constructed wetlands treatment of an automotive bedliner manufacturer’s wastewater art kuljian,...
TRANSCRIPT
Constructed Wetlands Treatment of an Automotive Bedliner
Manufacturer’s Wastewater
Art Kuljian, P.E., BCEE, Kevin Olmstead, Ph.D., P.E., Tammy Rabideau, CPG, Jamie Meikle
WEFTEC 2009 October 14, 2009
Outline
Background
Timeline
Construction and Startup
System Description
● Treatment Cells and Lagoons
● Wetland Plantings
● Tertiary Filtration
System Performance
System Observations
Summary
Background
Truck bedliner manufacturing operation in Lapeer, Michigan
Mixed sanitary and process wastewater from plastic extrusion and thermoforming operations
Previous unlined lagoon system ineffective
Restrictive groundwater discharge limits
Switched to wetland wastewater treatment
● “First-in-the-State” in Michigan for an industrial application
Constructed Wetlands Advantages
Passive, self-regenerative treatment process, given proper harvesting of dominant plants
Low environmental impact
Little need for operator attention
Large buffering capacity to accommodate system variances
Habitats for wetland species
Short implementation schedule
Timeline
Characterization – June 1999
Pilot Study – August 1999
Design/Build Proposal – January 2000
Begin Construction – April 2000
System Startup – August 2000
Phase 2 Expansion – April 2006
Phase 2 Commissioning – October 2006
In continuous operation since November 2000
9590
9690
0
10
20
30
40
50
60
70
80
90
100
BOD5 TSS NH3-N Phosphorus
Ma
ss R
em
ova
l (%
)Relative Removals During Pilot Testing
Construction and Startup
Wetland comprised of over 27,000 native plants
Installed over 160,000 ft2 PVC liner and earth bed
Seeded startup with activated sludge from POTW
Temporary winter storage of wastewater in HDPE lined lagoons underlain with bentonite-sand layer
Final polishing in 150 ft2 tertiary sand filter building
UV disinfection prior to surface water discharge
System Description
20,000 gallon/day (gpd) design flow rate, 90 day HRT
4 acre lined wetland treatment system
- 2 winter storage lagoons (900,000 gal.each)
- 2 primary cells (0.6 acre capacity)
- secondary treatment cell (2.5 acre capacity)
- tertiary treatment cell (0.9 acre capacity)
Continuous downflow sand filter rated at 5 gpm/ft2
Disinfection w/ultraviolet (UV) radiation
Flow monitoring structure and discharge to Plum Creek
Process Flow Diagram
SPECIES COMMON NAME QUANTITY
Nuphar lutea Yellow Lilly 1,700
Eleodea Canadensis Broad water weed 500
Typha latifolia Broad leaf cattail 50
Plantings—Primary Cells
SPECIES COMMON NAME QUANTITY
Typha latifolia Broad leaf cattail 5,000
Carex lacustris Lake Sedge 3,000
Scirpus acutus Hard-Stem Bulrush 1,500
Scirpus validus (tabernaeontani)
Soft-Stem Bulrush 2,200
Sagittaria latifolia Broad-Leaf Arrowhead 4,500
Alisma plantago-aquatica Water plantain 2,200
Pontederia cordata Pickerelweed 750
Sparganium eurycarpum Giant Bur-reed 3,500
Polygonum hydroperiodes Smartweed 500
Polygonum amphibium Smartweed 2,000
Eleodea Canadensis Broad water weed 500
Plantings---Secondary Cells
System Performance
Significant treatment occurs in the primary cells:
- BOD and TSS are reduced ~ 60% to 70%
- NH3-N is reduced ~ 85% to 95%
- Total P is reduced ~ 60% to 70%
Flowthrough, facultative treatment occurs in the primary cells, with an HRT of ~ 12 days
Vegetative growth in the secondary and tertiary cells results in mass removals for all target parameters of 90% to 95%
System Removal Performance
Parameter Influent Primary Cell Discharge
Final Discharge
BOD5 (mg/l) 12 to 248 9 to 66 1.5 to 7.1
TSS (mg/l) 54 to 122 16 to 80 4 to 20
NH3-N (mg/l) 16 to 46 0.2 to 7.4 0.14 to 2
TP (mg/l) 3.4 to 8.6 0.4 to 5.5 0.1 to 0.5
Installation of Sand Filter
End AlumAddition
05
1015
2025
3035
4045
Oct-00 Feb-02 Jun-03 Nov-04 Mar-06 Aug-07 Dec-08
BO
D (
mg/l)
Monthly Average BOD BOD Ave Limit
Effluent BOD
Installation of Sand Filter
End AlumAddition
05
101520253035404550
Oct-00 Feb-02 Jun-03 Nov-04 Mar-06 Aug-07 Dec-08
TS
S (
mg
/l)
Monthly Average TSS TSS Ave Limit
Effluent TSS
Installation of Sand Filter
End AlumAddition
0
5
10
15
20
25
30
Oct-00 Feb-02 Jun-03 Nov-04 Mar-06 Aug-07 Dec-08
NH
3-N
(m
g/l)
NH3-N Ave Daily Max Daily Max Limit (May-Sept only)
Effluent NH3-N
Installation of Sand Filter
End AlumAddition
00.5
11.5
22.5
33.5
44.5
Oct-00 Feb-02 Jun-03 Nov-04 Mar-06 Aug-07 Dec-08
P (
mg/
l)
Monthly Average P P Ave Limit
Effluent P
Original Site
Lagoon Preparation
Cell Preparation
Sand-Bentonite Underlayer
Lagoon Liner Installation
Treatment Cell Liner Installation
Flow Distribution Berm Construction
Initial Planting
Water Plantains and Bulrushes in Secondary Cell
Acclimated Plantings
Winter Storage Lagoon
Artistic Shot of Storage Lagoon
Secondary Cell
Your’s Truly on the Berm
Tertiary Cell with Water Depth Gauge
Tertiary Cell
Final Treatment Building
Volcano™ ContinuousDownflow Sand Filter
UV Disinfection and Flow Monitoring
Toad on Top of Things at the UV Chamber
Site Observations
Nutrient uptake in wetland vegetation was poor during the winter months and good to excellent remainder of the year
Operations labor minimal - <2 hours/8 hour shift
Normal operation requires no chemical addition
Maintaining water operating depth of <18” is vital for emergent vegetation to occur
Presence of wildlife indicative of a healthy habitat
Performance Summary
95% removal of BOD5, TSS, NH3-N and P is achievable
Effluent NH3-N of 0.5 mg/L and P of 0.2 mg/L
Primary cells provide equalization and treatment prior to discharge to secondary and tertiary cells
Effluent BOD5 has averaged 3 mg/L and TSS has averaged 5 mg/L since installation of the sand filter
Lessons Learned
Ensure C:N:P ratio of 100:5:1 is available in wastewater feed
Maintain wetland water temperature >50°F (10°C); otherwise, winter storage may be needed
Backwash of sand filter at 2% to 5% of flow aids insoluble nutrient removal
Periodic lamp cleaning via citric acid and/or sodium hypochlorite every 2 to 3 months
Annual harvesting of dominant plants (e.g., cattails) helps ensure variation and quantities of all species
Harvest duckweed before winter die-off to keep total P inventory in check
Contractor/Supplier Acknowledgements Ms. Joanne Michael, Southern Tier Consulting –
West Clarksville, NY
Mr. Dave Bury, North American Lining Services – Kalkaska, MI
Mr. Mark Fisher, Lighthouse Filters – Dahlonega, GA
Mr. Todd Desloover, Debarr Construction – Greenwood, MI
Mr. H. Blair Selover, Tetra Tech – Ann Arbor, MI
Questions?