confidential and proprietary any use of this … · any use of this material without specific...

CONFIDENTIAL AND PROPRIETARYAny use of this material without specific permission of GENTA MAKINA strictly prohibited

2 |© 2009 Copyright Genta Makina. All rights reserved. 2 |

CONTENTS▪ Genta Makina

▪ Field of activity

– Engineering, projection and design

– Cryogenic vessels & equipment fabrication

– Pressure vessel fabrication

– Field storage tank fabrication & installation

– Pipe spool fabrication

– Heat exchangers fabrication

– Other…

▪ References

▪ Equipment roster

▪ Workshop and office manpower

▪ Transportation facilities

▪ Health, safety and environmental policy

▪ Product conformity statement

▪ Company office/contact


▪ Genta Makina is an engineering company that provides design, manufacturing and erection capabilities for the Food, Chemical, Petro-Chemical and Energy Industries.

▪ Genta Makina produces certified stainless steel and carbon steel products to all major world standards in their facilities which has a 3,000 sq meter factory under crane +2,000 sq meter open area, situated at Haci Sabanci Organize Sanayi Bölgesi in Adana

GENTA MAKINA - www.gentamakina.com

▪ Genta Makina primary objective is to execute customer satisfaction. To ensure this we cater for the specific needs of our clients, by being adaptable, complying with quality & delivery standards, and with a qualified staff in our modern workshop

▪ Genta Makina believes in maintaining a strong ongoing relationship with their customer with a well trained & qualified staff complement, who operate safety and are sensitive to adopt a balanced approach to environment. International engineering standards are maintained at all times with delivery on due time.


Genta Makina specialize in providing construction, engineering support service and facilities management to the manufacturing and process industries. The company's head office is located in Adana where the management, project and administration teams are based.

Operating internationally and throughout the Turkey through a network of regional or site based project offices Genta Makina employ over 100 skilled operatives covering all engineering disciplines. The core services Genta Makina provide are:

▪ Construction

▪ Plant Installation

▪ Engineering Support Services

The company has in impressive client base and equally impressive health and safety record. Genta Makina have extensive experience working on petrochemical refineries energy and food production plants where health, safety, hygiene and cleanliness is of paramount importance.

Our commitment to client satisfaction is reflected in an extremely high rate of repeat business and exceptional customer loyalty. Genta Makina accredited to ISO 9001:2000 based in the heart of the Adana.Genta Makina is one of only a few industrial support service companies who understand the requirements of the manufacturing industry.

OVERVIEW OF THE COMPANY

▪ Boiler Services, Steam Raising Plant

▪ Pressurized Equipments

▪ Infrastructure and Facility Support Services


Number of Employees Management and Professional: 16Administration/Clerical: 10Technical and Supervisory: 50 Operational: 20Other: 10

TunoverGenta Makina had turnover for the previous 3 years is as follows:

2008 USD 12,000,000/Forecast2007 USD 8,359,3112006 USD 5,022,4552005 USD 1,663,046

COMPANY DETAILS

Genta Makina İnşaat Turizm San.Tic.Ltd.Şti.Date of Incorporation: 5 October 1999Company Registration No: Ilyas Bey 3940136693

Starch plant for Tatnişasta AŞ.ADANA/TURKEY

Starch plant for Akmaya AŞ.LÜLEBURGAZ/TURKEY


FIELD OF ACTIVITY

Engineering, projection & design

Cryogenic vessels & equipment fabrication

Pipe spool fabrication

Pressure vessel fabrication

Field storage tank fabrication & installation

Heat exchangers fabricationOther…


Genta Makina is offering below services with qualified personnel, large technical documentation & related standards, strong archive and design office equipped with software/CAD programmes.

ENGINEERING, PROJECTION AND DESIGN

▪ A to Z engineering

▪ Detailed projection and design

▪ Manufacturing drawings

▪ Process control diagrams and flow chart design

▪ Project management

▪ Testing/commissioning and start up proceeding

Engineering

Projection Design


Genta Makina is a manufacturer and servicer of cryogenic equipment and accessories. Custom as well as standard fabrications depict the product mix. Customizing ability allows Genta Makina to offer PED, TPED, ASME, DOT and ADR products. Our in house engineering can assist in product development or private label fabrication whether it be prototype or productions runs.

Genta Makina provides a manufacturer's directory of worldwide product information on cryogenic equipment, cryogenic vaporizers, LPG vaporizers, cryogenic tanks, storage tanks, transportable tanks, ıso container tanks, especially for LAR, LOX, LIN, LNGLNO, CO2. Directory information is also made available for those wanting to locate cryogenic refrigerators, cryogenic transfer lines cryogenic instruments and much more.

CRYOGENIC EQUIPMENTS

Cryogenic ISO container tank 8.5 bar 45,000 LT for LNG

Cryogenic semitrailer 5 bar/50,000 LT for LNG

Cryogenic ISO container tank

24 bar/10,500 LT for CO2




Cryogenic perlite vacuum Insulated Storage Tank 6.5 bar 50,000 LT for LNG

10

|© 2009 Copyright Genta Makina. All rights reserved. 10 |

Cryogenic super insulated ISO Container Tank 10 bar 19,000 LT for LIN

Perlite vacuum insulated Storage Tank 24 bar for CO2

Aluminium vaporizer50 m3/h

Aluminium vaporizer400 m3/h



Cryogenic perlite vacuum Insulated Storage Tank 12 bar 150 m3 for LOX

11


Cryogenic Perlite Vacuum Insulated Storage Tank 12 bar 150 m3 for LOX


12


Condensate collecting tank P265GH - 15 mm - 15 barMERSIN/TURKEY

PRESSURE VESSELS

Steam drum - ASTM A516 7016 mm - 28 barTRAKYA SAN. AŞ.ISTANBUL/TURKEY

Pressure vessels

Products, which due to biological or chemical processes and emissions cannot be stored in open storage vessels, or only for a short time, are deportable under pressure partly with overlay of inert gases, even during a longer period.

Condensate expansion tank P265GH - 10 mm - 5 barMERSIN/TURKEY

13


STORAGE TANKS

500 m3 storage tankCargillPENDIK/TURKEY

Storage tankCargill OrhangaziBURSA/TURKEY

260 m3 biodisel equipmentBiyodizel Ltd. Sti.KONYA/TURKEY

Molasses tankAkmaya AŞ.LÜLEBURGAZ/TURKEY

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PIPE SPOOLS

15


HEAT EXCHANGERS

Oxidizer feed cooler

Evaporator Akmaya AŞ. LÜLEBURGAZ/TURKEY

Hydrogenator feed heater

Peroxy Bahia SALVADOR/BRASIL

16


TURNKEY PROJECTS AND EQUIPMENTS

OxzidizerSS 316LSALVADOR/BRASIL

Hydrogenator SS 304LSALVADOR/BRASIL

CycloneSoda Sanayi AŞ.MERSİN/TURKEY

17



50 m3 acid tankUKRAINA

Shift

Belt filterAknişasta AŞ.LÜLEBURGAZ/TURKEY

80 m3 ammonia tankŞişecam Lukavac D.O.OBOSNIA

7 m3 reactorTrakya Sanayi AŞ.LÜLEBURGAZ/TURKEY

Reformer effluent steam generatorTrakya Sanayi AŞ. - LÜLEBURGAZ/TURKEY

18



Distillation columnBurgaz Alkollü Içecekler AŞ.LÜLEBURGAZ/TURKEY

Hydrogen peroxide plantPeroxy BahiaSALVADOR/BRASIL

Bran - perlite cyclonesAknişasta AŞ.LÜLEBURGAZ/TURKEY

Distillation column, alcohol plant



19




Pump unitAknişasta AŞ.LÜLEBURGAZ/TURKEY

Reactor Trakya Sanayi AŞ. LÜLEBURGAZ/TURKEY


20




Diesel - Kerosene and CCR reformer project Tüpraş Rafinery KOCAELI/TURKEY

Cooler (SS304) Evaporator unit with storage tank

Tatnişasta AŞ. ADANA/TURKEY

Evaporation plant Akmaya AŞ. LÜLEBURGAZ/TURKEY

21



Destoner starch plantAknişasta AŞ.LÜLEBURGAZ/TURKEY

Starch plantCargill, OrhangaziBURSA/TURKEY

Grain silos Oxzidizer (SS316L)Peroxy Bahia SALVADOR/BRASIL

22



Paddle mixer Hydrogen peroxide plantPeroxy BahiaSALVADOR/BRASIL

Jet painting tank Dryer EvaporatorUKRAINA

Aisi 304/Spray dryerKimsoy AŞ.ADANA/TURKEY

23



Starch plant demineralised column Sunar Misir AŞ. ADANA/TURKEY

Starch plant Sunar Misir AŞ. ADANA/TURKEY

24



Extractor SS 316lPeroxy BahiaSALVADOR/BRASIL

Reactor

30 m3/day Biodisel plantBiyodizel LTD ŞTI.KONYA/TURKEY

Vodka tankInfotex LTD ŞTI.LÜLEBURGAZ/TURKEY

25


PLANT INSTALLATION

200 m3/day Biodisel plantTrakya sanayi AŞ.LÜLEBURGAZ/TURKEY

120 m3/day Biodisel plantÇukobirlik AŞ.ADANA/TURKEY

Starch plantAISI 304/316 SILOSUKRAINA

Genta Makina’s installation capabilities cover all types of process and production plant manufacturing and conveyor systems and we offer a turnkey plant and production line installation service through to the complete relocation of manufacturing facilities.

Our service includes▪ Sourcing Plant▪ Machinery Removals▪ Utility Services▪ Plant Installation▪ Commissioning

26


ENGINEERING SUPPORT SERVICES

Genta Makina has developed an enviable reputation in the provision of Engineering Support Services to the power generation, cryogenic equipment petrochemical and process industries throughout Turkey, Brasilia, Australia, Nigeria, Russia & C.I.S. countries and Europe.▪ Chemical Plant ▪ Food and Beverage Plants▪ Agricultural Plants▪ Cogeneration Plant Manufacturing and Installation▪ Boiler House Manufacturing▪ Waste Management and Disposal▪ Infrastructure Maintenance▪ Cryogenic Vessel and Ambient Vaporizer

Extractor SS 316L

Hydrogen peroxıde plantPeroxy BahiaSALVADOR/BRASIL

27


CONSTRUCTION

A professional turnkey design, construction and installation service aimed at providing a complete and seamless service where complex projects need to be completed within tight timescales. This encompasses the erection of all types of medium including structural steelwork. Genta Makina deliver a first class service from small projects of 50 tonnes through to more complex and one off projects in excess of 5,000 tonnes.

Main Flare MQD compressor shelter Flare plant

Tüpraş AŞ. KOCAELİ/TURKEY

28


MINERAL BASED ORGANIC FERTILIZERS PLANT MANUFACTURING AND INSTALLATION

Vibrating screen Packing unit

Mixing bunker Mixer Crusher

OMB AŞ. KONYA/TURKEY

Vibracooler

29


CIVIL WORKS

30


CIVIL WORKS

Genta Makina is a leader in the engineering, construction and management of a wide-range of civil works projects. This includes serving as the designer of heavy civil works for site infra-structure. Genta Makina takes pride in having the top specialists in the industry. Our profes-sionals have consistently delivered success on some of the largest civil works programs. In doing so, we consistently achieve outstanding safety results, well exceeding the average industry performance.

We also recognize the complexity required of civil works planning and design and the importance of providing safe, economically viable solutions. Our services for flood control projects are comprehensive, from planning through design and construction. As one of the largest engineering firms in the Turkey, Genta Makina has the resources to undertake any flood control project, regardless of size, scope or complexity.

Sodium sulphat purification plant SODA AŞ. MERSİN/TURKEY

31


AUTOMATION AND INSTRUMENTATION

Treatment and process control systems are becoming increasingly complex, requiring integration of field instruments, and other equipment with plant operations. Clients must create an architecture that supports this technology, while ensuring process optimization, system integration, and cost controls. Genta Makina's automation and information management professionals collaborate to provide planning, design implementation, start-up, and training services for supervisory control.Our team of engineers has wide ranging domain expertise related to instrumentation controls, automation & information management. We focus on devising & providing customized solutions for the industries that we have considerable knowledge, expertise and successful references in.▪ Oil & Gas▪ Pharmaceuticals

▪ Specialty Chemicals ▪ Food & Beverage

32


INSULATION AND PAINTING

Cryogenic lng super insulation Paint

High temp ceramic fiber insulation

Cryogenic lng super insulation

33


POWER GENERATION WORKS

Genta Makina has the resources to perform preliminary design and analysis of fossil power plants including simple cycle, cogeneration. We combine the latest cost and performance data with engineering expertise to quickly analyze alternative plant configurations and accurately generate system performance, conceptual level designs and financial analysis results.

Significant opportunities for reducing generating costs, increasing net income, and reducing risks are left untapped in many projects.

Energy Plant Burgaz Enerji AŞ. LÜLEBURGAZ/TURKEY

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CRANE SERVICES

Genta Makina believe that our people are the key to safe and efficient operations. That is why we have recruited the best operating engineers and made significant investments to ensure their continued training and advancement. It's no wonder we led the movement to certify crane operators in Adana. Our crane operators are Certified.

We are dedicated to the finest equipment and quality service. Our fleets include all categories of hydraulic cranes, lattice boom cranes, and special heavy lift attachments. Lifting capacities range from 10 tons to 200 tons, with boom and jib lengths in excess of 150 meter and lattice boom jib lengths of up to 125 meter.

Oxidizer 39.5 TON Peroxy Bahia SALVADOR/BRASIL

35


REFERENCES

36


REFERENCES

37


REFERENCES

38


REFERENCES

39


Transformer Station

1Sliding compound miter saw14

2Metal working band saw13

2Mechanic metal sheet bender12

2Automatic pressure washer11

10Exhaust Fan10

4Test Pump9

4Automatic tank positioner8

1Granulate welding mechine7

2Automatic Welding mechine6

4Automatic copy cutter5

1Flat Lathe4

13

1Overhead bridge crane2

2Overhead bridge crane1

QUANTITYDESCRIPTIONITEM

6Emery machine28

2Packing machine27

2Bending machine26

1Plastic Pipe welding machine25

2Welding machine (Punta)24

4Welding machine (MIG)23

32Welding machine (TIG)22

2Plazma Cutting machine21

6Oxygen Plate Cutter 20

1Oxygen Plate Cutter (On Rail)19

1Sandblasting machine18

1Stable Kompressor17

10Electrode Furnace (Small)16

4Electrode Furnace ( Big)15

QUANTITYDESCRIPTIONITEM

EQUIPMENT ROSTER

40


6Hoist42

5Trifor41

10Roller positioner40

5Mobile distribution power panel39

4Living Containers38

2Painting Gun37

2Radial Drill36

2Pillar Drill35

2Hilti Drill34

4Drill33

10Stoning machine (Hand)32

20Stoning machine (Small)31

30Stoning machine (Big)30

2Magnetic drill29

2Tents (7.5 mtX21mtx6.5)55

2Office Containers54

1Medical Unit (fully equipt container)53

152

2Pick-up51

1Small truck (5 tons)50

1Portable site dining hall (60 m2)49

3Automatic plate cut apparatus48

1Hydraulic cylinder (40mm)47

1Metalpipe welding machine46

80Various sorts of hand tools45

30Eye Bolt44

3Hoist (parallel)43

EQUIPMENT ROSTER

QUANTITYDESCRIPTIONITEM QUANTITYDESCRIPTIONITEM

Mobile Crane (35 tons)

41


WORKSHOP MACHINES & EQUIPMENT

42


WORKSHOP MACHINES & EQUIPMENT

43


MANPOWER SUMMARY IN FABRICATION SHOP

Please be kindly informed, GENTA MAKİNA ltd Co manpower summary in fabrication shop defined at the below table.

Job

Project manager

QA/QS officer

Prefabrication chief

Safety officer

Welding foreman

Welders

Maintenance stuff

Drivers

Helpers

Experiencein years

10

6

6

4

14

2 - 18

7

12

2 - 24

3

2

4

2

4

6 months - 8 years

4

4

3 months - 8 years

Prefabrication foreman 9 6

Years in GENTA

44


MANPOWER SUMMARY IN HOME OFFICE

Please be kindly informed, GENTA MAKİNA ltd Co manpower summary in home office defined at the below table.

Job

General manager

Dept. general manager

Accounting manager

Project Manager

Engineering dept. manager

Manufacturing supervisor

QA/QC supervisor

Experiencein years

16

16

5

14

12

4

3

Years in GENTA

8

8

3

4 months

3

2

2

8

2 months - 3

Prefabrication supervisor 8 2

2 months - 3

Engineers 16

Engineers

Administration staff

2 - 16

2 - 6

45


TRANSPORTATION FACILITIES

Genta Mechanics Ltd Co, located in the Hacı Sabancı Industry Zone at Adana/Turkey.

We have all transportation facilities available.

We are able to ship any size of material by any option.

• International Port of Mersin - 75 km

• International Port of Iskendurun - 120 km

• International Railway - 1 km

• TEM (Trans Europa Motorway) - 500 mt

• To Turkey-Syria border - 155 km

• Adana International Airport - 30 km

46


HEALTH & SAFETY POLICY

Genta Makina recognizes the paramount importance of health & safety, welfare and environment management and is committed to the achievement of high standards of design, production, procurement and site activities.Genta Makina will comply with statutory requirements and take account of guidance from the Health & Safety Executive, EC directives or other authoritative sources in providing safe and healthy working conditions.

It is the responsibility of management to implement this policy and pay particular attention to the following:• The provision and maintenance of safe plant equipment and safe systems of work.• The provision of sufficient information instruction, training and supervision as appropriate to enable

employees, clients and contractors to perform their work safely and efficiently.

A safe and healthy working environment can only be achieved through the participation of all employees and Genta Makina expects employees to comply with health, safety and environmental requirements and cooperate with the company in implementing its policy by:• Working safely and efficiently.• Complying with statutory health, safety and

environmental requirements, company procedures and using the protective clothing and equipment provided.

• Doing all they can prevent injury or illness to themselves or others.

• Reporting accidents of incidents that have led to or could have led to injury or damage.

• Assisting in the investigation of accidents and incidents with the objective of introducing measures to prevent any recurrence.

47


ENVIRONMENTAL POLICY

The need for environmental protection forms an integral part of the Genta Makina business philosophy. The impact that any of our activities, and even those of our clients, might have on the environment is for us a number one consideration.Genta Makina will operate in harmony with the global environment and promote environmental protection as part of its business activities.

Particular attention will be paid to the following areas • Conservation of energy• Sustainable use of raw materials• Environmentally responsible waste management • Progressive reduction of the company's environmental impact in its premises activities and developments• Environmentally responsible marketing• Compliance with Legislation and best available technology in environmental protection• Effective environmental audit systems• Staff training and recruitment to meet the environmental objectives.Whilst recognizing the fundamental responsibility of the company and its employees for environmental protection, the company will seek specialist advice on environmental issues to ensure a full understanding of emerging environmental concerns and the development and implementation of effective environmental policies.

48


PRODUCT CONFORMITY STATEMENT

GENTA MAKINA LTD STI is committed to provide its worldwide customers with products are environmentally compatible while also meeting our commitment to quality, performance and reliability. Our products have been controlled and certified by the international organizations like:• TÜV• Bureau Veritas• SGS• TUBOSCOPE VETCO (D) GmbH

According to the standards of:• ASME• API• TSE• BS CODE• DIN• NFPA• EN CODE• AS (Australian standards)• PED (Pressure equipment Directive)• AD 2000• ADR• CE

49


COMPANY OFFICE

Turkey/Adana

Registered Office AddressHacı Sabancı Organize Sanayi Bölgesi Taşköprü Cad. 7/BTR 01350 Yüregir/ADANA/TURKEY

Phone +90 322 394 37 14Fax +90 322 394 37 18

[email protected]

Partner Office in Munich/Germany

Genta Maschinen GmbHDipl. Ing. Ufuk KaraNikolastrasse 20D-84034 Landshut

Phone +49 (0) 871 / 43 01 99 12Fax +49 (0) 871 / 43 01 99 14

[email protected]

Germany/Landshut

CONFIDENTIAL AND PROPRIETARYAny use of this material without specific permission of GENTA MAKINA strictly prohibited

confidential and proprietary any use of this … · any use of this material without specific...

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