product guide pp-r and pp-rct pipe systems · 2018-06-20 · and composite ppr & pprct pipes...
TRANSCRIPT
Pilsa
PP-R and PP-RCT Pipe Systems
Hot and Cold Water Systems and Heating Applications
Product Guide
Pilsa
www.wavin.com.tr 3 Pilsa
PP-R and PP-RCT Product Guide
Pilsa Plastic Products Inc. started production in 1971 and has always been a leader in the plastic sector in Turkey with a wide range of plastic pipe systems which are produced at the com-pany’s manufacturing site in Adana.
In the beginning of January 2008 Pilsa Products Inc. has become a member of WAVIN Group which is located in Netherlands. Wavin is now a global leader in the supply of plastic pipe systems and solutions for both above and below ground applications in projects around the world. Since the 1950’s, we have built an unrivalled reputation for continuous innovation, intelligent problem-solving, dedicated technical support and the highest standards.
Today, as part of the Mexichem Group, around 5,500 Wavin employees deliver the benefits of our technology and service for our customers. We have sales and manufacturing operations in most European countries. Beyond Europe, we maintain an international network of approximately 120 agents, licensees and distributors with representation all over the world.
Quality is number one concern of Pilsa and all products conform with the Turkish Standards and DIN Standards. Pilsa Products has received Certificates of Conformity also has ISO 9001 cer-tificate besides TSE, TSEK, GOST-R.
Pilsa is well known throughout Turkey not only with its top quality products, but also with the wide distribution system through the dealers’ network and service organization. Pilsa PP-R Pipes are manufactured in compliance with European / Turkish & German Standards (TS EN ISO 15874), DIN 8077, DIN 8078. Our products are approved and certified by GOST (Russia), Ukrania Standard (Ukrania), AENOR (Spain), DVGW (Germany) Bulgaria and have the certificates of guarantee obtained from the Turkish Standards Institute (TSE).
Pilsa PP-R Pipes and Fittings also have the Hygiene certificate.
Extensive Product Range
Above Ground Product Groups:
PPR&PPRCT Pipes & Fittings + Aluminium Foiled PPR Pipes and Composite PPR & PPRCT PipesPEX and Pert Pipes - Covered PEX and Pert Pipes and FittingsOXY PEX and Pert Pipes - Covered OXY PEX and Pert PipesWavin SiTech+ and SiTech B1 low noise systemsWavin Quickstream Rainwater Management SystemsU-PVC Soil and Waste System HepVO Waste Valve
Below Ground Product Groups:
HDPE Corrugated Pipes & FittingsU-PVC Pressure Pipes & FittingsPE Pipes (PE 32 - PE 100)Wavin PE Fittings (Electrofusion - Spigot)U-PVC Land Drainage Pipes & FittingsWavin Plastic Manholes (Inspection Chambers) & Fittings Apollo O-PVC Pressure Pipes & Fittings
Fore Word
4 Tel. +90 322 999 10 00 Pilsa
PP-R and PP-RCT Product Guide
Being one of the most powerful firms in the country in the plas-tics sector, PILSA gives the utmost importance to quality and:
Uses the most appropriate raw material,Has the most advanced high technology,Produces pipes in compliance with Turkish (TS), European (EN) and German(DIN) Standards,Pipes produced can be used not only to carry water but a wide range of fluids,Has qualified technical staff at your service to solve your problems,Our name stands for quality.
Why Pilsatherm Pipe?
Pilsatherm has got the following advantages:
Not dangerous to human life, non-toxic, non-cancerous,Low cost of transportation, loading and unloading,Has much longer service life compared to other piping systems,Has high resistance against corrosion,Can easily be connected to any kind of pipe. Due to low cost of plumbing, it has a wide range of applications,Water is one of the most important compounds contribu-ting to human life; PILSA. Pipes carry this vital fluid
to your households in an easy, healthy way at a low cost.
New Pilsa Plus PipesPilsa PLUS is a new product of Wavin Pilsa with improved characteristics. A pipe made of the raw material PP-RCT the new generation polypropylene designed for hot and cold water systems.
It is the better pipe with higher flow rate, improved pres-sure resistance and easier to handle.It has improved pressure resistance at higher temperatu-res for long term period.It has 37 % larger inner flow areaLarger inner bore and better flow ratesEasier to carry, install and handlePilsa Plus can be used with all standard Pilsa PP-R fittingsAvailable in different color options
Technical Properties Of Pilsatherm Pipes And Fittings
Raw material: Polypropylene Random Copolymer,Superior physical characteristics at 90°C,High chemical resistance,Definite solutions to calcification and corrosion,No bacteria and moss reproduction within the pipes,Light, easy to install and low labor cost of installation,Safe to use various pressurized liquids and gas, No reduction in diameter at welding points,Longer service life (50 years)Isolation is not necessary in the buildings,SDR 6 Pipes operation pressures: 30 bars at 20°C, 15 bars at 60°C, 10 bars at 70°C for a service life of 50 years.Operation temperature is between 70°C-90°C; it does not absorb water. It can easily be used in hot humid environment.Can be used in drinking water systems and has a quality cer-tificate issued by the Ministry of Health and Hygiene-Institute
New BasaltTherm Pipe
Basalt fiber is made by pulping melted basalt stones of suitable composition. It is very durable and flexible and used in many different industries.Properties of basalt fiber significantly exceed glass fiber.Manufacturing of basalt fiber is very ecological and 100% recyclable4-x lower linear thermal expansion,No need to shave before weldingHigher pressure resistance at higher temperatures by up to 50%Temperature resistance up to 90°C Higher flow rate by up to 20%
Pilsa
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PP-R and PP-RCT Product Guide
PHYSICAL AND MECHANICAL PROPERTIES OF RAW MATERIAL - PP-R
ISOTHERMAL MECHANICAL STRENGTH GRAPHIC FOR PP-R
Properties Testing Conditions Unit Testing Method Result
MRS Classification20°C, extrapolation 50 years
MPa ISO 9080 10
Density 23°C g/cm3 ISO 1183 0,89 - 0,91
Melting Flow Index MFI
190°C, 5 kgg/10dk g/10min
ISO 1133
0,4 - 0,6
230°C, 2,16 kg 0,2 - 0,5
230°C, 5 kg 0,8 - 1,3
Tensile Stress at Yield23°C, 50 mm/dk50 mm/min
MPa ISO 527 23 - 28
Tensile Strain at Yield23°C, 50 mm/dk50 mm/min
% ISO 527 min %10
Elasticity Modulus23°C, 1 mm/dk1 mm/min
MPa ISO 527 800 - 1000
Charpy Notched Impact Strength 0°C kJ/m2 ISO 179 >3,5
Thermal Conductivity - W/(m K) DIN 52612 0,24
Coefficient of Thermal Expansion (0°C/90°C)
- 1/K DIN 53752 1,5*10-4
Loop
Str
ess
, M
pa
Service Life, Hours
Y
50
40
30
20
10987
6
5
4
3
2
10,1 1 10 100 1 000 10 000 100 000 1 000 000 x1
x2
80 C
90 C95 C
10 C
20 C
30 C
40 C
50 C
60 C
70 C
110 C
1 5 10 25 50 100
PPR
6 Tel. +90 322 999 10 00 Pilsa
PP-R and PP-RCT Product Guide
PHYSICAL AND MECHANICAL PROPERTIES OF RAW MATERIAL - PP-RCT
ISOTHERMAL MECHANICAL STRENGTH GRAPHIC FOR PP-RCT
Y
50
40
30
20
10987
6
5
4
3
2
10,1 1 10 100 1 000 10 000 100 000 1 000 000 x1
x2
80 C
90 C95 C
10 C
20 C
30 C
40 C
50 C
60 C
70 C
110 C
1 5 10 25 50 100
PPRCT
Loop
Str
ess
, M
pa
Service Life, Hours
Properties Testing Conditions Unit Testing Method Result
MRS Classification20°C, extrapolation 50 years
MPa ISO 9080 11,2
CRS Classification70°C, extrapolation 50 years
MPa ISO 9080 5,3
Density 23°C g/cm3 ISO 1183 0,89 - 0,91
Melting Flow Index MFI
190°C, 5 kgg/10dk g/10min
ISO 1133
0,4 - 0,6
230°C, 2,16 kg 0,2 - 0,5
230°C, 5 kg 0,8 - 1,3
Tensile Stress at Yield23°C, 50 mm/dk50 mm/min
MPa ISO 527 23 - 28
Tensile Strain at Yield23°C, 50 mm/dk50 mm/min
% ISO 527 min %10
Elasticity Modulus23°C, 1 mm/dk1 mm/min
MPa ISO 179 800 - 900
Charpy Notched Impact Strength 0°C kJ/m2 ISO 179 9,5
Izod Notched Impact Strength 0°C kJ/m2 DIN 52612 17
Thermal Conductivity - W/(m K) DIN 52612 0,24
Coefficient of Thermal Expansion (0°C/90°C)
- 1/K DIN 53752 1,5*10-4
Pilsa
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PP-R and PP-RCT Product Guide
OPERATING PARAMETERS FOR PP-R & PP-RCT PIPES
PP-R Pipe / Glass Fiber Reinforced PP-R Pipe / Aluminium Foiled PP-R Pipe
PP-RCT Pipe / Basalt Reinforced PP-RCT Pipe
Operating Pressure Operating Pressure
Temp°C
Life(year)
S 2,5SDR 6
S 3,2SDR 7,4
S 5SDR 11
S 3,2SDR 7,4
S 4SDR 9
S 5SDR 11
10
15102550100
35,133,032,231,130,329,6
27,826,225,624,724,123,5
17,516,516,115,615,214,8
30,229,328,928,428,027,6
24,023,222,922,522,221,9
19,018,418,217,917,7 17,4
20
15102550100
29,928,127,426,425,725,0
23,722,321,721,020,419,9
15,014,113,713,212,912,5
26,325,425,124,624,324,0
20,920,219,919,619,319,0
16,616,015,815,515,315,1
30
15102550100
25,423,823,222,321,721,1
20,218,918,417,717,216,8
12,711,911,611,210,910,6
22,722,021,721,220,920,6
18,117,417,216,916,616,4
14,313,913,613,413,213,0
40
15102550100
21,620,219,618,818,317,8
17,116,015,515,014,514,1
10,810,19,89,49,28,9
19,618,918,618,217,917,6
15,515,014,714,414,214,0
12,311,911,711,511,311,1
50
15102550100
18,217,016,515,915,414,9
14,513,513,112,612,211,8
9,18,58,27,97,77,5
16,716,415,815,515,215,0
13,312,812,612,312,111,9
10,510,110,09,79,69,4
60
15102550
15,414,313,913,312,9
12,211,311,010,510,2
7,77,16,96,66,4
14,213,613,413,112,8
11,210,810,610,410,2
8,98,68,48,28,1
70
15102550
12,912,011,610,08,5
10,39,59,28,06,7
6,56,05,85,04,2
11,911,411,210,910,7
9,49,18,98,78,5
7,57,27,06,96,8
80
151025
10,89,68,16,5
8,67,66,45,1
5,44,84,03,2
9,99,59,39,1
7,97,57,47,2
6,26,05,95,7
957,65,24,3
1510
6,14,1(3,4)
3,82,6(2,2)
7,47,1(6,9)
5,95,6(5,5)
4,74,4(4,3)
*Safety Factor (C): 1,5
8 Tel. +90 322 999 10 00 Pilsa
PP-R and PP-RCT Product Guide
2025324050637590110125160200
D(mm)
3.4 4.2 5.4 6.7 8.3
10.5 12.5 15.0 18.3 20.8 26.6 33.2
t (mm) (20 Bar)
2,83,54,45,56,98,6
10,312,315,117,121,927,4
t (mm) (16 Bar)
1.9 2.3 2.9 3.7 4.6 5.8 6.8 8.2
10.0 11.4 14.6 18.2
t (mm) (10 Bar)
30328493032850303269430328513032852303285330332183033219303269530326963050870
-
s 5SDR 11PN 10
3040251304025230402533040254304025530402563040257304025830402593040260
- -
s 3,2SDR 7,4PN 16
303326530332663033203303326730332683032858303322130327753033204303269930402723040273
s 2,5SDR 6PN 20
252010553221111
Bundle
GlassFiber Reinforced PP-R Pipe
PilsaTherm Pipe (4mt)
2025324050637590*110125
3.4 4.2 5.4 6.7 8.3
10.5 12.5 15.0 18.3 20.8
D(mm)
t (mm) (25 Bar)
30521293052131305213330521353052136305213730726153072616
-3052138
s 2,5SDR 6PN 25
2520105532211
Bundle
Aluminium Foiled PP-R Pipe
2025324050637590110
D(mm)
4,15,16,58,1
10,112,715,118,122,1
t (mm) (25 Bar)
305201530520203052025305203030520343052038305204330520473052051
s 2SDR 5PN 25
201510553221
Bundle
Pipes and fittings
* For 110 mm diameter, please contact with Wavin Pilsa.
Pilsa
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PP-R and PP-RCT Product Guide
Pilsa Plus Pipe (4mt)
2025324050637590110125
3065542306554330655443065545306554630655473065548306554930655503065551
2520105532211
s 4SDR 9PN 22
D(mm)
t (mm) Bundle
Basalt Reinforced PP-RCT Pipe (4mt)
D(mm)
2.8 3.5 4.4 5.5 6.9 8.6 8.4
10.1 12.3 14.0
t (mm) Bundle
2025324050637590110125
2520105532211
305241930524203052421305242230524233052424
- - --
s 3,2SDR 7,4PN 25
- - - - --
3052425305242630524273052428
s 4SDR 9PN 22
Socket
D(mm)
Sap Codes
2025324050637590110125
3033270303327130332723033273303327430328653032866303277630332753033276
Box
6004002401201004830241010
Bag
504020151066111
2,32,83,64,55,67,18,4
10,112,314
10 Tel. +90 322 999 10 00 Pilsa
PP-R and PP-RCT Product Guide
Pipes and fittings
Elbow (90º)
3032870303322230332783033279303328030328743033281303328230332833033284
D(mm)
Sap Codes
45030015080402515844
Box
50502510553111
Bag
2025324050637590110125
Elbow Long
4049358
D(mm)
Sap Codes
150
Box
25
Bag
25x1/2
Sap Codes
ElbowF/M 45°
D(mm)
20 3051548 400
Box
50
Bag
Elbow (Female-Male) 90º
D(mm)
202525/20
3033285 3033223 3033224
Sap Codes
500300300
Box
503030
Bag
Elbow (45º)
3033286 3032881 3033287 3033288 3033289 3032780 3032885
D(mm)
400250120100482418
Box
50502010843
Bag
20253240506375
Sap Codes
Pilsa
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PP-R and PP-RCT Product Guide
Bend
3039987
D(mm)
300
Box
30
Bag
20
Sap Codes
Tee
D(mm)
2025324050637590110125
3033290303329130328893032890303329230332933033294303329530332963033297
2401509050321812643
Box
3025155432111
BagSap Codes
Sap Codes
Cross Tee
30333193033320303292530333213033225
D(mm)
200150905024
Box
25151053
Bag
2025324050
Manchon Union PN 10
D(mm)
2025324050
30409723033341303334230333433032951
Box
180120604032
Bag
1510554
Sap Codes
12 Tel. +90 322 999 10 00 Pilsa
PP-R and PP-RCT Product Guide
Unequal Tee
30400023039999304000030332983051556304567030333003045671303330230333013032902303290330333033033304303330530333073033308304567430456763033309304567530456723033306304567730456733041940303331030333113032913303331230329153033313303331430333153032919303331630333173033318
D1 D2 D3 Sap Codes
150150150150909090909090325050503250323232323232323232202020202012121212121284
Box
252525251515151515154555454444444442222211111111
Bag
20/25/2025/20/2025/20/2525/25/2032/20/2032/20/2532/20/3232/25/2032/25/2532/25/3232/50/3240/20/4040/25/4040/32/4040/50/4050/20/5050/25/5050/32/3250/32/4050/32/5050/40/3250/40/4050/40/5050/50/3250/50/4063/20/6363/25/6363/32/6363/40/6363/50/6375/20/7575/25/7575/32/7575/40/7575/50/7575/63/7590/75/90110/90/110
Pipes and fittings
25/2032/2032/25
303322830515683032946
Female-Female Reducer
D(mm)
Box
300250250
Bag
302525
Sap Codes
Pilsa
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PP-R and PP-RCT Product Guide
3040003303322730332263033323303332430333253033326303332730333283033329303333030333313033332303333330333343033335303333630327843033337303333830409763033339
D(mm)
56030030024024020020020015012012012080605040362418181813
Box
4030303030202025151010105555421111
Bag
25/2032/2032/2540/2040/2540/3250/2050/2550/3250/4063/2563/3263/4063/5075/5075/6390/6390/75110/63110/75110/90125/110
Female-Male Reducer
Sap Codes
Flange Adaptor
303334430333453033346303334730333483033349
D(mm)
25015080363620
Box
251510442
Bag
4050637590110
Sap Codes
Saddle
30333543033355303335630333573033358303335930333603033361
D(mm)
600600600600600600600600
Box
5050505050505050
Bag
63/2063/2575/2075/2590/2090/25110/20110/25
Sap Codes
14 Tel. +90 322 999 10 00 Pilsa
PP-R and PP-RCT Product Guide
Pipes and fittings
Crossover Bridge
Short Bridge
D(mm)
2025
4047834 4047835
240150
Box
3025
BagSap Codes
Tee w/ V Type Bridge
D(mm)
20/20/2025/25/2525/20/2532/25/32
3074995307499630749973074998
1001005050
Box
101055
BagSap Codes
D(mm)
202532
305156630515674056718
Sap Codes
15010056
Box
15104
Bag
Bridge
D(mm)
20253240
3032960 3033352 3032786 3033353
135904527
Box
151053
BagSap Codes
Clips
3033503 3033504 3033505 3033491 3033506
D(mm)
1200960500320200
Box
10080504025
Bag
2025324050
Sap Codes
Pilsa
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PP-R and PP-RCT Product Guide
Double Clips
3042396
D(mm)
200
Box
25
Bag
32
Sap Codes
End Cap
D(mm)
2025324050637590110
303336330334943033495303349630333673033368303336930334973033498
1008050251010642
Sap Codes
80064040020010080483216
BoxBag
Male Threaded End Cap
D(mm)
202532
303349930335003033501
1000640400
Box
1008050
BagSap Codes
Female Threaded Adaptor
20x1/220x3/425x1/225x3/432x3/432x1
D(mm)
303323030330003033391303339230333933033394
Sap Codes
320240250280120120
Box
202025201010
Bag
16 Tel. +90 322 999 10 00 Pilsa
PP-R and PP-RCT Product Guide
Pipes and fittings
Male Threaded Adaptor
303338130333823033383303338430333853033386
D(mm)
250200240150100100
Box
252015151010
Bag
20x1/220x3/425x1/225x3/432x3/432x1
Sap Codes
Male Threaded Tee
D(mm)
20x1/2x2020x3/425x1/2x2525x3/4x2532x1
30334113033412303341330334143033415
15013010010060
Box
1510101010
BagSap Codes
Female Threaded Tee
Sap CodesD(mm)
20x1/2x2020x3/425x1/2x2525x3/4x2532x1
30334063033407303340830334093033410
20014012012070
Box
2520201510
Bag
Female Threaded Elbow
D(mm)
20x1/220x3/425x1/225x3/432x3/432x1
303340230334033033235303340430391383033405
250280160180100100
Box
252020151010
BagSap Codes
Pilsa
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PP-R and PP-RCT Product Guide
Male Threaded Elbow
D(mm)
20x1/225x1/225x3/432x3/432x1
30333993033234303340030515493033013
2001401608080
Box
2510201010
BagSap Codes
20x1/2
Bide Nozzle Part Female
D(mm)
3051585
Sap Codes
60
Box
10
Bag
Adjustable Underplaster Female Elbow
D(mm)
20x1/2 3033240
Sap Codes
24
Box
2
Bag
Sap Codes
Double Stable Underplaster Female Elbow
D(mm)
20x1/225x1/2
40478404047841
6060
Box
5 5
Bag
Underplaster Female Elbow
D(mm)
20 25
30399833039984
200 180
Box
20 15
BagSap Codes
18 Tel. +90 322 999 10 00 Pilsa
PP-R and PP-RCT Product Guide
Pipes and fittings
Ball
D(mm)
20253240506375
3033418303341930334203070081307008230700833070084
1201208048281512
Box
5554211
BagSap Codes
Chrome Valve
D(mm)
20x1/22532
307216030334553033456
Sap Codes
606050
Box
111
Bag
Chrome Ball Valve
D(mm)
2025
30515733051574
Sap Codes
60 60
Box
1 1
Bag
Decorative Valve
D(mm)
20x1/22532
307216330334253033426
Sap Codes
606050
Box
11 1
Bag
Valve
D(mm)
20253240x1 1/4
3033416303303130334173041398
70704230
Box
5533
BagSap Codes
Pilsa
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PP-R and PP-RCT Product Guide
Metal Female Threaded Union (Hexagonal Shaped)
D(mm)
20x1/2”25x3/4”32x3/4”32x1”40x1 1/4”50x1 1/2” 63x2”25x3/4” NG32x1” NG40x1 1/4” NG50x1 1/2” NG
30335073033508303350930335103033492303323830335113051577305157830515793051580
12080606024241880602424
Box
101055222
10522
BagSap Codes
*NG codes have less weight than others
Female Threaded Adaptor (Hexagonal Shaped)
D(mm)
32x140x1 1/450x1 1/263x275x2 1/290x3110x4
3033465303339530332313033232303323330333963033397
604024141254
Box
101042211
BagSap Codes
Metal Male Threaded Union (Hexagonal Shaped)
D(mm)
20x1/2”25x3/4”32x1”40x1 1/4”50x1 1/2” 63x2”
303351230335133033515303323930335163033517
Sap Codes
1208050242016
Box
10105222
Bag
*NG codes have less weight than others
20 Tel. +90 322 999 10 00 Pilsa
PP-R and PP-RCT Product Guide
Male Threaded Adaptor (Hexagonal Shaped)
D(mm)
32x1”40x1 1/4”50x1 1/2”63x2”75x2 1/2”90x3”110x4”
3033461303338730333883033389304097330409743040975
Sap Codes
40251610653
Box
5521111
Bag
Pipes and fittings
Adaptor With Nut
D(mm)
20x1/220x3/4
30515703042179
Sap Codes
300300
Box
3030
Bag
Welding Machine Set
D(mm)
16-4050-110
30332363040363
51
Sap Codes Box
Shifting Nipple
D(mm)
20x1/220x3/425x1/225x3/4
4047825404782640478274047828
Sap Codes
120120120120
Box
10101010
Bag
Pilsa
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PP-R and PP-RCT Product Guide
Welding Head
D(mm)
2025324050637590110125
3033427303342830334293033430303343130334323033433303343430334353033436
50505050503030302010
Sap Codes Box
Shaver
D(mm)
20-2532-4050-637575-90110
304036530403663040367304036840467494046750
10010010010010020
Sap Codes Box
Cutter
D(mm)
30330424047816
Sap Codes
3020
Box
40-63
22 Tel. +90 322 999 10 00 Pilsa
PP-R and PP-RCT Product Guide
CONNECT TO BETTERPE-RT Pipe with Oxygen Barrier
the most flexible heating system
The term PE-RT pipe is short for heat-resistant PE pipe. (PE Raised Temperature)
Wavin uses new generation Type 2 PE-RT with raised pressure strength as a raw material in its manufacturing.
The raw PE-RT ensures long-term hydrostatic strength at high temperatures without any of the crosslinking observed in Pex pipes.
As it does not contain any chemical additive resulting in crosslinking, it is suitable for use with potable water and does not pose any threat to human health.
Packaged in a coil Wavin PE-RT pipes have a very flexible structure and can be installed relatively easily.
Surface layer: Special layer preventing the permeability of oxygen
Internal layer: PE-RT layer resistant to high temperature and pressure
1
2
Thanks to their special formulated layer, Wavin Oxy PE-RT pipes protect metal components installed in the system such as pumps, valves and radiators against corrosion by preventing the permeability of oxygen at a level close to 100%. Thus, the life of the system components is extended, while repair and maintenance costs are minimized.
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PP-R and PP-RCT Product Guide
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Wavin TR Plastik Sanayi A.Ş. | Güzelevler Mah.Girne Bulvarı No: 294/A Yüreğir / Adana | Web www.wavin.com.tr | E-mail [email protected]
Wavin operates a programme of continuous product development, and therefore reserves the right to modify or amend the specification of their products without notice. All information in this publication is given in good faith, and believed to be correct at the time of going to press. However, no responsibility can be accepted for any errors, omissions or incorrect assumptions. Users should satisfy themselves that products are suitable for the purpose and application intended.
© 2016 WavinWavin reserves the right to make alterations without prior notice. Due to continuous product development, changes in technical spefications may change. Installation must comply with the installation instructions.
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