condition monitoring of composite pipes using laser ... presentations/shm/loe_b… · condition...
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Condition monitoring of composite pipes using laser shearography
Leon LoboLaser Optical Engineering Ltd.
Loughborough
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Laser Optical Engineering
• LOE specialises in the development of innovative and bespoke laser based solutions.
• Established as an independent spin-out company from Loughborough University in 1996
• Laser Optical offer :-– Laser shearography & vibrometry systems– Custom laser metrology solutions– Diffractive optics for high power laser processing– Multispectral imaging for remote sensing – vehicle occupancy,
contamination, gas leaks– Laser-induced fluorescence systems for trace residue and narcotics
detection
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In-plane laser shearography
• Non-contact• Measures structural strain• Wholefield – φ150mm ? 1m x 1m• >1,000,000 points of measurement• µε sensitivities• Real-time visualisation• <10 seconds to acquire & process
data
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Measurement technique
• Speckle pattern– Optically rough– Coherent– Interference
• Reference @ unloaded/preloaded state
– Active loading (actual operational strain field)
• Differential measurement• Fringe formation• Post process
– Phase of the target surface
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• # of fringes depends on strain • Strain affected by sub-surface anomalies• Structures fail at points of maximum strain
NOT maximum displacement
Holography
ShearingInterferometry
Optical differentiation δL/L
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Defect detection
• Defect detection– Delaminations– Disbonds– Voids– Inclusions– Impact damage/BVID– Cracks– Erosion– Fibre breakage– Matrix cracking– Environmental
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Strain measurement
• Strain measurement– Adhesion (bond integrity)– Interface stresses – Strain concentrations– Material weakness– Design feedback
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Laser shearography
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Composite Pipes
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Methods of NDT
• Ultrasonics• X-ray• Eddy Current• Dye Penetrant• Mag particle• Thermography• Lamb waves (long range
ultrasonics)
• Kissing bonds • Most of these techniques
describe changes of a signature Shearography monitors a change of state due to an impulse; egthermally induced strain
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Composite wrapped pipes
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GRP Pipe Joints
Collar joint
Wrapped Joint
Flare – ground Cement Joint
These joints are recommended in BS EN 14364:2006 as a rigid joint for non-end-load-bearing without axial loading.
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Manufactured Damage
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Equipment Development• Developed an existing piece of kit used for testing boat hulls• Allows a rigid connection to a moving or vibrating pipe • Use pressure to load the surface
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Pipe Hood• Vacuum hood was adapted to fit pipe sections• Consideration when examining such a curved surface• Loading pressures of -5 to -17 kPa
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Collar Joint Pipe
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Vacuum Loading of Collar Joints
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Large Scale Wrapped Joints
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Vacuum Loading Results
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U-Tube – adhesive bond integrity
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J Tube – crack imaging and associated damage
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Bridges
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Conclusions
• Non contact• Live visual results• Wholefield• Rapid turnaround• System effective at
– Design - feedback & verification– Manufacture – defect free– In-service inspection– Repairs – verification– In the field – transport/assembly damage– Annual audits – defect propagation/RLP– in situ
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Thanks for listening
Dr Leon LoboLaser Optical Engineering Ltd.
Innovation CentreLoughborough University
LoughboroughLE11 3EH
+44 1509 228733
[email protected] concentration
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