Why should we care?

• Because this is everyone's problem

• Because in future failures on site will be

costly for contractors (penalty clauses,

Government funding)

• Because otherwise on-site working and skill

may be displaced

House of Commons Environmental

Audit Committee

“We recommend that the Government introduces much higher penalties for developers who fail to meet energy efficiency regulations in practice, and provides financial incentives for developers based on the number of properties that pass a post completion site inspection.”

Twelfth Report of Session

Why Does Site Work Matter?

Also in many ways:

•The building is designed to work in a

certain way – the design must be

translated into reality

•Materials use on site; minimisation of waste

There Are Many Factors When Producing Low Impact Buildings

Many Are DESIGN issues!

And you may not have much of an impact on

DESIGN issues

But

ON SITE and AS BUILT issues are vital to

translate good design into a finished building!

What is the issue?

Self Interest

• Companies that are forward thinking about the

environment will tend to prosper

• Companies that don’t will tend to get less work and

may well be financially penalised

• YOUR Jobs WILL depend on it.

Current UK Energy standards

Comparison of Energy Performance Standards

0

20

40

60

80

100

120

140

160

180

200

220

240

260

280

300D

welling S

tock

OD

PM

AD

L1-

2002

AD

L1-2

002

OD

PM

AD

L1-

2006

AD

L1-2

006

ES

T "

Good"

ES

T "

Best"

AE

CB

Silv

er

ES

T

"Advanced"

AE

CB

Gold

Passiv

Haus

kW

h/m

2yr,

deliv

ere

d e

nerg

y appliances

cooking

lighting

fans/pumps

w ater heating

space heating

‘real world’ Part L 2006

PassivHaus

‘current stock average’

Which factors do we specificallyneed to be aware of?

There are several ways that site

work will be increasingly affected by

environmental issues:

• Airtightness

• Waste

• Build as Designed

• Awareness

Airtightness

• Air change is needed for ventilation, but excess air leaking into or out of the building must also be either heated or conditioned

• It has been found that in most cases it is a lack of awareness of why airtightness is needed that results in poor site practice.

Infiltration vs. Ventilation

“Build Tight – Ventilate Right”

• A dwelling cannot be too airtight

• But it can be under ventilated

Requirements

• Air permeability 5m3/m2h at test pressure 50Pa (Current Part L Wales)

• This will only get more stringent as time moves on. The previous AD Part L was double this at 10m3

What level of Airtightnessshould you achieve?

• Sweden – 3

• Germany 1.8 – 3.8

• Super E (Canada) – 2.0

• Passivhaus – 1.0

(in 1981!)

• A.D. Part L Wales – 5m3/m2hr @ 50Pa

• EST Enhanced Construction Details – 3

Benefits of Airtightness

• Heated/cooled air will be retained in the building

• Little or no cold air (draughts) being drawn in from outside

• Reduced CO2 emissions

• Reduced cost of fuel bills

• Energy efficient building

• Improving the average air permeability by 3m3/hr/m2 @ 50 Pa would typically save 90 kg of CO2 per year.

• However, if you apply this average saving across the estimated 134,000 new-builds erected in the UK over 12,000 tonnes of CO2 would be saved per annum.

Funding/Payment

• At the moment some funding depends on achieving levels

• If what was built is inadequate then expensive remedial works might well be required.

• If the building isn’t brought up to spec then it might not be saleable or mortgage, grants or awards may not be made.

• Requirement to declare the air permeability figure you have used for the calculation process

• Requirement demonstrate that the building’s air permeability is less or equal to the figure used

• If air permeability exceeds the target performance figure there is a requirement to compensate by increasing energy efficiency in other areas…

• Or carry out expensive remedial sealing work

• Air permeability seen as surrogate for build quality

In the past only the DESIGN was considered…AS BUILT is now checked!

Funding/Payment

Possible Air Leakage Paths

Airtight Membrane

Bad Details

Bad Details

Bad Details

Bad Details

Bad Details

Better Details

Windows

1.4 Part L

Junctions

Junctions

Seal Junctions/Joints

Waste - Physical and Non-Physical

Waste

Estimated total annual waste arisings by sector : 2004

29%

5%

9%

12%

13%

<1%

<1%

32%

Agriculture (inc.Fishing)

Mining and Quarrying

Sewage sludge

Dredged materials

Household

Commercial

Industrial

Construction and Demolition

Total = 335 million tonnes

Basic Waste Issues

• 420 million tonnes of resources used per year

• ~ 100 million tonnes of waste produced per year

• 10% materials wastage rates

• 26% of waste can be packaging

• Void space of 40% in skips

• More than £32 per tonne!

What is Physical Waste?Anything that ends up in a skip!

Cost of Waste- Your Thoughts?

8 cubic yard skip:Skip hire £Labour to fill skip £Cost of materials put in skip £

TOTAL TRUE COST £

BUT ALSO:

Environmental Codes REQUIRE waste management

Good Waste

Management?

Site Waste Management Plans

• Before the start of the project:

– Describe each waste type that will produced throughout the project

– Estimate the amount of each waste type

– ID waste action for each waste type including: reuse, recycling, recovery and disposal

• Recording of:

– Types and quantities of waste produced

– That have been reused, recycled, landfilled

• Afterwards:

– Comparison of estimated quantities for each waste type against actual quantities

– Estimate of cost savings

Waste Do’s and Dont’s

• DO:

• Store materials neatly and protected to avoid damage

• Keep materials in their packaging for as long as possible to avoid damage

• Try to reduce the amount of waste you create on site

• Keep off-cuts for use elsewhere

• Reuse materials until no longer fit for purpose, e.g. shuttering, fencing

• Segregate waste into different types

• Store waste in correct skip/zone

• DON’T:

• Don’t put waste materials into the

wrong container

• Don’t open new packages or pallets

until the current ones in use are

empty

• Don’t leave materials unprotected

or where they are likely to be

damaged by, e.g.

• Rain

• Mud

• Moving vehicles

• Don’t burn or bury waste – it’s

illegal!

• Don’t mix different types of waste –

it prevents recycling

Non-Physical Waste

• Waiting for things

• Moving things

• Searching for things

• Checking work

• Going to buy things already in the van

• + More

Embodied Impacts

• All materials have an embodied CO2 impact which is

the costs associated with the production and use of

the material.

• These impacts are not widely measured YET.

• Lowering waste is a good way to reduce the

embodied impact.

• Look at design too

Build As Specified

Past models have been based on the DESIGN stage only. Post construction assessment tended to be for reference purposes only. New assessment methods actually check that was has been built is what was designed and certificates are awarded on what was BUILT! This places much more emphasis on the on site activities

Design stage is the promise……

The post construction phase is the delivery

• Evidence is now required that what was

designed was built. Evidence required will

include receipts.

• It is not acceptable to swap materials –

timber for example or fittings like taps. These can form part of the Environmental Standard!

Build As Specified

Awareness

In addition to the specific issues

described there are a number of

other factors which fall into the

category of awareness of Environmental Issues

Things to be aware of

• What the design is trying to achieve? Is insulation correct? Is the cavity clear?

• Where is the airtightness barrier: Don’t perforate it!

• Why and How materials being used: Store correctly, don’t substitute, reuse, recycle

• How is my work interacting with others: Will I degrade what they have done

• Can I minimise waste in my work

• Is water from my process running off the site. Is it being contaminated?

• Is what I’m doing affect the Considerate Contractors scheme credits?

• Am I working within the Contractors requirement to monitor waste, energy, transportation and so on.

How do we build buildings

• Can traditional methods be used to produce good

environmentally sound building?

• If they can’t we will probably move to a more

“factory” off site methodology – On site jobs will change or go totally!

Volumetric

3D units produced in a factory fully fitted out

Constructed from a variety of materials (steel, timber,

concrete…)

Most suitable for flats bathroom/kitchen pods possible

Panellised

• Factory produced flat panel units which are

transported to site for assembly.

• A wide variety of materials including timber, steel, concrete and composite panels

Hybrid

• Also known as Semi – Volumetric

• Combines volumetric and panellised approaches within the

same building

– Example Bathrooms and kitchen built as pods

– Remainder of dwelling built as panels

Modern Components & Sub-Assemblies

• Pre-fabricated Foundations, ground beams and other components assembled to form foundations quickly and accurately.

• Roof Cassettes. Designed to leave loft with more space

• Light Weight Cladding Systems link well with OSM systems due to their low structural loadings and speed of installation.

• Brick slips, rain screen

On-site Manufacture

• Thin Joint Block. Thinner, faster setting mortar

• Aircrete Planks. Lightweight, insulating concrete

• Insulated formwork. Insulation poured with concrete

You Are Important!

• You do the day-to-day work

• You are most likely to see opportunities to reduce waste

• Identify and report failings in the design – detailing for example

• Identify and report where the as built is not as designed

“Designers seldom get feedback and only notice problems when asked to investigate a failure.”

A BLYTH, Crisp Commission

Old v Good Refurbishment

Old v Good Refurbishment Thermal

But ALSO the difference between good and

bad constructed!

Green Certifications:A Competitive Edge?

BSI Conference

EMS

Understand what you want to achieve

Discover the best way for you to operate

Document your processes.

Deploy proceduresCommunicate

Involve

“This is the way we do things here”

Demonstrate your capability at Audit

The Basics

Say what you do

Do what you say

Prove it

Improve it

JP Dunn Construction

Steps To Certification

Organisation

Senior Commitment

Communicate the Plan

Establish a EMS ‘Team’

Train Key Staff

Begin internal auditing

Think about certification/accreditation

Preparation

Document existing processes

–Quality, Environmental and Health and Safety procedures

–Standard Operating Procedures (SOP’s)

–Method Statements

Identify Improvement Opportunities

Adapt SOP/Method Statements

Prepare EMS Manual

If External Accreditation

• Agree on Audit body

• Submit Systems Manual

• Arrange a pre-assessment

• Respond to recommendations

• Conduct a ‘dress rehearsal’

• Submit revised Systems Manual

• Align policies and procedures

Audit

• Conduct the audit

• Respond to findings

• Submit Corrective Actions

• Award of Certification

• Communicate & Celebrate– Internally

– Market the qualification

For Next Audit

• Maintain Status

• Review

• Improve

• Use Internal Champions

• Communicate

Green Standards –A Competitive Edge?

Generally Recognised:

ISO 14001 (2015)

Green Dragon in Wales (Audited by GoundWorks)5 stage process: • Level 1 - Commitment to Environmental Management• Level 2 - Understanding Environmental Responsibilities• Level 3 - Managing Environmental Impacts• Level 4 - Environmental Management Programme• Level 5 - Continual Environmental Improvement

MCS?

A thought: If your preferred route is ISO Consider ISOTriple Standard at the same time to minimise cost (£/time) of audit

Renewables: MCS Certification

• Recognised ‘Standard’ by most RSLs, LA, etc.• Needed if you are a ‘serious’ installer• Route follows ISO 9000 process approach• Needs an install of “product” for audit• Feed-in Tariffs still mean good business

• Paybacks 7-8 years• 10% ROI typical (Pension Funds)

•Biomass, Ground/Air Source/Turbine

Carbon Management

Carbon Management

• Businesses are under pressure to reduce their carbon footprint and many have made public commitments to doing so. Carbon management services play a strategic role in helping businesses to achieve their carbon reduction targets, which now form part of many organisations’ reports to shareholders and other stakeholders.

• Research by the Carbon Trust has shown that 70% of people want businesses to disclose their carbon emissions. 56% of people are now more concerned about the actions businesses are taking to reduce their impact on the environment than they were five years ago.

Carbon Management – Why?

• Legislative Drivers

• Understand your Companys Environmental Impacts

• Cost Saving

• Reputational Benefit

• Improved Staff Satisfaction

• Improved Engagement with Stakeholders

What To Measure and Understand……

Carbon Management

ENERGY

ELECTRICITY CONSUMPTION (KWH)

ELECTRICITY COST

GAS CONSUMPTION (KWH)

GAS COST

OIL CONSUMPTION (KWH)

OIL COST

OTHER CONSUMPTION (KWH)

OTHER COST

OUTPUT UNITS

(E.G. STAFF NUMBER, UNITS OF PRODUCTION)

ENERGY IMPROVEMENT MEASURES PUT IN PLACE

Carbon Management

WATER

WATER CONSUMPTION (M3)

WATER COST

OUTPUT UNITS

(E.G. STAFF NUMBER, UNITS OF PRODUCTION)

WATER SAVING MEASURES PUT IN PLACE

Carbon Management

WASTE

NON-HAZARDOUS WASTE LAND FILLED (TONNES)

COST

HAZARDOUS WASTE LAND FILLED (TONNES)

COST

OUTPUT UNITS

(E.G. STAFF NUMBER, UNITS OF PRODUCTION)

WASTE MINIMISATION MEASURES PUT IN PLACE(INCLUDE REDUCTIONS WHERE POSSIBLE)

RECYCLING OPPORTUNITIES IMPLEMENTED(MATERIALS AND QUANTITIES)

Carbon Management

TRANSPORT

MILES TRAVELLED

FUEL CONSUMED (LITRES) PETROL:DIESEL:

LPG:

OUTPUT UNITS

(E.G. STAFF NUMBER, UNITS OF PRODUCTION)

TRANSPORT INITIATIVES UNDERTAKEN

Carbon Management

OTHERPREVIOUSLY IDENTIFIED LEGAL NON-COMPLIANCES NOWRECTIFIED

TRAINING

POLLUTION RISKS IMPROVED OR IDENTIFIED

NEW BUSINESS SECURED OR PROTECTED THROUGH GREENDRAGON AND/OR ENVIRONMENTAL IMPROVEMENTS

ANY OTHER QUALITATIVE OR QUANTITATIVE IMPROVEMENTSOVER THE PREVIOUS 12 MONTHS AS A RESULT OF ADVICE,TRAINING OR GRANT AID ETC?

IMPROVEMENTS DIRECTLY RELATED TO IMPROVEMENT PLANOR OBJECTIVES AND TARGETS WHERE NOT STATED ABOVE.

GRANTS ACCESSED AND VALUE

USE OF OTHER PROGRAMMES (E.G. CARBON TRUST, WASTEADVICE, ENVIROWISE)

Summary

• Environmental impacts affect our companies and individually

• Improving our Green credentials will help the planet

• Improving our Green credentials will save us money as contractors and home owners

• New materials and methods may be worth considering!

• Preparation for certification can be an ‘eye opener’

• CFW can help with that preparatory work

Before We Start: Some Acronyms!• EMS - Environmental Management System • BREEAM - BRE Environmental Assessment Tool• ODPM - Office Of the Deputy Prime Minister - B Regs• EST - Energy Saving Trust• AECB - Association for Environmentally Conscious Building• ECON 19 - Carbon Trust Energy Consumption Guide 19• Passivhaus - European developed standard